Pulping device based on all-directional stirring in dye barrel
By designing a beating device based on all-round stirring in the dye barrel, using lift, translation and rotation components to fully stir different positions in the beating barrel, the problem of low stir efficiency in the prior art is solved, and high-efficiency and low-energy-consuming dye mixing is achieved.
Patent Information
- Application Number
- CN202510173562.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-13
AI Technical Summary
The existing beating device can only stir the middle area of the beating barrel, resulting in a low mixing rate, requiring long-term stirring, reducing production efficiency, increasing energy consumption, and possibly affecting the quality of dyes.
A beating device based on all-round stirring in the dye barrel is designed. The translation assembly and the stirring assembly are driven downward by the lifting assembly, so that the stirring shaft and the stirring impeller enter the beaten barrel, and the different positions in the beaten barrel are fully stirred by the translation and rotation assembly.
It significantly improves the stirring efficiency, reduces production time and energy consumption costs, and ensures the quality and production progress of dyes.
Smart Images

Figure CN119971841A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dye processing, and in particular relates to a beating device based on omnidirectional stirring in a dye barrel. Background Art
[0002] The beating device is an indispensable device in the dye, pigment and coating industries. It is mainly used to efficiently mix and disperse solid dyes or pigments with liquid media to improve the dispersibility and coloring power of the product.
[0003] Existing pulping devices can usually only stir the middle area of the pulping barrel, which results in a low mixing rate in a short period of time. If a higher mixing rate is to be achieved, a lot of time is required for long-term stirring. Long-term stirring not only reduces production efficiency and increases energy consumption, but may also affect the quality and production progress of the dye, and may also cause excessive decomposition or deterioration of the dye components, affecting the performance and stability of the final product.
[0004] Therefore, in order to solve the above problems, it is necessary to design a beating device based on all-round stirring in the dye barrel. Summary of the invention
[0005] The purpose of the present invention is to provide a beating device based on all-round stirring in a dye barrel, so as to solve the technical problem that the existing beating device can only stir the middle area of the beating barrel.
[0006] In order to solve the above technical problems, the present invention provides a beating device based on omnidirectional stirring in a dye barrel, comprising: L-shaped rack; A lifting assembly disposed on an L-shaped frame; The translation assembly arranged on the lifting assembly comprises: a moving plate; A stirring assembly is arranged on the moving plate, comprising: a stirring shaft arranged on the moving plate and a stirring impeller arranged at the end of the stirring shaft; A rotating assembly disposed on an L-shaped frame includes: a turntable for placing a beating barrel; The lifting assembly is suitable for driving the translation assembly and the stirring assembly to move downward, so that the stirring shaft and the stirring impeller move into the beating barrel on the turntable; The movable plate is suitable for driving the stirring shaft and the stirring impeller to move forward or backward, and the turntable drives the beating barrel to rotate so as to stir different positions in the beating barrel.
[0007] Furthermore, the lifting assembly includes: a screw, a bearing seat sleeved on both ends of the screw, a support base connected to the bearing seat, at least two channel steels connected to the two support bases, a nut sleeved on the screw and an L-shaped lifting base connected to the nut; wherein The two supporting base plates are arranged on an L-shaped frame; The screw rod is adapted to mesh with the nut when rotating on the two bearing seats, so that the nut drives the L-shaped lifting base plate to move.
[0008] Furthermore, the lifting assembly further comprises: a third reducer arranged on any one of the supporting base plates, a first motor connected to the third reducer, a first gear sleeved on the output shaft of the third reducer, a second gear sleeved on the screw, a chain wound around the outside of the first gear and the second gear, two guide posts connected to the two supporting base plates, and a sliding sleeve sleeved on the guide posts; wherein The two sliding sleeves are connected to the L-shaped lifting base plate; and The first motor is suitable for driving the first gear to rotate through the third reducer when starting, and the first gear drives the second gear to rotate through the chain to drive the screw to rotate.
[0009] Furthermore, the translation assembly further comprises: two guide rails arranged on the L-shaped lifting base plate, a pair of sliders arranged on the guide rails and a first cylinder arranged on the L-shaped lifting base plate; wherein Each of the sliders is suitable for sliding on a corresponding guide rail; The bottom of the movable plate is connected to each slider; and The first cylinder is adapted to push or pull the moving plate when extending or retracting.
[0010] Furthermore, the stirring assembly further comprises: a fourth reducer disposed on the top of the moving plate, and a second motor connected to the fourth reducer; The L-shaped lifting base plate is provided with a first avoidance portion; The stirring shaft is suitable for connecting with the fourth reducer after passing through the first avoidance portion; and The second motor is suitable for driving the stirring shaft and the stirring impeller to rotate through the fourth reducer; The first avoidance portion is suitable for avoiding movement of the stirring shaft.
[0011] Furthermore, the rotating assembly further comprises: a supporting shaft connected to the turntable, a supporting sleeve sleeved on the supporting shaft, a first synchronous wheel sleeved on the supporting shaft, a first reducer arranged on one side of the supporting sleeve, a third motor connected to the first reducer, a second synchronous wheel sleeved on the output shaft of the first reducer, and a synchronous belt wound around the first synchronous wheel and the second synchronous wheel; wherein The support sleeve and the first reducer are arranged on an L-shaped frame; The third motor is suitable for driving the second synchronous wheel to rotate through the first reducer, the second synchronous wheel drives the first synchronous wheel to rotate through the synchronous belt, and the first synchronous wheel drives the support shaft and the turntable to rotate, so as to drive the beating barrel to rotate.
[0012] Furthermore, the rotating assembly further comprises: a plurality of second cylinders arranged at the bottom of the turntable, and a plurality of clamping claws hinged to the bottom of the turntable; wherein The second cylinders and the clamping claws are arranged in a circular array; The turntable is provided with a plurality of second avoidance portions arranged in a circular array; wherein Each of the second air cylinders is suitable for pushing the corresponding clamping claw when extending, and each clamping claw rotates around the hinge to the corresponding second avoidance portion to clamp the beating barrel.
[0013] Furthermore, a mobile trolley is provided in the L-shaped frame; The mobile trolley comprises: a trolley frame and a pair of wheels respectively arranged on both sides of the trolley frame; wherein The support sleeve and the first reducer are arranged on the trolley frame; and Each of the wheels is suitable for rolling in the L-shaped frame to drive the trolley frame to move.
[0014] Furthermore, the L-shaped frame is symmetrically provided with track components; The track assembly comprises: a track base connected to the L-shaped frame, an upper track and a lower track connected to the track base, and locking members arranged at both ends of the upper track and the lower track; A moving space is formed between the upper track and the lower track for the wheels to roll inside; The locking member comprises: an L-shaped housing connected to the upper rail and the lower rail, a first rotating shaft and a second rotating shaft arranged in the L-shaped housing, a locking rod sleeved on the first rotating shaft, a tension spring connected to the other end of the locking rod, an arc-shaped clamping foot sleeved on the second rotating shaft, a rolling sleeve connected to the arc-shaped clamping foot bearing, and a stop shaft arranged in the L-shaped housing; wherein The blocking shaft is suitable for limiting the position of the arc-shaped clamping foot; The other end of the tension spring is connected to the L-shaped housing; A fourth avoidance portion is provided at the bottom of the L-shaped housing; The fourth avoidance portion is suitable for avoiding the rotation of the arc-shaped clamping foot; A positioning recess is provided at the bottom of the locking rod; The rolling sleeve is adapted to limit the position of the wheel when it moves into the positioning recess.
[0015] Furthermore, the mobile trolley further comprises: a synchronous belt connected to the L-shaped frame, a second reducer arranged on the trolley frame, a fourth motor connected to the second reducer, a third synchronous wheel sleeved on the output end of the second reducer, and synchronous wheel idlers arranged below both sides of the third synchronous wheel; wherein The third synchronous wheel is meshed with the synchronous belt strip; The synchronous wheel idler is connected to the trolley frame and is in contact with the synchronous belt strip; and The fourth motor is suitable for driving the third synchronous wheel to rotate through the second reducer, and the third synchronous wheel is engaged with the synchronous belt strip to make the wheels on the trolley frame roll in the moving space; The mobile trolley further comprises: a water receiving tray sleeved on the outside of the support sleeve, a trolley housing arranged on the trolley frame, and a drainage pipe connected to the bottom of the water receiving tray; A waterproof cover is provided at the bottom of the L-shaped lifting base plate; The waterproof cover is provided with a third avoidance portion; The third avoidance portion is suitable for avoiding movement of the stirring shaft; The L-shaped lifting base plate is provided with a pair of first mounting holes; The waterproof cover is provided with a pair of second mounting holes; wherein The first mounting hole and the second mounting hole are arranged concentrically; and The first mounting hole and the second mounting hole are provided with a same water inlet pipe.
[0016] The beneficial effects of the present invention are: (a) The present invention drives the translation component and the stirring component downward through the lifting component, so that the stirring shaft and the stirring impeller enter the beating barrel on the turntable, drives the stirring shaft, and the stirring shaft drives the stirring impeller to stir. After stirring for a period of time, the translation component starts to work, driving the stirring component to move in the beating barrel to further stir the material. After stirring for a period of time, the rotating component starts, and the turntable drives the beating barrel to rotate to stir other positions of the beating barrel, thereby achieving comprehensive stirring of different positions in the beating barrel, significantly improving the stirring efficiency, and reducing the production time and energy consumption cost.
[0017] (ii) The present invention supports the screw and allows it to rotate freely by providing a bearing seat; ensures the overall support strength of the lifting assembly by providing a channel steel; and supports the translation assembly and the stirring assembly by providing an L-shaped lifting base plate; when the screw rotates, the nut moves up and down along the thread track of the screw, and the nut will drive the L-shaped lifting base plate and the translation assembly and the stirring assembly carried by it to perform up and down lifting movements.
[0018] (III) The present invention achieves the goal of adjusting the output speed and torque of the first motor by setting a third reducer; provides a power source for the screw by setting the first motor and the third reducer; wherein the first gear, the second gear and the chain are used as a transmission component; wherein a guide column and a sliding sleeve are set so that the L-shaped lifting base can be lifted and lowered smoothly along the axial direction of the guide column.
[0019] (IV) When the first cylinder of the present invention starts to extend and retract, its telescopic end pushes or pulls the movable plate to move forward and backward. Since the bottom of the movable plate is connected to the slider, and the slider can slide freely on the guide rail, the movement of the movable plate will drive the slider to slide on the guide rail, thereby ensuring the stability of the movement of the movable plate.
[0020] (V) According to the present invention, when the wheel pushes the arc-shaped clamping foot, the arc-shaped clamping foot rotates around the second rotation axis, and at the same time, the rolling sleeve rolls along the bottom of the lock rod into the positioning recess. During the rolling process, the tension spring is stretched and the lock rod is pushed to rotate around the first rotation axis. At this time, the tension spring rebounds and clamps the rolling sleeve. The arc-shaped clamping foot limits the wheel. When unlocking is required, the moving trolley is pulled hard, and the wheel pushes the arc-shaped clamping foot to rotate around the second rotation axis. At the same time, during the rotation of the arc-shaped clamping foot, the rolling sleeve rolls along the side wall of the positioning recess. After the tension spring is stretched, the rolling sleeve is moved to the bottom of the lock rod to achieve unlocking.
[0021] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a three-dimensional diagram of a preferred embodiment of the present invention. Figure 1 ; Figure 2 It is a three-dimensional diagram of a preferred embodiment of the lifting assembly of the present invention. Figure 1 ; Figure 3 It is a three-dimensional diagram of a preferred embodiment of the lifting assembly of the present invention. Figure 2 ; Figure 4 is a stereogram of a preferred embodiment of a translation assembly and a stirring assembly of the present invention; Figure 5 is a perspective view of a preferred embodiment of an L-shaped lifting base plate of the present invention; Figure 6is a perspective view of a preferred embodiment of a rotating assembly of the present invention; Figure 7 It is a three-dimensional diagram of a preferred embodiment of the mobile vehicle of the present invention. Figure 1 ; Figure 8 is a perspective view of a preferred embodiment of an L-shaped rack of the present invention; Fig. 9 is a perspective view of a preferred embodiment of a track assembly of the present invention; Fig.10 is a three-dimensional view of a preferred embodiment of the locking member of the present invention Figure 1 ; Fig.11 is a locking schematic diagram of a preferred embodiment of the locking member of the present invention; Fig.12 is a three-dimensional view of a preferred embodiment of the locking member of the present invention Figure 2 ; Fig.13 It is a three-dimensional diagram of a preferred embodiment of the mobile vehicle of the present invention. Figure 2 ; Fig.14 is a perspective view of a preferred embodiment of the driving portion of the mobile vehicle of the present invention; Fig.15 It is a three-dimensional diagram of a preferred embodiment of the mobile vehicle of the present invention. Figure 3 ; Fig.16 is a perspective view of a preferred embodiment of the waterproof cover of the present invention; Fig.17 is a cross-sectional view of a preferred embodiment of the waterproof cover of the present invention; Fig.18 It is a three-dimensional diagram of a preferred embodiment of the present invention. Figure 2 .
[0025] In the figure: L-shaped rack 1; Lifting assembly 2, screw 201, bearing seat 202, supporting base plate 203, channel steel 204, nut 205, L-shaped lifting base plate 206, first avoidance portion 2061, first mounting hole 2062, third reducer 207, first motor 208, first gear 209, second gear 210, chain 211, guide column 212, sliding sleeve 213; Translation assembly 3, moving plate 301, guide rail 302, slider 303, first cylinder 304; Stirring assembly 4, stirring shaft 401, stirring impeller 402, fourth reducer 403, second motor 404; Rotating assembly 5, turntable 501, second avoidance portion 5011, support shaft 502, support sleeve 503, first synchronous wheel 504, first reducer 505, second synchronous wheel 506, synchronous belt 507, second cylinder 508, clamping claw 509, third motor 510; Mobile trolley 6, trolley frame 601, wheels 602, synchronous belt strip 603, second reducer 604, fourth motor 605, third synchronous wheel 606, synchronous wheel idler wheel 607, water receiving tray 608, trolley housing 609, drain pipe 610; Track assembly 7, track base plate 701, upper track 702, lower track 703, locking member 704, L-shaped housing 7041, fourth avoidance portion 70411, first rotation axis 7042, second rotation axis 7043, locking rod 7044, positioning recess 70441, tension spring 7045, arc-shaped foot 7046, rolling sleeve 7047, stop shaft 7048; Waterproof cover 8, third avoidance portion 801, second mounting hole 802, water inlet pipe 9. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0027] like Figures 1 to 18 As shown, this embodiment provides a beating device based on omnidirectional stirring in a dye barrel, comprising: An L-shaped frame 1; a lifting component 2 arranged on the L-shaped frame 1; a translation component 3 arranged on the lifting component 2, which includes: a moving plate 301; a stirring component 4 arranged on the moving plate 301, which includes: a stirring shaft 401 arranged on the moving plate 301 and a stirring impeller 402 arranged at the end of the stirring shaft 401; a rotating component 5 arranged on the L-shaped frame 1, which includes: a turntable 501 for placing a beating barrel; the lifting component 2 is suitable for driving the translation component 3 and the stirring component 4 to move downward, so that the stirring shaft 401 and the stirring impeller 402 move into the beating barrel on the turntable 501; the moving plate 301 is suitable for driving the stirring shaft 401 and the stirring impeller 402 to move forward or backward, and the turntable 501 drives the beating barrel to rotate, so as to stir different positions in the beating barrel.
[0028] In this embodiment, the lifting component 2 drives the translation component 3 and the stirring component 4 to move downward, so that the stirring shaft 401 and the stirring impeller 402 enter the beating barrel on the turntable 501, and drive the stirring shaft 401, and the stirring shaft 401 drives the stirring impeller 402 to stir. After stirring for a period of time, the translation component 3 starts to work, and drives the stirring component 4 to move in the beating barrel to further stir the material. After stirring for a period of time, the rotating component 5 starts, and the turntable 501 drives the beating barrel to rotate to stir other positions of the beating barrel, thereby achieving comprehensive stirring of different positions in the beating barrel, which significantly improves the stirring efficiency and reduces the production time and energy consumption cost.
[0029] The lifting assembly 2 comprises: a screw 201, a bearing seat 202 sleeved on both ends of the screw 201, a support base plate 203 connected to the bearing seat 202, at least two channel steels 204 connected to the two support base plates 203, a nut 205 sleeved on the screw 201, and an L-shaped lifting base plate 206 connected to the nut 205; wherein the two support base plates 203 are arranged on the L-shaped frame 1; the screw 201 is adapted to mesh with the nut 205 when rotating on the two bearing seats 202, so that the nut 205 drives the L-shaped lifting base plate 206 movement; by setting the bearing seat 202, the screw 201 is supported and allowed to rotate freely; by setting the channel steel 204, the overall support strength of the lifting component 2 is ensured; by setting the L-shaped lifting base plate 206, the translation component 3 and the stirring component 4 are supported; when the screw 201 rotates, the nut 205 moves up and down along the thread track of the screw 201, and the nut 205 will drive the L-shaped lifting base plate 206 and the translation component 3 and the stirring component 4 carried by it to move up and down.
[0030] The lifting assembly 2 further includes: a third reducer 207 disposed on any supporting substrate 203, a first motor 208 connected to the third reducer 207, a first gear 209 sleeved on the output shaft of the third reducer 207, a second gear 210 sleeved on the screw 201, a chain 211 wound around the outside of the first gear 209 and the second gear 210, two guide posts 212 connected to the two supporting substrates 203, and a sliding sleeve 213 sleeved on the guide post 212; wherein the two sliding sleeves 213 are connected to the L-shaped lifting substrate 206; and the first motor 208 is suitable for starting through the third reducer The motor 207 drives the first gear 209 to rotate, and the first gear 209 drives the second gear 210 to rotate through the chain 211, so as to drive the screw 201 to rotate; by setting the third reducer 207, the output speed and torque of the first motor 208 can be adjusted; by setting the first motor 208 and the third reducer 207, a power source is provided for the screw 201; wherein the first gear 209, the second gear 210 and the chain 211 are used as transmission components; wherein the guide column 212 and the sliding sleeve 213 are set, so that the L-shaped lifting base plate 206 can be smoothly lifted and lowered along the axial direction of the guide column 212.
[0031] The translation assembly 3 also includes: two guide rails 302 arranged on the L-shaped lifting base plate 206, a pair of sliders 303 arranged on the guide rails 302 and a first cylinder 304 arranged on the L-shaped lifting base plate 206; wherein each slider 303 is suitable for sliding on the corresponding guide rail 302; the bottom of the movable plate 301 is connected to each slider 303; and the first cylinder 304 is suitable for pushing or pulling the movable plate 301 during extension and retraction; wherein the guide rails 302 and the sliders 303 are arranged, so as to ensure the stability of the movement of the movable plate 301.
[0032] In this embodiment, when the first cylinder 304 begins to extend and retract, its retractable end pushes or pulls the movable plate 301 to move forward and backward. Since the bottom of the movable plate 301 is connected to the slider 303, and the slider 303 can slide freely on the guide rail 302, the movement of the movable plate 301 will drive the slider 303 to slide on the guide rail 302.
[0033] The stirring assembly 4 also includes: a fourth reducer 403 arranged on the top of the movable plate 301, and a second motor 404 connected to the fourth reducer 403; a first avoidance portion 2061 is provided on the L-shaped lifting base plate 206; the stirring shaft 401 is suitable for passing through the first avoidance portion 2061 and then connecting with the fourth reducer 403; and the second motor 404 is suitable for driving the stirring shaft 401 and the stirring impeller 402 to rotate through the fourth reducer 403; the first avoidance portion 2061 is suitable for avoiding the movement of the stirring shaft 401; wherein the fourth reducer 403 is provided, so as to reduce the output speed of the second motor 404 and increase the torque.
[0034] The rotating assembly 5 also includes: a support shaft 502 connected to the turntable 501, a support sleeve 503 sleeved on the support shaft 502, a first synchronous wheel 504 sleeved on the support shaft 502, a first reducer 505 arranged on one side of the support sleeve 503, a third motor 510 connected to the first reducer 505, a second synchronous wheel 506 sleeved on the output shaft of the first reducer 505, and a synchronous belt 507 wound around the first synchronous wheel 504 and the second synchronous wheel 506; wherein the support sleeve 503 and the first reducer 505 are arranged on the L-shaped frame 1; the third motor 510 is suitable for driving the second synchronous wheel 506 to rotate through the first reducer 505, the second synchronous wheel 506 drives the first synchronous wheel 504 to rotate through the synchronous belt 507, and the first synchronous wheel 504 drives the support shaft 502 and the turntable 501 to rotate, so as to drive the beating barrel to rotate; wherein the support sleeve 503 adopts a support bearing sleeve as the most preferred method to fix and support the support shaft 502 and reduce friction and loss during transmission.
[0035] The rotating assembly 5 also includes: a plurality of second cylinders 508 arranged at the bottom of the turntable 501, and a plurality of clamping claws 509 hinged to the bottom of the turntable 501; wherein the second cylinders 508 and the clamping claws 509 are arranged in a circular array; the turntable 501 is provided with a plurality of second avoidance portions 5011 arranged in a circular array; wherein the second cylinders 508 are suitable for pushing the corresponding clamping claws 509 when extended, and each clamping claw 509 rotates around the hinge to the corresponding second avoidance portion 5011 to clamp the beating barrel; wherein the second avoidance portion 5011 is provided to avoid the turntable 501 from interfering with the clamping claws 509; wherein a spring (not shown in the figure) is further provided between the second cylinder 508 and the clamping claw 509, so that when the second cylinder 508 retracts, the spring elastically deforms and rebounds to drive the clamping claw to reset.
[0036] A mobile trolley 6 is provided in the L-shaped frame 1; wherein the mobile trolley 6 comprises: a trolley frame 601 and a pair of wheels 602 respectively arranged on both sides of the trolley frame 601; wherein the support sleeve 503 and the first reducer 505 are arranged on the trolley frame 601; and each of the wheels 602 is suitable for rolling in the L-shaped frame 1 to drive the trolley frame 601 to move; wherein by providing the mobile trolley 6, it is convenient to drive the rotating component 5 to move to the bottom of the stirring component 4 or away from the stirring component 4, so as to facilitate the placement or removal of the beating bucket.
[0037] The L-shaped frame 1 is symmetrically provided with a track assembly 7; the track assembly 7 comprises: a track base plate 701 connected to the L-shaped frame 1, an upper track 702 and a lower track 703 connected to the track base plate 701, and locking members 704 arranged at both ends of the upper track 702 and the lower track 703; wherein a moving space is formed between the upper track 702 and the lower track 703 for the wheels 602 to roll therein; the locking member 704 comprises: an L-shaped shell 7041 connected to the upper track 702 and the lower track 703, a first rotating shaft 7042 and a second rotating shaft 7043 arranged in the L-shaped shell 7041, a locking rod 7044 sleeved on the first rotating shaft 7042, and a locking member 7044 arranged at the locking member 7044. A tension spring 7045 connected to the other end of the rod 7044, an arc-shaped foot 7046 sleeved on the second rotating shaft 7043, a rolling sleeve 7047 connected to the bearing of the arc-shaped foot 7046, and a stop shaft 7048 arranged in the L-shaped shell 7041; wherein the stop shaft 7048 is suitable for limiting the arc-shaped foot 7046; the other end of the tension spring 7045 is connected to the L-shaped shell 7041; the bottom of the L-shaped shell 7041 is provided with a fourth avoidance portion 70411; the fourth avoidance portion 70411 is suitable for avoiding the rotation of the arc-shaped foot 7046; the bottom of the locking rod 7044 is provided with a positioning recess 70441; the rolling sleeve 7047 is suitable for moving to the positioning recess 7 0441, the arc-shaped foot 7046 limits the wheel 602; by setting the track base plate 701, the upper track 702 and the lower track 703 are connected; by setting the upper track 702 and the lower track 703, the wheel 602 can roll on the lower track 703, and the upper track 702 limits the wheel 602, so that the wheel 602 can move steadily and smoothly; wherein the locking member 704 is provided, so as to lock the wheel 602 when necessary to prevent the mobile trolley 6 from accidentally moving; wherein the locking principle of the locking member 704 is: when the wheel 602 pushes the arc-shaped foot 7046, the arc-shaped foot 7046 rotates around the second rotation axis 7043, and the wheel 602 rolls ... stops the wheel 602 from rolling on the lower track 703; The movable sleeve 7047 rolls along the bottom of the locking rod 7044 to the positioning recess 70441. During the rolling process, the tension spring 7045 is stretched and the locking rod 7044 is pushed to rotate around the first rotation axis 7042. At this time, the tension spring 7045 rebounds and clamps the rolling sleeve 7047. The arc-shaped clamping foot 7046 limits the wheel 602. When unlocking is required, the moving trolley 6 is pulled hard, and the wheel 602 pushes the arc-shaped clamping foot 7046 to rotate around the second rotation axis 7043. At the same time, during the rotation of the arc-shaped clamping foot 7046, the rolling sleeve 7047 rolls along the side wall of the positioning recess 70441. After the tension spring 7045 is stretched, the rolling sleeve 7047 is moved to the bottom of the locking rod 7044 to achieve unlocking.
[0038] The mobile trolley 6 also includes: a synchronous belt 603 connected to the L-shaped frame 1, a second reducer 604 arranged on the trolley frame 601, a fourth motor 605 connected to the second reducer 604, a third synchronous wheel 606 sleeved on the output end of the second reducer 604, and a synchronous wheel idler 607 arranged below the two sides of the third synchronous wheel 606; wherein the third synchronous wheel 606 is meshed with the synchronous belt 603; the synchronous wheel idler 607 is connected to the trolley frame 601 and contacts with the synchronous belt 603; and the fourth motor 605 is suitable for driving the third synchronous wheel 606 to rotate through the second reducer 604, and the third synchronous wheel 606 is meshed with the synchronous belt 603, so that the wheel 602 on the trolley frame 601 rolls in the moving space; the mobile trolley 6 also includes: a water receiving tray 608 sleeved on the outside of the support sleeve 503, a water receiving tray 608 arranged on the small A trolley shell 609 on the trolley frame 601 and a drain pipe 610 connected to the bottom of the water receiving tray 608; a waterproof cover 8 is provided at the bottom of the L-shaped lifting base plate 206; a third avoidance portion 801 is provided on the waterproof cover 8; the third avoidance portion 801 is suitable for avoiding the movement of the stirring shaft 401; a pair of first mounting holes 2062 is provided on the L-shaped lifting base plate 206; a pair of second mounting holes 802 is provided on the waterproof cover 8; wherein the first mounting hole 2062 and the second mounting hole 802 are concentrically arranged; and the same water inlet pipe 9 is provided in the first mounting hole 2062 and the second mounting hole 802; by arranging the water receiving tray 608 and the drain pipe 610, the effect of collecting the cleaning liquid and discharging it from the drain pipe 610 is achieved; by arranging the waterproof cover 8, the effect of preventing the liquid from splashing when the water inlet pipe 9 flushes the stirring shaft 401 and the stirring impeller 402 is achieved.
[0039] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0040] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0042] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.
[0043] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0044] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0045] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A beating device based on omnidirectional stirring in a dye barrel, characterized in that: include: L-shaped rack (1); A lifting assembly (2) disposed on the L-shaped frame (1); A translation assembly (3) arranged on the lifting assembly (2), comprising: a moving plate (301); A stirring assembly (4) is arranged on the moving plate (301), comprising: a stirring shaft (401) arranged on the moving plate (301) and a stirring impeller (402) arranged at the end of the stirring shaft (401); A rotating assembly (5) arranged on the L-shaped frame (1), comprising: a turntable (501) for placing a beating barrel; The lifting assembly (2) is suitable for driving the translation assembly (3) and the stirring assembly (4) to move downward, so that the stirring shaft (401) and the stirring impeller (402) move into the beating barrel on the turntable (501); The movable plate (301) is suitable for driving the stirring shaft (401) and the stirring impeller (402) to move forward or backward, and the turntable (501) drives the beating barrel to rotate, so as to stir different positions in the beating barrel.
2. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 1, characterized in that: The lifting assembly (2) comprises: a screw (201), a bearing seat (202) sleeved on both ends of the screw (201), a support base plate (203) connected to the bearing seat (202), at least two channel steels (204) connected to the two support base plates (203), a nut (205) sleeved on the screw (201), and an L-shaped lifting base plate (206) connected to the nut (205); wherein The two supporting base plates (203) are arranged on the L-shaped frame (1); The screw rod (201) is adapted to mesh with the nut (205) when rotating on the two bearing seats (202), so that the nut (205) drives the L-shaped lifting base plate (206) to move.
3. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 2, characterized in that: The lifting assembly (2) further comprises: a third reducer (207) arranged on any one of the supporting base plates (203), a first motor (208) connected to the third reducer (207), a first gear (209) sleeved on the output shaft of the third reducer (207), a second gear (210) sleeved on the screw rod (201), a chain (211) wound around the outside of the first gear (209) and the second gear (210), two guide posts (212) connected to the two supporting base plates (203), and a sliding sleeve (213) sleeved on the guide posts (212); wherein The two sliding sleeves (213) are connected to the L-shaped lifting base plate (206); and The first motor (208) is adapted to drive the first gear (209) to rotate via the third reducer (207) when starting, and the first gear (209) drives the second gear (210) to rotate via the chain (211), thereby driving the screw rod (201) to rotate.
4. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 3, characterized in that: The translation assembly (3) further comprises: two guide rails (302) arranged on the L-shaped lifting base plate (206), a pair of sliders (303) arranged on the guide rails (302), and a first cylinder (304) arranged on the L-shaped lifting base plate (206); wherein Each of the sliding blocks (303) is suitable for sliding on a corresponding guide rail (302); The bottom of the movable plate (301) is connected to each slider (303); and The first cylinder (304) is suitable for pushing or pulling the moving plate (301) when extending or retracting.
5. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 4, characterized in that: The stirring assembly (4) further comprises: a fourth reducer (403) arranged on the top of the moving plate (301), and a second motor (404) connected to the fourth reducer (403); The L-shaped lifting base plate (206) is provided with a first avoidance portion (2061); The stirring shaft (401) is suitable for passing through the first avoidance portion (2061) and then connecting to the fourth reducer (403); and The second motor (404) is suitable for driving the stirring shaft (401) and the stirring impeller (402) to rotate via the fourth reducer (403); The first avoidance portion (2061) is suitable for avoiding the movement of the stirring shaft (401).
6. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 5, characterized in that: The rotating assembly (5) further comprises: a supporting shaft (502) connected to the turntable (501), a supporting sleeve (503) sleeved on the supporting shaft (502), a first synchronous wheel (504) sleeved on the supporting shaft (502), a first reducer (505) arranged on one side of the supporting sleeve (503), a third motor (510) connected to the first reducer (505), a second synchronous wheel (506) sleeved on the output shaft of the first reducer (505), and a synchronous belt (507) wound around the first synchronous wheel (504) and the second synchronous wheel (506); wherein The support sleeve (503) and the first reducer (505) are arranged on the L-shaped frame (1); The third motor (510) is suitable for driving the second synchronous wheel (506) to rotate via the first reducer (505); the second synchronous wheel (506) drives the first synchronous wheel (504) to rotate via the synchronous belt (507); the first synchronous wheel (504) drives the support shaft (502) and the turntable (501) to rotate, thereby driving the beating barrel to rotate.
7. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 6, characterized in that: The rotating assembly (5) further comprises: a plurality of second cylinders (508) arranged at the bottom of the turntable (501), and a plurality of clamping claws (509) hinged to the bottom of the turntable (501); wherein The second cylinders (508) and the clamping claws (509) are arranged in a circular array; The turntable (501) is provided with a plurality of second avoidance portions (5011) arranged in a circular array; wherein Each of the second air cylinders (508) is suitable for pushing the corresponding clamping claw (509) when extending, and each clamping claw (509) rotates around the hinge to the corresponding second avoidance portion (5011) to clamp the beating barrel.
8. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 7, characterized in that: The L-shaped frame (1) is provided with a movable trolley (6); in The mobile trolley (6) comprises: a trolley frame (601) and a pair of wheels (602) respectively arranged on both sides of the trolley frame (601); in The support sleeve (503) and the first reducer (505) are arranged on the trolley frame (601); and Each of the wheels (602) is suitable for rolling in the L-shaped frame (1) to drive the trolley frame (601) to move.
9. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 8, characterized in that: The L-shaped frame (1) is symmetrically provided with track components (7); The track assembly (7) comprises: a track base (701) connected to the L-shaped frame (1), an upper track (702) and a lower track (703) connected to the track base (701), and locking members (704) arranged at both ends of the upper track (702) and the lower track (703); A moving space is formed between the upper track (702) and the lower track (703) for the wheels (602) to roll inside; The locking member (704) comprises: an L-shaped housing (7041) connected to the upper rail (702) and the lower rail (703), a first rotating shaft (7042) and a second rotating shaft (7043) arranged in the L-shaped housing (7041), a locking rod (7044) sleeved on the first rotating shaft (7042), a tension spring (7045) connected to the other end of the locking rod (7044), an arc-shaped clamping foot (7046) sleeved on the second rotating shaft (7043), a rolling sleeve (7047) connected to the bearing of the arc-shaped clamping foot (7046), and a blocking shaft (7048) arranged in the L-shaped housing (7041); wherein The blocking shaft (7048) is suitable for limiting the position of the arc-shaped clamping foot (7046); The other end of the tension spring (7045) is connected to the L-shaped housing (7041); A fourth avoidance portion (70411) is provided at the bottom of the L-shaped shell (7041); The fourth avoidance portion (70411) is suitable for rotating and avoiding the arc-shaped clamping foot (7046); A positioning recess (70441) is provided at the bottom of the locking rod (7044); The rolling sleeve (7047) is adapted to limit the position of the wheel (602) by the arc-shaped clamping foot (7046) when the rolling sleeve (7047) moves into the positioning recess (70441).
10. The beating device based on omnidirectional stirring in the dye barrel as claimed in claim 9, characterized in that: The mobile trolley (6) further comprises: a synchronous belt (603) connected to the L-shaped frame (1), a second reducer (604) arranged on the trolley frame (601), a fourth motor (605) connected to the second reducer (604), a third synchronous wheel (606) sleeved on the output end of the second reducer (604), and synchronous wheel idlers (607) arranged below both sides of the third synchronous wheel (606); wherein The third synchronous wheel (606) is meshed with the synchronous belt (603); The synchronous wheel idler (607) is connected to the trolley frame (601) and is in contact with the synchronous belt (603); and The fourth motor (605) is suitable for driving the third synchronous wheel (606) to rotate through the second reducer (604), and the third synchronous wheel (606) is engaged with the synchronous belt (603) to enable the wheel (602) on the trolley frame (601) to roll in the moving space; The mobile trolley (6) further comprises: a water receiving tray (608) sleeved on the outside of the support sleeve (503), a trolley housing (609) arranged on the trolley frame (601), and a drainage pipe (610) connected to the bottom of the water receiving tray (608); A waterproof cover (8) is provided at the bottom of the L-shaped lifting base plate (206); The waterproof cover (8) is provided with a third avoidance portion (801); The third avoidance portion (801) is suitable for avoiding movement of the stirring shaft (401); A pair of first mounting holes (2062) are provided on the L-shaped lifting base plate (206); The waterproof cover (8) is provided with a pair of second mounting holes (802); wherein The first mounting hole (2062) and the second mounting hole (802) are arranged concentrically; and The first mounting hole (2062) and the second mounting hole (802) are provided with a same water inlet pipe (9).
Citation Information
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