Disc spring blank collecting device

Abstract

The invention belongs to the technical field of disc spring production, and provides a disc spring blank collecting device which comprises a first bottom frame, a motor, a conveying belt and a collecting assembly, the motor drives the conveying belt to continuously convey disc spring blanks to the position above a supporting plate, and a sensor detects whether the disc spring blanks are qualified or not; qualified products and inferior-quality products are fed into a first storage box and a second storage box for storage through a first electric telescopic rod and a second electric telescopic rod correspondingly, and the effect of automatically screening out the qualified disc spring blank products is achieved; the problems that an existing blank collecting device can achieve the basic collecting effect, but defective products are inevitably generated due to collision, errors and the like in the production process of disc spring blanks, workers need to manually check and screen out qualified products before collection, time and labor are wasted in the steps, and the blank collecting efficiency is reduced are solved. According to the collecting device, the quality, efficiency and consistency of disc spring manufacturing are improved, and the labor cost and the defective rate are reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of disc spring production, and specifically is a disc spring blank collecting device. The structural optimization of the collecting device is achieved by optimizing the screening-related structural design. Background Art

[0002] Disc spring is a curved metal spring, which is commonly found in many mechanical and electronic equipment to provide elastic support and vibration control. Disc spring blank collecting device is a device used to collect, store and transfer disc spring blanks when manufacturing disc springs. In the manufacturing process of disc springs, metal blanks need to be processed into the shape of disc springs, and the disc spring blank collecting device plays a key role. The existing blank collection device can achieve basic collection effects, but during the production process of disc spring blanks, defective products are inevitably produced due to collisions, errors, etc., and staff are required to manually check and screen out qualified products before collection. This step is time-consuming and labor-intensive, reducing the efficiency of blank collection. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a disc spring blank collection device to solve the problem that defective products are inevitably produced due to collision, error and the like in the existing disc spring blank production process, and staff are required to manually check and screen out qualified products before collection. This step is time-consuming and labor-intensive, which reduces the collection efficiency of the blanks.

[0004] The present invention provides the following technical solutions: A disc spring blank collecting device, comprising: A bottom frame 1, wherein a motor is fixedly connected to the top outer wall of the bottom frame 1, a rotating roller is fixedly connected to the outer wall of the main shaft of the motor, and a conveyor belt is rotatably connected to the outer wall of the rotating roller; A collecting component, the collecting component includes a base frame 2, a support plate, a sensor, an electric telescopic rod 1, a push plate 1, an electric telescopic rod 2, a push plate 2, a storage box 1 and a storage box 2, the base frame 2 is fixedly connected to the side outer wall of the base frame 1, the support plate is fixedly connected to the top outer wall of the base frame 2, the sensor is fixedly connected to the outer wall of the support plate, the electric telescopic rod 1 is fixedly connected to the outer wall of the base frame 2, the push plate 1 is fixedly connected to the outer wall of the main shaft of the electric telescopic rod 1, the electric telescopic rod 2 is fixedly connected to the outer wall of the base frame 2, the push plate 2 is fixedly connected to the outer wall of the main shaft of the electric telescopic rod 2, the storage box 1 is fixedly connected to the side outer wall of the base frame 2, and the storage box 2 is fixedly connected to the other side outer wall of the base frame 2.

[0005] Furthermore, there are multiple rotating rollers and they are rotatably connected to the inner walls on both sides of the base frame. The rotating rollers are driven by a motor to drive the conveyor belt to rotate so as to stably transport the disc spring blanks.

[0006] Furthermore, the support plate is tilted relative to the second base frame. When the disc spring blank is transported thereon by a conveyor belt, it slides toward the push plate second due to its own gravity and is blocked by it and stays on the support plate for detection by the sensor.

[0007] Furthermore, the sensor takes a photo of the disc spring blank located on the support plate, and detects various minor defects and quality problems of the disc spring blank, such as cracks, deformation, surface blemishes, etc. through image recognition, thereby classifying the disc spring blank into qualified products and defective products.

[0008] Furthermore, when the sensor detects that the disc spring blank on the support plate is qualified, the electric telescopic rod 2 is controlled to drive the push plate 2 to descend, and the disc spring blank slides into the storage box 1 after losing the obstruction of the push plate 2.

[0009] Furthermore, when the sensor detects that the disc spring blank on the support plate is unqualified, the electric telescopic rod is controlled to drive the push plate to push the disc spring blank into the storage box, so that the defective products can be removed in time to ensure the stability and consistency of product quality.

[0010] Furthermore, the storage box one and the storage box two are used to collect the disc spring blanks pushed down by the push plate two and the push plate one respectively, so that the disc spring blanks that are qualified by the sensor detection are collected by the storage box one, and the collection component can work under uninterrupted production, thereby improving production efficiency, while reducing the need for manual intervention and reducing labor costs.

[0011] Compared with the prior art, the present invention has the following beneficial effects: The disc spring blank collecting device described in the present invention continuously transports the disc spring blanks to the support plate through a motor-driven conveyor belt, and a sensor detects whether the disc spring blanks are qualified or not, and respectively sends qualified products and defective products into storage box one and storage box two for storage through electric telescopic rod one and electric telescopic rod two, thereby achieving the effect of automatically screening out qualified disc spring blanks; it solves the problem that the existing blank collecting device can achieve a basic collection effect, but defective products are inevitably produced during the production process of disc spring blanks due to collisions, errors, etc., and the staff are required to manually check and screen out qualified products before collection, and the steps are time-consuming and labor-intensive, which reduces the collection efficiency of the blanks; the present collection device improves the quality, efficiency and consistency of disc spring manufacturing, reduces labor costs and defective product rates, and is of great significance to the modern manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is an overall three-dimensional schematic diagram of the present invention.

[0013] Figure 2 It is an enlarged stereoscopic schematic diagram of the collecting component of the present invention.

[0014] In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 1. Base frame 1; 2. Motor; 21. Rotating roller; 3. Conveyor belt; 4. Collecting component; 41. Base frame 2; 42. Support plate; 43. Sensor; 44. Electric telescopic rod 1; 45. Push plate 1; 46. Electric telescopic rod 2; 47. Push plate 2; 48. Storage box 1; 49. Storage box 2. DETAILED DESCRIPTION

[0015] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0016] The present invention provides a disc spring blank collecting device, comprising: A bottom frame 1 is used to provide a supporting effect. A motor 2 is fixed to the top outer wall of the bottom frame 1 by screws. A rotating roller 21 is fixed to the outer wall of the main shaft of the motor 2 by welding. A conveyor belt 3 rotates on the outer wall of the rotating roller 21. There are multiple rotating rollers 21 and they rotate on the inner walls of both sides of the bottom frame 1. The rotating rollers 21 are driven by the motor 2 to drive the conveyor belt 3 to rotate so as to stably transport the disc spring blank. A collecting assembly 4 is used to automatically screen out qualified blanks, wherein a bottom frame 41 is fixed to the side outer wall of the bottom frame 1 by welding, a support plate 42 is fixed to the top outer wall of the bottom frame 41 by screws, and the support plate 42 is placed obliquely relative to the bottom frame 41. When the disc spring blank is transported on it by the conveyor belt 3, it slides to the push plate 47 by its own gravity and is blocked by it and stays on the support plate 42 for detection by the sensor 43; the sensor 43 is fixed to the outer wall of the support plate 42 by screws, and the sensor 43 can Preferably, an image sensor is used, which takes a photo of the disc spring blank on the support plate 42, and detects various minor defects and quality problems of the disc spring blank, such as cracks, deformation, surface flaws, etc., through image recognition, so as to classify the disc spring blank into qualified products and defective products; the electric telescopic rod 1 44 is fixed to the outer wall of the bottom frame 2 41 by screws, the push plate 1 45 is fixed to the outer wall of the main shaft of the electric telescopic rod 1 44 by welding, the electric telescopic rod 2 46 is fixed to the outer wall of the bottom frame 2 41 by screws, and the push plate 2 47 is fixed to the outer wall of the main shaft of the electric telescopic rod 1 44 by welding. Fixed on the outer wall of the main shaft of the electric telescopic rod 46, when the sensor 43 detects that the disc spring blank on the support plate 42 is qualified, the electric telescopic rod 46 is controlled to drive the push plate 47 to descend, and the disc spring blank slides into the storage box 48 after losing the obstruction of the push plate 47; when the sensor 43 detects that the disc spring blank on the support plate 42 is unqualified, the electric telescopic rod 44 is controlled to drive the push plate 45 to push the disc spring blank into the storage box 49, so that the defective products can be removed in time to ensure the stability and consistency of product quality; Storage box 1 48 is fixed to the side outer wall of base frame 2 41 by welding, and storage box 2 49 is fixed to the other side outer wall of base frame 2 41 by welding. Storage box 1 48 and storage box 2 49 are respectively used to collect disc spring blanks pushed down by push plate 2 47 and push plate 1 45, so that the disc spring blanks detected as qualified by sensor 43 are collected by storage box 1 48. The collection component 4 can work under uninterrupted production, which improves production efficiency, reduces the need for manual intervention, and reduces labor costs.

[0017] In general, the present invention drives the conveyor belt 3 through the motor 2 to continuously transport the disc spring blank to the support plate 42, the sensor 43 detects whether it is qualified or not, and the qualified products and defective products are respectively sent to the storage box 1 48 and the storage box 2 49 for storage through the electric telescopic rod 1 44 and the electric telescopic rod 2 46, so as to achieve the effect of automatically screening out qualified disc spring blanks; it solves the problem that the existing blank collection device can achieve a basic collection effect, but the production process of disc spring blanks will inevitably produce defective products due to collisions, errors and the like, and the staff is required to manually check and screen out qualified products before collection, and the steps are time-consuming and labor-intensive, which reduces the collection efficiency of the blanks; the present collection device improves the quality, efficiency and consistency of disc spring manufacturing, reduces labor costs and defective rates, and is of great significance to the modern manufacturing industry.

[0018] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A disc spring blank collecting device, characterized in that: include: A base frame (1), wherein a motor (2) is fixedly connected to the top outer wall of the base frame (1), a rotating roller (21) is fixedly connected to the outer wall of the main shaft of the motor (2), and a conveyor belt (3) is rotatably connected to the outer wall of the rotating roller (21); A collecting assembly (4), the collecting assembly (4) comprising a base frame (41), a support plate (42), a sensor (43), an electric telescopic rod (44), a push plate (45), an electric telescopic rod (46), a push plate (47), a storage box (48) and a storage box (49), the base frame (41) being fixedly connected to the side outer wall of the base frame (1), the support plate (42) being fixedly connected to the top outer wall of the base frame (41), and the sensor (43) being fixedly connected to the outer wall of the support plate (42). The electric telescopic rod 1 (44) is fixedly connected to the outer wall of the base frame 2 (41), the push plate 1 (45) is fixedly connected to the outer wall of the main shaft of the electric telescopic rod 1 (44), the electric telescopic rod 2 (46) is fixedly connected to the outer wall of the base frame 2 (41), the push plate 2 (47) is fixedly connected to the outer wall of the main shaft of the electric telescopic rod 2 (46), the storage box 1 (48) is fixedly connected to the side outer wall of the base frame 2 (41), and the storage box 2 (49) is fixedly connected to the other side outer wall of the base frame 2 (41).

2. A disc spring blank collecting device as claimed in claim 1, characterized in that: There are a plurality of rotating rollers (21) which are rotatably connected to the inner walls on both sides of the base frame (1). The rotating rollers (21) are driven by the motor (2) to drive the conveyor belt (3) to rotate so as to stably transport the disc spring blank.

3. A disc spring blank collecting device as claimed in claim 1, characterized in that: The support plate (42) is placed obliquely relative to the second base frame (41). When the disc spring blank is transported on it by the conveyor belt (3), it slides toward the second push plate (47) due to its own gravity and is blocked by it and stays on the support plate (42) for detection by the sensor (43).

4. A disc spring blank collecting device as claimed in claim 1, characterized in that: The sensor (43) is capable of taking a photo of the disc spring blank located on the support plate (42), and detecting various minor defects and quality problems of the disc spring blank through image recognition.

5. A disc spring blank collecting device as claimed in claim 1, characterized in that: When the sensor (43) detects that the disc spring blank on the support plate (42) is qualified, the electric telescopic rod (46) is controlled to drive the push plate (47) to descend, and the disc spring blank slides into the storage box (48) after losing the obstruction of the push plate (47).

6. A disc spring blank collecting device as claimed in claim 1, characterized in that: When the sensor (43) detects that the disc spring blank on the support plate (42) is unqualified, the electric telescopic rod (44) is controlled to drive the push plate (45) to push the disc spring blank to slide into the storage box (49).

7. A disc spring blank collecting device as claimed in claim 1, characterized in that: The storage box one (48) and the storage box two (49) are used to collect the disc spring blanks pushed down by the push plate two (47) and the push plate one (45), respectively, so that the disc spring blanks detected as qualified by the sensor (43) are collected by the storage box one (48).

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