Wire crimping diagnosis integrated equipment and crimping diagnosis method

Abstract

The invention relates to wire crimping and diagnosis integrated equipment and a crimping and diagnosis method, and relates to the technical field of wire crimping. The wire crimping and diagnosis integrated equipment comprises a crimping rack, a crimping mechanism, a film winding mechanism and at least two clamping mechanisms, the clamping mechanisms are arranged at the two ends of the crimping rack; the crimping mechanism is movably arranged on the crimping rack and is located between the clamping mechanisms arranged at the two ends of the crimping rack, and the crimping mechanism is used for crimping the wire; the film winding mechanism comprises a film winding support, a film winding roller and a translation assembly. The film winding support is slidably connected to the crimping machine frame through the translation assembly, and the translation assembly is used for driving the film winding support to slide on the crimping machine frame. The film winding roller is rotationally connected to the film winding support, and a separation film is arranged on the film winding roller. The wire crimping and diagnosis integrated equipment has the effects of improving the wire crimping efficiency and ensuring the wire crimping quality.

Description

Technical Field

[0001] The present application relates to the technical field of wire crimping, and in particular to a wire crimping diagnosis integrated device and a crimping diagnosis method. Background Art

[0002] Overhead transmission lines are an important part of the power grid system. The quality of their construction is directly related to the safe operation of the power grid. If an overhead transmission line fails, it will cause huge losses to the power grid. In the transmission line, conductor crimping is an important part of the tension wire stringing of the transmission line project construction. The quality of its process is directly related to the safe operation of the transmission line.

[0003] In the related art, manual hydraulic pliers are generally used for wire crimping, and the specific operating steps are: first manually measure the required length of the stranded wire and then cut it off, then measure the required length of the steel core and mark the corresponding position of the stranded wire, then saw and peel off the stranded wire on the outer layer of the steel core to expose the steel core, and then insert the stranded wire into the aluminum tube; then insert the steel core of the stranded wire into the steel anchor, use manual hydraulic pliers to fix the stranded wire and the steel anchor, and then move the aluminum tube to the appropriate position, replace the mold on the hydraulic pliers, and use the hydraulic pliers with the replaced mold to crimp the aluminum tube and the stranded wire, and finally achieve fixation between the aluminum tube, the stranded wire and the steel anchor, thereby achieving crimping of the wire.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the following technical defects exist: when the stranded wire is crimped with the steel anchor and the aluminum tube, there is no support at both ends of the stranded wire, resulting in a deviation in the fixing position of the stranded wire and the steel anchor, which affects the fixing effect of the steel anchor and the stranded wire; during manual crimping, there is a phenomenon of inadequate control of the pressure holding time, which may lead to quality defects such as under-pressure and crushing of the conductor; after the steel anchor and the stranded wire are fixed, when replacing the mold of the hydraulic pliers to fix the aluminum tube, the steel anchor and the stranded wire, replacing the mold will waste a certain amount of time, affecting the crimping efficiency of the conductor, etc. Summary of the invention

[0005] In order to improve the efficiency and quality of wire crimping, the present application provides a wire crimping diagnosis integrated device and a crimping diagnosis method.

[0006] In the first aspect, the present application provides a wire crimping diagnosis integrated device, which adopts the following technical solution:

[0007] A wire crimping diagnosis integrated device is used for crimping wires, wherein the wires include a steel anchor, a stranded wire and an aluminum tube; the steel anchor has a mounting hole for mounting the stranded wire, the stranded wire extends into the mounting hole, and the steel anchor is coaxially connected to the stranded wire; the aluminum tube is coaxially sleeved on the steel anchor and the stranded wire. The wire crimping diagnosis integrated equipment includes a crimping frame, a crimping mechanism, a film wrapping mechanism and at least two clamping mechanisms; the crimping frame has two ends; the clamping mechanisms are rotatably connected to the ends of the crimping frame, the clamping mechanism located at one end of the crimping frame is used to clamp the steel anchor, and the clamping mechanism located at the other end of the crimping frame is used to clamp the stranded wire away from the steel anchor; the crimping mechanism can be movably arranged on the crimping frame, located between the clamping mechanisms arranged at both ends of the crimping frame, and the crimping mechanism is used to crimp the wire; the film wrapping mechanism includes a film wrapping bracket, a film wrapping roller and a translation assembly; the film wrapping bracket is slidably connected to the crimping frame through the translation assembly, and the translation assembly is used to drive the film wrapping bracket to slide on the crimping frame; the film wrapping roller is rotatably connected to the film wrapping bracket, and the film wrapping roller has a separation film.

[0008] By adopting the above technical solution, when crimping the wire, first pass the stranded wire through the aluminum tube and then fix the steel anchor on the clamping mechanism at one end of the crimping frame, then extend the stranded wire into the mounting hole, and then fix the part of the stranded wire away from the steel anchor on the clamping assembly set at the other end of the crimping frame. Wrap one end of the separation membrane around the steel anchor, rotate the clamping mechanism, and the separation membrane is wound around the steel anchor. At the same time, adjust the translation assembly, and the translation assembly drives the film wrapping bracket to move. Under the rotation of the translation assembly and the clamping mechanism, the separation membrane is wound around the steel anchor until the crimped part on the steel anchor is completely wrapped around the separation membrane. Then move the crimping mechanism to the installation position of the steel anchor and the stranded wire, start the crimping mechanism, and crimp the steel anchor and the stranded wire; then move it to a suitable crimping position, similarly, wrap one end of the separation membrane around the aluminum tube, rotate the clamping mechanism, and rotate the clamping mechanism to allow the separation membrane to wrap around the aluminum tube, adjust the translation assembly, and the translation assembly drives the film wrapping bracket to move. Driven by the translation assembly and the clamping mechanism, the separation membrane wraps around the aluminum tube until the separation membrane is completely wrapped around the steel anchor. At this time, move the crimping mechanism to the aluminum tube crimping position to crimp the aluminum tube, thereby achieving crimping of the wire. The film wrapping mechanism is capable of wrapping the steel anchor and the aluminum tube with a separation film, thereby reducing the phenomenon that the crimping mechanism, the steel anchor and the aluminum tube are pressed together and are difficult to separate when the crimping mechanism is tightly combined with the steel anchor and the aluminum tube during the crimping process of the steel anchor or the wire. On the one hand, the steel anchor and the aluminum tube can be protected during the crimping process, and on the other hand, the time required for separating the crimping mechanism from the steel anchor or the aluminum tube in the later stage is reduced, thereby improving the crimping efficiency of the wire, and on the other hand, the occurrence of burrs and the like on the wire can be reduced, thereby improving the crimping quality of the wire and saving the time of the wire crimping.

[0009] Optionally, the translation assembly includes a translation screw, a translation slider, a translation bracket and a translation motor; the translation bracket is arranged on the crimping machine frame, and the translation screw is rotatably connected to the translation bracket; the translation slider is threadedly connected to the translation screw and is slidably connected to the translation bracket; the film wrapping bracket is connected to the translation slider; the translation motor is arranged on the translation bracket, and is used to drive the translation screw to rotate.

[0010] By adopting the above technical solution, when it is necessary to wrap the separation film around the steel anchor and the aluminum tube, the translation motor is turned on, the translation motor drives the translation screw to rotate, the rotation of the translation screw drives the translation slider to move, the movement of the translation slider drives the film wrapping bracket to move, and the film wrapping bracket drives the film wrapping roller to move, thereby achieving the purpose of driving the film wrapping bracket to move on the crimping frame, and cooperating with the rotating clamping mechanism to achieve the purpose of evenly wrapping the separation film around the steel anchor and the aluminum tube.

[0011] Optionally, the film wrapping mechanism also includes a cutting assembly; the cutting assembly includes a first tool, a second tool and a driving member; the first tool is arranged on the film wrapping bracket; the second tool is movably arranged on the film wrapping bracket, wherein a cutting space for separating the film is formed between the first tool and the second tool; the driving member is used to drive the first tool to approach the second tool to break the separation film.

[0012] By adopting the above technical solution, when the separation film on the steel anchor or aluminum tube is wound, the driving member is turned on, and the driving member drives the first cutter to approach the second cutter, and the separation film is cut when the first cutter approaches the second cutter. By turning on the driving member, the driving member drives the first cutter to approach the second cutter, and the separation film is cut automatically, which helps to improve the crimping efficiency of the wire.

[0013] Optionally, the wire crimping diagnosis integrated device also includes a moving mechanism for driving the crimping mechanism to move; the moving mechanism includes a sliding assembly and a lifting assembly; the sliding assembly includes a fixed plate, a sliding plate, a sliding screw, a sliding rod and a sliding motor; the fixed plate is arranged on the crimping machine frame through the lifting assembly, and the lifting assembly is used to drive the fixed plate to move up and down; the sliding screw is threadedly connected to the side of the fixed plate away from the lifting assembly; the sliding rod is arranged on the side of the fixed plate away from the lifting assembly; the sliding plate is threadedly connected to the sliding screw and is slidably connected to the sliding rod, and the crimping mechanism is arranged on the sliding plate.

[0014] By adopting the above technical solution, when the crimping mechanism needs to be moved, the sliding motor is turned on, the sliding motor drives the sliding screw to rotate, the rotation of the sliding screw drives the sliding plate to move, the sliding plate slides on the sliding rod, the movement of the sliding plate drives the crimping mechanism to move, after the crimping mechanism moves to the position, the lifting assembly is turned on, the lifting assembly drives the fixed plate to move, the fixed plate drives the crimping mechanism to move upward, so that the output end of the crimping mechanism moves to the crimping position of the steel anchor or aluminum tube, thereby facilitating the crimping operation of the steel anchor or aluminum tube.

[0015] Optionally, the lifting assembly includes a lifting bracket, a lifting rack, a lifting gear and a lifting motor; the lifting bracket is slidably connected to the crimping machine frame, and the axial direction of the lifting bracket is perpendicular to the axial direction of the sliding screw; the lifting rack is arranged on the lifting bracket; the fixed plate is connected to the lifting bracket; the lifting gear is meshed with the lifting rack through the lifting motor, and the lifting motor is used to drive the lifting gear to rotate.

[0016] By adopting the above technical solution, when the crimping mechanism needs to be moved to a suitable crimping position, the lifting motor is turned on and rotated. The rotation of the lifting motor drives the lifting gear to rotate, and the lifting gear moves on the lifting rack. The movement of the lifting gear drives the movement of the lifting rack. The movement of the lifting rack drives the movement of the lifting bracket. The movement of the lifting bracket drives the movement of the fixed plate. The movement of the fixed plate drives the movement of the crimping mechanism, thereby realizing the lifting and lowering movement of the crimping mechanism.

[0017] Optionally, the clamping mechanism includes a clamping plate, a clamping screw, a clamping slide bar and at least two clamping blocks; the clamping plate is rotatably connected to the crimping frame; the clamping screw is rotatably connected to the side of the clamping plate away from the crimping frame; the clamping slide bar is arranged on the clamping plate, on the same side as the clamping screw, and the axial direction of the clamping slide bar is the same as the axial direction of the clamping screw; the clamping block is threadedly connected to the clamping screw and is slidably connected to the clamping slide bar, and the clamping block located at one end of the crimping frame forms a clamping space for the steel anchor, and the clamping block located at the other end of the crimping frame forms a clamping space for the stranded wire.

[0018] By adopting the above technical solution, when clamping a steel anchor or a stranded wire, the steel anchor or the stranded wire is placed in the clamping space, and the clamping screw is rotated. The rotation of the clamping screw drives the clamping block to move, and the relatively arranged clamping blocks approach each other. When the clamping block contacts and presses against the steel anchor or the stranded wire, the steel anchor or the stranded wire is clamped.

[0019] Optionally, a clamping groove is provided on one side of the clamping blocks that are close to each other.

[0020] By adopting the above technical scheme, when the relatively arranged clamping blocks are close to each other, the steel anchor or stranded wire extends into the clamping groove; the arranged clamping groove can realize the clamping of cylindrical objects (such as steel anchors, stranded wires), and at the same time, when the clamping blocks are clamped, the clamped objects can be covered, thereby improving the clamping effect of the clamped objects.

[0021] Optionally, the wire crimping diagnosis integrated device also includes a rotating mechanism that drives the clamping mechanism located at one end of the crimping frame to rotate; the rotating mechanism includes a rotating plate, a rotating motor and a locking assembly; the rotating plate is rotatably connected to the crimping frame through the rotating motor, and the clamping plate is connected to the rotating plate; the locking assembly is arranged on the clamping plate, and is used to fix the clamping plate and the rotating plate.

[0022] By adopting the above technical solution, when the separation membrane needs to be wound around the steel anchor or aluminum tube, or when the angle between the steel anchor and the stranded wire is adjusted, the rotating motor is turned on, the rotating motor drives the rotating plate to move, and the rotating plate drives the clamping plate to move, thereby achieving the purpose of driving the clamping mechanism to rotate. On the one hand, the separation membrane can be wound around the steel anchor or the wire, and on the other hand, the concentricity of the steel anchor and the stranded wire can be adjusted, thereby improving the crimping quality of the steel anchor and the stranded wire.

[0023] Optionally, the wire crimping diagnosis integrated device also includes an imaging mechanism; the imaging mechanism includes an imaging device, a connector and an imaging plate; the imaging device is connected to the crimping mechanism via the connector; the imaging plate can be rotatably disposed on the crimping frame.

[0024] By adopting the above technical solution, after the wire is crimped, the imaging device is moved and the imaging plate is rotated. The imaging device and the imaging plate cooperate to perform imaging diagnosis on the wire after crimping, which is convenient for diagnosing and analyzing the crimping condition of the wire, and quickly adjusting the crimping strategy, which helps to ensure the crimping quality of the wire.

[0025] In a second aspect, the present application provides a wire crimping diagnosis method, including the following wire crimping diagnosis method:

[0026] S1: Clamping steel anchor and stranded wire;

[0027] S2: crimp the stranded wire and the steel anchor;

[0028] S3: Move the aluminum tube and crimp the aluminum tube and the steel anchor to the stranded wire respectively;

[0029] S4: Diagnose the wire after crimping.

[0030] In summary, the present application includes at least one of the following beneficial technical effects:

[0031] 1. Through the film wrapping mechanism, the separation film can be wrapped around the steel anchor and the aluminum tube to reduce the phenomenon that the crimping mechanism, the steel anchor and the aluminum tube are pressed together and difficult to separate when the crimping mechanism is tightly combined with the steel anchor and the aluminum tube during the crimping process of the steel anchor or the wire. On the one hand, the steel anchor and the aluminum tube can be protected during the crimping process, and on the other hand, the time required for separating the crimping mechanism from the steel anchor or the aluminum tube in the later stage is reduced, which can improve the crimping efficiency of the wire, reduce the occurrence of flash and burrs on the wire, improve the crimping quality of the wire and save the time of the wire crimping.

[0032] 2. The first cutter is driven by the driving member to approach the second cutter, and the separation film is cut when the first cutter approaches the second cutter. By turning on the driving member, the driving member drives the first cutter to approach the second cutter, and the separation film is automatically cut, which helps to improve the crimping efficiency of the wire.

[0033] 3. By turning on the lifting motor, the lifting motor rotates, and the lifting gear moves on the lifting rack. The movement of the lifting gear drives the movement of the lifting rack. The movement of the lifting rack drives the movement of the lifting bracket. The movement of the lifting bracket drives the movement of the fixed plate. The movement of the fixed plate drives the movement of the crimping mechanism to achieve the lifting and lowering movement of the crimping mechanism, which helps to adjust the concentricity between the steel anchor and the stranded wire, thereby improving the crimping quality of the wire.

[0034] 4. By moving the imaging device and rotating the imaging board, the imaging device and the imaging board cooperate to realize imaging diagnosis of the wire after crimping, which is convenient for diagnosing and analyzing the crimping condition of the wire and quickly adjusting the crimping strategy, which helps to ensure the crimping quality of the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0036] Figure 1 It is a schematic diagram of the overall structure of a wire crimping diagnosis integrated device of the present application.

[0037] Figure 2 It is a cross-sectional view of a wire crimping diagnosis integrated device of the present application.

[0038] Figure 3 This is a schematic diagram of a wire crimping diagnosis integrated device clamping a wire in the present application.

[0039] Figure 4 yes Figure 3 Enlarged view of part A.

[0040] Figure 5 This is a partial structural schematic diagram of a wire crimping diagnosis integrated device of the present application.

[0041] Figure 6 It is a schematic diagram of a film wrapping mechanism of a wire crimping diagnosis integrated device of the present application.

[0042] Figure 7 It is a schematic diagram of a clamping block of a wire crimping diagnosis integrated device of the present application.

[0043] Description of reference numerals: 1. conductor; 11. steel anchor; 12. stranded wire; 13. aluminum tube; 2. crimping frame; 3. crimping mechanism; 4. film wrapping mechanism; 41. film wrapping bracket; 42. film wrapping roller; 43. translation assembly; 431. translation screw; 432. translation slider; 433. translation bracket; 434. translation motor; 44. cutting assembly; 441. first tool; 442. second tool; 443. driving member; 5. clamping mechanism; 51. clamping plate; 52. clamping screw; 53. clamping slide; 54. clamping block; 541 , clamping groove; 5411, first groove section; 5412, second groove section; 6, moving mechanism; 61, sliding assembly; 611, fixed plate; 612, sliding plate; 613, sliding screw; 614, sliding rod; 615, sliding motor; 62, lifting assembly; 621, lifting bracket; 622, lifting rack; 623, lifting gear; 624, lifting motor; 7, rotating mechanism; 71, rotating motor; 72, rotating plate; 73, locking assembly; 8, imaging mechanism; 81, imaging device; 82, connecting piece; 83, imaging plate. DETAILED DESCRIPTION

[0044] The following is combined with Figure 1-7 This application is described in further detail.

[0045] The embodiment of the present application discloses an integrated wire crimping diagnosis device.

[0046] Reference Figure 3 A wire crimping diagnosis integrated device is used to crimp a wire 1, wherein the wire 1 includes a steel anchor 11, a stranded wire 12 and an aluminum tube 13; one end of the steel anchor 11 has a mounting hole for mounting the stranded wire 12, the stranded wire 12 extends into the mounting hole, and the steel anchor 11 is coaxially connected to the stranded wire 12; the aluminum tube 13 is coaxially sleeved on the steel anchor 11 and the stranded wire 12.

[0047] Reference Figure 1 , Figure 2 , Figure 3The wire crimping diagnosis integrated device comprises a crimping frame 2, a crimping mechanism 3, a wrapping mechanism 4, a moving mechanism 6 and at least two clamping mechanisms 5; the crimping frame 2 has two ends; the clamping mechanisms 5 are rotatably connected to the two ends of the crimping frame 2, the clamping mechanism 5 at one end of the crimping frame 2 is used to clamp the steel anchor 11, and the clamping mechanism 5 at the other end of the crimping frame 2 is used to clamp the stranded wire 12 away from the steel anchor 11; the crimping mechanism 3 is movably arranged on the crimping frame 2 through the moving mechanism 6, and the crimping machine The crimping mechanism 3 is located between the clamping mechanisms 5 arranged at both ends of the crimping frame 2, and the crimping mechanism 3 is used to crimp the wire 1 (for example, the crimping mechanism 3 can crimp the steel anchor 11 and the stranded wire 12, and the crimping mechanism 3 can crimp the aluminum tube 13 and the steel anchor 11 and the stranded wire 12); the film wrapping mechanism 4 is installed on the crimping frame 2, and is used to wrap the separation film on the steel anchor 11 and the separation film on the aluminum tube 13, so as to separate the crimping mechanism 3 from the steel anchor 11 or the crimping mechanism 3 from the aluminum tube 13.

[0048] Reference Figure 1 , Figure 6 The film wrapping mechanism 4 includes a film wrapping support 41, a film wrapping roller 42 and a translation assembly 43; the film wrapping support 41 is slidably connected to the crimping frame 2 through the translation assembly 43, and the translation assembly 43 is used to drive the film wrapping support 41 to slide on the crimping frame 2; the film wrapping roller 42 is rotatably connected to the film wrapping support 41, and the axial direction of the film wrapping roller 42 is the same as the length direction of the wire 1, and there is a separation film on the film wrapping roller 42. Before crimping the steel anchor 11 and the stranded wire 12, the separation film can be wrapped around the steel anchor 11. On the one hand, the steel anchor 11 can be protected during the crimping process, and on the other hand, the separation film can improve the separation efficiency between the crimping mechanism 3 and the steel anchor 11, thereby improving the crimping quality of the steel anchor 11 and the stranded wire 12 to a certain extent. Of course, before crimping the aluminum tube 13, the steel anchor 11 and the stranded wire 12, a separation membrane can also be wrapped around the aluminum tube 13. On the one hand, the aluminum tube 13 can be protected during the crimping process; on the other hand, the separation membrane can improve the separation efficiency between the crimping mechanism 3 and the aluminum tube 13.

[0049] Reference Figure 1 , Figure 6 The translation assembly 43 includes a translation screw 431, a translation slider 432, a translation bracket 433 and a translation motor 434; the translation bracket 433 is fixed to the crimping frame 2 by bolt connection, and the translation screw 431 is rotatably connected to the translation bracket 433, wherein the axial direction of the translation screw 431 is the same as the axial direction of the film wrapping roller 42; the translation slider 432 is threadedly connected to the translation screw 431, and the translation slider 432 is slidably connected to the translation bracket 433; the film wrapping bracket 41 is connected to the translation slider 432; the translation motor 434 is installed on the translation bracket 433, and the translation motor 434 is used to drive the translation screw 431 to rotate.

[0050] Reference Figure 3 , Figure 6 The film wrapping mechanism 4 includes a cutting assembly 44; the cutting assembly 44 includes a first tool 441, a second tool 442 and a driving member 443; the first tool 441 is installed on the film wrapping bracket 41, and the first tool 441 is located on the side of the film wrapping bracket 41 close to the clamping mechanism 5; the second tool 442 is movably installed on the film wrapping bracket 41, and the movement direction of the second tool 442 is perpendicular to the axial direction of the film wrapping roller 42, and a cutting space for separating the film is formed between the first tool 441 and the second tool 442 (when the film wrapping mechanism 4 is in the state of wrapping the steel anchor 11 or the aluminum tube 13, a certain gap is left between the first tool 441 and the second tool 442 to facilitate the passage of the separating film); the driving member 443 is used to drive the first tool 441 close to the second tool 442 to break the separating film. When the film wrapped around the steel anchor 11 or the aluminum tube 13 meets the demand, the driving member 443 is turned on, and the driving member 443 drives the second cutter 442 to move. The second cutter 442 approaches the first cutter 441, and the gap between the first cutter 441 and the second cutter 442 is reduced, so that the purpose of cutting the separation film can be achieved.

[0051] In some embodiments of the present disclosure, the driving member 443 may be a driving cylinder mounted on the film wrapping support 41 , the second tool 442 is connected to the output end of the driving cylinder, and the movement direction of the driving cylinder is perpendicular to the movement direction of the film wrapping roller 42 .

[0052] Reference Figure 2 , Figure 5 The motion mechanism 6 includes a sliding assembly 61 and a lifting assembly 62; the sliding assembly 61 includes a fixed plate 611, a sliding plate 612, a sliding screw 613, a sliding rod 614 and a sliding motor 615; the fixed plate 611 is installed on the crimping frame 2 through the lifting assembly 62, the fixed plate 611 is slidably connected to the crimping frame 2, and the lifting assembly 62 is used to drive the fixed plate 611 to move up and down; the sliding screw 613 is threadedly connected to the side of the fixed plate 611 away from the lifting assembly 62, and the axial direction of the sliding screw 613 is the same as the axial direction of the film wrapping roller 42; the sliding rod 614 is fixed to the side of the fixed plate 611 away from the lifting assembly 62; the sliding plate 612 is threadedly connected to the sliding screw 613, the sliding plate 612 is slidably connected to the sliding rod 614, and the crimping mechanism 3 is installed on the sliding plate 612.

[0053] In some embodiments of the present disclosure, the crimping mechanism 3 may include a crimping cylinder, a hydraulic clamp, and upper and lower crimping dies (the drawings of this application do not specifically mark this). Specifically, the crimping frame 2 is mounted on the sliding plate 612, the crimping cylinder is mounted on the crimping frame 2, and the movement direction of the crimping cylinder is perpendicular to the axial direction of the film wrapping roller 42; the lower crimping die is mounted on the crimping cylinder, wherein the crimping space of the upper and lower crimping dies for the steel anchor 11 or the aluminum tube 13 is variable (since the crimping space required for the steel anchor 11 and the aluminum tube 13 are inconsistent, the crimping space can be changed by replacing the upper and lower crimping dies, which is not elaborated in this application).

[0054] Reference Figure 2 The lifting assembly 62 includes a lifting bracket 621, a lifting rack 622, a lifting gear 623 and a lifting motor 624; the lifting bracket 621 is slidably connected to the crimping frame 2, and the axial direction of the lifting bracket 621 is perpendicular to the axial direction of the sliding screw 613; the lifting rack 622 is arranged on the lifting bracket 621; the fixing plate 611 is connected to the lifting bracket 621; the lifting gear 623 is meshed with the lifting rack 623 through the lifting motor 624, and the lifting motor 624 is used to drive the lifting gear 623 to rotate.

[0055] Reference Figure 1 In some embodiments of the present disclosure, the clamping mechanism 5 includes a clamping plate 51, a clamping screw 52, ​​a clamping slide 53 and at least two clamping blocks 54; the clamping plate 51 is rotatably connected to the crimping frame 2; the clamping screw 52 is rotatably connected to the side of the clamping plate 51 away from the crimping frame 2; the clamping slide 53 is arranged on the clamping plate 51, the clamping slide 53 is on the same side as the clamping screw 52, ​​and the axial direction of the clamping slide 53 is the same as the axial direction of the clamping screw 52; the clamping block 54 is threadedly connected to the clamping screw 52 and is slidably connected to the clamping slide 53, and the clamping block 54 located at one end of the crimping frame 2 forms a clamping space for the steel anchor 11, and the clamping block 54 located at the other end of the crimping frame 2 forms a clamping space for the stranded wire 12. In this embodiment, the steel anchor 11 and the stranded wire 12 can be made concentric by adjusting the angle of the clamping plate 51 , thereby ensuring the quality of the steel anchor 11 and the stranded wire 12 during the crimping process, thereby improving the yield rate of the crimping of the wire 1 .

[0056] Reference Figure 3 , Figure 4In some embodiments, the wire 1 crimping diagnosis integrated device further includes a rotating mechanism 7 for driving the clamping mechanism 5 located at one end of the crimping frame 2 to rotate; the rotating mechanism 7 includes a rotating plate 72, a rotating motor 71, and a locking assembly 73; the rotating plate 72 is rotatably connected to the crimping frame 2 through the rotating motor 71, and the clamping plate 51 is connected to the rotating plate 72; the locking assembly 73 is installed on the clamping plate 51, and is used to fix the clamping plate 51 and the rotating plate 72. The rotating mechanism 7 is set up, on the one hand, it can cooperate with the film wrapping mechanism 4 to achieve the purpose of wrapping the separation film on the steel anchor 11 or the aluminum tube 13, and on the other hand, it can adjust the concentricity of the steel anchor 11 and the stranded wire 12, which helps to improve the connection quality of the steel anchor 11 and the stranded wire 12. Furthermore, in order to prevent the steel anchor 11 and the stranded wire 12 from being offset after being fixed, the locking assembly 73 can be used to fix the rotating plate 72 and the clamping plate 51. In some embodiments of the present disclosure, the locking assembly 73 can be a locking bolt; by adjusting the locking bolt, the locking bolt passes through the clamping plate 51 and the rotating plate 72 to fix the clamping plate 51 and the rotating plate 72, thereby achieving the purpose of fixing the clamping plate 51 and the rotating plate 72.

[0057] Reference Figure 7 In some embodiments of the present disclosure, the clamping blocks 54 have a clamping groove 541 on one side close to each other. This can improve the clamping effect of the steel anchor 11 or the aluminum tube 13 and ensure the stability of the crimping of the wire 1. In some embodiments, the clamping groove 541 is in a "V" shape. The clamping groove 541 includes a first groove section 5411 and a second groove section 5412, wherein the angle between the first groove section 5411 and the second groove section 5412 is between 80 and 100 degrees. For example, the angle between the first groove section 5411 and the second groove section 5412 can be 80 degrees; the angle between the first groove section 5411 and the second groove section 5412 can be 90 degrees; the angle between the first groove section 5411 and the second groove section 5412 can be 95 degrees; the angle between the first groove section 5411 and the second groove section 5412 can be 100 degrees, etc. In this way, the clamping effect of the steel anchor 11 and the aluminum tube 13 can be improved while reducing the clamping damage to the steel anchor 11 and the aluminum tube 13 during clamping.

[0058] Reference Figure 1 The wire 1 crimping diagnosis integrated device also includes an imaging mechanism 8; the imaging mechanism 8 includes an imaging device 81, a connector 82 and an imaging board 83; the camera device is connected to the crimping mechanism 3 through the connector 82; the imaging board 83 is rotatably arranged on the crimping frame 2.

[0059] In some embodiments, the imaging device 81 may be an X-ray camera. The connector 82 may be a mechanical arm, and the imaging device may be moved to a diagnostic position by adjusting the mechanical arm. For example, when the crimped wire 1 needs to be diagnosed, the connector 82 is adjusted to move the imaging device 81 to the diagnostic position, the imaging device 81 is turned on, and the imaging plate 83 is rotated, so as to achieve the purpose of diagnosing the wire 1.

[0060] In an embodiment of the present disclosure, a wire crimping diagnosis method is also provided, which is applied to the wire 1 crimping diagnosis integrated device of the claim, including the following wire 1 crimping diagnosis method:

[0061] S1: Clamp the steel anchor 11 and the stranded wire 12.

[0062] Specifically, first pass the stranded wire 12 through the aluminum tube 13, then place the steel anchor 11 between the two clamping blocks 54, rotate the clamping screw 52, ​​the clamping screw 52 rotates to drive the clamping block 54 to move, the two clamping blocks 54 approach each other, and the clamping block 54 clamps the steel anchor 11. After the steel anchor 11 is clamped, one end of the stranded wire 12 is inserted into the mounting hole. Similarly, in the clamping mechanism 5 at the other end of the crimping frame 2, place the stranded wire 12 between the two clamping blocks 54, rotate the clamping screw 52, ​​the clamping screw 52 rotates to drive the clamping block 54 to move, the two clamping blocks 54 approach each other, and the clamping block 54 clamps the stranded wire 12.

[0063] S2: crimping the stranded wire 12 and the steel anchor 11.

[0064] Specifically, one end of the separation membrane is first wound around the steel anchor 11, and then the rotating motor 71 is turned on. The rotating motor 71 drives the rotating plate 72 to move, and the rotating plate 72 drives the clamping plate 51 to move, and the clamping plate 51 drives the steel anchor 11 to move, so that the separation membrane is wound around the steel anchor 11. At the same time, the translation motor 434 is turned on, and the translation motor 434 drives the translation screw 431 to move, and the translation screw 431 drives the translation slider 432 to move, and the translation slider 432 drives the film wrapping bracket 41 to move, and the film wrapping bracket 41 drives the film wrapping roller 42 to move, so that the separation membrane is evenly wound around the steel anchor 11. When the separation membrane is wound, the driving member 443 is adjusted, and the driving member 443 drives the second tool 442 to move, and the second tool 442 approaches the first tool 441, and the separation membrane is separated under the action of the first tool 441 and the second tool 442. Then adjust the sliding screw 613, the sliding screw 613 drives the sliding plate 612 to move, the movement of the sliding plate 612 drives the crimping mechanism 3 to move to the crimping position of the steel anchor 11 and the stranded wire 12, turn on the lifting motor 624, the lifting motor 624 drives the lifting gear 623 to rotate, the lifting gear 623 drives the lifting rack 622 to move, the movement of the lifting rack drives the lifting bracket 621 to move, the movement of the lifting bracket 621 drives the fixed plate 611 to move, the fixed plate 611 drives the sliding plate 612 to rise, the rising movement of the sliding drives the rising movement of the crimping mechanism 3, the crimping mechanism 3 moves to the crimping position of the steel anchor 11 and the stranded wire 12, turn on the crimping mechanism 3, and crimp the steel anchor 11 and the stranded wire 12.

[0065] S3: Move the aluminum tube 13 and crimp the aluminum tube 13 to the steel anchor 11 and the stranded wire 12.

[0066] Specifically, the aluminum tube 13 is moved to the crimping position, one end of the separation membrane is wrapped around the aluminum tube 13, and then the rotating motor 71 is turned on. The rotating motor 71 drives the rotating plate 72 to move, the rotating plate 72 drives the clamping plate 51 to move, the clamping plate 51 drives the steel anchor 11 to move, and the separation membrane is wrapped around the aluminum tube 13. At the same time, the translation motor 434 is turned on. The translation motor 434 drives the translation screw 431 to move, the translation screw 431 drives the translation slider 432 to move, the translation slider 432 drives the film wrapping bracket 41 to move, the film wrapping bracket 41 drives the film wrapping roller 42 to move, and the separation membrane is evenly wrapped around the aluminum tube 13. When the separation membrane is wrapped, the driving member 443 is adjusted, and the driving member 443 drives the second tool 442 to move. The second tool 442 is close to the first tool 441, and the separation membrane is separated under the action of the first tool 441 and the second tool 442. Then adjust the sliding screw 613, the sliding screw 613 drives the sliding plate 612 to move, the movement of the sliding plate 612 drives the crimping mechanism 3 to move to the crimping position of the aluminum tube 13, turn on the lifting motor 624, the lifting motor 624 drives the lifting gear 623 to rotate, the lifting gear 623 drives the lifting rack 622 to move upward, the lifting rack 622 drives the lifting bracket 621 to move, the movement of the lifting rack 622 drives the fixed plate 611 to move, the fixed plate 611 drives the sliding plate 612 to rise, the rising movement of the sliding drives the rising movement of the crimping mechanism 3, the crimping mechanism 3 moves to the crimping position of the steel anchor 11 and the stranded wire 12, turn on the crimping mechanism 3, and the crimping mechanism 3 crimps the aluminum tube 13, the steel anchor 11 and the stranded wire 12.

[0067] S4: Diagnose wire 1 after crimping.

[0068] Specifically, the imaging device 81 is rotated to move to the diagnosis position of the wire 1, the imaging plate 83 is rotated so that the imaging plate 43 is opposite to the imaging device 81, and the imaging device 81 is turned on to diagnose the crimping condition of the wire 1.

[0069] In some embodiments of the present disclosure, the integrated crimping diagnosis device can be connected to a display screen. The crimping condition of the wire 1 can be sent to the display screen through the imaging device 81 and the imaging board 83. The staff can judge the wire 1 based on the image on the display screen to facilitate timely correction, which can improve the crimping quality of the wire 1.

[0070] Specifically, the crimped wire 1 may be diagnosed in the following manner:

[0071] Step 1: Image acquisition;

[0072] Specifically, the crimped wire is photographed with the cooperation of the imaging device 81 and the imaging board 83, and the photographed image is uploaded to the display screen to complete the image acquisition.

[0073] Step 2: Image diagnosis;

[0074] Specifically, a wire crimping image that meets the requirements is pre-stored in the display screen, and a multi-directional comparison is performed with the newly uploaded image in the display screen through manual observation, so as to diagnose the crimping quality of the wire 1.

[0075] In one embodiment of the present disclosure, the crimping quality of the wire 1 may also be diagnosed by using a diagnostic device.

[0076] Specifically, the wire crimping image that meets the requirements is stored in the diagnostic device in advance, and the key areas on the image are divided. For example, the image can be divided into point A, point B, point C, etc. At the same time, the display screen and the diagnostic device are electrically connected to each other. After the wire 1 is crimped, the image collected by the wire 1 is uploaded to the display screen, and then the collected image uploaded on the display screen is loaded onto the diagnostic device. The diagnostic device compares the points A, B, and C of the collected image one by one by comparison. If the comparison result meets the requirements, the diagnostic device issues a first instruction so that the staff can know and perform subsequent operations for the processing of the wire 1; if the comparison result does not meet the requirements, the diagnostic device issues a second instruction different from the first instruction, and the staff can perform subsequent process improvements according to the corresponding diagnostic effect, so as to improve the crimping quality of the wire 1. It should be noted that the diagnostic device in the embodiment of the present disclosure is known to those skilled in the art of wire 1 diagnosis, and this application will not be described in detail here.

[0077] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

Claims

1. A wire crimping diagnosis integrated device, used for crimping a wire (1), the wire (1) comprising a steel anchor (11), a stranded wire (12) and an aluminum tube (13); the steel anchor (11) has a mounting hole for mounting the stranded wire (12), the stranded wire (12) extends into the mounting hole, the steel anchor (11) and the stranded wire (12) are coaxially connected; the aluminum tube (13) is coaxially sleeved on the steel anchor (11) and the stranded wire (12); characterized in that: The wire (1) crimping diagnosis integrated device comprises a crimping frame (2), a crimping mechanism (3), a film wrapping mechanism (4) and at least two clamping mechanisms (5); the crimping frame (2) has two ends; the clamping mechanisms (5) are rotatably connected to the ends of the crimping frame (2), the clamping mechanism (5) located at one end of the crimping frame (2) is used to clamp the steel anchor (11), and the clamping mechanism (5) located at the other end of the crimping frame (2) is used to clamp the stranded wire (12) away from the steel anchor (11); the crimping mechanism (3) is movably arranged on the crimping frame ( 2), between the clamping mechanisms (5) arranged at both ends of the crimping frame (2), the crimping mechanism (3) is used to crimp the wire (1); the film wrapping mechanism (4) includes a film wrapping support (41), a film wrapping roller (42) and a translation assembly (43); the film wrapping support (41) is slidably connected to the crimping frame (2) through the translation assembly (43), and the translation assembly (43) is used to drive the film wrapping support (41) to slide on the crimping frame (2); the film wrapping roller (42) is rotatably connected to the film wrapping support (41), and the film wrapping roller (42) has a separation film.

2. The wire crimping diagnosis integrated device according to claim 1, characterized in that: The translation assembly (43) comprises a translation screw (431), a translation slider (432), a translation bracket (433) and a translation motor (434); the translation bracket (433) is arranged on the crimping frame (2), and the translation screw (431) is rotatably connected to the translation bracket (433); the translation slider (432) is threadedly connected to the translation screw (431) and is slidably connected to the translation bracket (433); the film wrapping bracket (41) is connected to the translation slider (432); the translation motor (434) is arranged on the translation bracket (433) and is used to drive the translation screw (431) to rotate.

3. A wire (1) crimping diagnosis integrated device according to claim 1, characterized in that: The film wrapping mechanism (4) further comprises a cutting assembly (44); the cutting assembly (44) comprises a first cutter (441), a second cutter (442) and a driving member (443); the first cutter (441) is arranged on the film wrapping support (41); the second cutter (442) is movably arranged on the film wrapping support (41), wherein a cutting space for separating the film is formed between the first cutter (441) and the second cutter (442); the driving member (443) is used to drive the first cutter (441) to approach the second cutter (442) so as to cut the separating film.

4. The wire crimping diagnosis integrated device according to claim 1, characterized in that: The wire crimping diagnosis integrated device also includes a motion mechanism (6) for driving the crimping mechanism (3) to move; the motion mechanism (6) includes a sliding assembly (61) and a lifting assembly (62); the sliding assembly (61) includes a fixed plate (611), a sliding plate (612), a sliding screw (613), a sliding rod (614) and a sliding motor (615); the fixed plate (611) is arranged on the crimping frame (2) through the lifting assembly (62); the lifting assembly (62) is used to drive the fixed plate (611) to move up and down; the sliding screw (613) is threadedly connected to the side of the fixed plate (611) away from the lifting component (62); the sliding rod (614) is arranged on the side of the fixed plate (611) away from the lifting component (62); the sliding plate (612) is threadedly connected to the sliding screw (613) and is slidably connected to the sliding rod (614), and the crimping mechanism (3) is arranged on the sliding plate (612).

5. The wire crimping diagnosis integrated device according to claim 4, characterized in that: The lifting assembly (62) includes a lifting bracket (621), a lifting rack (622), a lifting gear (623) and a lifting motor (624); the lifting bracket (621) is slidably connected to the crimping frame (2), and the axial direction of the lifting bracket (621) is perpendicular to the axial direction of the sliding screw (613); the lifting rack (622) is arranged on the lifting bracket (621); the fixing plate (611) is connected to the lifting bracket (621); the lifting gear (623) is meshed with the lifting rack (622) through the lifting motor (624), and the lifting motor (624) is used to drive the lifting gear (623) to rotate.

6. The wire crimping diagnosis integrated device according to claim 1, characterized in that: The clamping mechanism (5) comprises a clamping plate (51), a clamping screw (52), a clamping slide bar (53) and at least two clamping blocks (54); the clamping plate (51) is rotatably connected to the crimping frame (2); the clamping screw (52) is rotatably connected to a side of the clamping plate (51) away from the crimping frame (2); the clamping slide bar (53) is arranged on the clamping plate (51) on the same side as the clamping screw (52), and The axial direction of the clamping slide rod (53) is the same as the axial direction of the clamping screw rod (52); the clamping block (54) is threadedly connected to the clamping screw rod (52) and is slidably connected to the clamping slide rod (53); the clamping block (54) located at one end of the crimping frame (2) forms a clamping space for the steel anchor (11), and the clamping block (54) located at the other end of the crimping frame (2) forms a clamping space for the stranded wire (12).

7. The wire crimping diagnosis integrated device according to claim 6, characterized in that: The clamping blocks (54) have a clamping groove (541) on one side where they are close to each other.

8. A wire (1) crimping diagnosis integrated device according to claim 7, characterized in that: The wire (1) crimping diagnosis integrated device further comprises a rotating mechanism (7) for driving the clamping mechanism (5) located at one end of the crimping frame (2) to rotate; the rotating mechanism (7) comprises a rotating plate (72), a rotating motor (71) and a locking assembly (73); the rotating plate (72) is rotatably connected to the crimping frame (2) via the rotating motor (71), and the clamping plate (51) is connected to the rotating plate (72); the locking assembly (73) is arranged on the clamping plate (51) and is used to fix the clamping plate (51) to the rotating plate (72).

9. The wire crimping diagnosis integrated device according to claim 1, characterized in that: The wire (1) crimping diagnosis integrated device further comprises an imaging mechanism (8); the imaging mechanism (8) comprises an imaging device (81), a connecting piece (82) and an imaging plate (83); the imaging device (81) is connected to the crimping mechanism (3) via the connecting piece (82); the imaging plate (83) is rotatably disposed on the crimping frame (2).

10. A wire crimping diagnosis method, characterized in that: The wire (1) crimping diagnosis integrated device applied to the claims includes the following wire (1) crimping diagnosis method: S1: clamping steel anchor (11) and stranded wire (12); S2: crimping the stranded wire (12) and the steel anchor (11); S3: moving the aluminum tube (13) and crimping the aluminum tube (13) with the steel anchor (11) and the stranded wire (12); S4: Diagnose the wire after crimping (1).

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