Double-compression-roller granulator
By designing a dual-pressure roller granulator with automatic loading and dredging system, the problems of time-consuming and labor-intensive loading and hopper blockage in the prior art are solved, and efficient and continuous granulation of biomass raw materials are achieved.
Patent Information
- Application Number
- CN202510388812.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing double-pressure roller granulator is time-consuming and labor-intensive during the loading process, which increases labor intensity, and can easily lead to blockage of the hopper and affect production efficiency.
A double-pressure roller granulator is designed, including a frame, granulation body, hopper, transmission assembly, feeding structure, transmission structure, adjustment structure and dredging assembly. The transmission assembly drives the press roller in the granulator body to rotate, and the feeding structure realizes automatic lifting and feeding of biomass raw materials. The transmission structure drives the feeding structure to flip and open and close, and adjusts the structure and unblock the biomass raw materials to prevent accumulation and blockage of biomass raw materials.
It improves the feeding efficiency of biomass raw materials, reduces labor intensity, avoids hopper blockage, and ensures the continuity and efficiency of the granulation process.
Smart Images

Figure CN119971901A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roller granulators, in particular to a double roller granulator. Background Art
[0002] As the global demand for renewable energy continues to increase, biomass energy, as one of the important renewable energy sources, has a broad market prospect; biomass fuel pellet machine, as an important equipment in the biomass energy industry chain, will continue to grow in market demand. Especially in the context of increasingly stringent environmental protection policies, biomass fuel pellet machine will play a more important role. Biomass liquid fuel pellet machine is a mechanical equipment that converts solid biomass energy into liquid or granular fuel, mainly used to produce various specifications of biomass granular fuel.
[0003] For example, the patent application number disclosed on the China Patent Network is: 202220843351.9, and the patent name is: A roller adjustment mechanism for a double-roller granulator, comprising a ring die and two rollers, both of which are connected to a support assembly, both of which include a bracket, and the bracket is rotatably connected to a support shaft for mounting the rollers through a bearing, and the rollers are passed through the ring die. The roller pressure adjustment mechanism includes a hydraulic cylinder arranged between the two brackets, and piston rods are connected on both sides of the hydraulic cylinder. The outer ends of the two piston rods are respectively connected to the two brackets, and the hydraulic cylinder is connected to the hydraulic station through a reversing valve and an accumulator. The roller adjustment mechanism of the double-roller granulator adjusts the gap distance between the roller and the ring die through a hydraulic cylinder, and has high adjustment accuracy and efficiency, which can extend the service life of the roller, and has a small amount of modification and low modification cost.
[0004] However, the structure of the double-roller pelletizer is relatively simple, and the hopper is located directly above. Users need to lift and dump the biomass raw material packages. For heavier or large packages of biomass raw materials, the operation is time-consuming and labor-intensive, which increases labor intensity. Frequent lifting and dumping of biomass raw materials may cause user fatigue and reduce work efficiency.
[0005] Secondly, when a large amount of biomass raw materials are directly dumped, the biomass raw materials are easy to accumulate inside the hopper and form pressure. The friction between the biomass raw materials will cause relative stillness, hindering the smooth falling of the biomass raw materials and causing the hopper to be blocked. After the blockage, the user needs to manually clear it, which increases the complexity of the operation and affects the production efficiency.
[0006] Finally, since the biomass raw materials need to be repeatedly lifted, dumped and cleared, the loading process takes a long time, reducing the overall production efficiency. The blockage problem may lead to production interruption, further affecting the continuity of equipment operation. In addition, the loading process lacks automation or auxiliary equipment. Users need to operate manually throughout the process, which is not convenient to operate. For biomass raw materials with poor fluidity, the blockage problem is more serious, which increases the difficulty of operation.
[0007] Therefore, it is necessary to redesign the double roller granulator. Summary of the invention
[0008] In order to solve the problems raised in the above background technology, the purpose of the present invention is to provide a double-roller granulator, which has the advantages of improving feeding efficiency and convenience.
[0009] To achieve the above object, the present invention provides the following technical solution: a double-roller granulator, comprising a frame;
[0010] A granulator body mounted on top of the frame;
[0011] A hopper connected to the top of the granulator body;
[0012] A transmission assembly for driving the granulator body to operate is arranged on the back of the frame, and the transmission assembly can rotate continuously and drive the pressure roller inside the granulator body to rotate synchronously and continuously; a feeding structure is arranged on the front of the hopper, and the feeding structure can directly lift the biomass raw material from a low place to a high place for feeding; transmission structures are arranged on both sides of the hopper, and the transmission structure can drive the feeding structure to flip and open and close; a dredging assembly is installed on the back of the hopper through an adjustment structure, and the dredging assembly can guide the biomass raw material dumped into the hopper to prevent the biomass raw material from accumulating.
[0013] As a preferred embodiment of the present invention, the feeding structure includes a shaft rod movably connected to both sides of the hopper through bearings, a bracket is fixedly connected to the surface of the shaft rod, the bracket extends from the side away from the shaft rod to the front of the frame, and a feeding frame is fixedly connected to the inner side of the bracket, the feeding frame is used to store biomass raw materials, and the transmission structure is arranged on the back of the bracket and can drive the bracket and the feeding frame to swing with the shaft rod as the axis.
[0014] As preferred embodiment of the present invention, the transmission structure includes a transmission rod movably connected inside the hopper, the outer end of the transmission rod passes through the hopper and is fixedly connected to a rotating wheel, the outer end of the shaft rod is fixedly connected to a sleeve plate, the sleeve plate extends to the outside of the rotating wheel on a side away from the shaft rod, the outside of the rotating wheel is fixedly connected to a sliding rod located inside the sleeve plate, the sliding rod is slidably connected to the sleeve plate, the surface of the transmission rod is fixedly connected to a gear located inside the rotating wheel, the left and right sides of the hopper are fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to a connecting plate, both sides of the connecting plate are fixedly connected to a tooth plate, the tooth plate is located at the bottom of the gear, and the electric telescopic rod can use the tooth plate to drive the gear to rotate.
[0015] As a preferred embodiment of the present invention, the dredging component includes a connecting frame arranged on the top of the hopper, a reciprocating screw is movably connected to the interior of the connecting frame through a bearing, a threaded sleeve is threadedly connected to the surface of the reciprocating screw, a dredging rod is installed at the bottom of the sleeve, the dredging rod is elastic, and the side of the dredging rod away from the sleeve extends to the interior of the hopper, and the dredging rod can be used to push the biomass raw materials accumulated inside the hopper during the process of the reciprocating screw pushing the sleeve to move, and the adjustment structure is arranged on the back of the hopper and can drive the connecting frame to flip and change the angle.
[0016] As a preferred embodiment of the present invention, the adjustment structure includes columns fixedly connected to both sides of the back side of the hopper, the inner sides of the columns are movably connected to support rods through bearings, both sides of the surface of the support rods are fixedly connected to load-bearing rods, the load-bearing rods extend from the side of the support rods to the top of the connecting frame and are fixedly connected to the connecting frame, and a linkage structure is provided on one side of the loading frame, which can control the load-bearing rods to drive the dredging assembly to swing when the loading frame is flipped over to load, thereby avoiding obstruction of the dredging assembly to the filling of biomass raw materials.
[0017] As a preferred embodiment of the present invention, the linkage structure includes a fork fixedly connected to the left end of the support rod, an extension rod is fixedly connected to the back side of the left bracket, the extension rod extends from the side away from the bracket to the side of the fork, and the extension rod is fixedly connected to the side away from the bracket with a push rod located inside the fork, the push rod and the fork are slidably connected, and the extension rod can use the extension rod to pull the push rod to squeeze the fork when the bracket swings, so that the fork uses the support rod to drive the load-bearing rod to swing synchronously.
[0018] As a preferred embodiment of the present invention, the back of the frame is fixedly connected to a frame, the front of the frame is movably connected to a pawl through a bearing, the rear end of the reciprocating screw penetrates into the back of the connecting frame and is fixedly connected to a ratchet, the ratchet is located at the top of the pawl, and a driving assembly is provided on the back of the frame, and the driving assembly can utilize the power of the transmission assembly and drive the pawl to rotate continuously.
[0019] As a preferred embodiment of the present invention, the driving assembly includes pulleys fixedly connected to the back of the pawl and the transmission assembly respectively, and a belt is provided on the surface of the pulley. During the continuous rotation of the transmission assembly, the pulley and the belt can be used to transmit power and drive the pawl to rotate continuously.
[0020] As a preferred embodiment of the present invention, a guide plate is fixedly connected to the bottom of the screw sleeve, and the dredging rod is inserted into the interior of the guide plate and can slide left and right inside the guide plate.
[0021] As a preferred embodiment of the present invention, the interior of the connecting frame is fixedly connected to a corrugated plate located at the bottom of the screw sleeve, the surface of the corrugated plate is provided with a corrugated groove, and the top end of the dredging rod extends into the groove of the corrugated plate and is slidably connected to the corrugated plate.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The pelletizer of the present invention is supported by a frame, a pelletizer body is installed on the top of the frame, a hopper is connected to the top of the pelletizer body, a transmission assembly is located on the back of the frame, and drives the pressure roller inside the pelletizer body to rotate. The feeding structure, transmission structure, adjustment structure and dredging assembly are respectively responsible for the feeding, flipping and opening and closing, angle adjustment and biomass raw material guiding of the biomass raw materials, ensuring the smooth progress of the pelletizing process, so that the pelletizer can efficiently and continuously perform the pelletizing process of the biomass raw materials.
[0024] 2. The shaft of the present invention is movably connected to both sides of the hopper through bearings, the bracket is fixedly connected to the surface of the shaft, and the loading frame is fixedly connected to the inner side of the bracket. The transmission structure is arranged on the back of the bracket, which can drive the bracket and the loading frame to swing with the shaft as the axis to realize the lifting and loading of biomass raw materials. Through the design of the shaft, the bracket and the loading frame, the lifting and loading of biomass raw materials from low to high are realized, thereby improving the loading efficiency.
[0025] 3. The present invention uses an electric telescopic rod to push the gear to rotate through a toothed plate, combined with the sliding connection between the slide rod and the sleeve plate, to achieve accurate swing angles of the loading frame. The separate design of the gear and the transmission rod facilitates maintenance and independent control of power transmission, reducing the scope of fault impact.
[0026] 4. The present invention drives the elastic dredging rod to move left and right by driving the screw sleeve through a reciprocating screw, disperses the agglomerates of biomass raw materials through flexible pushing, avoids the wear of the equipment by hard dredging, and the adjustment structure allows the angle of the dredging component to be adjusted to adapt to biomass raw materials of different viscosities, improves versatility, and prevents the dredging component from affecting the filling of biomass raw materials.
[0027] 5. The present invention adopts the bearing connection design of the load-bearing rod and the support rod, so that the dredging component automatically swings and avoids with the linkage structure during the loading process to avoid conflict with the biomass raw material flow. The compact layout of the column and the support rod reduces the equipment footprint while ensuring the adjustment range.
[0028] 6. The present invention drives the fork through the extension rod and the push rod when the bracket swings, driving the dredging component to move synchronously, without the need for additional sensors or controllers, reducing the complexity of the system. The sliding connection between the push rod and the fork ensures that the action is transmitted instantly, avoiding the accumulation of biomass raw materials caused by delays.
[0029] 7. The present invention transmits the power of the transmission assembly to the reciprocating screw through the frame and the ratchet-pawl mechanism, thereby realizing synchronization of the dredging action with the operation of the main machine, which is energy-saving and efficient. The pawl limits the one-way rotation of the ratchet wheel, ensuring that the dredging rod only moves in the set direction, thereby preventing the mechanism from being stuck due to the recoil of biomass raw materials.
[0030] 8. The present invention realizes long-distance power transmission through the combination of pulleys and belts, has a simple structure and low maintenance cost, and the belt drive can buffer power fluctuations, reduce the impact on the dredging components, and extend the life of the equipment.
[0031] 9. The present invention constrains the moving trajectory of the dredging rod through the guide plate to prevent uneven dredging or component wear caused by deflection. The sliding design reduces the vibration of the dredging rod to ensure smooth and continuous pushing action.
[0032] 10. The present invention uses the grooves of the corrugated plate to make the top of the dredging rod swing periodically, generating slight vibrations, further breaking up the agglomerates of biomass raw materials and increasing the contact area between the dredging rod and the biomass raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the structure of the present invention;
[0034] Figure 2 It is a rear view structural schematic diagram of the present invention;
[0035] Figure 3 It is a schematic diagram of the transmission structure of the present invention;
[0036] Figure 4 It is a front view schematic diagram of the transmission structure of the present invention;
[0037] Figure 5 It is a rear view schematic diagram of a local structure of the present invention;
[0038] Figure 6 It is a schematic diagram of the structure of the dredging component of the present invention;
[0039] Figure 7 This is a schematic diagram of the separation structure of the dredging component of the present invention;
[0040] Figure 8 For the present invention Figure 3 Enlarged structural diagram at A in the middle.
[0041] In the figure: 1, frame; 2, granulator body; 3, hopper; 4, transmission assembly; 5, feeding structure; 6, transmission structure; 7, adjustment structure; 8, dredging assembly; 9, shaft; 10, bracket; 11, feeding frame; 12, transmission rod; 13, rotating wheel; 14, sleeve plate; 15, slide bar; 16, gear; 17, electric telescopic rod; 18, connecting plate; 19, tooth plate; 20, connecting frame; 21, reciprocating screw; 22, screw sleeve; 23, dredging rod; 24, column; 25, support rod; 26, bearing rod; 27, linkage structure; 28, fork; 29, extension rod; 30, push rod; 31, frame; 32, pawl; 33, ratchet; 34, driving assembly; 35, pulley; 36, belt; 37, guide plate; 38, corrugated plate; 39, force rod; 40, knocking rod. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] like Figures 1 to 8 As shown, a double-roller granulator provided by the present invention comprises a frame 1;
[0044] A granulator body 2 mounted on the top of the frame 1;
[0045] A hopper 3 connected to the top of the granulator body 2;
[0046] A transmission assembly 4 for driving the granulator body 2 is arranged on the back of the frame 1. The transmission assembly 4 can rotate continuously and drive the pressure roller inside the granulator body 2 to rotate synchronously and continuously. A feeding structure 5 is arranged on the front of the hopper 3. The feeding structure 5 can directly lift the biomass raw material from a low place to a high place for feeding. Transmission structures 6 are arranged on both sides of the hopper 3. The transmission structure 6 can drive the feeding structure 5 to flip and open and close. A dredging assembly 8 is installed on the back of the hopper 3 through an adjustment structure 7. The dredging assembly 8 can guide the biomass raw material dumped into the hopper 3 to prevent the biomass raw material from accumulating.
[0047] refer to Figure 3 The feeding structure 5 includes a shaft 9 movably connected to both sides of the hopper 3 through bearings, a bracket 10 is fixedly connected to the surface of the shaft 9, the side of the bracket 10 away from the shaft 9 extends to the front of the frame 1, and a feeding frame 11 is fixedly connected to the inner side of the bracket 10. The feeding frame 11 is used to store biomass raw materials. The transmission structure 6 is arranged on the back of the bracket 10 and can drive the bracket 10 and the feeding frame 11 to swing with the shaft 9 as the axis.
[0048] As a technical optimization scheme of the present invention, the bracket 10 is fixedly connected to the surface of the shaft 9 and the loading frame 11 is fixedly connected to the inner side of the bracket 10 through bearings that are movably connected to both sides of the hopper 3. The transmission structure 6 is arranged on the back side of the bracket 10, which can drive the bracket 10 and the loading frame 11 to swing around the shaft 9 as the axis to realize the lifting and loading of the biomass raw materials. Through the design of the shaft 9, the bracket 10 and the loading frame 11, the lifting and loading of the biomass raw materials from a low place to a high place are realized, thereby improving the loading efficiency.
[0049] refer to Figure 4 The transmission structure 6 includes a transmission rod 12 movably connected to the inside of the hopper 3, the outer end of the transmission rod 12 passes through the hopper 3 and is fixedly connected to a rotating wheel 13, the outer end of the shaft 9 is fixedly connected to a sleeve plate 14, the sleeve plate 14 extends to the outside of the rotating wheel 13 from the side of the shaft 9, the outer side of the rotating wheel 13 is fixedly connected to a slide bar 15 located inside the sleeve plate 14, the slide bar 15 is slidably connected to the sleeve plate 14, the surface of the transmission rod 12 is fixedly connected to a gear 16 located inside the rotating wheel 13, and the left and right sides of the hopper 3 are fixedly connected to electric telescopic rods 17 The output end of the electric telescopic rod 17 is fixedly connected with a connecting plate 18, and both sides of the connecting plate 18 are fixedly connected with tooth plates 19. The tooth plate 19 is located at the bottom of the gear 16. The electric telescopic rod 17 can use the tooth plate 19 to push the gear 16 to rotate. The surface of the transmission rod 12 is fixedly connected with a force rod 39 located on the inner side of the gear 16. The side of the force rod 39 away from the transmission rod 12 is fixedly connected with a knocking rod 40. The knocking rod 40 can hit the loading frame 11 when the transmission rod 12 rotates to prevent the biomass raw materials from sticking to the inside of the loading frame 11.
[0050] As a technical optimization solution of the present invention, the electric telescopic rod 17 drives the gear 16 to rotate through the tooth plate 19, and the sliding connection between the slide rod 15 and the sleeve plate 14 is combined to achieve the precise swing angle of the loading frame 11. The separate design of the gear 16 and the transmission rod 12 facilitates maintenance and independent control of power transmission, thereby reducing the scope of fault impact.
[0051] refer to Figure 6 The dredging component 8 includes a connecting frame 20 arranged on the top of the hopper 3, and a reciprocating screw 21 is movably connected to the interior of the connecting frame 20 through a bearing. A screw sleeve 22 is threadedly connected to the surface of the reciprocating screw 21, and a dredging rod 23 is installed at the bottom of the screw sleeve 22. The dredging rod 23 is elastic, and the dredging rod 23 extends to the inside of the hopper 3 away from the side of the screw sleeve 22. In the process of the reciprocating screw 21 pushing the screw sleeve 22 to move, the dredging rod 23 can be used to push the biomass raw materials accumulated inside the hopper 3. The adjustment structure 7 is arranged on the back of the hopper 3 and can drive the connecting frame 20 to flip and change the angle.
[0052] As a technical optimization solution of the present invention, the reciprocating screw 21 drives the screw sleeve 22 to drive the elastic dredging rod 23 to move left and right, and the biomass raw material lumps are dispersed by flexible pushing to avoid the wear of the equipment by hard dredging. The adjustment structure 7 allows the dredging component 8 to adjust the angle to adapt to biomass raw materials with different viscosities, improve the versatility, and prevent the dredging component 8 from affecting the filling of the biomass raw materials.
[0053] refer to Figure 6 The adjustment structure 7 includes columns 24 fixedly connected to both sides of the back side of the hopper 3, and the inner side of the columns 24 is movably connected to a support rod 25 through a bearing, and both sides of the surface of the support rod 25 are fixedly connected to a load-bearing rod 26, and the load-bearing rod 26 extends from the side of the support rod 25 to the top of the connecting frame 20 and is fixedly connected to the connecting frame 20. A linkage structure 27 is provided on one side of the loading frame 11. The linkage structure 27 can control the load-bearing rod 26 to drive the dredging component 8 to swing when the loading frame 11 is flipped over to load, so as to avoid the dredging component 8 from blocking the filling of biomass raw materials.
[0054] As a technical optimization solution of the present invention, through the bearing connection design of the load-bearing rod 26 and the support rod 25, the dredging component 8 can automatically swing and avoid with the linkage structure 27 during the loading process to avoid conflict with the biomass raw material flow. The compact layout of the column 24 and the support rod 25 reduces the equipment footprint while ensuring the adjustment range.
[0055] refer to Figure 6 The linkage structure 27 includes a fork 28 fixedly connected to the left end of the support rod 25. An extension rod 29 is fixedly connected to the back of the left bracket 10. The extension rod 29 extends from the side of the bracket 10 to the side of the fork 28. The side of the extension rod 29 away from the bracket 10 is fixedly connected to a push rod 30 located inside the fork 28. The push rod 30 and the fork 28 are slidably connected. When the bracket 10 swings, the extension rod 29 can use the extension rod 29 to pull the push rod 30 to squeeze the fork 28, so that the fork 28 uses the support rod 25 to drive the bearing rod 26 to swing synchronously.
[0056] As a technical optimization solution of the present invention, when the bracket 10 swings, the extension rod 29 and the push rod 30 drive the fork 28, which drives the dredging component 8 to move synchronously. No additional sensors or controllers are required, which reduces the complexity of the system. The sliding connection between the push rod 30 and the fork 28 ensures that the action is transmitted instantly to avoid the accumulation of biomass raw materials due to delays.
[0057] refer to Figure 5A frame 31 is fixedly connected to the back of the frame 1, and a pawl 32 is movably connected to the front of the frame 31 through a bearing. The rear end of the reciprocating screw 21 passes through the back of the connecting frame 20 and is fixedly connected to a ratchet 33. The ratchet 33 is located at the top of the ratchet 32. A driving assembly 34 is provided on the back of the frame 31. The driving assembly 34 can utilize the power of the transmission assembly 4 and drive the ratchet 32 to rotate continuously.
[0058] As a technical optimization solution of the present invention, the power of the transmission assembly 4 is transmitted to the reciprocating screw 21 through the frame 31 and the ratchet 33-pawl 32 mechanism, so as to realize the synchronization of the dredging action and the operation of the main machine, which is energy-saving and efficient. The pawl 32 limits the unidirectional rotation of the ratchet 33, ensuring that the dredging rod 23 only moves in the set direction, thereby preventing the mechanism from being stuck due to the recoil of biomass raw materials.
[0059] refer to Figure 5 The driving assembly 34 includes a pulley 35 fixedly connected to the back of the pawl 32 and the transmission assembly 4 respectively. A belt 36 is sleeved on the surface of the pulley 35. During the continuous rotation of the transmission assembly 4, the pulley 35 and the belt 36 can be used to transmit power and drive the pawl 32 to rotate continuously.
[0060] As a technical optimization solution of the present invention, long-distance power transmission is achieved through the combination of pulley 35 and belt 36, which has a simple structure and low maintenance cost. The belt 36 transmission can buffer power fluctuations, reduce the impact on the dredging component 8, and extend the life of the equipment.
[0061] refer to Figure 7 The bottom of the screw sleeve 22 is fixedly connected with a guide plate 37 , and the dredging rod 23 is inserted into the inside of the guide plate 37 and can slide left and right inside the guide plate 37 .
[0062] As a technical optimization solution of the present invention, the moving trajectory of the dredging rod 23 is constrained by the guide plate 37 to prevent uneven dredging or component wear caused by deflection. The sliding design reduces the vibration of the dredging rod 23 to ensure smooth and continuous pushing action.
[0063] refer to Figure 7 The interior of the connecting frame 20 is fixedly connected to a corrugated plate 38 located at the bottom of the screw sleeve 22. The surface of the corrugated plate 38 is provided with a corrugated groove. The top end of the dredging rod 23 extends into the groove of the corrugated plate 38 and is slidably connected to the corrugated plate 38.
[0064] As a technical optimization solution of the present invention, the grooves of the corrugated plate 38 are used to make the top of the dredging rod 23 swing periodically to generate slight vibrations, thereby further breaking up the agglomerates of biomass raw materials and increasing the contact area between the dredging rod 23 and the biomass raw materials.
[0065] The working principle and use process of the present invention are as follows: when the equipment is started, the transmission component 4 such as the motor and the transmission wheel continuously drives the pressing roller in the granulating body 2 to rotate synchronously, and enters the granulating state. The user puts the biomass raw material into the loading frame 11 set at a low position, and drives the tooth plate 19 to move horizontally through the electric telescopic rod 17 constituting the transmission structure 6. During the movement, the gear 16 uses the mutually meshing teeth to push the gear 16 to rotate. The gear 16 drives the shaft 9 to rotate, driving the bracket 10 and the loading frame 11 to flip upward with the shaft 9 as the axis, and the biomass raw material is lifted to the hopper. 3 and dumped. This process does not require manual lifting of biomass raw materials, reducing labor intensity. After the biomass raw materials enter the hopper 3, the dredging component 8 is started. The core of the dredging component 8 is that the reciprocating screw 21 drives the screw sleeve 22 and the elastic dredging rod 23 to move back and forth in the hopper 3 by rotating, pushing and dispersing the accumulated biomass raw materials to prevent blockage caused by static friction. At the same time, the adjustment structure 7 such as the support rod 25 and the bearing rod 26 can adjust the angle of the connecting frame 20 so that the dredging rod 23 can adapt to different accumulation forms. When the loading frame 11 is turned over to load, the bracket 10 The extension rod 29 is used to drive the push rod 30 to slide inside the fork 28. The fork 28 is squeezed and the support rod 25 is used to drive the bearing rod 26 to flip upward. The push rod 30 pushes the fork 28 to drive the support rod 25 to swing, so that the dredging component 8 temporarily avoids when the biomass raw material is dumped to avoid hindering the loading of the material. After the dumping is completed, the dredging component 8 is reset to continue to dredge. When the dredging component 8 is reset, the ratchet 33 on one side of the dredging component 8 moves to the bottom of the pawl 32, and the pawl 32 is connected to the transmission component 4 through the driving component 34. When the motor and the transmission wheel of the transmission assembly 4 rotate continuously, the torque can be transmitted to the pawl 32 through the pulley 35 and the belt 36. The pawl 32 intermittently pushes the ratchet wheel 33 to rotate during the continuous rotation, driving the reciprocating screw 21 to rotate continuously, ensuring the continuity of the dredging action. The guide plate 37 and the corrugated plate 38 at the bottom of the screw sleeve 22 constrain the moving trajectory of the dredging rod 23 through sliding cooperation, so that the dredging rod 23 can swing back and forth laterally, thereby enhancing the pushing efficiency and expanding the contact area with the biomass raw materials inside the hopper 3, further improving the dredging effect.
[0066] In summary: the double-roller granulator is supported by a frame 1, a granulator body 2 is installed on the top of the frame 1, a hopper 3 is connected to the top of the granulator body 2, a transmission assembly 4 is located on the back of the frame 1, and drives the rollers inside the granulator body 2 to rotate, and a feeding structure 5, a transmission structure 6, an adjustment structure 7 and a dredging assembly 8 are respectively responsible for the feeding, flipping and opening and closing, angle adjustment and guiding of biomass raw materials, ensuring the smooth progress of the granulation process, so that the granulator can efficiently and continuously granulate the biomass raw materials.
[0067] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0068] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double roller granulator, comprising a frame (1); A granulator body (2) mounted on the top of the frame (1); A hopper (3) connected to the top of the granulator body (2); Features: The back of the frame (1) is provided with a transmission assembly (4) for driving the granulator body (2) to operate. The transmission assembly (4) can rotate continuously and drive the pressure roller inside the granulator body (2) to rotate synchronously and continuously. The front of the hopper (3) is provided with a feeding structure (5). The feeding structure (5) can directly lift the biomass raw material from a low place to a high place for feeding. Both sides of the hopper (3) are provided with transmission structures (6). The transmission structure (6) can drive the feeding structure (5) to flip and open and close. The back of the hopper (3) is installed with a dredging assembly (8) through an adjustment structure (7). The dredging assembly (8) can guide the biomass raw material dumped into the hopper (3) to prevent the biomass raw material from accumulating.
2. A double roller granulator according to claim 1, characterized in that: The feeding structure (5) comprises a shaft (9) movably connected to both sides of the hopper (3) through bearings, a bracket (10) is fixedly connected to the surface of the shaft (9), the bracket (10) extends from the side away from the shaft (9) to the front of the frame (1), and a feeding frame (11) is fixedly connected to the inner side of the bracket (10), and the feeding frame (11) is used to store biomass raw materials. The transmission structure (6) is arranged on the back side of the bracket (10) and can drive the bracket (10) and the feeding frame (11) to swing with the shaft (9) as the axis.
3. A double-roller granulator according to claim 2, characterized in that: The transmission structure (6) comprises a transmission rod (12) movably connected to the inside of the hopper (3); the outer end of the transmission rod (12) penetrates the hopper (3) and is fixedly connected to a rotating wheel (13); the outer end of the shaft rod (9) is fixedly connected to a sleeve plate (14); the sleeve plate (14) extends to the outside of the rotating wheel (13) from a side away from the shaft rod (9); the outer side of the rotating wheel (13) is fixedly connected to a sliding rod (15) located inside the sleeve plate (14); the sliding rod (15) is slidably connected to the sleeve plate (14) The surface of the transmission rod (12) is fixedly connected with a gear (16) located inside the rotating wheel (13); the left and right sides of the hopper (3) are fixedly connected with electric telescopic rods (17); the output end of the electric telescopic rod (17) is fixedly connected with a connecting plate (18); both sides of the connecting plate (18) are fixedly connected with toothed plates (19); the toothed plates (19) are located at the bottom of the gear (16); and the electric telescopic rod (17) can use the toothed plates (19) to push the gear (16) to rotate.
4. A double-roller granulator according to claim 3, characterized in that: The dredging assembly (8) comprises a connecting frame (20) arranged at the top of the hopper (3); a reciprocating screw (21) is movably connected to the interior of the connecting frame (20) via a bearing; a threaded sleeve (22) is threadedly connected to the surface of the reciprocating screw (21); a dredging rod (23) is installed at the bottom of the sleeve (22); the dredging rod (23) is elastic; a side of the dredging rod (23) away from the sleeve (22) extends to the interior of the hopper (3); in the process of the reciprocating screw (21) pushing the sleeve (22) to move, the dredging rod (23) can be used to push the biomass raw materials accumulated in the hopper (3); the adjusting structure (7) is arranged on the back of the hopper (3) and can drive the connecting frame (20) to flip and change the angle.
5. A double-roller granulator according to claim 4, characterized in that: The adjustment structure (7) comprises columns (24) fixedly connected to both sides of the back side of the hopper (3); the inner side of the columns (24) is movably connected to a support rod (25) via a bearing; both sides of the surface of the support rod (25) are fixedly connected to a bearing rod (26); the bearing rod (26) extends from the side of the support rod (25) to the top of the connection frame (20) and is fixedly connected to the connection frame (20); a linkage structure (27) is provided on one side of the loading frame (11); the linkage structure (27) can control the bearing rod (26) to drive the dredging component (8) to swing when the loading frame (11) is turned over for loading, so as to avoid the dredging component (8) blocking the filling of the biomass raw material.
6. A double-roller granulator according to claim 5, characterized in that: The linkage structure (27) comprises a shift fork (28) fixedly connected to the left end of the support rod (25); an extension rod (29) is fixedly connected to the back of the left bracket (10); the extension rod (29) extends from the side away from the bracket (10) to the side of the shift fork (28); the side of the extension rod (29) away from the bracket (10) is fixedly connected to a push rod (30) located inside the shift fork (28); the push rod (30) and the shift fork (28) are slidably connected; when the bracket (10) swings, the extension rod (29) can pull the push rod (30) to squeeze the shift fork (28), so that the shift fork (28) drives the bearing rod (26) to swing synchronously with the support rod (25).
7. A double-roller granulator according to claim 6, characterized in that: The back of the frame (1) is fixedly connected to a frame (31), the front of the frame (31) is movably connected to a ratchet (32) via a bearing, the rear end of the reciprocating screw (21) passes through the back of the connecting frame (20) and is fixedly connected to a ratchet (33), the ratchet (33) is located on the top of the ratchet (32), and a driving assembly (34) is arranged on the back of the frame (31), and the driving assembly (34) can utilize the power of the transmission assembly (4) and drive the ratchet (32) to rotate continuously.
8. A double-roller granulator according to claim 7, characterized in that: The driving assembly (34) comprises a pulley (35) respectively fixedly connected to the back of the ratchet (32) and the transmission assembly (4); a belt (36) is sleeved on the surface of the pulley (35); and during the continuous rotation of the transmission assembly (4), the pulley (35) and the belt (36) can be used to transmit power and drive the ratchet (32) to rotate continuously.
9. A double-roller granulator according to claim 8, characterized in that: The bottom of the screw sleeve (22) is fixedly connected to a guide plate (37), and the dredging rod (23) is inserted into the inside of the guide plate (37) and can slide left and right inside the guide plate (37).
10. A double roller granulator according to claim 9, characterized in that: The connection frame (20) is fixedly connected to a corrugated plate (38) located at the bottom of the screw sleeve (22) inside, and a corrugated groove is provided on the surface of the corrugated plate (38). The top end of the dredging rod (23) extends into the groove of the corrugated plate (38) and is slidably connected to the corrugated plate (38).
Citation Information
Patent Citations
Compression roller adjusting mechanism of double-compression-roller granulator
CN217473459U