Pipe fitting machining and cleaning equipment
By designing cleaning equipment for pipe fitting processing, long pipe components, short pipe components and defoaming components are used to solve the problem of difficult cleaning of the inner wall of long pipe fittings, improving the cleaning effect and efficiency, and reducing costs.
Patent Information
- Application Number
- CN202510233181.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-28
AI Technical Summary
During the processing and cutting of pipe fittings, the inner wall of long pipe fittings is difficult to effectively clean by traditional ultrasonic cleaning equipment, making it difficult to remove stains, and increasing the number of ultrasonic generators will increase the cleaning cost.
A pipe fitting processing and cleaning equipment is designed, using the long pipe assembly and short pipe assembly to cooperate with each other, and the defoaming component is used to improve the cleaning effect. The long tube assembly realizes comprehensive cleaning of the long tube fittings through the charging module and the cleaning module. The short tube assembly changes the position and direction of the short tube through the eccentric wheel on the surface of the eccentric roller, and the defoaming component accelerates the mixing of the cleaning liquid and defoaming agent by stirring the slurry and pushing the plate.
This equipment can effectively clean the inner and outer walls of long pipe fittings, improve the cleaning effect of short pipe fittings, reduce cleaning costs, and avoid excessive foam affecting the cleaning effect through defoaming components.
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Figure CN119972670A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning equipment, in particular to a pipe processing and cleaning equipment. Background Art
[0002] During the pipe processing and cutting process, in order to lubricate and cool the cutting knife, lubricating oil is usually applied during cutting, which inevitably causes the surface of the pipe to be contaminated with oil and debris. The traditional cleaning method is ultrasonic cleaning or manual brushing.
[0003] Among them, ultrasonic cleaning is more suitable for batch production of pipe fittings. When cleaning, the pipe fittings are directly placed in the cleaning frame, and then the cleaning frame is sunk into the ultrasonic cleaning tank. The high-frequency sound waves emitted by the ultrasonic generator can be used for batch cleaning, and the cleaning efficiency is higher. However, in the production of pipe fittings, there are pipe fittings with longer sizes. When ultrasonic cleaning is used for long pipe fittings, the high-frequency vibration characteristics are used to make the cleaning liquid molecules vibrate violently, generating a large number of tiny bubbles. At the moment when the bubbles close, extremely high temperature and pressure will be generated, and the energy will be concentrated in a tiny space for release, which will have a strong impact on the dirt on the surface of the pipe fittings, causing the dirt to be quickly peeled off the surface of the pipe fittings. However, for the middle position of the inner wall of the long pipe fitting, the middle position is at a certain distance from the two ends. In the process of ultrasonic wave transmitting from the end to the middle in the water, due to the length of the long pipe fitting, it will cause its attenuation to be larger, and the cavitation effect will be lower. Compared with short pipe fittings, the ultrasonic cleaning effect is worse, which can easily cause the metal dust and other stains on the inner wall of the long pipe fitting to be difficult to clean. If the number of ultrasonic generators is increased, the cleaning cost of the long pipe fittings will increase. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a pipe processing and cleaning device, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a pipe processing and cleaning equipment, comprising an ultrasonic cleaning tank and a feeding traction machine, the feeding traction machine is arranged on one side of the ultrasonic cleaning tank, a long tube assembly is arranged on the ultrasonic cleaning tank, the long tube assembly is used to improve the cleaning effect of the long pipe, the ultrasonic cleaning tank is provided with a short tube assembly, the short tube assembly is used to improve the cleaning effect of the short pipe, the long tube assembly and the short tube assembly are installed in the same position and can be replaced with each other; The inner cavity of the ultrasonic cleaning tank is provided with a defoaming component, and the defoaming component is used to improve the cleanliness of the pipe fittings.
[0006] Optionally, the long tube assembly includes a loading module and a cleaning module, the loading module includes a displacement frame, the number of the displacement frames is two, and the displacement frames are respectively fixedly installed on the front and rear sides of the ultrasonic cleaning tank, and the displacement frames are connected to the ultrasonic cleaning tank; A first fixing plate is fixedly installed at the bottom of the ultrasonic cleaning tank, a bidirectional hydraulic cylinder is fixedly installed at the middle of the first fixing plate, a mounting plate is fixedly installed on the output shaft of the bidirectional hydraulic cylinder, a bearing rail is slidably connected to the bottom of the mounting plate, and a charging hydraulic cylinder is fixedly installed on the upper surface of the mounting plate; A second fixed plate is fixedly mounted on the output shaft of the loading hydraulic cylinder, connecting frames are fixedly mounted on both ends of the second fixed plate, a clamping frame is detachably connected to one end of the connecting frame away from the second fixed plate, a pipe is arranged on the inner side of the clamping frame, and a bearing member is arranged in the inner cavity of the ultrasonic cleaning tank.
[0007] Optionally, the cleaning module comprises an inner expansion tube, the inner expansion tube is in the inner cavity of the pipe, a cleaning piece is arranged in the inner cavity of the inner expansion tube, the number of the cleaning pieces is two, and they are arranged in a mirror-symmetrical manner, one side of the cleaning piece passes through the inner expansion tube and extends to the outside of the inner expansion tube, and the inner expansion tube and the cleaning piece are movably installed; Both ends of the cleaning member on one side of the inner cavity of the inner expansion tube are provided with driving grooves, both ends of the ultrasonic cleaning tank are fixedly installed with electric push rods, the output shaft of the electric push rod is detachably connected with an extension member, the extension member is adapted to the driving groove, and a first push plate is fixedly installed at the bottom of the extension member; A servo motor is fixedly installed at both ends of one side of the ultrasonic cleaning tank, a dual-axis commutator is fixedly installed on both sides of the inner cavity of the ultrasonic cleaning tank, the servo motor is fixedly connected to the input end of the dual-axis commutator, and a first gear is fixedly installed on one output shaft of the dual-axis commutator; Both ends of the pipe fitting are clamped with half-toothed parts, and the upper and lower ends of both sides of the half-toothed parts are fixedly installed with tightening parts. The tightening parts are provided with tightening studs, and both ends of the outer surfaces of the tightening studs are threadedly connected with tightening nuts.
[0008] Optionally, the short tube assembly includes a cleaning frame, which is detachably connected to an end of the connecting frame away from the second fixed plate, and both ends of the cleaning frame are movably mounted with driven shafts; A second gear is fixedly mounted on one end of the driven shaft, third gears are meshed on both sides of the second gear, eccentric rollers are fixedly mounted in the middle of the second gear and the third gear, and the eccentric rollers are movably mounted between the cleaning frame.
[0009] Optionally, the defoaming assembly includes a stirring paddle and a second push plate, the stirring paddle is fixedly connected to the other output end of the dual-axis commutator, and the second push plate is detachably connected to the electric push rod; A filter tank is provided on one side of the ultrasonic cleaning tank, a debris removal frame is fixedly installed on one side of the ultrasonic cleaning tank, a collecting door is installed on the side of the debris removal frame away from the filter tank, the filter tank is conical in shape, and the tip is facing the collecting door, and the filter tank corresponds to the position of the debris removal frame.
[0010] Optionally, the eccentric wheels on the outer surfaces of the three eccentric rollers are arranged alternately, and through grooves are arranged on both sides of the cleaning frame.
[0011] Optionally, the two half gear members form a gear ring, and the gear ring can mesh with the first gear.
[0012] Optionally, the bearing member is detachably connected to the upper surface of the dual-axis commutator, and an arc-shaped bearing groove is provided on the upper surface of the bearing member.
[0013] Optionally, the connecting frame is bent in shape, and when one end of the connecting frame away from the second fixing plate is not driven, it is close to the middle of the inner cavity of the ultrasonic cleaning tank.
[0014] Optionally, an outer side of one end of the inner expansion tube is provided with an outer thread, and an inner side of the other end is provided with an inner thread matching the outer thread.
[0015] The present invention provides a pipe processing and cleaning device, which has the following beneficial effects: 1. The pipe processing and cleaning equipment cooperates with the long pipe assembly and the short pipe assembly. When cleaning the long pipe, both the inside and the outside of the long pipe can be fully cleaned to avoid ultrasonic attenuation at the inner wall affecting the cleaning effect. When cleaning the short pipe, the eccentric wheel on the surface of the eccentric roller can be used to continuously lift and drop the short pipe, so that the position and direction of the short pipe can be changed, and the contact position between the short pipes and the short pipes and the cleaning frame can be reduced and replaced, so that the short pipe can be fully cleaned and the cleaning effect is improved.
[0016] 2. The pipe processing and cleaning equipment can accelerate the mixing of the cleaning liquid and the defoaming agent through the defoaming component, thereby improving the effect of the defoaming agent and avoiding excessive foam during ultrasonic cleaning to affect the cleaning effect. In addition, during the rotation of the stirring paddle, metal debris will be pressed into the impurity removal frame, causing larger metal debris to deform and move into it. Even when the water flows back, part of the debris will be retained in the impurity removal frame, reducing impurities in the inner cavity of the ultrasonic cleaning tank and further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1The structure of the long tube assembly of the present invention is schematically shown in FIG. Figure 1 ; Figure 2 The structure of the long tube assembly of the present invention is schematically shown in FIG. Figure 2 ; Figure 3 The structure of the long tube assembly of the present invention is schematically shown in FIG. Figure 3 ; Figure 4 It is a schematic diagram of the positional relationship between the long tube component and the defoaming component of the present invention; Figure 5 The structure of the long tube assembly of the present invention is shown in FIG. Figure 1 ; Figure 6 The structure of the long tube assembly of the present invention is shown in FIG. Figure 2 ; Figure 7 It is a schematic diagram of the three-dimensional explosion structure of the joint of the inner expansion pipe of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the cleaning element and the driving groove of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional exploded structure of the half tooth part of the present invention; Fig.10 It is a schematic cross-sectional structure diagram of the filter tank of the present invention; Fig.11 The structure of the short tube assembly of the present invention is schematically shown in FIG. Figure 1 ; Fig.12 The structure of the short tube assembly of the present invention is schematically shown in FIG. Figure 2 .
[0018] In the figure: 1. ultrasonic cleaning tank; 11. feeding tractor; 2. displacement frame; 21. first fixed plate; 22. bidirectional hydraulic cylinder; 23. mounting plate; 24. bearing rail; 25. loading hydraulic cylinder; 26. second fixed plate; 27. connecting frame; 28. clamping frame; 29. pipe fitting; 210. bearing member; 3. inner expansion pipe; 31. cleaning member; 32. driving groove; 33. electric push rod; 34. extension member; 35. first push plate; 36. servo motor; 37. double-axis commutator; 38. first gear; 39. half gear member; 310. tightening member; 311. tightening stud; 312. tightening nut; 4. cleaning frame; 41. driven shaft; 42. second gear; 43. third gear; 44. eccentric roller; 5. stirring paddle; 51. second push plate; 52. filter tank; 53. impurity removal frame; 54. collecting door. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Example 1: Please refer to Figures 1 to 9 The present invention provides a technical solution: a pipe processing and cleaning device, comprising an ultrasonic cleaning tank 1 and a feeding traction machine 11, wherein the feeding traction machine 11 is arranged on one side of the ultrasonic cleaning tank 1, a long tube assembly is arranged on the ultrasonic cleaning tank 1, and the long tube assembly is used to improve the cleaning effect of the long pipe, and a short tube assembly is arranged on the ultrasonic cleaning tank 1, and the short tube assembly is used to improve the cleaning effect of the short pipe, and the long tube assembly and the short tube assembly are installed at the same position and can be replaced with each other; The inner cavity of the ultrasonic cleaning tank 1 is provided with a defoaming component, which is used to improve the cleanliness of the pipe fittings.
[0021] In this embodiment, the long tube assembly includes a loading module and a cleaning module. The loading module includes a displacement frame 2. The number of displacement frames 2 is two and they are fixedly installed on the front and rear sides of the ultrasonic cleaning tank 1 respectively. The displacement frame 2 is connected to the ultrasonic cleaning tank 1. A first fixed plate 21 is fixedly installed at the bottom of the ultrasonic cleaning tank 1, a bidirectional hydraulic cylinder 22 is fixedly installed in the middle of the first fixed plate 21, a mounting plate 23 is fixedly installed on the output shaft of the bidirectional hydraulic cylinder 22, a bearing rail 24 is slidably connected to the bottom of the mounting plate 23, and a charging hydraulic cylinder 25 is fixedly installed on the upper surface of the mounting plate 23; A second fixing plate 26 is fixedly mounted on the output shaft of the charging hydraulic cylinder 25, and connecting frames 27 are fixedly mounted on both ends of the second fixing plate 26. A clamping frame 28 is detachably connected to one end of the connecting frame 27 away from the second fixing plate 26, and a pipe 29 is arranged inside the clamping frame 28. A bearing member 210 is arranged in the inner cavity of the ultrasonic cleaning tank 1; The connecting frame 27 is bent in shape, and when one end of the connecting frame 27 away from the second fixing plate 26 is not driven, it is close to the middle of the inner cavity of the ultrasonic cleaning tank 1 .
[0022] In this embodiment, the cleaning module includes an inner expansion tube 3, the inner expansion tube 3 is in the inner cavity of the pipe 29, and a cleaning member 31 is provided in the inner cavity of the inner expansion tube 3. The number of the cleaning members 31 is two, and they are arranged in a mirror-symmetrical manner. One side of the cleaning member 31 passes through the inner expansion tube 3 and extends to the outer side of the inner expansion tube 3. The inner expansion tube 3 and the cleaning member 31 are movably installed. The cleaning member 31 is provided with driving grooves 32 at both ends of the inner cavity of the inner expansion tube 3. Electric push rods 33 are fixedly installed at both ends of the ultrasonic cleaning tank 1. An extension member 34 is detachably connected to the output shaft of the electric push rod 33. The extension member 34 is adapted to the driving groove 32. A first push plate 35 is fixedly installed at the bottom of the extension member 34. A servo motor 36 is fixedly installed at both ends of one side of the ultrasonic cleaning tank 1, and a dual-axis commutator 37 is fixedly installed on both sides of the inner cavity of the ultrasonic cleaning tank 1. The servo motor 36 is fixedly connected to the input end of the dual-axis commutator 37, and a first gear 38 is fixedly installed on one output shaft of the dual-axis commutator 37; Both ends of the pipe fitting 29 are clamped with half-toothed pieces 39, and the upper and lower ends of both sides of the half-toothed pieces 39 are fixedly installed with fastening pieces 310, and the fastening pieces 310 are provided with fastening studs 311, and both ends of the outer surfaces of the fastening studs 311 are threadedly connected with fastening nuts 312; The two half gear members 39 form a gear ring, and the gear ring can mesh with the first gear 38; The bearing member 210 is detachably connected to the upper surface of the dual-axis commutator 37, and an arc-shaped bearing groove is provided on the upper surface of the bearing member 210; An outer side of one end of the inner expansion pipe 3 is provided with an outer thread, and an inner side of the other end is provided with an inner thread matching the outer thread.
[0023] In actual application, the user needs to select a cleaning mode according to the length of the pipe. If a long pipe is to be cleaned, the bearing member 210 needs to be installed in the dual-axis commutator 37 first, and then the clamping frame 28 needs to be fixedly installed on the connecting frame 27, and water needs to be filled in the inner cavity of the ultrasonic cleaning tank 1. Then, the position of the clamping frame 28 needs to be adjusted to correspond to the traction end of the feeding traction machine 11, and the pipe 29 needs to be pulled to the inner side of the clamping frame 28 and clamped; After the pipe 29 is pulled, the half gear 39 needs to be clamped at both ends of the pipe 29, and fastened together by the tightening stud 311 and the tightening nut 312 to form a gear ring, and its position is adjusted to correspond to the first gear 38, and then the inner expansion tube 3 is spliced according to the length of the pipe 29 to adapt to pipes 29 of different lengths. The splicing method is connected by the internal and external threads at the ends of the inner expansion tube 3, and the cleaning part 31 is connected and extended after the connection, and then the spliced inner expansion tube 3 is inserted into the inner cavity of the pipe 29; Next, it is necessary to start the loading hydraulic cylinder 25 to drive the second fixed plate 26 to descend, so that the connecting frame 27 drives the clamping frame 28 to descend, so that the pipe 29 enters the inner cavity of the ultrasonic cleaning tank 1 and contacts the bearing member 210. After the pipe 29 is received by the bearing member 210, the bidirectional hydraulic cylinder 22 is started to drive the mounting plate 23 to move, so that the mounting plate 23 drives the loading hydraulic cylinder 25 to move to both sides of the ultrasonic cleaning tank 1, and then the clamping frame 28 enters the inner cavity of the displacement frame 2 to release the clamping of the pipe 29. When the pipe 29 is released from the clamp, the clamped part of the pipe 29 is exposed. At this time, ultrasonic cleaning is started to clean the exposed outer surface of the pipe 29. When the exposed outer surface of the pipe 29 is cleaned, the two-way hydraulic cylinder 22 is started to drive the clamping frame 28 to reset, so that the clamping frame 28 contacts the pipe 29, and the limit does not clamp. When the pipe 29 is received, the first gear 38 and the half-toothed member 39 are adjusted to mesh with each other, and the driving groove 32 is adjusted to correspond to the extension member 34, so that the extension member 34 is embedded in the driving groove 32, and the extension member 34 is used to receive the cleaning member 31, so that the cleaning member 31 is located in the middle of the inner cavity of the pipe 29, so as to avoid the influence of the self-weight of the inner expansion tube 3 causing the inner expansion tube 3 to always contact with the bottom of the inner wall of the pipe 29; After the adjustment is completed, the electric push rod 33 is then started to drive the extension member 34 to move, so that the extension member 34 enters the driving groove 32, and the cleaning member 31 is squeezed and expanded outward, so that the cleaning member 31 contacts the inner wall of the pipe 29, and then the servo motor 36 is started to drive the first gear 38 to rotate, so that the first gear 38 drives the gear ring composed of the half gear members 39 to rotate, and then the pipe 29 rotates accordingly. At this time, the inner wall of the pipe 29 will be cleaned by the cleaning member 31, thereby solving the problem that it is difficult to clean the inner wall of the long pipe by ultrasonic method; Furthermore, when the clamping frame 28 is manufactured, a through groove can be opened on its surface, or bristles can be set on its inner wall, so that the contact part of the pipe 29 and the supporting member 210 can be ultrasonically cleaned or brushed when the pipe 29 rotates, thereby making the cleaning more comprehensive.
[0024] Example 2: Please refer to Fig.11 and Fig.12 The short tube assembly includes a cleaning frame 4, which is detachably connected to an end of the connecting frame 27 away from the second fixing plate 26, and driven shafts 41 are movably mounted on both ends of the cleaning frame 4; A second gear 42 is fixedly mounted on one end of a driven shaft 41, and third gears 43 are meshed on both sides of the second gear 42. An eccentric roller 44 is fixedly mounted in the middle of the second gear 42 and the third gear 43, and the eccentric roller 44 is movably mounted between the cleaning frame 4; The eccentric wheels on the outer surfaces of the three eccentric rollers 44 are arranged in a staggered manner, and through grooves are arranged on both sides of the cleaning frame 4.
[0025] On the basis of Example 1, the vibration attenuation of the cleaning liquid on the inner wall of the short tube is smaller than that of the long tube. However, the batch of short tubes are placed in the cleaning frame, and there are contact parts between the short tubes and between the short tubes and the cleaning frame. The principle of ultrasonic cleaning is to concentrate energy in a small space through bubbles and release it, which produces a strong impact force on the dirt on the surface of the pipe, so that the dirt is quickly peeled off from the surface of the pipe. The covered part of the short tube will not be cleaned, which is easy to affect the cleaning effect. In the present invention, when cleaning the short tube, firstly, the cleaning frame 4 needs to be fixedly mounted on the connecting frame 27, and then the short tube is placed in the inner cavity of the cleaning frame 4. At this time, the short tube will be received by the eccentric wheels arranged in a staggered manner on the outer surface of the eccentric roller 44, and then the half-toothed member 39 is clamped on the outer surface of the driven shaft 41 to form a gear ring, and then the loading hydraulic cylinder 25 is started to drive the cleaning frame 4 into the inner cavity of the ultrasonic cleaning tank 1, and the first gear 38 is adjusted to mesh with the half-toothed member 39, and then the servo motor 36 is slowly started to drive the first gear 38 to rotate while performing ultrasonic cleaning, so that the first gear 38 drives the gear ring composed of the half-toothed member 39 to rotate; The gear ring can be used to drive the driven shaft 41 to rotate, so that the driven shaft 41 drives the second gear 42 to rotate, and the second gear 42 can drive the third gear 43 to rotate, and then the eccentric roller 44 can be rotated. The eccentric wheel on the surface of the eccentric roller 44 can continuously lift and drop the short tube, so that the position and direction of the short tube can be changed, and the contact position between the short tubes and the short tubes and between the short tubes and the cleaning frame 4 can be reduced and replaced, so that the short tubes can be fully cleaned and the cleaning effect is improved.
[0026] Example 3: Please refer to Figure 1 and Fig.10 The defoaming assembly includes a stirring paddle 5 and a second push plate 51, the stirring paddle 5 is fixedly connected to the other output end of the dual-axis commutator 37, and the second push plate 51 is detachably connected to the electric push rod 33; A filter tank 52 is provided on one side of the ultrasonic cleaning tank 1, and a de-impurity frame 53 is fixedly installed on one side of the ultrasonic cleaning tank 1. A collecting door 54 is installed on the side of the de-impurity frame 53 away from the filter tank 52. The filter tank 52 is conical in shape, and the tip is facing the collecting door 54. The filter tank 52 and the de-impurity frame 53 correspond in position.
[0027] In the above embodiments, whether it is for cleaning long pipes or short pipes, a surfactant is often added to enhance the cleaning effect. The surfactant molecule is amphiphilic, with one end being hydrophilic and the other end being lipophilic. It can reduce the surface tension of the liquid, making it easier for the cleaning liquid to wet the surface of the object being cleaned and wrap up dirt such as oil stains. At the same time, this characteristic of reducing the surface tension makes it easier for air to disperse in the liquid to form bubbles, and the bubble surface is more stable and not easy to break due to the directional arrangement of the surfactant molecules, thereby generating and maintaining a large amount of foam. However, excessive generation of foam will cause attenuation of the ultrasonic wave, and when the pipe is cleaned, it will be stained with foam when it is removed, which will easily cause the foam to break and form stains, thereby reducing the cleaning effect. In the present invention, a defoaming agent can be added to the inner cavity of the ultrasonic cleaning tank 1 during cleaning, and a second push plate 51 having a larger surface area than the first push plate 35 can be installed on the electric push rod 33, and then the electric push rod 33 is started to drive the second push plate 51 to reciprocate. At the same time, when the dual-axis commutator 37 is operating, the stirring paddle 5 is driven to rotate, thereby accelerating the mixing of the cleaning liquid and the defoaming agent from different directions such as up, down, left, and right of the inner cavity of the ultrasonic cleaning tank 1, thereby improving the effect of the defoaming agent and avoiding excessive foam during ultrasonic cleaning and affecting the cleaning effect; Furthermore, during the rotation of the stirring paddle 5, the water flow in the inner cavity of the ultrasonic cleaning tank 1 will surge, causing the water flow to enter the impurity removal frame 53 through the filter tank 52. Due to the tapered shape of the filter tank 52, when metal debris is pushed into the impurity removal frame 53 by the water flow pressure, larger metal debris will also be deformed and passed through it. Even when the water flows back, the debris will be retained in the impurity removal frame 53. This can reduce the impurities in the inner cavity of the ultrasonic cleaning tank 1 and improve the cleaning effect. After the cleaning is completed, the pipe fittings are moved out of the inner cavity of the ultrasonic cleaning tank 1, and the pipe fittings can be rinsed with clean water again to prevent the debris from adhering again. In this way, the cleaning operation is completed.
[0028] In summary, the present invention can implement different cleaning modes according to different cleaning shortcomings of pipe fittings, thereby improving the cleaning effect, and the individual parts can be assembled and used repeatedly, thereby reducing production costs and improving operational convenience.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe processing and cleaning device, comprising an ultrasonic cleaning tank (1) and a feeding and traction machine (11), wherein the feeding and traction machine (11) is arranged on one side of the ultrasonic cleaning tank (1), and is characterized in that: The ultrasonic cleaning tank (1) is provided with a long tube assembly, the long tube assembly is used to improve the cleaning effect of the long tube, and the ultrasonic cleaning tank (1) is provided with a short tube assembly, the short tube assembly is used to improve the cleaning effect of the short tube, the long tube assembly and the short tube assembly are installed at the same position and can be replaced with each other; The inner cavity of the ultrasonic cleaning tank (1) is provided with a defoaming component, and the defoaming component is used to improve the cleanliness of the pipe fittings.
2. The pipe processing and cleaning equipment according to claim 1, characterized in that: The long tube assembly comprises a loading module and a cleaning module, the loading module comprises a displacement frame (2), the displacement frames (2) are two in number and are respectively fixedly mounted on the front and rear sides of the ultrasonic cleaning tank (1), the displacement frames (2) are in communication with the ultrasonic cleaning tank (1); A first fixing plate (21) is fixedly mounted on the bottom of the ultrasonic cleaning tank (1); a bidirectional hydraulic cylinder (22) is fixedly mounted in the middle of the first fixing plate (21); a mounting plate (23) is fixedly mounted on the output shaft of the bidirectional hydraulic cylinder (22); a bearing rail (24) is slidably connected to the bottom of the mounting plate (23); and a charging hydraulic cylinder (25) is fixedly mounted on the upper surface of the mounting plate (23); A second fixing plate (26) is fixedly mounted on the output shaft of the charging hydraulic cylinder (25), connecting frames (27) are fixedly mounted on both ends of the second fixing plate (26), a clamping frame (28) is detachably connected to one end of the connecting frame (27) away from the second fixing plate (26), a pipe (29) is arranged on the inner side of the clamping frame (28), and a bearing member (210) is arranged in the inner cavity of the ultrasonic cleaning tank (1).
3. The pipe processing and cleaning equipment according to claim 2, characterized in that: The cleaning module comprises an inner expansion tube (3), the inner expansion tube (3) being located in the inner cavity of the tube (29), the inner cavity of the inner expansion tube (3) being provided with a cleaning member (31), the number of the cleaning members (31) being two and being arranged in a mirror-symmetrical manner, one side of the cleaning member (31) passing through the inner expansion tube (3) and extending to the outer side of the inner expansion tube (3), the inner expansion tube (3) and the cleaning member (31) being movably mounted; The cleaning member (31) is provided with driving grooves (32) at both ends of the inner cavity of the inner expansion tube (3); electric push rods (33) are fixedly mounted at both ends of the ultrasonic cleaning tank (1); an extension member (34) is detachably connected to the output shaft of the electric push rod (33); the extension member (34) is adapted to fit the driving groove (32); and a first push plate (35) is fixedly mounted at the bottom of the extension member (34); A servo motor (36) is fixedly mounted on both ends of one side of the ultrasonic cleaning tank (1), a dual-axis commutator (37) is fixedly mounted on both sides of the inner cavity of the ultrasonic cleaning tank (1), the servo motor (36) is fixedly connected to the input end of the dual-axis commutator (37), and a first gear (38) is fixedly mounted on an output shaft of the dual-axis commutator (37); Both ends of the pipe fitting (29) are clamped with half-toothed pieces (39), and the upper and lower ends of both sides of the half-toothed piece (39) are fixedly mounted with fastening pieces (310), and a fastening stud (311) is provided in the fastening piece (310), and both ends of the outer surface of the fastening stud (311) are threadedly connected with fastening nuts (312).
4. The pipe processing and cleaning equipment according to claim 3 is characterized in that: The short tube assembly comprises a cleaning frame (4), the cleaning frame (4) being detachably connected to an end of the connecting frame (27) away from the second fixing plate (26), and driven shafts (41) being movably mounted on both ends of the cleaning frame (4); A second gear (42) is fixedly mounted on one end of the driven shaft (41), third gears (43) are meshed on both sides of the second gear (42), eccentric rollers (44) are fixedly mounted in the middle of the second gear (42) and the third gear (43), and the eccentric rollers (44) are movably mounted between the cleaning frame (4).
5. The pipe processing and cleaning equipment according to claim 4, characterized in that: The defoaming component comprises a stirring paddle (5) and a second push plate (51), the stirring paddle (5) being fixedly connected to the other output end of the dual-axis commutator (37), and the second push plate (51) being detachably connected to the electric push rod (33); A filter tank (52) is provided on one side of the ultrasonic cleaning tank (1); a debris removal frame (53) is fixedly mounted on one side of the ultrasonic cleaning tank (1); a collecting door (54) is mounted on a side of the debris removal frame (53) away from the filter tank (52); the filter tank (52) is conical in shape, with its tip facing the collecting door (54); and the filter tank (52) and the debris removal frame (53) correspond in position.
6. The pipe processing and cleaning equipment according to claim 5, characterized in that: The eccentric wheels on the outer surfaces of the three eccentric rollers (44) are arranged in an interlaced manner, and through grooves are arranged on both sides of the cleaning frame (4).
7. The pipe processing and cleaning equipment according to claim 6, characterized in that: The two half gear pieces (39) form a gear ring, and the gear ring can mesh with the first gear (38).
8. The pipe processing and cleaning equipment according to claim 7, characterized in that: The bearing member (210) is detachably connected to the upper surface of the dual-axis commutator (37), and an arc-shaped bearing groove is provided on the upper surface of the bearing member (210).
9. The pipe processing and cleaning equipment according to claim 8, characterized in that: The connecting frame (27) is in a bent shape, and when one end of the connecting frame (27) is not driven and is away from the second fixing plate (26), it is close to the middle of the inner cavity of the ultrasonic cleaning tank (1).
10. The pipe processing and cleaning equipment according to claim 9, characterized in that: An external thread is provided on the outer side of one end of the inner expansion tube (3), and an internal thread matching the external thread is provided on the inner side of the other end.
Citation Information
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