Heat treatment device for aviation rivet manufacturing
By designing an aviation rivet heat treatment device including a rivet treatment chamber, a drying treatment chamber and a turn mechanism, the problem of poor continuity of the heat treatment process in the prior art is solved, uniform heat treatment and efficient drying of the rivets are achieved, and manufacturing efficiency is improved.
Patent Information
- Application Number
- CN202411314298.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing aeronautical rivet heat treatment devices have poor continuity in heating, cooling and drying processes, resulting in uneven heat treatment quality of rivets and affecting manufacturing efficiency.
A heat treatment device including a processing box, a loading box, a rivet bearing box and a loading and unloading drive mechanism is designed. The treatment box is equipped with a rivet treatment chamber and a drying treatment chamber, which is connected through a feeding channel, and is equipped with a heat treatment mechanism for heating and cooling treatment. A rivet turning mechanism is provided in the loading box to turn the rivets to improve heat uniformity. The rotary drive mechanism is used for rapid transfer and drying treatment.
The uniform heating and cooling treatment of rivets is achieved, the heat treatment quality is improved, and the rivet manufacturing efficiency is improved through efficient drying.
Smart Images

Figure CN119956056A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rivet fastener production, in particular to a heat treatment device for manufacturing aviation rivets. Background Art
[0002] A rivet is a nail-shaped object with a cap at one end. It uses its own deformation or interference fit to connect the riveted parts during riveting. There are many types of rivets and they are not restricted by form. Rivets will undergo local deformation after riveting, so they need to be heat treated during the production and processing process to achieve better toughness and higher mechanical strength.
[0003] The heat treatment process of rivets generally includes three processes: heating, heat preservation, and cooling. Sometimes there are only two processes, heating and cooling. These processes are interconnected and cannot be interrupted. Aviation rivets have different sizes. When heat treating smaller rivets, it is usually necessary to use a tray as a carrier to hold the rivets, and use a conveyor belt to transport or directly place the tray containing the rivets in a heat treatment furnace for heat treatment. Due to the simple structure of the tray, the relative positions of the rivets placed in the tray cannot be changed during heat treatment, resulting in different heating uniformity of rivets placed in different positions on the tray, thereby affecting the heat treatment quality of the rivets.
[0004] In addition, the continuity of the heating process, cooling process and drying process of the existing rivet heat treatment device is poor. After completing the heat treatment process including heating and cooling, the rivet cannot be dried quickly and efficiently, resulting in reduced rivet manufacturing efficiency. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a heat treatment device for manufacturing aviation rivets, so as to at least partially solve the problems raised in the above background technology.
[0006] The present invention provides the following technical solutions: A heat treatment device for manufacturing aviation rivets proposed by the present invention comprises a treatment box, a loading box, a rivet receiving box and a loading and unloading driving mechanism; wherein the treatment box is used to perform heat treatment and drying treatment on rivets, a rivet treatment chamber and a drying treatment chamber are arranged in the treatment box, the rivet treatment chamber is arranged above the drying treatment chamber, a material unloading slot is opened on the bottom wall of the rivet treatment chamber, the rivet treatment chamber and the drying treatment chamber are connected through the material unloading slot, the rivet treatment chamber and the drying treatment chamber are externally connected to a heat treatment mechanism, the heat treatment mechanism is configured to supply energy to the rivet treatment chamber to perform heat treatment on the rivets, and the heat treatment mechanism supplies energy to the drying treatment chamber to perform drying treatment on the rivets; The loading box is used to load rivets, a sliding groove is provided on one side of the rivet processing chamber facing the loading box, the loading box is configured to be driven by a loading and unloading driving mechanism to penetrate the sliding groove and move relative to the rivet processing chamber, a loading and unloading port is provided on the top wall of the loading box, a rivet flipping mechanism is provided in the loading box, and the rivet flipping mechanism is used to flip the rivets contained in the loading box; The processing box is provided with a rotation driving mechanism, and the rotation driving mechanism is arranged in the rivet processing chamber. The loading box is driven by the loading and unloading driving mechanism and is detachably connected to the rotation driving mechanism. The loading box is configured to be driven by the rotation driving mechanism to rotate in the rivet processing chamber, and the side wall of the loading box is in contact with the inner wall of the rivet processing chamber. When the loading and unloading ports are rotated to correspond to the unloading slots, the rivets in the loading box fall into the drying processing chamber through the loading and unloading ports and the unloading slots. The rivet receiving box is used to receive the rivets that are flipped out of the loading box. The drying chamber is provided with a sliding groove 2 on the side facing the rivet receiving box. The rivet receiving box is configured to be driven by the loading and unloading driving mechanism to penetrate the sliding groove 2 and move relative to the drying chamber.
[0007] Furthermore, the heat treatment mechanism includes a heating treatment component and a cooling treatment component.
[0008] Furthermore, the heating treatment component includes a hot air conveying pipe and an electric heating box, and hot air injection ports are provided on the top wall of the rivet treatment chamber and the side walls of the drying treatment chamber, and the hot air injection ports are connected to the electric heating box through the hot air conveying pipe.
[0009] Furthermore, the cooling treatment component includes a water spray cooling pipe and a cooling water pump, and the top wall of the rivet processing chamber is also provided with a cooling water spray inlet, and the cooling water spray inlet is connected to the cooling water pump through the water spray cooling pipe.
[0010] Furthermore, the hot air delivery pipe includes two branches, one branch is connected to the hot air injection port, and the other branch is connected to the drying process chamber. Both branches are provided with switch valves, and a dehumidification fan is provided on the side wall of the drying process chamber.
[0011] Further, the rotation driving mechanism includes a rotating motor, a rotating connecting plate and a rotating positioning column, the rotating motor is fixedly arranged on the outer wall of the rivet processing chamber, the rotating connecting plate is rotatably arranged on the inner wall of the rivet processing chamber and is fixedly connected to the output shaft of the rotating motor, the rotating positioning column is fixedly arranged on the rotating connecting plate, and a connecting groove adapted to the rotating connecting plate is provided at one end of the loading box close to the rivet processing chamber, and a rotating positioning groove adapted to the rotating positioning column is provided on the side wall of the connecting groove.
[0012] Optionally, a plurality of rotation positioning posts are provided on the rotation connecting plate.
[0013] Furthermore, the rivet flipping mechanism includes a flipping motor, a flipping shaft and a flipping plate, the flipping shaft is rotatably arranged between two opposite inner walls of the loading box, the flipping motor is fixedly arranged on the loading and unloading driving mechanism, the flipping shaft is fixedly connected to the output shaft of the flipping motor, and the flipping plate is fixedly arranged on the flipping shaft.
[0014] Furthermore, one end of the flap plate away from the flap axis is tilted, and the tilting direction of the flap plate is consistent with the rotation direction of the flap plate.
[0015] Furthermore, the loading and unloading driving mechanism includes a support plate and a driving assembly, the support plate is arranged corresponding to the processing box, the driving assembly is arranged between the support plate and the processing box, the driving assembly is provided with two groups, the two groups of driving assemblies are driving assembly one and driving assembly two, the loading box and the rivet receiving box are connected to driving assembly one and driving assembly two, respectively.
[0016] Furthermore, the driving assembly includes a driving motor, a driving screw and a mounting plate, the driving motor is fixedly mounted on the support plate, the driving screw is rotatably mounted between the support plate and the processing box, the driving screw is provided with two groups, one group of the driving screws is fixedly connected to the output shaft of the driving motor, the two groups of the driving screws are correspondingly fixedly provided with synchronous pulleys, the synchronous pulleys are sleeved with synchronous belts, and the two ends of the mounting plate are respectively connected to the two groups of driving screws by threads.
[0017] Furthermore, the mounting plate of the driving component one is named mounting plate one, and a sealing cover is fixedly provided on the mounting plate one. One of the sealing cover and the rivet processing chamber is provided with a heat expansion strip, and the other one is provided with a sealing groove, and the heat expansion strip is adapted to the sealing groove.
[0018] Furthermore, the loading box is rotatably mounted on the sealing cover, the flipping motor is fixedly mounted on the first mounting plate, and the flipping shaft penetrates the first mounting plate and the sealing cover and is rotatably mounted in the loading box.
[0019] Furthermore, the mounting plate of the driving component 2 is named mounting plate 2, a sealing plate is provided on the inner side of the mounting plate 2, the sealing plate is adapted to the sliding groove 2, a supporting body is fixedly provided on the sealing plate, a water flow groove is provided on the supporting body, a buffer mechanism is provided on the supporting body, the rivet receiving box can be detachably installed on the buffer mechanism, the rivet receiving box is a mesh basket structure, and a drainage pipe is provided on the side wall of the drying processing chamber.
[0020] Furthermore, the buffer mechanism is provided with multiple groups on the support body, and the buffer mechanism includes a slide rod, a sleeve, a buffer spring and a support plate. The slide rod is fixed on the support body, the sleeve is slidably provided on the slide rod, the support plate is fixed on the upper end of the sleeve, the buffer spring is sleeved on the slide rod and the sleeve, the two ends of the buffer spring are respectively connected to the support body and the support plate, an installation groove is opened on the support plate, and an installation column is provided on the bottom wall of the rivet receiving box.
[0021] Optionally, a lifting groove is provided at the upper end of the rivet receiving box.
[0022] The beneficial effects achieved by the present invention using the above structure are as follows: A heat treatment device for manufacturing aviation rivets proposed by the present invention has the following advantages: 1. In the technical solution of the present invention, by setting up the rivet turning mechanism, the rivets contained in the loading box are turned over during the heat treatment, so as to avoid that the rivets contained in the loading box are always in a relatively fixed position, which causes the rivets in different positions to be heated uniformly differently, thus affecting the heat treatment quality of the rivets; 2. In the technical solution of the present invention, the heat treatment mechanism arranged on the top wall of the rivet processing chamber cooperates with the loading box to realize the continuous heating and cooling heat treatment of the rivet, and through the setting of the rotating drive mechanism, the rivets that have completed the heat treatment are quickly transferred from the loading box to the rivet receiving box after the heat treatment of the rivet is completed, and the efficient drying of the rivet is achieved through the cooperation of the heat treatment mechanism and the dehumidification fan; at the same time, the setting of the loading and unloading drive mechanism realizes the convenient loading and unloading of the rivet, ensures the continuity of the rivet heat treatment process, and improves the efficiency of the rivet heat treatment manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 is a schematic cross-sectional structural diagram of an embodiment of the present invention; Figure 3 for Figure 2 A partial enlarged view of part A; Figure 4 for Figure 2 A partial enlarged view of part B; Figure 5 A schematic diagram of the structure of a processing box according to an embodiment of the present invention; Figure 6 It is a schematic cross-sectional structure diagram of a processing box in the main viewing direction of an embodiment of the present invention; Figure 7It is a structural schematic diagram of a loading and unloading driving mechanism according to an embodiment of the present invention; Figure 8 It is a schematic cross-sectional structural diagram of a rivet flipping mechanism according to an embodiment of the present invention; Fig. 9 It is a schematic diagram of a first cross-sectional structure of a processing box in a side view of an embodiment of the present invention; Fig.10 It is a schematic diagram of a second cross-sectional structure of the processing box in the side view direction of an embodiment of the present invention.
[0024] Among them, 1. Processing box, 2. Loading box, 3. Rivet receiving box, 4. Loading and unloading driving mechanism, 5. Rivet processing chamber, 6. Drying processing chamber, 7. Unloading slot, 8. Sliding slot one, 9. Loading and unloading port, 10. Rivet flipping mechanism, 11. Rotation driving mechanism, 12. Sliding slot two, 13. Hot air injection port, 14. Hot air conveying pipe, 15. Electric heating box, 16. Cooling water injection port, 17. Water spray cooling pipe, 18. Cooling water pump, 19. Dehumidification fan, 20. Rotating motor, 21. Rotating connecting plate, 22. Rotating positioning column , 23, connecting groove, 24, rotating positioning groove, 25, flip motor, 26, flip shaft, 27, flip plate, 28, support plate, 29, drive motor, 30, drive screw, 31, synchronous belt, 32, mounting plate one, 33, sealing cover, 34, thermal expansion strip, 35, sealing groove, 36, mounting plate two, 37, sealing plate, 38, support body, 39, water tank, 40, buffer mechanism, 41, drain pipe, 42, slide rod, 43, sleeve, 44, buffer spring, 45, support plate, 46, lifting groove, 47, mounting column. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0027] This embodiment is a technical improvement made to address the technical problems in the existing heat treatment device for manufacturing aviation rivets, such as different heating uniformity of rivets loaded at different positions, and poor continuity of the heat treatment process and the drying process.
[0028] See also Figure 1 , Figure 2 , Figure 6 and Fig.10 The present embodiment provides a heat treatment device for manufacturing aviation rivets, comprising a treatment box 1, a loading box 2, a rivet receiving box 3 and a loading and unloading driving mechanism 4, wherein the treatment box 1 is used for heat treatment and drying of rivets, a rivet treatment chamber 5 and a drying treatment chamber 6 are arranged in the treatment box 1, the rivet treatment chamber 5 is arranged above the drying treatment chamber 6, a feeding through groove 7 is opened on the bottom wall of the rivet treatment chamber 5, the rivet treatment chamber 5 and the drying treatment chamber 6 are connected through the feeding through groove 7, the rivet treatment chamber 5 and the drying treatment chamber 6 are connected to the heat treatment mechanism, the heat treatment mechanism is configured to supply energy to the rivet treatment chamber 5 to heat treat the rivets, and the heat treatment mechanism supplies energy to the drying treatment chamber 6 to dry the rivets.
[0029] See also Figure 1 , Figure 2 and Figure 5 In this embodiment, the loading box 2 is used to load rivets, and a sliding groove 8 is provided on the side of the rivet processing chamber 5 facing the loading box 2. The loading box 2 is configured to be driven by the loading and unloading driving mechanism 4 to penetrate the sliding groove 8 and move relative to the rivet processing chamber 5. A loading and unloading port 9 is provided on the top wall of the loading box 2. A rivet turning mechanism 10 is provided in the loading box 2. The rivet turning mechanism 10 is used to turn over the rivets contained in the loading box 2, change the position of the rivets contained, and improve the uniformity of heating of the rivets.
[0030] See also Figure 1 , Figure 2 and Figure 6 In this embodiment, a rotation driving mechanism 11 is provided on the processing box 1, and the rotation driving mechanism 11 is arranged in the rivet processing chamber 5. The loading box 2 is driven by the loading and unloading driving mechanism 4 and is detachably connected to the rotation driving mechanism 11. The loading box 2 is configured to be driven by the rotation driving mechanism 11 to rotate in the rivet processing chamber 5, and the side wall of the loading box 2 is in contact with the inner wall of the rivet processing chamber 5. When the loading and unloading ports 9 are rotated to correspond to the unloading slot 7, the rivets in the loading box 2 fall into the drying processing chamber 6 through the loading and unloading ports 9 and the unloading slot 7.
[0031] See also Figure 1 , Figure 2 and Figure 5 In this embodiment, the rivet receiving box 3 is used to receive the rivets flipped out of the loading box 2, and a sliding groove 2 12 is opened on the side of the drying processing chamber 6 facing the rivet receiving box 3. The rivet receiving box 3 is configured to be driven by the loading and unloading driving mechanism 4 to pass through the sliding groove 2 12 and move relative to the drying processing chamber 6.
[0032] During specific use, the positions of the loading box 2 and the rivet receiving box 3 relative to the rivet processing chamber 5 and the drying processing chamber 6 are adjusted under the action of the loading and unloading driving mechanism 4; when the loading box 2 is pushed into the rivet processing chamber 5, the rivets are subjected to heat treatment. After the heat treatment of the rivets is completed, the loading box 2 is turned over by rotating the driving mechanism 11 so that the loading and unloading ports 9 correspond to the unloading slot 7. At this time, the rivets in the loading box 2 fall through the loading and unloading ports 9 and the unloading slot 7 into the rivet receiving box 3 for drying. After drying is completed, the rivet receiving box 3 is pulled out of the drying processing chamber 6 under the action of the loading and unloading driving mechanism 4 for unloading.
[0033] See also Figure 1 , Figure 2 and Figure 6 In this embodiment, the heat treatment mechanism includes a heating treatment component and a cooling treatment component; the heating treatment component includes a hot air conveying pipe 14 and an electric heating box 15, and a hot air injection port 13 is opened on the top wall of the rivet processing chamber 5 and the side wall of the drying processing chamber 6. The hot air injection port 13 is connected to the electric heating box 15 through the hot air conveying pipe 14. The hot air generated by the electric heating box 15 is conveyed to the rivet processing chamber 5 through the hot air conveying pipe 14 to heat the rivets in the rivet processing chamber 5.
[0034] In specific use, when the rivets are subjected to heat treatment, the rivets in the loading box 2 are turned over by the rivet turning mechanism 10, which can effectively improve the heating uniformity of each rivet loaded in the loading box 2 and ensure the heat treatment quality of the rivets.
[0035] See also Figure 1 , Figure 2 and Figure 6 In this embodiment, the cooling treatment component includes a water spray cooling pipe 17 and a cooling water pump 18. The top wall of the rivet processing chamber 5 is also provided with a cooling water spray inlet 16. The cooling water spray inlet 16 is connected to the cooling water pump 18 through the water spray cooling pipe 17. The cooling water in the cooling water pump 18 passes through the water spray cooling pipe 17 and is sprayed into the loading box 2 through the cooling water spray inlet 16 to cool the rivets in the loading box 2. The heat treatment of the rivets is completed by heating and cooling.
[0036] See also Figure 1 In this embodiment, the hot air delivery pipe 14 includes two branches, one branch is connected to the hot air injection port 13, and the other branch is connected to the drying processing chamber 6. Both branches are provided with switch valves. The connection state of the two branches and the electric heating box 15 can be adjusted by setting the switch valves. When the hot air is delivered to the drying processing chamber 6, the rivets in the drying processing chamber 6 are dried. A dehumidification fan 19 is provided on the side wall of the drying processing chamber 6. Under the action of the dehumidification fan 19, the moisture in the drying processing chamber 6 can be discharged in a timely and efficient manner.
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Fig. 9 In this embodiment, the rotation drive mechanism 11 includes a rotation motor 20, a rotation connecting plate 21 and a rotation positioning column 22. The rotation motor 20 is fixedly arranged on the outer wall of the rivet processing chamber 5. The rotation connecting plate 21 is rotatably arranged on the inner wall of the rivet processing chamber 5 and is fixedly connected to the output shaft of the rotation motor 20. The rotation positioning column 22 is fixedly arranged on the rotation connecting plate 21. A connection groove 23 adapted to the rotation connecting plate 21 is provided at one end of the loading box 2 close to the rivet processing chamber 5. A rotation positioning groove 24 adapted to the rotation positioning column 22 is provided on the side wall of the connection groove 23. Multiple groups of rotation positioning columns 22 are arranged on the rotation connecting plate 21. The arrangement of multiple groups of rotation connecting columns ensures the stability of the rotation drive of the loading box 2 when the rotation motor 20 rotates.
[0038] During specific use, the loading and unloading driving mechanism 4 pushes the loading box 2 into the rivet processing chamber 5, and the rotating connecting plate 21 and the rotating positioning column 22 are respectively embedded in the connecting groove 23 and the rotating positioning groove 24, and the loading box 2 is driven to rotate under the action of the rotating motor 20 to realize the flipping of the loading box 2.
[0039] See also Figure 2 and Figure 8 In this embodiment, the rivet flipping mechanism 10 includes a flipping motor 25, a flipping shaft 26 and a flipping plate 27. The flipping motor 25 is fixedly arranged on the loading and unloading drive mechanism 4, and the flipping shaft 26 is rotatably arranged between the two opposite inner walls of the loading box 2. The flipping shaft 26 is fixedly connected to the output shaft of the flipping motor 25. Under the action of the flipping motor 25, the flipping shaft 26 is driven to rotate. The flipping plate 27 is fixedly arranged on the flipping shaft 26. When the flipping plate 27 rotates, the rivets in the loading box 2 are flipped, so that the positions of multiple rivets can be replaced and the heating uniformity of each rivet is improved; the end of the flipping plate 27 away from the flipping shaft 26 is inclined, and the inclination direction of the flipping plate 27 is consistent with the rotation direction of the flipping plate 27. The rivets can be better picked up through the inclined structure, thereby improving the flipping effect of the flipping plate 27 on the rivets.
[0040] See also Figure 1 and Figure 2 In this embodiment, the loading and unloading driving mechanism 4 includes a support plate 28 and a driving assembly. The support plate 28 is arranged corresponding to the processing box 1. The driving assembly is arranged between the support plate 28 and the processing box 1. The driving assembly is provided with two groups, and the two groups of driving assemblies are respectively driving assembly one and driving assembly two. The loading box 2 and the rivet receiving box 3 are respectively connected to the driving assembly one and the driving assembly two.
[0041] During specific use, the driving assembly 1 and the driving assembly 2 respectively drive the loading box 2 and the rivet receiving box 3 to adjust their lateral positions relative to the rivet processing chamber 5 and the drying processing chamber 6 .
[0042] See also Figure 7 In this embodiment, the driving assembly includes a driving motor 29, a driving screw 30 and a mounting plate. The driving motor 29 is fixedly arranged on the support plate 28. The driving screw 30 is rotatably arranged between the support plate 28 and the processing box 1. There are two groups of driving screws 30. One group of driving screws 30 is fixedly connected to the output shaft of the driving motor 29. The two groups of driving screws 30 are correspondingly fixed with synchronous pulleys. The synchronous pulleys are sleeved with synchronous belts 31. Under the action of the synchronous belts 31, the two groups of driving screws 30 are driven to move synchronously. The two ends of the mounting plate are respectively connected to the two groups of driving screws 30 through threads. Under the action of the driving screws 30, the mounting plate can be driven to move. When the mounting plate moves, the loading box 2 and the rivet receiving box 3 fixedly installed thereon are correspondingly driven to move relative to the rivet processing chamber 5 and the drying processing chamber 6 respectively.
[0043] See also Figure 1 , Figure 7 and Figure 8 In the present embodiment, the mounting plate of the driving component 1 is named as the mounting plate 1 32, and a sealing cover 33 is fixedly provided on the mounting plate 1 32. One of the sealing cover 33 and the rivet processing chamber 5 is provided with a heat expansion strip 34, and the other one is provided with a sealing groove 35. The heat expansion strip 34 is adapted to the sealing groove 35. When the loading box 2 is pushed into the rivet processing chamber 5 under the action of the driving component 1, the heat expansion strip 34 is just embedded in the sealing groove 35, and during the heat treatment process, the heat expansion strip 34 expands under the action of high temperature, thereby improving the sealing tightness of the heat expansion strip 34 to the sealing groove 35.
[0044] See also Figure 1 , Figure 2 and Figure 8 In this embodiment, the loading box 2 is rotatably mounted on the sealing cover 33, the flipping motor 25 is fixedly mounted on the mounting plate 1 32, and the flipping shaft 26 penetrates the mounting plate 1 32 and the sealing cover 33 and is rotatably mounted in the loading box 2.
[0045] See also Figure 2 , Figure 7 , Fig. 9 and Fig.10In this embodiment, the mounting plate of the driving component 2 is named as the mounting plate 2 36. A sealing plate 37 is provided on the inner side of the mounting plate 2 36. The sealing plate 37 is adapted to the sliding groove 2 12. When the mounting plate 2 36 is pushed to fit the outer wall of the drying processing chamber 6 under the action of the driving component 2, the sealing plate 37 is just embedded in the sliding groove 2 12, and the sealing plate 37 seals the sliding groove 2 12. A support body 38 is fixedly provided on the sealing plate 37. A water trough 39 is provided on the support body 38. A buffer mechanism 40 is provided on the support body 38. The rivet receiving box 3 can be detachably installed on the buffer mechanism 40. When the rivets in the loading box 2 are poured into the rivet receiving box 3, the impact force of the fall is buffered under the action of the buffer mechanism 40. The rivet receiving box 3 is a basket structure. The cooling water is filtered by the basket structure. A drain pipe 41 is provided on the side wall of the drying processing chamber 6. The filtered water can be discharged by the setting of the drain pipe 41.
[0046] See also Figure 2 and Figure 4 In this embodiment, a plurality of buffer mechanisms 40 are provided on the support body 38. The buffer mechanism 40 includes a slide bar 42, a sleeve 43, a buffer spring 44 and a support plate 45. The slide bar 42 is fixedly provided on the support body 38, the sleeve 43 is slidably provided on the slide bar 42, the support plate 45 is fixedly provided on the upper end of the sleeve 43, the buffer spring 44 is sleeved on the slide bar 42 and the sleeve 43, and the two ends of the buffer spring 44 are respectively connected to the support body 38 and the support plate 45. Under the action of the buffer spring 44, it can play a supporting and buffering role. An installation groove is provided on the support plate 45, and an installation column 47 is provided on the bottom wall of the rivet receiving box 3. The rivet receiving box 3 can be stably installed on the support plate 45 through the cooperation of the installation column 47 and the installation groove.
[0047] See also Fig. 9 and Fig.10 In this embodiment, a lifting groove 46 is provided at the upper end of the rivet receiving box 3. The provision of the lifting groove 46 facilitates the rivet receiving box 3 to be removed from the buffer mechanism 40 manually or by hoisting.
[0048] The heat treatment device for manufacturing aviation rivets provided in this embodiment has the following working principle: (1) In the initial state, the loading box 2 is driven by the driving component 1 to be located outside the rivet processing chamber 5, and the rivet receiving box 3 is driven by the driving component 2 to be located inside the drying processing chamber 6; The manufactured rivets that need batch heat treatment are added into the loading box 2 through the loading and unloading ports 9, and the driving component 1 is started to drive the loading box 2 to move into the rivet processing chamber 5. The specific actions of the driving component 1 are: The driving motor 29 drives a set of driving screws 30 to rotate. Under the driving action of the synchronous belt 31, the two sets of driving screws 30 rotate synchronously. The two sets of driving screws 30 cooperate to drive the mounting plate 1 32 to move. When the mounting plate 1 32 moves, the sealing cover 33 and the loading box 2 move. The loading box 2 passes through the sliding groove 1 8 and enters the rivet processing chamber 5. At this time, the thermal expansion strip 34 is just embedded in the sealing groove 35. At the same time, the rotating connecting plate 21 and the rotating positioning column 22 are respectively embedded in the connecting groove 23 and the rotating positioning groove 24, so that the loading box 2 and the rotating connecting plate 21 are connected; (2) In the heating process, the electric heating box 15 is started, and the hot air enters the rivet processing chamber 5 through the hot air conveying pipe 14 and the hot air injection port 13, and enters the loading box 2 through the loading and unloading port 9, so as to heat the batch of rivets loaded in the loading box 2; After the heat treatment is completed, if it is necessary to keep the temperature for a period of time, it can directly enter the cooling process without keeping the temperature, start the cooling water pump 18, add cooling water into the loading box 2 through the water spray cooling pipe 17 and the cooling water spray inlet 16, and cool the rivets; During the heating and cooling process, the flipping motor 25 is started, the flipping motor 25 drives the flipping shaft 26 to rotate, and the flipping shaft 26 drives the flipping plate 27 to flip the rivets, and the positions of each rivet are replaced to ensure the uniformity of heating and cooling of the rivets; (3) After the heat treatment of the rivets is completed, the rotating motor 20 is started, and the rotating motor 20 drives the rotating connecting plate 21 to rotate. The rotating connecting plate 21 cooperates with the rotating positioning column 22 to drive the loading box 2 to rotate. The loading box rotates 180 degrees, and the loading and unloading openings 9 of the loading box 2 are turned to correspond to the unloading slots 7. The rivets in the loading box 2 fall into the rivet receiving box 3 along the loading and unloading openings 9 and the unloading slots 7; When the rivet falls into the rivet receiving box 3, the buffer spring 44, the slide rod 42 and the sleeve 43 cooperate to achieve receiving and shock absorption; (4) Then, the switch valve on the hot air delivery pipe 14 connected to the drying chamber 6 is opened to pass hot air into the drying chamber 6, and the rivets after cooling are dried in conjunction with the dehumidification fan 19; in this step, hot air can also be passed into the drying chamber 6 before pouring the rivets to improve the rivet drying efficiency; (5) After drying is completed, start the drive component 2 (the action of the drive component 2 is the same as that of the drive component 1, and the direction of the drive screw 30 is controlled by controlling the direction of the drive motor 29). Under the action of the drive component 2, the rivet receiving box 3 is pulled out of the drying processing chamber 6, and the rivet receiving box 3 is removed from the support plate 45.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, material or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, material or apparatus.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device for manufacturing aviation rivets, characterized in that: It comprises a processing box (1), a loading box (2), a rivet receiving box (3) and a loading and unloading driving mechanism (4), wherein: The processing box (1) is used to perform heat treatment and drying treatment on rivets. A rivet processing chamber (5) and a drying processing chamber (6) are provided in the processing box (1). The rivet processing chamber (5) is arranged above the drying processing chamber (6). A material discharge slot (7) is provided on the bottom wall of the rivet processing chamber (5). The rivet processing chamber (5) and the drying processing chamber (6) are connected via the material discharge slot (7). The rivet processing chamber (5) and the drying processing chamber (6) are externally connected to a heat treatment mechanism. The heat treatment mechanism is configured to supply energy to the rivet processing chamber (5) to perform heat treatment on the rivets. The heat treatment mechanism supplies energy to the drying processing chamber (6) to perform drying treatment on the rivets. The loading box (2) is used for loading rivets. The rivet processing chamber (5) is provided with a sliding groove (8) on one side facing the loading box (2). The loading box (2) is configured to be driven by a loading and unloading driving mechanism (4) to penetrate the sliding groove (8) and move relative to the rivet processing chamber (5). A loading and unloading port (9) is provided on the top wall of the loading box (2). A rivet turning mechanism (10) is provided in the loading box (2). The rivet turning mechanism (10) is used to turn over the rivets contained in the loading box (2); The processing box (1) is provided with a rotation drive mechanism (11), and the rotation drive mechanism (11) is arranged in the rivet processing chamber (5). The loading box (2) is driven by the loading and unloading drive mechanism (4) and is detachably connected to the rotation drive mechanism (11). The loading box (2) is configured to be driven by the rotation drive mechanism (11) to rotate in the rivet processing chamber (5), and the side wall of the loading box (2) is in contact with the inner wall of the rivet processing chamber (5). When the loading and unloading openings (9) are rotated to correspond to the unloading slots (7), the rivets in the loading box (2) fall into the drying processing chamber (6) through the loading and unloading openings (9) and the unloading slots (7); The rivet receiving box (3) is used to receive the rivets that are flipped out of the loading box (2); a second sliding groove (12) is provided on a side of the drying processing chamber (6) facing the rivet receiving box (3); and the rivet receiving box (3) is configured to be driven by the loading and unloading driving mechanism (4) to penetrate the second sliding groove (12) and move relative to the drying processing chamber (6).
2. The heat treatment device for manufacturing aviation rivets according to claim 1, characterized in that: The heat treatment mechanism includes a heating treatment component and a cooling treatment component; The heating treatment component comprises a hot air conveying pipe (14) and an electric heating box (15); a hot air injection port (13) is provided on the top wall of the rivet treatment chamber (5) and the side wall of the drying treatment chamber (6); the hot air injection port (13) is connected to the electric heating box (15) via the hot air conveying pipe (14); The cooling treatment component comprises a water spray cooling pipe (17) and a cooling water pump (18); the top wall of the rivet processing chamber (5) is also provided with a cooling water spray inlet (16); the cooling water spray inlet (16) is connected to the cooling water pump (18) via the water spray cooling pipe (17); The hot air delivery pipe (14) comprises two branches, one branch being connected to the hot air injection port (13) and the other branch being connected to the drying process chamber (6), both branches being provided with switch valves, and a dehumidification fan (19) being provided on a side wall of the drying process chamber (6).
3. The heat treatment device for manufacturing aviation rivets according to claim 1, characterized in that: The rotary drive mechanism (11) comprises a rotary motor (20), a rotary connecting plate (21) and a rotary positioning column (22); the rotary motor (20) is fixedly arranged on the outer wall of the rivet processing chamber (5); the rotary connecting plate (21) is rotatably arranged on the inner wall of the rivet processing chamber (5) and is fixedly connected to the output shaft of the rotary motor (20); the rotary positioning column (22) is fixedly arranged on the rotary connecting plate (21); a connecting groove (23) adapted to the rotary connecting plate (21) is provided at one end of the loading box (2) close to the rivet processing chamber (5); and a rotary positioning groove (24) adapted to the rotary positioning column (22) is provided on a side wall of the connecting groove (23).
4. The heat treatment device for manufacturing aviation rivets according to claim 1, characterized in that: The rivet flipping mechanism (10) comprises a flipping motor (25), a flipping shaft (26) and a flipping plate (27); the flipping shaft (26) is rotatably disposed between two opposite inner walls of the loading box (2); the flipping shaft (26) is fixedly connected to an output shaft of the flipping motor (25); and the flipping plate (27) is fixedly disposed on the flipping shaft (26).
5. The heat treatment device for manufacturing aviation rivets according to claim 4, characterized in that: One end of the flip plate (27) away from the flip shaft (26) is arranged to be inclined, and the inclination direction of the flip plate (27) is consistent with the rotation direction of the flip plate (27).
6. The heat treatment device for manufacturing aviation rivets according to claim 1, characterized in that: The loading and unloading drive mechanism (4) comprises a support plate (28) and a drive assembly. The support plate (28) is arranged corresponding to the processing box (1). The drive assembly is arranged between the support plate (28) and the processing box (1). The drive assembly is provided with two groups, and the two groups of drive assemblies are drive assembly one and drive assembly two. The loading box (2) and the rivet receiving box (3) are respectively connected to the drive assembly one and the drive assembly two.
7. The heat treatment device for manufacturing aviation rivets according to claim 6, characterized in that: The driving assembly comprises a driving motor (29), a driving screw (30) and a mounting plate. The driving motor (29) is fixedly mounted on the support plate (28). The driving screw (30) is rotatably mounted between the support plate (28) and the processing box (1). Two groups of driving screws (30) are provided. One group of driving screws (30) is fixedly connected to an output shaft of the driving motor (29). Synchronous pulleys are correspondingly fixedly mounted on the two groups of driving screws (30). A synchronous belt (31) is sleeved on the synchronous pulleys. Both ends of the mounting plate are respectively connected to the two groups of driving screws (30) through threads.
8. The heat treatment device for manufacturing aviation rivets according to claim 7, characterized in that: The mounting plate of the driving component 1 is named mounting plate 1 (32), and a sealing cover (33) is fixedly provided on the mounting plate 1 (32), and one of the sealing cover (33) and the rivet processing chamber (5) is provided with a heat expansion strip (34), and the other of the two is provided with a sealing groove (35), and the heat expansion strip (34) is adapted to fit the sealing groove (35); The loading box (2) is rotatably mounted on the sealing cover (33), the flipping motor (25) is fixedly mounted on the first mounting plate (32), and the flipping shaft (26) penetrates the first mounting plate (32) and the sealing cover (33) and is rotatably mounted in the loading box (2).
9. The heat treatment device for manufacturing aviation rivets according to claim 7, characterized in that: The mounting plate of the driving component 2 is named mounting plate 2 (36). A sealing plate (37) is provided on the inner side of the mounting plate 2 (36). The sealing plate (37) is adapted to the sliding groove 2 (12). A support body (38) is fixedly provided on the sealing plate (37). A water trough (39) is provided on the support body (38). A buffer mechanism (40) is provided on the support body (38). The rivet receiving box (3) is detachably mounted on the buffer mechanism (40). The rivet receiving box (3) is a mesh basket structure. A drainage pipe (41) is provided on the side wall of the drying treatment chamber (6).
10. The heat treatment device for manufacturing aviation rivets according to claim 9, characterized in that: The buffer mechanism (40) is provided with a plurality of groups on the support body (38), and the buffer mechanism (40) comprises a slide bar (42), a sleeve (43), a buffer spring (44) and a support plate (45). The slide bar (42) is fixedly provided on the support body (38), the sleeve (43) is slidably provided on the slide bar (42), the support plate (45) is fixedly provided on the upper end of the sleeve (43), the buffer spring (44) is sleeved on the slide bar (42) and the sleeve (43), the two ends of the buffer spring (44) are respectively connected to the support body (38) and the support plate (45), the support plate (45) is provided with a mounting groove, and a mounting column (47) is provided on the bottom wall of the rivet receiving box (3).