Valve support surface pretreatment device and method

By designing a valve bracket surface pretreatment device including a belt conveyor, a flexible sponge sleeve, a blowing shell and a paint spray shell, the problems of inconvenient pretreatment in the valve bracket and uneven painting are solved, and a more efficient polishing, cleaning and painting process is achieved.

CN119972435AInactive Publication Date: 2025-05-13XUANCHENG XIN BAO NING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202510274033.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When pretreatment of the curved surface in the valve bracket, it is inconvenient to polish and clean the operation, and the spraying is not easy to evenly paint.

Method used

A valve bracket surface pretreatment device is designed, including a belt conveyor, a fixing plate, a flexible sponge sleeve, a support rod, a blowing shell, a paint spray shell and a pallet. The belt conveyor drives the pallet movement, drives the flexible sponge sleeve to rotate and grind, cleans the debris with the blowing shell, and uniform spraying of paint is achieved through the spraying shell.

Benefits of technology

It improves the convenience of grinding and cleaning of the curved surfaces in the valve bracket, ensures uniformity of painting, and enhances processing efficiency and quality.

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Abstract

The invention discloses a valve support surface pretreatment device and method, and relates to the technical field of valve accessory machining. The device comprises a belt conveyor, a fixing plate, a hook-and-loop fastener hook face fixed to the peripheral side of a connecting cylinder, a flexible sponge sleeve, a hook-and-loop fastener loop face fixed to the inner wall of the flexible sponge sleeve, a supporting rod arranged on one side of the fixing plate and arranged above the belt conveyor, an air blowing shell and air exhaust ports formed in the lower portion of the peripheral side of the air blowing shell at equal intervals, the paint spraying shell is fixed to the peripheral side of the supporting rod, the bottom end of the paint spraying shell is arranged in a cambered surface mode, a paint spraying opening is formed in the cambered surface of the bottom end of the paint spraying shell, the multiple supporting plates are arranged above the belt conveyor, the ends of the supporting plates are arranged in a cambered shape, and the inner walls of the supporting plates are grinding faces which are arranged upwards. When the inner arc surface of the valve bracket is treated, the inner arc surface of the bracket can be conveniently polished and cleaned, and the inner arc surface of the bracket supporting plate can be uniformly subjected to paint spraying treatment.
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Description

Technical Field

[0001] The invention belongs to the technical field of valve fittings processing, and in particular relates to a valve bracket surface pretreatment device and method. Background Art

[0002] The valve bracket is a device used to support the valve, usually installed on both sides of the valve to ensure the stability and operability of the valve. The selection of the valve bracket should meet the design requirements and be able to withstand the weight and working pressure of the valve. Its material should match the material of the pipe and valve to ensure the strength and stability of the bracket.

[0003] Surface pretreatment of valve brackets is an important step in the valve manufacturing process. It can improve the corrosion resistance, wear resistance and aesthetics of valve brackets, thereby extending the service life of the valve.

[0004] After searching Chinese patents, the utility model patent with patent number CN218132763U discloses a panel bracket surface treatment device, including a shell, a mounting frame is installed at the bottom end of the shell, and support frames are installed at both ends of the top of the mounting frame. A rotating shaft is provided on both sides of the top of the support frame, and the rotating shaft is fixed on the support frame through a bearing. A tray is installed on the top of the rotating shaft. A receiving cavity is opened at the bottom of the shell, and the bottom of the rotating shaft is placed in the receiving cavity. A first sprocket is installed at the bottom of the rotating shaft, and a connecting shaft is provided in the middle of the receiving cavity. Both ends of the connecting shaft are fixed in the receiving cavity through bearings. A second sprocket is provided in the middle of the connecting shaft. The first sprocket and the second sprocket are connected by a chain. A motor is installed at the bottom of the connecting shaft, and the motor is fixed to the bottom of the shell through a motor bracket. A spraying mechanism is provided on the top of the shell. This application can control the rotation of the tray through the rotating shaft, so that the workpiece can be controlled to rotate during spraying, so that the spraying is uniform and the surface treatment quality is improved. However, it still has the following disadvantages in actual use: In order to support and install valves, the support plate of the valve bracket will be set to an arc surface. During the processing of the inner arc surface, direct rotation and other treatments will cause uneven painting on the inner arc surface, and there will be certain burrs on the inner arc surface, which requires grinding. During the grinding operation, the operator is required to directly operate the grinding head of the grinder or other equipment to enter the inner arc surface of the support plate for grinding. After grinding, the debris on the inner arc surface needs to be blown away manually, which is more troublesome. Summary of the invention

[0005] The purpose of the present invention is to provide a valve bracket surface pretreatment device and method. By arranging a belt conveyor, a fixed plate, a flexible sponge sleeve, a support rod, a blowing shell, a paint shell and a support plate, the problems of inconvenient inner arc surface grinding and cleaning operations and difficult uniform paint spraying on the inner arc surface during the pretreatment of the inner arc surface of the valve bracket are solved.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention discloses a valve bracket surface pretreatment device, comprising a belt conveyor, wherein a movable plate is fixed at two long sides of the top of the belt conveyor, and the bottom of the movable plate is rotatably connected to a matching roller along a line parallel to the long sides, a fixed plate arranged above one end of the belt conveyor, a hanging plate is fixed at two short sides of the bottom of the fixed plate, a rotating shaft is rotatably connected between the two hanging plates, a connecting plate is symmetrically fixed on the circumference of the rotating shaft, a connecting tube is commonly fixed on the side of the two connecting plates away from the rotating shaft, a Velcro hook surface is fixed on the circumference of the connecting tube, a flexible sponge cover, the flexible sponge cover is formed by bending a piece of sponge, a Velcro fur surface is fixed on the inner wall of the flexible sponge cover, and the Velcro fur surface is bonded to the Velcro hook surface on the circumference of the connecting tube, a support rod arranged on one side of the fixed plate, the support rod is arranged above the belt conveyor, a blowing shell fixed on the circumference of the support rod, and the lower circumference of the blowing shell The paint spraying shell is fixed on the peripheral side of the support rod, the bottom end of the paint spraying shell is arranged in an arc surface, and a paint spraying port is arranged on the arc surface of the bottom end of the paint spraying shell. A plurality of support plates are arranged above the belt conveyor, the end of the support plate is arranged in an arc shape, the inner wall of the support plate is a grinding surface, and the grinding surface is arranged upward. When working, the belt conveyor drives the mounting seat at the bottom of the support plate to move, and drives the support plate to move. When the support plate moves and passes under the fixed plate, the rotating shaft is driven to rotate by the rotating motor, and the flexible sponge cover is driven to rotate. The sandpaper on the flexible sponge cover enters the support plate to grind the grinding room in the support plate. After grinding, the support plate moves to the bottom of the air blowing shell with the belt conveyor, and the sandpaper is transported to the support plate through the exhaust port on the air blowing shell, and the debris on the grinding surface of the support plate is cleaned. Then the support plate continues to move to the bottom of the paint spraying shell with the belt conveyor for spraying paint.

[0007] Furthermore, a reducer is fixed at the short side of one side of the belt conveyor, the output end of the reducer is fixed to the power input end of the belt conveyor, a drive motor is fixed on the side of the reducer away from the belt conveyor, the output end of the drive motor is fixed to the power input end of the reducer, the mating roller is arranged above the belt of the belt conveyor, the belt conveyor works under the drive of the drive motor through the reducer, and the movement of the mounting seat is well restricted by the mating roller on the movable plate.

[0008] Furthermore, a pillar is fixed at the center of the outer arc surface of the support plate, and a mounting seat is fixed at the bottom end of the pillar. The mounting seat is arranged on the belt of the belt conveyor, and the top of the mounting seat contacts the lower part of the peripheral side of the matching rollers at the bottom of the two movable plates. Mounting strips are fixed at the two straight edges of the outer arc surface of the support plate. When the support plate is working, the mounting seat is connected to the mounting seat through the pillar, and is supported on the belt of the belt conveyor through the mounting seat, and is installed in coordination with the structure restricted by other valves through the mounting strips.

[0009] Furthermore, a rotating motor is fixed to one side of the connecting plate away from the rotating shaft, and the output shaft of the rotating motor passes through the connecting plate and is fixed to one end of the rotating shaft. When the connecting plate is working, the rotating shaft is driven to rotate by the rotating motor.

[0010] Furthermore, side panels are fixed on both sides of the fixed plate, and an electric push rod is arranged under each of the side panels. The telescopic ends of the two electric push rods are fixed to the bottom of the side panels, and a connecting seat is fixed to the lower part of each electric push rod close to the belt conveyor. The two connecting seats are fixed on both sides of the belt conveyor, and the side panels are driven to rise and fall by the electric push rods, and the fixed plate is driven to move through the lifting and lowering of the side panels.

[0011] Furthermore, the two ends of the flexible sponge sleeve are not adhered to each other, and sandpaper is fixed on the surface of the flexible sponge sleeve. When the flexible sponge sleeve rotates, the sandpaper is driven to rotate on the polishing surface of the support plate to perform the polishing operation.

[0012] Furthermore, cross bars are fixed at both ends of the support rod, and L-shaped brackets are fixed at both ends of the two cross bars. The horizontal ends of the L-shaped brackets at both ends of the same cross bar are respectively fixed on both sides of the belt conveyor. When the support rod is working, the L-shaped bracket is connected through the cross bar, and is fixed to the belt conveyor through the L-shaped bracket, so that the support rod is supported above the belt conveyor.

[0013] Furthermore, the blowing shell is arranged close to the fixing plate, and the paint spraying shell is arranged away from the fixing plate. A fixing hole one is opened through the blowing shell along the central axis, and the support rod is fixed in the fixing hole one. A connecting pipe is fixedly connected to the middle of the upper part of the peripheral side of the blowing shell, and a joint is fixedly connected to the top of the connecting pipe. The blowing shell is fixed to the support rod through the fixing hole one, and the blowing shell is connected to the joint through the connecting pipe, and is connected to the output end of the equipment pipeline for conveying high-pressure air through the joint to convey the high-pressure air to the blowing shell.

[0014] Furthermore, a fixing hole No. 2 is formed through the upper portion of one side of the paint spray shell, the support rod is fixed in the fixing hole No. 2, and the lower portions of both sides of the paint spray shell are fixedly connected with a delivery pipe, the height of the delivery pipe is higher than the height of the paint spray port and lower than the height of the fixing hole No. 2, the paint spray shell is fixed on the support rod through the fixing hole No. 2, and high-pressure air and paint are delivered thereto through the delivery pipe.

[0015] Furthermore, a valve bracket surface pretreatment method includes the following process; S1: First, start the drive motor, which drives the reducer to work, and through the work of the reducer, drives the belt conveyor to work; S2: The mounting seat under the support plate is set on the top of the belt on the belt conveyor, and the top of the mounting seat is restricted by the matching rollers at the bottom of the moving plate, and the movement of the belt conveyor drives the mounting seat to move; S3: During the working process of the belt conveyor, the rotating motor is started, and the rotating motor drives the rotating shaft to rotate, and the rotating shaft drives the connecting plate to rotate, and the connecting plate drives the connecting tube to rotate, and the connecting tube drives the flexible sponge sleeve on the peripheral side to rotate; S4: During the rotation of the flexible sponge sleeve, the sandpaper is driven to rotate, and the electric push rod is started at the same time, and the side plate is driven to descend by the electric push rod, and the fixed plate is driven to descend at the same time, and the fixed plate is lowered until the sandpaper on the side of the flexible sponge sleeve contacts the grinding surface on the supporting plate, and the grinding surface on the supporting plate is polished; S5: When the belt conveyor is working, the mounting seat is driven to move, and the mounting seat is connected to the support plate through the support, which drives the polishing surface on the support plate to be polished by the sandpaper on the side of the flexible sponge sleeve; S6: When the sandpaper has been used for a long time and its grinding ability decreases, tear off the flexible sponge cover, take a new flexible coast cover, apply the Velcro surface on it to the Velcro hook surface on the connecting tube, and wrap the flexible sponge tube around the connecting tube. S7: After the grinding is completed, the movement of the belt conveyor drives the mounting seat to move, driving the grinding surface on the support plate to pass under the blowing shell. When the blowing shell is working, high-pressure air is transported from the high-pressure pipeline connector connected to the joint to the connecting pipe, and then transported to the blowing shell through the connecting pipe; S8: After entering the air blowing shell, the air is discharged through the exhaust port at the lower part of the circumference of the air blowing shell to the grinding surface of the support plate passing under the air blowing shell, so that the grinding dust on the grinding surface is blown away by the high-pressure air, and the grinding surface is cleaned; S9: After the polishing surface is cleaned, the conveyor belt moves to the bottom of the paint shell. When the conveyor belt moves to the bottom of the paint shell, high-pressure air and paint are respectively delivered through two delivery pipes. S10: When the paint is transported to the paint spray shell, the airflow and the paint flow direction are opposite, and the airflow hits the paint, causing the paint to scatter. After being completely atomized, the paint is discharged through the paint spray port onto the polished surface of the support plate passing under the paint spray shell, completing the painting of the polished surface of the support plate; S11: After the polished surface of the pallet is painted, the movement of the belt conveyor drives the mounting seat, the pallet supported by the pillars on the mounting seat, and the mounting strips on both sides of the pallet to move to the next processing equipment.

[0016] The present invention has the following beneficial effects: The present invention solves the problems that the grinding and cleaning of the inner arc surface are inconvenient during the pretreatment of the inner arc surface of the valve bracket, and the paint spraying shell is not easy to spray evenly on the inner arc surface by arranging a belt conveyor, a fixed plate, a flexible sponge sleeve, a support rod, an air blowing shell, a paint spraying shell and a supporting plate. The present invention starts the rotating motor, drives the rotating shaft to rotate through the rotating motor, drives the connecting plate to rotate through the rotating shaft, drives the connecting tube to rotate through the rotation of the connecting plate, drives the flexible sponge sleeve on the peripheral side to rotate through the rotation of the connecting tube, drives the sandpaper to rotate through the rotation of the flexible sponge sleeve, and starts the electric push rod at the same time, drives the side plate to descend through the electric push rod, and drives the fixed plate to descend at the same time, and the fixed plate descends until the sandpaper on the peripheral side of the flexible sponge sleeve contacts the grinding surface on the supporting plate, and grinds the grinding surface on the supporting plate. The polishing of the arc-shaped polished surface on the support plate is more convenient. As the belt conveyor drives the movement of the belt, the mounting seat is driven to move, and the polished surface on the support plate is driven to pass under the air blowing shell. When the air blowing shell is working, high-pressure air is transported from the high-pressure pipeline connector connected to the joint to the connecting pipe, and then transported to the air blowing shell through the connecting pipe. High-pressure air is blown onto the polished surface through the exhaust port on the air blowing shell for cleaning, and the cleaning is convenient. After the paint to be sprayed is transported to the paint spray shell, the airflow and the flow direction of the paint are opposite, and the airflow hits the paint, causing the paint to scatter. After being completely atomized, the paint is discharged through the paint spray port to the polished surface of the support plate passing under the paint spray shell, completing the painting of the polished surface of the support plate. The paint spray port is arranged in an arc shape, so that the inner arc surface on the bracket can be evenly sprayed with paint, and the paint spraying is more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0018] Figure 1 It is a three-dimensional diagram of the assembly structure of a valve bracket surface pretreatment device; Figure 2This is a three-dimensional diagram of the belt conveyor structure; Figure 3 It is a three-dimensional diagram of the fixed plate structure; Figure 4 This is a three-dimensional diagram of the movable plate structure when viewed from above; Figure 5 It is a three-dimensional diagram of the structure of the flexible sponge cover; Figure 6 It is a three-dimensional diagram of the support rod structure; Figure 7 It is a three-dimensional diagram of the blown shell structure; Figure 8 It is a three-dimensional picture of the painted shell structure; Fig. 9 It is a three-dimensional diagram of the support plate structure; Fig.10 The present invention is a flow chart of a valve bracket surface pretreatment method.

[0019] Reference numerals: Belt conveyor; 101, moving plate; 1011, matching roller; 102, speed reducer; 103, driving motor; Fixed plate; 201, mounting plate; 202, rotating shaft; 203, connecting plate; 204, connecting tube; 205, Velcro hook surface; 206, rotating motor; 207, electric push rod; 208, connecting seat; 209, side plate; Flexible sponge cover; 301, Velcro surface; 302, sandpaper; Support rod; 401, cross bar; 402, L-shaped bracket; Blowing shell; 501, fixing hole 1; 502, connecting pipe; 503, joint; 504, exhaust port; Spray paint shell; 601, fixing hole 2; 602, spray paint port; 603, delivery pipe; 7. Support plate; 701. Polished surface; 702. Mounting strip; 703. Support column; 704. Mounting seat. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figure 1 , 2, 3, 9, the present invention is a valve bracket surface pretreatment device, including a belt conveyor 1 and a support plate 7. During operation, a reducer 102 is fixed at one side edge of the belt conveyor 1, and the power output end of the reducer 102 is fixed to the belt conveyor 1, and a driving motor 103 is also fixed on the reducer 102, and the power output end of the driving motor 103 is fixed to the power input end of the reducer 102, so that when the driving motor 103 is working, the reducer 102 is driven to start working, and the torque generated by the driving motor 103 is changed by the reducer 102, and the power is output to the belt conveyor 1, and at the same time, a movable plate 101 is fixed on the two long sides of the top of the belt conveyor 1, and the bottom of the movable plate 101 is rotatably connected to the matching roller 1011 arranged above the belt of the belt conveyor 1.

[0022] Specifically, mounting strips 702 are fixed on the two straight edges of the outer arc surface of the support plate 7. After the processing is completed, the valve is installed in cooperation with other external valve installation structures. At the same time, the mounting seat 704 at the bottom end of the pillar 703 fixed on the outer arc surface of the support plate 7 is installed in cooperation with the supporting plane for valve installation, and is supported on the belt conveyor 1 during processing. The driving motor 103 drives the reducer 102 to work. When the reducer 102 works, the output power drives the belt conveyor 1 to work. During the operation of the belt conveyor 1, the belt of the belt conveyor 1 moves, driving the mounting seat 704 to move. The movement of the mounting seat 704 drives the support plate 7 to move, so that the polished surface 701 of the support plate 7 passes under the flexible sponge sleeve 3, the blowing shell 5 and the paint spraying shell 6 in turn. When the mounting seat 704 is set on the belt of the belt conveyor 1, the top of the mounting seat 704 contacts each other with the roller, and the roller abuts against the mounting seat 704 during the movement of the mounting seat 704, thereby maintaining the stability of the mounting seat 704 in conveying on the belt conveyor 1.

[0023] Furthermore, when the belt conveyor 1 is working, the belt at its conveying position moves from the fixed plate 2 to the support rod 4. After the mounting seat 704 at the bottom end of the support 703 is placed on the belt of the belt conveyor 1, the mounting seat 704 is driven by the belt to pass under the movable plate 101. The distance between the lower part of the peripheral side of the matching roller 1011 and the belt conveying surface is equal to the thickness of the mounting seat 704. When the matching roller 1011 on the movable plate 101 is pressed onto the top of the mounting seat 704, the matching rollers 1011 on the two movable plates 101 are pressed together on the mounting seat 704 to ensure that the mounting seat 704 will not tip over or other processing accidents during operation, thereby increasing the stability of the mounting seat 704 during processing.

[0024] Example 2: Please refer to Figure 1 , 4, 5, 9, on the basis of the specific embodiment 1, it also includes a fixed plate 2 and a flexible sponge sleeve 3, the side plates 209 fixed on both sides of the fixed plate 2 are used to connect with the telescopic end of the electric push rod 207, when the electric push rod 207 is working, the side plates 209 are driven to rise and fall, and the fixed plate 2 is driven to rise and fall, the connecting seats 208 on the two electric push rods 207 are fixed on both sides of the belt conveyor 1, and the hanging plates 201 fixed at the two short sides of the bottom of the fixed plate 2, and then the hanging plates 201 drive the rotating shaft 202 to rise and fall during the lifting of the fixed plate 2, and the two hanging plates 201 rotatably connect the rotating shaft 202 thereto, so that the connecting tube 204 is set between the two hanging plates 201, and when working, the Velcro fur surface 301 on the inner wall of the flexible sponge sleeve 3 is attached to the Velcro hook surface 205 on the connecting tube 204, and the sandpaper 302 fixed on the side of the flexible sponge sleeve 3 is used to grind the grinding surface 701 of the support plate 7 when it rotates.

[0025] Specifically, before the pallet 7 transported by the belt conveyor 1 passes under the fixed plate 2, the electric push rod 207 drives the side plate 209 fixed at its output end to descend, and drives the connecting plate 203 to descend. Through the descent of the connecting plate 203, the fixed plate 2 is driven to descend, so that the sandpaper 302 on the surface of the flexible sponge cover 3 between the two hanging plates 201 enters the polished surface 701 of the pallet 7. When the flexible sponge cover 3 passes over the polished surface 701 on the pallet 7, the rotating motor 206 drives the rotating shaft 202 to rotate. Through the rotation of the rotating shaft 202, the connecting plate 203 and the connecting tube 204 are driven to rotate. At the same time, the surrounding sides of the connecting tube 204 are driven to fit each other through the Velcro hook surface 205 and the Velcro fur surface 301. The restricted flexible sponge cover 3 rotates, driving the sandpaper 302 to polish the polished surface 701 of the inner arc surface of the pallet 7.

[0026] Furthermore, during the operation, when the sandpaper 302 becomes ineffective after working for a certain period of time, the electric push rod 207 is started to drive the fixed plate 2 to rise to a suitable height, and the flexible sponge tube is torn off from the Velcro hook surface 205 on the side of the connecting tube 204, and then a new sponge sheet with Velcro fur surface 301 and sandpaper 302 fixed on both sides is selected, and the Velcro fur surface 301 on the sponge sheet is applied to the Velcro hook surface 205 on the connecting tube 204 to complete the replacement. When the sandpaper 302 is replaced and can continue to work, the rotating motor 206 is started to drive the rotating shaft 202 to rotate through the rotating motor 206. When 202 rotates, it drives the connecting tube 204 to rotate. When the connecting tube 204 rotates, it drives the flexible sponge tube to rotate, and at the same time, the electric push rod 207 drives the side plate 209 to descend until the flexible sponge sleeve 3 enters the polishing surface 701 on the support plate 7. During the rotation of the flexible sponge sleeve 3, the sandpaper 302 is driven to rotate, and the polishing surface 701 on the support plate 7 is polished. During the working process, the belt conveyor 1 is used to convey the polishing surface 701 of the support plate 7 in a flowing manner and passes under the fixed plate 2. During the working process, the polishing surface 701 of the support plate 7 can be polished in a flowing manner and efficiently.

[0027] Example 3: Please refer to Figure 1 , 6 , 7, 8, 9, based on the specific embodiment 1 and the specific embodiment 2, it also includes a support rod 4, an air blowing shell 5 and a paint spraying shell 6, the air blowing shell 5 is fixed to the support rod 4 through the fixing hole 1 501, the paint spraying shell 6 is fixed to the support rod 4 through the fixing hole 2 601, the two ends of the support plate are fixed with a cross piece 401, both ends of the cross piece 401 are fixed with an L-shaped bracket 402, and the L-shaped bracket 402 is fixed to the belt conveyor 1, so that the support rod 4 is supported above the belt conveyor 1, the air blowing shell 5 and the paint spraying shell 6 are arranged above the belt conveyor 1, and during operation, the connecting pipe 502 connected to the upper part of the circumference of the air blowing shell 5 is fixed The top joint 503 is connected to the output end of the pipeline for conveying high-pressure air from the outside, and the high-pressure air is conveyed to the blowing shell 5 through the connecting pipe 502, and arc-shaped exhaust ports 504 are evenly spaced at the lower part of the circumference of the blowing shell 5, so that when working, the arc-shaped exhaust ports 504 convey air to the polished surface 701 on the support plate 7, blow air on the polished surface 701, and blow away the polishing debris on the polished surface 701 on the support plate 7, and the conveying pipes 603 on both sides of the paint spraying shell 6 are fixedly connected to the pipelines for conveying high-pressure air and conveying paint respectively, and the paint spray generated in the paint spraying shell 6 is sprayed out through the paint spraying port 602 opened at the bottom.

[0028] Specifically, when in operation, the air blowing shell 5 is connected to the output end of the high-pressure air pipeline through the joint 503 connected to the connecting pipe 502 at the upper part of the peripheral side thereof, and the high-pressure air entering therein is discharged through the exhaust port 504 opened at the lower part of the peripheral side thereof. When the support plate 7 passes under the air blowing shell 5, the compressed air is transported to the connecting pipe 502 through the pipeline, transported to the air blowing shell 5 through the connecting pipe 502, and discharged to the polishing surface 701 on the support plate 7 through the exhaust port 504 at the peripheral side of the air blowing shell 5. The debris on the polished surface 701 of the pallet 7 is blown away. When the polished surface 701 of the pallet 7 is cleaned, it is transported to the bottom of the paint spraying shell 6 by the belt conveyor 1. The two conveying pipes 603 respectively transport paint and high-pressure air to the paint spraying shell 6, and atomized paint is formed in the paint spraying shell 6. It is then sprayed out through the paint spraying port 602 at the bottom of the paint spraying shell 6 to spray paint on the polished surface 701 of the pallet 7. After completion, the pallet 7 is transported to the next processing position under the conveyance of the belt conveyor 1.

[0029] Furthermore, during the work process, the pallet 7 is transported by the belt conveyor 1 to drive the pallet 7 to move. During the movement of the pallet 7, after being polished under the fixed plate 2, the pallet 7 is transported to the bottom of the blowing shell 5, and the air is transported to the blowing shell 5 through the connecting pipe 502. Through the exhaust port 504 on the side of the blowing shell 5, the air is transported to the polished surface 701 on the pallet 7 one by one, so that the polished debris on the polished surface 701 is fully blown away, and the cleanliness of the polished surface 701 is higher. When the pallet 7 passes under the paint spraying shell 6, the lower part of the side of the paint spraying shell 6 is arc-shaped, and the paint spraying port 602 is semicircular, which increases the sufficiency of the paint spraying and makes the paint spraying on the polished surface 701 of the pallet 7 more uniform.

[0030] Example 4: Please refer to Figure 1-10 The present invention is a valve bracket surface pretreatment device and method, comprising the following steps: S1: First, the driving motor 103 is started, and the driving motor 103 drives the reducer 102 to work, and the belt conveyor 1 is driven to work through the work of the reducer 102; S2: The mounting seat 704 below the support plate 7 is set on the top of the belt on the belt conveyor 1, and the top of the mounting seat 704 is restricted by the matching roller 1011 at the bottom of the movable plate 101, and the mounting seat 704 is driven to move by the movement of the belt conveyor 1; S3: During the operation of the belt conveyor 1, the rotating motor 206 is started, and the rotating motor 206 drives the rotating shaft 202 to rotate, and the rotating shaft 202 rotates, and the connecting plate 203 rotates, and the connecting tube 204 rotates, and the flexible sponge sleeve 3 on the peripheral side thereof rotates; S4: During the rotation of the flexible sponge cover 3, the sandpaper 302 is driven to rotate, and the electric push rod 207 is started at the same time, and the side plate 209 is driven to descend by the electric push rod 207, and the fixed plate 2 is driven to descend at the same time, and the fixed plate 2 is lowered until the sandpaper 302 on the side of the flexible sponge cover 3 contacts the polishing surface 701 on the support plate 7, and the polishing surface 701 on the support plate 7 is polished; S5: When the belt conveyor 1 is working, the mounting seat 704 is driven to move, and the mounting seat 704 is connected to the support plate 7 through the support 703, driving the polishing surface 701 on the support plate 7 to be polished by the sandpaper 302 on the side of the flexible sponge sleeve 3; S6: When the sandpaper 302 has a reduced sanding capacity after a long period of sanding, tear off the flexible sponge cover 3. After the flexible sponge cover 3 is torn off, take a new flexible coast cover and apply the Velcro fur surface 301 on it to the Velcro hook surface 205 on the connecting tube 204. Wrap the flexible sponge tube around the connecting tube 204. S7: After the grinding is completed, as the belt conveyor 1 drives the belt to move, the mounting seat 704 is driven to move, and the grinding surface 701 on the support plate 7 is driven to pass under the blowing shell 5. When the blowing shell 5 is working, the high-pressure air is transported from the high-pressure pipeline connector 503 connected to the joint 503 to the connecting pipe 502, and then transported to the blowing shell 5 through the connecting pipe 502; S8: After entering the air blowing shell 5, the air is discharged to the polishing surface 701 on the support plate 7 passing under the air blowing shell 5 through the exhaust port 504 at the lower part of the circumference of the air blowing shell 5, so that the polishing dust on the polishing surface 701 is blown away by the high-pressure air, and the polishing surface 701 is cleaned; S9: After the polishing surface 701 is cleaned, the support plate 7 moves to the bottom of the paint spraying shell 6 as the belt conveyor 1 moves. When the support plate 7 moves to the bottom of the paint spraying shell 6, high-pressure air and paint for spraying are respectively delivered through two delivery pipes 603; S10: After the paint is transported to the paint spraying shell 6, the airflow and the paint flow directions are opposite, and the airflow hits the paint, causing the paint to scatter. After being completely atomized, the paint is discharged through the paint spraying port 602 onto the polished surface 701 of the support plate 7 passing under the paint spraying shell 6, and the painting of the polished surface 701 of the support plate 7 is completed; S11: After the polished surface 701 of the support plate 7 is painted, the movement of the belt conveyor 1 drives the mounting seat 704, the support plate 7 supported by the pillars 703 on the mounting seat 704, and the mounting strips 702 on both sides of the support plate 7 to move to the next processing equipment.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A valve bracket surface pretreatment device, comprising: A belt conveyor (1), wherein movable plates (101) are fixed at the two long sides of the top of the belt conveyor (1), and the bottom of the movable plate (101) is connected to a matching roller (1011) so as to rotate along a line parallel to the long sides; A fixed plate (2) disposed above one end of the belt conveyor (1); A flexible sponge cover (3), wherein the flexible sponge cover (3) is formed by bending a piece of sponge; A support rod (4) is arranged on one side of the fixed plate (2), and the support rod (4) is arranged above the belt conveyor (1); An air blowing shell (5) is fixed to the circumferential side of the support rod (4), and air blowing exhaust ports (504) are provided at equal intervals on the circumferential lower portion of the air blowing shell (5), and the exhaust ports (504) are arranged in an inclined arc shape; A paint spray shell (6) is fixed to the peripheral side of the support rod (4), the bottom end of the paint spray shell (6) is arranged in an arc surface, and a paint spray port (602) is provided on the arc surface at the bottom end of the paint spray shell (6); A plurality of support plates (7) are arranged above the belt conveyor (1), the ends of the support plates (7) are arranged in an arc shape, the inner walls of the support plates (7) are provided with a polished surface (701), and the polished surface (701) is arranged upward.

2. A valve support surface pretreatment device according to claim 1, characterized in that: A reducer (102) is fixed at the short side of one side of the belt conveyor (1), the output end of the reducer (102) is fixed to the power input end of the belt conveyor (1), a drive motor (103) is fixed to the side of the reducer (102) away from the belt conveyor (1), the output end of the drive motor (103) is fixed to the power input end of the reducer (102), and a matching roller (1011) is arranged above the belt of the belt conveyor (1).

3. A valve support surface pretreatment device according to claim 2, characterized in that: A support column (703) is fixed at the center of the outer arc surface of the support plate (7), and a mounting seat (704) is fixed at the bottom end of the support column (703). The mounting seat (704) is arranged on the belt of the belt conveyor (1), and the top of the mounting seat (704) contacts the lower part of the peripheral side of the matching rollers (1011) at the bottom of the two movable plates (101). The two straight edges of the outer arc surface of the support plate (7) are both fixed with mounting strips (702).

4. A valve support surface pretreatment device according to claim 3, characterized in that: A rotating motor (206) is fixed to one side of a hanging plate (201) away from the rotating shaft (202), and an output shaft of the rotating motor (206) passes through the hanging plate (201) and is fixed to one end of the rotating shaft (202).

5. A valve support surface pretreatment device according to claim 4, characterized in that: Side plates (209) are fixed to both sides of the fixed plate (2), an electric push rod (207) is arranged below each side plate (209), the telescopic ends of the two electric push rods (207) are fixed to the bottom of the side plates (209), a connecting seat (208) is fixed to the lower part of each electric push rod (207) close to the belt conveyor (1), and the two connecting seats (208) are fixed to both sides of the belt conveyor (1).

6. A valve support surface pretreatment device according to claim 5, characterized in that: The two ends of the flexible sponge sleeve (3) are not adhered to each other, and sandpaper (302) is fixed on the surface of the flexible sponge sleeve (3); A hanging plate (201) is fixed to the two short sides of the bottom of the fixing plate (2), a rotating shaft (202) is rotatably connected between the two hanging plates (201), connecting plates (203) are symmetrically fixed around the rotating shaft (202), a connecting tube (204) is fixed to the two connecting plates (203) on one side away from the rotating shaft (202), and a Velcro hook surface (205) is fixed to the surrounding side of the connecting tube (204); A Velcro fleece surface (301) is fixed on the inner wall of the flexible sponge sleeve (3), and the Velcro fleece surface (301) and the Velcro hook surface (205) on the peripheral side of the connecting tube (204) are bonded to each other.

7. A valve support surface pretreatment device according to claim 6, characterized in that: Both ends of the support rod (4) are fixed with cross bars (401), both ends of the two cross bars (401) are fixed with L-shaped brackets (402), and the horizontal ends of the L-shaped brackets (402) at both ends of the same cross bar (401) are respectively fixed on both sides of the belt conveyor (1).

8. A valve support surface pretreatment device according to claim 7, characterized in that: The air blowing shell (5) is arranged close to the fixing plate (2), and the paint spraying shell (6) is arranged away from the fixing plate (2). A fixing hole (501) is provided in the air blowing shell (5) along the central axis, and the support rod (4) is fixed in the fixing hole (501). A connecting pipe (502) is fixedly connected to the middle of the upper part of the peripheral side of the air blowing shell (5), and a joint (503) is fixedly connected to the top end of the connecting pipe (502).

9. A valve support surface pretreatment device according to claim 8, characterized in that: A second fixing hole (601) is formed through the upper portion of one side of the paint spray shell (6), and the support rod (4) is fixed in the second fixing hole (601). The lower portions of both sides of the paint spray shell (6) are fixedly connected with a delivery pipe (603), and the height of the delivery pipe (603) is higher than the height of the paint spray port (602) and lower than the height of the second fixing hole (601).

10. A valve support surface pretreatment method, using a valve support surface pretreatment device according to any one of claims 1 to 9, characterized in that: include: First, the driving motor (103) is started, and the driving motor (103) drives the reducer (102) to work, and the operation of the reducer (102) drives the belt conveyor (1) to work; The mounting seat (704) below the support plate (7) is arranged on the top of the belt on the belt conveyor (1), and the top of the mounting seat (704) is restrained by the matching roller (1011) at the bottom of the movable plate (101), so that the mounting seat (704) is driven to move by the movement of the belt conveyor (1); During the operation of the belt conveyor (1), the rotating motor (206) is started, and the rotating motor (206) is driven to rotate the rotating shaft (202), and the rotating shaft (202) is driven to rotate the connecting plate (203), and the connecting plate (203) is driven to rotate the connecting tube (204), and the connecting tube (204) is driven to rotate the flexible sponge sleeve (3) on the peripheral side thereof; During the rotation of the flexible sponge sleeve (3), the sandpaper (302) is driven to rotate, and the electric push rod (207) is started at the same time. The electric push rod (207) drives the side plate (209) to descend, and at the same time drives the fixed plate (2) to descend. The fixed plate (2) descends until the sandpaper (302) on the side of the flexible sponge sleeve (3) contacts the grinding surface (701) on the support plate (7), and the grinding surface (701) on the support plate (7) is polished. When the belt conveyor (1) is working, the mounting seat (704) is driven to move, and the mounting seat (704) is connected to the support plate (7) through the support (703), driving the polishing surface (701) on the support plate (7) to be polished by the sandpaper (302) on the side of the flexible sponge sleeve (3); When the sandpaper (302) has a reduced sanding capacity after a long period of sanding, the flexible sponge cover (3) is torn off, and a new flexible seashore cover is taken after the flexible sponge cover (3) is torn off, and the Velcro fur surface (301) on the flexible seashore cover is applied to the Velcro hook surface on the connecting tube (204), and the flexible sponge tube is wrapped around the connecting tube (204). After the grinding is completed, as the belt conveyor (1) drives the belt to move, the mounting seat (704) is driven to move, and the grinding surface (701) on the support plate (7) is driven to pass under the blowing shell (5). When the blowing shell (5) is working, high-pressure air is transported from the high-pressure pipeline connector (503) connected to the joint (503) to the connecting pipe (502), and then transported to the blowing shell (5) through the connecting pipe (502); After entering the blowing shell (5), the air is discharged through the exhaust port (504) at the lower part of the peripheral side of the blowing shell (5) onto the grinding surface (701) on the support plate (7) passing below the blowing shell (5), so that the grinding dust on the grinding surface (701) is blown away by the high-pressure air, thereby completing the cleaning of the grinding surface (701); After the polished surface (701) is cleaned, the support plate (7) moves to the bottom of the paint spraying shell (6) as the belt conveyor (1) moves. When the support plate (7) moves to the bottom of the paint spraying shell (6), high-pressure air and paint for spraying are respectively delivered through two delivery pipes (603); When the paint to be sprayed is transported to the paint spray shell (6), the airflow and the paint flow directions are opposite, and the airflow hits the paint, causing the paint to scatter and, after being completely atomized, is discharged through the paint spray port (602) onto the polished surface (701) of the support plate (7) passing under the paint spray shell (6), thereby completing the painting of the polished surface (701) of the support plate (7); After the polished surface (701) of the support plate (7) is painted, the movement of the belt conveyor (1) drives the mounting seat (704), the support plate (7) supported by the support pillars (703) on the mounting seat (704), and the mounting strips (702) on both sides of the support plate (7) to move to the next processing equipment.

Citation Information

Patent Citations

  • Panel support surface treatment device

    CN218132763U