Fixed float valve type efficient tower tray
By introducing the diverted air guide box assembly, arc guide plate assembly and slip box assembly into the floating valve tower tray, the problems of small gas flux and untimely impurities cleaning of existing floating valve equipment are solved, efficient gas-liquid phase contact and impurity collection are achieved, and the operating stability and efficiency of the tower tray are improved.
Patent Information
- Application Number
- CN202510187056.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-13
AI Technical Summary
The existing floating valve equipment has a small gas flux, and the bubble outlet position and direction are single, which leads to vortex and remix when the liquid level is high, which makes it easy to form vortex and remix, which is unstable in operation, low efficiency, and large steam consumption. At the same time, the floating valve is not cleaned in time, resulting in impurities residue, affecting the use effect.
A fixed floating valve-type high-efficiency tower tray is designed, using a diverted air guide box assembly to divert the gas phase, and the arc-shaped guide plate assembly guides gas and liquid impurities. The slide box assembly is used to adjust the bubble opening and limit, improve the contact efficiency of the gas-liquid phase, and collect impurities in the liquid through the collection box and the steel wire plate.
Through the design of the split air guide box assembly and the arc guide plate assembly, the contact efficiency of the gas flow rate and the gas-liquid phase is improved, vortex and remixture is prevented, impurity collection and cleaning capabilities are enhanced, and the operating stability and efficiency of the tower tray are improved.
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Figure CN119971539A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of accessories for plate tower equipment, in particular to a fixed float valve type high-efficiency tower plate. Background Art
[0002] A plate tower is a mass transfer device used for graded contact of gas-liquid or liquid-liquid systems. A plate tower usually includes multiple tower plates arranged at intervals. The gas phase passes through bubbling units such as float valves and bubble caps arranged on the tower plates from the bottom of the tower plates, mixes with the liquid phase flowing horizontally above the tower plates, and then enters the tower plates of the upper layer. The liquid phase enters the tower plates of the lower layer through downcomers.
[0003] With existing float valves, since most gases come out through small holes of similar shapes, the flux is not large, and the bubble outlet position and direction are relatively single. If the liquid level on the tower plate is too high, vortexes and backmixing are easily formed, resulting in unstable operation, low efficiency, and high steam consumption. At the same time, if the float valve is not cleaned in time for a long time, a lot of impurities such as dust, dirt, and fiber will remain on the float valve, affecting the use effect of the float valve.
[0004] Therefore, the present application provides a fixed floating valve type high-efficiency tower tray to meet the demand. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a fixed float valve type high-efficiency tower plate to solve the problems that the existing gas flux is not large and the bubble outlet position and direction are relatively single. If the liquid level on the tower plate is too high, vortexes and backmixing are easily formed, resulting in unstable operation, low efficiency and high steam consumption. At the same time, if the float valve is not cleaned in time for a long time, a large amount of impurities such as dust, dirt, fiber, etc. will remain on the float valve, affecting the use effect of the float valve.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A fixed float valve type high-efficiency tower plate comprises a float valve and a tower plate, wherein a retaining ring is installed at the edge of a hole at the top of the tower plate, a bottom expansion mask is installed at the edge of a hole at the bottom of the tower plate, a float valve is arranged in the hole at the top of the tower plate, a valve top assembly is installed on the top of the float valve, and the valve top assembly is used to control the gas flow through the tower plate, and to disassemble an arc guide plate assembly and a diversion gas guide box assembly; the arc guide plate assembly is arranged below the valve top assembly, and the arc guide plate assembly is used to guide impurities in gas and liquid; the diversion gas guide box assembly is arranged below the arc guide plate assembly, and the diversion gas guide box assembly is used to separate the gas into two parts; the bottom end of the valve top assembly is threadedly connected with a slide box assembly, and the slide box assembly is arranged on the inner wall of the hole at the top of the tower plate and can slide up and down, and the slide box assembly is used to adjust the size of the bubble opening on the tower plate and to perform a limiting effect in the hole at the top of the tower plate; the outer side of the diversion gas guide box assembly is connected to the inner side of the slide box assembly, and the arc guide plate assembly is arranged between the valve top assembly and the diversion gas guide box assembly.
[0008] Optionally, the valve top assembly includes a top cover, which is arranged on the top of the retaining ring, a knob is installed on the top of the top cover, and a screw is installed on the bottom of the knob.
[0009] Optionally, the bottom of the top cover is in close contact with the top of the retaining ring, and the knob and the screw are rotatably connected to the central part of the top cover.
[0010] Optionally, the arc guide plate assembly includes an arc disc, which is arranged below the top cover, and the number of the arc discs is set to multiple, and the outer surface of the arc disc is provided with multiple air inlet holes, and the top of the arc disc is equipped with a foot, and the top of the foot is equipped with a round cover, and the center of the arc disc is provided with a fixing hole.
[0011] Optionally, the round cover on the top of the uppermost arc-shaped disc among the plurality of arc-shaped discs fits tightly with the bottom surface of the top cover, and the screw is inserted into the fixing hole.
[0012] Optionally, the diversion air guide box assembly includes an air guide box body, which is arranged below the arc-shaped disc, a chassis is installed at the bottom of the air guide box body, a collecting box is installed at the top of the air guide box body, a plurality of air guide pipes are installed on the inner wall of the chassis in a surrounding manner, an arc-shaped protrusion is installed at the bottom of the chassis, a plurality of air guide plates are arranged at the bottom of the arc-shaped protrusion, the bottom end of the screw is threadedly connected to the threaded sleeve at the center of the inner wall of the collecting box, and the top cover and the arc-shaped disc are fixed to the top of the collecting box.
[0013] Optionally, the outer surface of the air guide box body is configured to be an arc-shaped arch, the top of the collection box is tightly attached to the bottom of the lowest arc-shaped disc among the multiple arc-shaped discs, the bottom plate is configured to be a truncated cone with a narrow top and a wide bottom, both ends of the air guide pipe are open, and the top bend is configured to be bent and flow outward, the air guide plate is configured to be arc-shaped and thin, the bottom end of the air guide pipe is adjacent to the arc-shaped protrusion and the air guide plate, and a wire reel is provided inside the collection box, and the wire reel is composed of steel wire wound with austenitic stainless steel.
[0014] Optionally, a guide plate is sleeved on the outer surface of the air guide box body, and a plurality of groups of square air outlet holes are arranged on the outer surface of the guide plate in a surrounding manner. Side wing plates are installed on both sides of the top edge of the square air outlet holes, and the side wing plates on both sides of the square air outlet holes are inclined toward the middle.
[0015] Optionally, the sliding box assembly includes a sliding frame, which has a smooth surface and is slidably arranged on the inner wall of the hole at the top of the tower plate. A torsion spring shaft is installed at the bottom of the edge of the sliding frame, a limiting plate is elastically arranged at the bottom end of the torsion spring shaft, and a limiting ring is installed at the bottom end of the limiting plate.
[0016] Optionally, the limiting ring is also slidably set on the inner wall of the hole at the top of the tower plate, the limiting ring is always stuck under the retaining ring, the number of the limiting rings is set to two groups, and the torsion spring shaft has an elastic force to expand outward, and a gap is left between the ends of the two groups of limiting rings.
[0017] Compared with the prior art, the present invention has at least the following beneficial effects:
[0018] In the above scheme, the gas phase is diverted by setting a diverter gas guide box assembly, and the gas flow rate is increased. At the same time, the gas entering the gas guide pipe is directly sprayed in a large range around the direction of the gas guide pipe, and contacts the gas-liquid two-phase with the surrounding horizontally flowing liquid phase. The gas sprayed through the square air outlet will be guided by the side wing plate, and the side wing plate is inclined toward the middle to prevent the liquid from flowing back and mixing. At this time, the gas enters the bottom of multiple arc-shaped discs at a high speed, and is guided by the inverted bowl shape of the arc-shaped disc, and is sprayed uniformly in a large range around and below, and sprayed onto the liquid phase on the top of the tower plate, and impacts the gas phase directly sprayed out of the gas guide pipe and the gas-liquid two-phase being mixed, destroying the overall liquid tension, avoiding excessive tension between liquids, too high liquid level depth, and preventing the liquid at the bottom of the liquid surface from not contacting the gas. At the same time, the contact time and contact area between the gas phase and the liquid phase are increased, and the exchange efficiency of the gas-liquid two-phase is improved. The gas phase is sprayed at different heights, directions and shapes to eliminate eddy currents and back mixing, improve the contact and heat exchange of the gas-liquid phase, and meet the needs of increasing the processing capacity.
[0019] By setting up an arc-shaped guide plate assembly, since there is still a certain gap between the arc-shaped disc and the hole wall at the top of the tower plate and the outside of the arc-shaped protrusion, the gas phase will blow up the liquid flowing around the baffle ring and blow a part of it into the arc-shaped disc, mix it on the inside of the arc-shaped disc, and enter the air inlet at the center point from the outer edge of the arc-shaped disc. When it reaches the round cover raised by the feet on the top of multiple arc-shaped discs through the air inlet, it will be resisted and rebounded by the bottom of the round cover. The liquid will rebound from the air inlet to the collection box. When it gushes out, the narrow gap inside the wire disc in the collection box will block the dirt, fiber and other impurities in the liquid and keep them in the collection box. This reciprocating process makes it convenient to collect impurities in the liquid, prevent the float valve from being blocked, reduce the resistance of the blockage itself, improve the mass transfer effect, and reduce steam consumption.
[0020] By setting up the sliding box assembly, the float valve can be easily and quickly disassembled, and the surface of the tower plate can be cleaned separately. The arc-shaped disc that was previously threadedly connected with the screw and fixedly clamped with the collecting box can be pulled up and cleaned separately. Finally, the wire disc in the collecting box can be taken out, the collecting box can be cleaned and replaced with a new wire disc, and finally the installation can be carried out in the reverse order of the above disassembly. The maintenance is very convenient, which improves the convenience of use and service life of the float valve and tower plate, and increases production capacity. It has good application and promotion value in the same industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0022] Figure 1 It is a three-dimensional structural diagram of the tower plate and the float valve;
[0023] Figure 2 It is a structural schematic diagram of the tower plate and the baffle ring;
[0024] Figure 3 It is a structural schematic diagram of the tower plate and the bottom expansion mask;
[0025] Figure 4 It is a schematic diagram of the structure when the tower plate and the float valve are used from a top view;
[0026] Figure 5 It is a schematic diagram of the structure when the tower plate and the float valve are used;
[0027] Figure 6 It is a schematic diagram of the structure of the top cover and the guide plate;
[0028] Figure 7 It is a schematic diagram of the structure of the top cover, the limiting plate and the limiting ring;
[0029] Figure 8It is a top view schematic diagram of the disassembled structure of the top cover, the arc-shaped disc, the split air guide box assembly and the slide box assembly;
[0030] Fig. 9 It is a bottom view schematic diagram of the split structure of the top cover, the curved disc, the split air guide box assembly and the slide box assembly;
[0031] Fig.10 It is a structural schematic diagram of the arc guide plate assembly;
[0032] Fig.11 It is a schematic diagram of the structure of the split air guide box assembly from a bottom view;
[0033] Fig.12 It is a schematic diagram of the top view of the structure of the split air guide box assembly;
[0034] Fig.13 It is a structural schematic diagram of a wire disc;
[0035] Fig.14 It is a schematic diagram of the structure of the collection box, the arc-shaped protrusion and the air guide tube;
[0036] Fig.15 Schematic diagram of the structure of the guide plate when viewed from above and below.
[0037] Reference numerals:
[0038] 1. Tower plate; 10. Retaining ring; 11. Bottom expansion mask; 2. Valve top assembly; 20. Top cover; 21. Knob; 22. Screw; 3. Arc guide plate assembly; 30. Arc disc; 31. Air inlet; 32. Foot; 33. Round cover; 34. Fixing hole; 4. Diverter air guide box assembly; 40. Air guide box body; 41. Chassis; 42. Air guide pipe; 43. Collecting box; 44. Arc protrusion; 45. Air guide plate; 46. Guide plate; 47. Square air outlet; 48. Side wing plate; 49. Wire reel; 5. Sliding box assembly; 50. Sliding frame; 51. Torsion spring shaft; 52. Limit plate; 53. Limit ring.
[0039] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0040] The following is a detailed description of a fixed float valve type high efficiency tray provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0041] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it should be within the knowledge of technicians in the relevant field whether or not such features, structures or characteristics are explicitly described in conjunction with other embodiments.
[0042] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0043] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0044] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0045] like Figures 1 to 15As shown, an embodiment of the present invention provides a fixed float valve type high-efficiency tower tray, including a float valve and a tower plate 1, a retaining ring 10 is installed at the edge of the top hole of the tower plate 1, a bottom expansion cover 11 is installed at the edge of the top hole of the tower plate 1, a float valve is arranged in the top hole of the tower plate 1, a valve top assembly 2 is installed on the top of the float valve, the valve top assembly 2 is used to control the gas flow through the tower plate 1, and to disassemble the arc guide plate assembly 3 and the diversion gas guide box assembly 4; the arc guide plate assembly 3 is arranged below the valve top assembly 2, and the arc guide plate assembly 3 is used to guide the gas and liquid in Impurities; the diverter air guide box assembly 4 is installed below the arc guide plate assembly 3, and the diverter air guide box assembly 4 is used to separate the gas into two parts; the bottom end of the valve top assembly 2 is threadedly connected with a slide box assembly 5, the slide box assembly 5 is arranged on the inner wall of the hole at the top of the tower plate 1 and can slide up and down, and the slide box assembly 5 is used to adjust the size of the bubble opening on the tower plate 1 and to perform a limiting effect in the hole at the top of the tower plate 1; the outer side of the diverter air guide box assembly 4 is connected to the inner side of the slide box assembly 5, and the arc guide plate assembly 3 is arranged between the valve top assembly 2 and the diverter air guide box assembly 4.
[0046] The valve top assembly 2 includes a top cover 20 , which is disposed on the top of the retaining ring 10 . A knob 21 is installed on the top of the top cover 20 , and a screw rod 22 is installed on the bottom of the knob 21 .
[0047] The bottom of the top cover 20 is in close contact with the top of the retaining ring 10 , and the knob 21 and the screw rod 22 are rotatably connected to the central part of the top cover 20 .
[0048] like Figures 6 to 10 As shown, the arc guide plate assembly 3 includes an arc dish 30, which is arranged below the top cover 20, and the number of the arc dishes 30 is set to be multiple. The outer surface of the arc dish 30 is provided with multiple air inlet holes 31, a pad 32 is installed on the top of the arc dish 30, a round cover 33 is installed on the top of the pad 32, and a fixing hole 34 is opened in the center of the arc dish 30. The round cover 33 on the top of the topmost arc dish 30 among the multiple arc dishes 30 is tightly fitted with the bottom surface of the top cover 20, and the screw 22 is inserted into the fixing hole 34.
[0049] In this embodiment, after the staff in this field installs the floating valve type high-efficiency tower plate, the distillation system is turned on, and the gas phase formed by the steam forms a gas-liquid contact with the liquid flowing through the top of the tower plate 1. Specifically, when the steam is sprayed to the bottom of the tower plate 1, it will first enter the bottom expansion mask 11 to gather the gas, and use the driving force of the gas to push the conical guide plate 46 at the bottom of the floating valve upward. At this time, the valve top assembly 2 is lifted up and no longer covers the baffle ring 10. The sliding frame 50 of the sliding box assembly 5 slides upward in the hole of the tower plate 1, pushing the arc guide plate assembly 3 and the diversion gas guide box assembly 4 upward to expose the top of the baffle ring 10 of the tower plate 1, and opening the gas phase flow output. The gas is guided by the gas guide plate 45, a part of it enters the gas guide pipe 42, and the other part is sprayed out from the square air outlet 47 at the top of the guide plate 46, so as to divert the gas phase, increase the flow rate, and avoid vortices and backmixing caused by conventional structures.
[0050] like Figures 11 to 15 As shown, the split air guide box assembly 4 includes an air guide box body 40, which is arranged below the arc-shaped disc 30, a bottom plate 41 is installed at the bottom of the air guide box body 40, a collecting box 43 is installed at the top of the air guide box body 40, a plurality of air guide tubes 42 are installed around the inner wall of the bottom plate 41, an arc-shaped protrusion 44 is installed at the bottom of the bottom plate 41, and a plurality of air guide plates 45 are arranged at the bottom of the arc-shaped protrusion 44, the bottom end of the screw 22 is threadedly connected with the threaded sleeve at the center of the inner wall of the collecting box 43, the top cover 20 and the arc-shaped disc 30 are fixed to the top of the collecting box 43, the outer surface of the air guide box body 40 is arranged in an arc-shaped arch shape, and the top of the collecting box 43 is closely attached to the bottommost one of the plurality of arc-shaped discs 30. Directly below the arc-shaped disc 30, the bottom plate 41 is configured to be a truncated cone with a narrow upper part and a wide lower part. Both ends of the air guide pipe 42 are open, and the top bend is configured to be bent and flow outward. The air guide plate 45 is configured to be arc-shaped and thin. The bottom end of the air guide pipe 42 is adjacent to the arc-shaped protrusion 44 and the air guide plate 45. A wire reel 49 is provided inside the collecting box 43. The wire reel 49 is composed of a steel wire wound with austenitic stainless steel material. A guide plate 46 is sleeved on the outer surface of the air guide box body 40. A plurality of groups of square air outlet holes 47 are arranged on the outer surface of the guide plate 46 in a surrounding manner. Side wing plates 48 are installed on both sides of the top edge of the square air outlet hole 47, and the side wing plates 48 on both sides of the square air outlet hole 47 are inclined 15 degrees to the middle.
[0051] In this embodiment, the gas entering the air guide pipe 42 is directly sprayed in a wide range around the direction of the air guide pipe 42, and contacts the liquid phase of the surrounding transverse flow. The gas sprayed out through the square outlet 47 will be guided by the side wing plate 48. At this time, the gas enters the bottom of the multiple arc-shaped discs 30 at a high speed, and is guided by the inverted bowl shape of the arc-shaped discs 30, and is uniformly sprayed in a wide range around and below, and sprayed onto the liquid phase on the top of the tower plate 1. It is sprayed at different heights, directions and shapes, and contacts with the guide pipe. The gas phase directly ejected from the gas pipe 42 impacts the gas-liquid two phases being mixed, destroying the overall liquid tension, avoiding excessive tension between the liquids, excessive liquid depth, and the liquid at the bottom of the liquid surface not being able to contact the gas, while increasing the contact time and contact area between the gas phase and the liquid phase, and improving the exchange efficiency of the gas-liquid two phases. Since there is a certain gap between the arc-shaped disc 30 and the hole wall at the top of the tower plate 1 and the outer side of the arc-shaped protrusion 44, the outer shape of the arc-shaped protrusion 44 can reduce resistance. At this time, the gas phase will flow through the retaining ring 10 The surrounding liquid is blown up, and a part of it is blown into the arc-shaped disc 30, where it is mixed on the inner side of the arc-shaped disc 30, and at the same time, it enters the air inlet 31 at the center point from the outer edge of the arc-shaped disc 30. When it reaches the round cover 33 at the top of the multiple arc-shaped discs 30 supported by the feet 32 through the air inlet 31, it will be resisted and rebounded by the bottom of the round cover 33. The liquid will rebound from the air inlet 31 to the collection box 43, which will receive the liquid and gush out when the liquid reaches the highest liquid level. However, when it gush out, the steel wire in the collection box 43 The narrow gap inside the disk 49 will block impurities such as dirt and fiber in the liquid and retain them in the collection box 43. This reciprocating process can collect impurities in the liquid to prevent excessive impurities from remaining on the surface of the float valve and affecting the use effect of the float valve. The wire disk 49 is composed of austenitic stainless steel wire, which is corrosion-resistant. The square air outlet holes 47 arranged in a surrounding manner can vent air in a surrounding manner, which just fits the shape of the arc-shaped disc 30 and can better form an impact with the liquid on the bottom surface of the arc-shaped disc 30.
[0052] like Figures 6 to 9 As shown, the slide box assembly 5 includes a sliding frame 50, the surface of the sliding frame 50 is smooth and is slidably arranged on the inner wall of the hole at the top of the tower plate 1, a torsion spring shaft 51 is installed at the bottom of the edge of the sliding frame 50, a limiting plate 52 is elastically arranged at the bottom end of the torsion spring shaft 51, a limiting ring 53 is installed at the bottom end of the limiting plate 52, and the limiting ring 53 is also slidably arranged on the inner wall of the hole at the top of the tower plate 1, the limiting ring 53 is always stuck under the retaining ring 10, the number of the limiting rings 53 is set to two groups, and the torsion spring shaft 51 has an elastic force to expand outward, and a gap is left between the ends of the two groups of limiting rings 53.
[0053] In this embodiment, the staff first manually pulls the knob 21 upwards to pull the limit ring 53 at the bottom of the sliding frame 50 to the inner side of the retaining ring 10, and then holds the top cover 20 above the sliding frame 50 with the palm of the hand, and directly pulls the top cover 20 upward with force. When pulling it out, the limit ring 53 is blocked by the retaining ring 10, and the limit ring 53 will rotate toward the middle through the limit plate 52 and the torsion spring shaft 51, and the gaps at both ends of the two limit rings 53 are closed, so that the limit ring 53 can be smoothly pulled out of the inner side of the retaining ring 10, and the float valve can be removed at this time, achieving the effect of easy maintenance.
[0054] The working principle of the technical solution provided by the present invention is as follows:
[0055] First, after installing the floating valve type high-efficiency tower plate, the staff in this field opens the distillation system, and the gas phase formed by the steam forms a gas-liquid contact with the liquid flowing through the top of the tower plate 1. Specifically, when the steam is sprayed to the bottom of the tower plate 1, it will first enter the bottom expansion mask 11 to gather the gas, and use the driving force of the gas to push the conical guide plate 46 at the bottom of the floating valve upward. At this time, the valve top assembly 2 is lifted up and no longer covers the baffle ring 10. The sliding frame 50 of the sliding box assembly 5 slides upward in the hole of the tower plate 1, pushing the arc guide plate assembly 3 and the diversion gas guide box assembly 4 upward to expose the top of the baffle ring 10 of the tower plate 1, and opening the gas phase flow output (the bottom of the arc-shaped guide plate 46 can reduce the resistance of the gas when it flows through). The gas is guided by the gas guide plate 45, a part of it enters the gas guide pipe 42, and the other part is ejected from the square air outlet 47 at the top of the guide plate 46.
[0056] The gas entering the air duct 42 is directly sprayed in a large range around the air duct 42, and contacts the gas-liquid two-phase with the surrounding horizontally flowing liquid phase, and the gas sprayed through the square outlet 47 will be guided by the side wing plate 48 (the side wing plate 48 is inclined 15 degrees to the middle to prevent the liquid from flowing back and mixing). At this time, the gas enters the bottom of the multiple arc-shaped discs 30 at a high speed, and is guided by the inverted bowl shape of the arc-shaped discs 30, and is sprayed uniformly in a large range around and below, and sprayed onto the liquid phase on the top of the tower plate 1. It is sprayed at different heights, directions and shapes, and impacts the gas phase directly sprayed out of the air duct 42 and the gas-liquid two-phase being mixed, thereby destroying the overall liquid tension, avoiding excessive tension between liquids, too high liquid level, and the liquid at the bottom of the liquid surface cannot contact the gas, thereby increasing the contact time and contact area between the gas phase and the liquid phase, and improving the exchange efficiency of the gas-liquid two-phase.
[0057] In addition, since there is a certain gap between the arc-shaped disc 30 and the hole wall at the top of the tower plate 1 and the outer side of the arc-shaped protrusion 44, the outer shape of the arc-shaped protrusion 44 can reduce the resistance. At this time, the gas phase will blow up the liquid flowing around the baffle ring 10, and blow part of it into the arc-shaped disc 30. At the same time, the gas coming out of the square air outlet 47 just hits the bottom surface of the arc-shaped disc 30 and mixes with the liquid blown up around it, and at the same time enters the air inlet 31 at the center point from the outer edge of the arc-shaped disc 30. (The diameter of the air inlet 31 is larger than that of the screw 22 and the fixing hole 34, so the flow channel will not be affected by the screw 22 and the fixing hole 34. The liquid will rebound from the air inlet 31 to the collecting box 43, which will receive the liquid and gush out when the liquid reaches the highest liquid level. However, when gushing out, the narrow gap inside the wire disc 49 in the collecting box 43 will block the dirt, fiber and other impurities in the liquid and keep them in the collecting box 43. This reciprocating process can collect the impurities in the liquid and prevent excessive impurities from remaining on the surface of the float valve and affecting the use effect of the float valve.
[0058] When the float valve needs to be maintained, the staff first manually pulls the knob 21 upwards to pull the limit ring 53 at the bottom of the sliding frame 50 to the inner side of the retaining ring 10, then holds the top cover 20 above the sliding frame 50 with the palm of the hand, and directly pulls the top cover 20 upward with force. When pulling it out, the limit ring 53 is blocked by the retaining ring 10, and the limit ring 53 will rotate toward the middle through the limit plate 52 and the torsion spring shaft 51, and the gaps at both ends of the two limit rings 53 are closed, so that the limit ring 53 can be smoothly pulled out of the inner side of the retaining ring 10, and the float valve can be disassembled at this time. After disassembling the float valve; first single Clean the surface of the tower plate 1 alone, then twist the knob 21 above the top cover 20 on the top of the float valve counterclockwise to drive the screw 22 to rotate counterclockwise, so that the screw 22 is separated from the threaded sleeve at the center of the collection box 43. At this time, the staff can pull up the top cover 20. At this time, the arc-shaped disc 30 that was previously threadedly connected with the screw 22 and fixedly clamped with the collection box 43 can be pulled up and cleaned separately. Finally, the wire disc 49 in the collection box 43 is taken out, the collection box 43 is cleaned and replaced with a new wire disc 49, and finally it can be installed in the reverse order of the above disassembly.
[0059] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A fixed float valve type high efficiency tray, characterized in that: It includes a float valve and a tower plate, wherein a retaining ring is installed at the edge of the hole at the top of the tower plate, a bottom expansion cover is installed at the edge of the hole at the bottom of the tower plate, a float valve is arranged in the hole at the top of the tower plate, a valve top assembly is installed on the top of the float valve, and the valve top assembly is used to control the gas flow through the tower plate, and to disassemble the arc guide plate assembly and the flow distribution gas guide box assembly; The arc-shaped guide plate assembly is arranged below the valve top assembly, and the arc-shaped guide plate assembly is used to guide impurities in gas and liquid; The flow-dividing gas-guiding box assembly is installed below the arc-shaped guide plate assembly, and the flow-dividing gas-guiding box assembly is used to separate the gas into two parts; The bottom end of the valve top assembly is threadedly connected with a slide box assembly, which is arranged on the inner wall of the hole at the top of the tower plate and can slide up and down. The slide box assembly is used to adjust the size of the bubble opening on the tower plate and to perform a limiting effect in the hole at the top of the tower plate; The outer side of the flow-dividing air-guiding box assembly is connected to the inner side of the sliding box assembly, and the arc-shaped guide plate assembly is arranged between the valve top assembly and the flow-dividing air-guiding box assembly.
2. The fixed float valve type high efficiency tray according to claim 1, characterized in that: The valve top assembly comprises a top cover, which is arranged on the top of the retaining ring. A knob is installed on the top of the top cover, and a screw is installed on the bottom of the knob.
3. The fixed float valve type high efficiency tray according to claim 2, characterized in that: The bottom of the top cover is in close contact with the top of the retaining ring, and the knob and the screw are rotatably connected to the central part of the top cover.
4. The fixed float valve type high efficiency tray according to claim 3, characterized in that: The arc guide plate assembly includes an arc disc, which is arranged below the top cover. The number of the arc discs is set to be multiple, and the outer surface of the arc disc is provided with multiple air inlet holes. A foot is installed on the top of the arc disc, and a round cover is installed on the top of the foot. A fixing hole is opened in the center of the arc disc.
5. The fixed float valve type high efficiency tray according to claim 4, characterized in that: The round cover on the top of the uppermost arc-shaped disc among the plurality of arc-shaped discs is tightly fitted with the bottom surface of the top cover, and the screw rod is inserted into the fixing hole.
6. The fixed float valve type high efficiency tray according to claim 5, characterized in that: The diversion air guide box assembly includes an air guide box body, which is arranged below the arc-shaped disc, a chassis is installed at the bottom of the air guide box body, a collection box is installed at the top of the air guide box body, a plurality of air guide pipes are installed around the inner wall of the chassis, an arc-shaped protrusion is installed at the bottom of the chassis, and a plurality of air guide plates are arranged at the bottom of the arc-shaped protrusion, the bottom end of the screw is threadedly connected to the threaded sleeve at the center of the inner wall of the collection box, and the top cover and the arc-shaped disc are fixed to the top of the collection box.
7. The fixed float valve type high efficiency tray according to claim 6, characterized in that: The outer surface of the air guide box body is arranged to be an arc-shaped arch, the top of the collection box is closely attached to the bottom of the lowest arc-shaped disc among the multiple arc-shaped discs, the bottom plate is arranged to be a truncated cone with a narrow top and a wide bottom, both ends of the air guide pipe are open, and the top bend is arranged to be bent and flow outward, the air guide plate is arranged to be arc-shaped and thin, the bottom end of the air guide pipe is adjacent to the arc-shaped protrusion and the air guide plate, and a wire reel is arranged inside the collection box, and the wire reel is composed of steel wire wound with austenitic stainless steel material.
8. The fixed float valve type high efficiency tray according to claim 7, characterized in that: The outer surface of the air guide box body is sleeved with a guide plate, and the outer surface of the guide plate is surrounded by a plurality of groups of square air outlet holes, and side wing plates are installed on both sides of the top edge of the square air outlet holes, and the side wing plates on both sides of the square air outlet holes are inclined toward the middle.
9. The fixed float valve type high efficiency tray according to claim 8, characterized in that: The sliding box assembly includes a sliding frame, which has a smooth surface and is slidably arranged on the inner wall of the hole at the top of the tower plate. A torsion spring shaft is installed at the bottom of the edge of the sliding frame. A limiting plate is elastically arranged at the bottom end of the torsion spring shaft, and a limiting ring is installed at the bottom end of the limiting plate.
10. The fixed float valve type high efficiency tray according to claim 9, characterized in that: The limiting ring is also slidably arranged on the inner wall of the hole at the top of the tower plate. The limiting ring is always stuck under the retaining ring. The number of the limiting rings is set to two groups, and the torsion spring shaft has an elastic force to expand outward, and a gap is left between the ends of the two groups of limiting rings.