Multi-mold-channel high-precision pipe continuous bending forming device and forming process
By designing a multi-mode high-precision pipe continuous bending forming device, the clamping assembly, bending assembly and auxiliary pipe assembly are used to achieve multi-direction bending and continuous forming of the pipe, solving the problems of unadjustment of the bending direction of the pipe and low processing efficiency in the prior art, improving processing efficiency and reducing operating steps.
Patent Information
- Application Number
- CN202510157268.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-13
AI Technical Summary
The existing pipe bending forming devices cannot adjust the bending direction of the pipe, resulting in the pipe being able to be bent in the same direction at one time, and cannot be formed in one time, and the processing efficiency is low.
A multi-mode high-precision pipe continuous bending forming device is designed, including clamping components, bending components and auxiliary push pipe components. Driven by hydraulic cylinders, gears and motors, multi-directional bending and continuous forming of the pipe are realized.
Multi-directional bending and continuous forming of the pipe are achieved, processing efficiency is improved, operating steps are reduced, and wrinkles of the pipe are avoided during bending.
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Figure CN119972884A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tube bending and forming, in particular to a multi-mode high-precision tube continuous bending and forming device and a forming process. Background Art
[0002] Bending is the most common processing method in the history of metal pipe processing. Bending is to apply a certain amount of force on the pipe to make it produce a certain bending angle and radius, and bending metal pipes requires the use of pipe bending machines. The types of pipe bending machines include CNC pipe bending machines, hydraulic pipe bending machines and many other types.
[0003] According to the search, Chinese patent literature, announcement number: CN109127804B, discloses a bending and forming device for metal pipes and its forming method. A suitable forming mold is designed according to the cross section of the pipe. The forming mold is inserted into the hollow pipe except for the upper steel plate. The forming mold is driven to move by the rolling of the forming roller. During the forming process, the upper steel plate of the forming mold can transfer the contact force to the part in contact with the pipe; the bottom plane of the forming mold and the middle of the three-sided support rail work together to bend the inner wall of the pipe. The inner support of the forming mold and the three-sided support rail can prevent the side of the pipe from being concave or convex. The upper part of the inner support of the forming mold can be installed with a screw clamping block to fix the end of the pipe, and the installation of a longitudinal telescopic plate can provide support for the forming of the outer wall of the pipe; during the bending process of the metal pipe, the inner wall is intact, the side wall and the outer wall are partially stretched, and the wrinkles are reduced or even disappear.
[0004] However, the above-mentioned tube forming device still has the following defects: first, the bending direction of the tube cannot be adjusted, so that the tube can only be bent once or multiple times in the same direction during one processing, and cannot be formed at one time; second, it cannot bend multiple tubes at one time, and the processing efficiency is low; finally, there are many operation steps in the process of bending the tube. Therefore, we need to make improvements on this. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the present invention provides a multi-mode high-precision pipe continuous bending forming device and forming process, which has the advantages of being able to bend the pipe in multiple directions so that it can be formed in one time. For pipes that are only bent in one direction, multiple pipes can be bent at one time, thereby improving efficiency, etc., solving the problems raised in the background technology.
[0007] (II) Technical solution
[0008] In order to realize the above-mentioned bending of the pipe in multiple directions so that it can be formed in one time, and for the pipe that is bent in only one direction, multiple pipes can be bent at one time to improve the efficiency, the present invention provides the following technical solutions: a multi-mode high-precision pipe continuous bending forming device, comprising a base, two guide rails are installed on the top surface of the base, the outer surface of the guide rails is slidably connected to the slide seat, the top surface of the slide seat is fixedly connected to the side plate and the moving block, the inside of the side plate is rotatably connected to the clamping assembly, and the back of the side plate is a No. 1 motor, the output shaft of the No. 1 motor is connected to the first gear, the front end of the base is fixedly installed with a bending assembly, and the top surface of the base is installed with an auxiliary push pipe assembly, the inside of the base is fixedly connected to the mounting plate, the outer surface of the mounting plate is installed with a hydraulic cylinder, and the output end of the hydraulic cylinder is connected to a gear rod;
[0009] The clamping assembly includes a circular shell, a slider, a bracket, a collet, a toothed disk, a spiral protrusion, bevel teeth and an end cover. Two sliders are slidably connected to the end surface of the circular shell, the outer surface of the slider is connected to the bracket by screws, the inner side of the bracket is fixedly connected to the collet, a toothed disk is rotatably arranged inside the circular shell, a spiral protrusion is fixedly connected to the end surface of the toothed disk, and the toothed disk is meshed with the bevel teeth, and the other end surface of the circular shell is connected to the end cover by bolts.
[0010] The bending assembly includes a main shaft, a bending mold, a second gear, a base, a special-shaped plate, an inclined plate, a triangular plate, a pressing mold and a first cylinder. The top of the main shaft is connected to the bending mold by bolts, and the bottom end of the main shaft is fixedly connected to the second gear. The outer surface of the main shaft is rotatably connected to the base, and the outer surface of the main shaft is fixedly connected to the special-shaped plate. The inside of the special-shaped plate is slidably connected to the inclined plate, and the top surface of the inclined plate is slidably connected to the triangular plate. One side of the triangular plate is connected to the pressing mold by bolts, and the outer surface of the special-shaped plate is installed with the first cylinder.
[0011] Preferably, two sliding grooves are opened on the end face of the circular shell, a slider is slidably connected in the sliding groove, a plurality of arc grooves are opened on the back of the slider, the spiral protrusion is rotatably connected in the arc groove of the slider, the top surface of the bevel tooth is fixedly connected to the locking bolt, and the locking bolt is rotatably connected to the circular shell.
[0012] Preferably, the push rod end of the first cylinder is connected to the outer surface of the inclined plate, and an inclined groove is provided inside the special-shaped plate, and the inclined plate is slidably connected inside the inclined groove.
[0013] Preferably, the outer surface of the triangular plate is fixedly connected to the adjusting rod, the top surface of the inclined plate is fixedly connected to the ear block, and the outer surface of the adjusting rod is threadedly connected to an adjusting nut.
[0014] Preferably, the gear rod is meshingly connected with the second gear, and a sliding hole is penetrated through the outer surface of the base, and the gear rod is slidably connected in the sliding hole.
[0015] Preferably, the moving block is internally threadedly connected to a screw rod, and one end of the screw rod is connected to the output shaft of the second motor.
[0016] Preferably, the auxiliary push tube assembly includes a short rail, a support, a slide plate, an auxiliary mold, a second cylinder and a third cylinder, the short rail is installed on the top surface of the base, and the outer surface of the short rail is slidably connected to the support, one side of the support is slidably connected to the slide plate, the outer surface of the slide plate is installed with an auxiliary mold, one end of the slide plate is connected to the second cylinder, and the outer surface of the support is connected to the third cylinder.
[0017] Preferably, the outer surface of the end cover is fixedly connected to the gear ring, and the end surface of the end cover is rotatably connected to the side plate via a shaft, and the first gear is meshingly connected to the gear ring.
[0018] Preferably, the outer surfaces of the clamping cylinder and the bending die are both provided with a plurality of tube grooves with the same diameter.
[0019] The present invention also provides a multi-mode high-precision pipe continuous bending forming process, which is carried out according to the following steps:
[0020] S1. Insert the metal tube to be bent into the through hole on the end face of the circular shell, and manually operate the clamping assembly to fix the metal tube to ensure that the metal tube is in the tube groove of the clamping tube;
[0021] S2, by starting the first cylinder to drive the inclined plate to rise, the inclined plate drives the triangular plate, and finally the pressing die and the bending die are clamped on the outer surface of the metal tube;
[0022] S3, start the third cylinder to drive the support to move, and the support drives the auxiliary mold to fit the metal pipe;
[0023] S4, start the hydraulic cylinder to drive the gear rod to move, the gear rod drives the second gear, the second gear drives the main shaft to rotate, the main shaft drives the bending die and the pressing die to rotate to bend the metal tube;
[0024] S5. During the bending process, the second cylinder is started to drive the slide to move, and the slide drives the auxiliary mold to move to ensure that the metal tube does not produce wrinkles. At the same time, the second motor is started to drive the screw to rotate, thereby driving the metal tube to move in the direction of the bending assembly.
[0025] Compared with the prior art, the present invention provides a multi-mode high-precision tube continuous bending forming device and forming process, which has the following beneficial effects:
[0026] 1. The present invention provides a multi-mode high-precision continuous pipe bending forming device and forming process. The metal pipe can be clamped by a clamping assembly. When the bending direction of the metal pipe needs to be changed, the first cylinder is first reset to drive the pressing die away from the bending die, and then the first gear is driven to rotate by starting the No. 1 motor, and the first gear drives the ring gear to rotate, and the ring gear can drive the clamping assembly to rotate, so that the metal pipe can be driven to rotate and the bending direction of the metal pipe can be adjusted, so that there is no need to loosen the metal pipe, and a metal pipe can be continuously bent.
[0027] 2. The present invention provides a multi-mode high-precision pipe continuous bending forming device and forming process. Before bending the metal pipe, the support is driven to move by starting the third cylinder. The support moves on the short rail and drives the auxiliary mold to fit the metal pipe. In the process of bending the metal pipe, the slide can be driven to move by starting the second cylinder. The slide drives the auxiliary mold to move. In this way, the auxiliary mold plays a role of pushing the metal pipe during the bending process, so that the shear distance of the metal pipe is smaller during the bending process, and it is not easy to wrinkle. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;
[0029] Figure 2 It is a three-dimensional schematic diagram of the structural clamping assembly of the present invention;
[0030] Figure 3 This is a schematic diagram of the exploded view of the structural clamping assembly of the present invention;
[0031] Figure 4 It is a three-dimensional schematic diagram of the structural bending assembly of the present invention;
[0032] Figure 5 It is a cross-sectional schematic diagram of the structural bending assembly of the present invention;
[0033] Figure 6 It is a three-dimensional schematic diagram of the auxiliary push pipe assembly of the structure of the present invention;
[0034] Figure 7 It is a three-dimensional schematic diagram of the structural base, hydraulic cylinder, mounting plate and gear rod of the present invention.
[0035] Among them: 1. base; 2. guide rail; 3. slide seat; 4. side plate; 5. clamping assembly; 51. round shell; 52. slide block; 53. bracket; 54. clamping cylinder; 55. toothed disc; 56. spiral protrusion; 57. bevel gear; 58. end cover; 581. gear ring; 6. No. 1 motor; 7. first gear; 8. bending assembly; 81. spindle; 82. bending die; 83. second gear; 84. base; 8 5. Special-shaped plate; 86. Inclined plate; 861. Ear block; 87. Triangular plate; 871. Adjusting rod; 88. Pressing die; 89. First cylinder; 9. Auxiliary push tube assembly; 91. Short rail; 92. Support; 93. Slide plate; 94. Auxiliary die; 95. Second cylinder; 96. Third cylinder; 10. Mounting plate; 11. Hydraulic cylinder; 12. Gear rod; 13. Screw rod; 14. No. 2 motor; 15. Moving block. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1 As shown, a multi-mode high-precision continuous bending and forming device for pipes comprises a base 1, two guide rails 2 are installed on the top surface of the base 1, the outer surface of the guide rails 2 is slidably connected to the slide seat 3, the top surface of the slide seat 3 is fixedly connected to the side plate 4 and the moving block 15, the inside of the side plate 4 is rotatably connected to the clamping assembly 5, and the back of the side plate 4 is installed with a No. 1 motor 6, the output shaft of the No. 1 motor 6 is connected to the first gear 7; specifically, the inner thread of the moving block 15 is connected to the screw rod 13, and one end of the screw rod 13 is connected to the output shaft of the No. 2 motor 14. The advantage is that when the metal pipe needs to be bent for the next time after one bending, the No. 2 motor 14 is started to drive the screw rod 13 to rotate, and the screw rod 13 drives the moving block 15 to move, and the moving block 15 drives the slide seat 3 to move on the two guide rails 2, and the slide seat 3 drives the side plate 4, so that the clamping assembly 5 can be driven to move, and then the metal pipe is driven to adjust the bending position, which is convenient for the next bending operation.
[0038] like Figure 2-3The clamping assembly 5 shown includes a circular shell 51, a slider 52, a bracket 53, a clamping sleeve 54, a toothed disc 55, a spiral protrusion 56, a bevel gear 57 and an end cover 58. Two sliders 52 are slidably connected to the end surface of the circular shell 51, and the outer surface of the slider 52 is connected to the bracket 53 by screws. The connecting bracket 53 is a U-shaped frame structure, and the inner side of the bracket 53 is fixedly connected to the clamping sleeve 54; the toothed disc 55 is rotatably arranged inside the circular shell 51, and the spiral protrusion 56 is fixedly connected to the end surface of the toothed disc 55, and the toothed disc 55 is meshedly connected to the bevel gear 57, and the end surface of the circular shell 51 is connected to the end cover 58 by bolts. Specifically, the outer surface of the end cover 58 is fixedly connected to the gear ring 581, and the end surface of the end cover 58 is rotatably connected to the side plate 4 through a shaft, and the first gear 7 is meshedly connected to the gear ring 581.
[0039] Specifically, two slide grooves are provided on the end surface of the circular shell 51, and the slide grooves penetrate and slide to connect the slider 52, and a plurality of arc grooves are provided on the back of the slider 52, and the spiral protrusion 56 is rotatably connected to the arc groove of the slider 52; the top surface of the bevel gear 57 is fixedly connected to the locking bolt, and the locking bolt is rotatably connected to the circular shell 51. The advantage is that the metal pipe to be bent is sent into the through hole provided on the end surface of the circular shell 51, and then the locking bolt is rotated by a tool to drive the bevel gear 57 to rotate, the bevel gear 57 drives the toothed disc 55, and the toothed disc 55 drives the spiral protrusion 56, and the slider 52 can be driven to move during the rotation of the spiral protrusion 56, so that the spacing between the two sliders 52 can be adjusted, and then the two brackets 53 and the two clamps 54 can be driven to approach each other, and the two clamps 54 can clamp the metal pipe to be bent, and because the spiral protrusion 56 and the slider 52 are self-locking, the metal pipe to be bent will not be automatically loosened after being clamped.
[0040] like Figure 4-5 The front end of the base 1 is fixedly installed with a bending assembly 8, which includes a main shaft 81, a bending die 82, a second gear 83, a base 84, a special-shaped plate 85, an inclined plate 86, a triangular plate 87, a pressing die 88 and a first cylinder 89. The top of the main shaft 81 is connected to the bending die 82 by bolts, and the bottom end of the main shaft 81 is fixedly connected to the second gear 83. The outer surface of the main shaft 81 is rotatably connected to the base 84, and the outer surface of the main shaft 81 is fixedly connected to the special-shaped plate 85. The inside of the special-shaped plate 85 is slidably connected to the inclined plate 86, and the top surface of the inclined plate 86 is slidably connected to the triangular plate 87. One side of the triangular plate 87 is connected to the pressing die 88 by bolts. The bending die 82 and the pressing die 88 cooperate with each other to clamp the metal pipe, and the surface of the bending die 82 has a bending protrusion for bending pipe fittings.
[0041] Specifically, the outer surface of the special-shaped plate 85 is installed with a first cylinder 89, the push rod end of the first cylinder 89 is connected to the outer surface of the inclined plate 86, and an inclined groove is provided inside the special-shaped plate 85, and the inclined plate 86 is slidably connected in the inclined groove. The advantage is that when the metal tube is clamped by the two clamps 54, the outer surface of the metal tube will fit in the tube groove of the bending die 82, and the inclined plate 86 is driven to move along the inclined groove by starting the first cylinder 89, and the inclined plate 86 drives the triangular plate 87, and the triangular plate 87 drives the pressing die 88 to approach the bending die 82, and finally the pressing die 88 cooperates with the bending die 82 to clamp the metal tube.
[0042] Specifically, the outer surface of the triangular plate 87 is fixedly connected to the adjusting rod 871, the top surface of the inclined plate 86 is fixedly connected to the ear block 861, and the outer surface of the adjusting rod 871 is threadedly connected to an adjusting nut. The advantage is that by using a tool to rotate the adjusting nut, the adjusting rod 871 can be forced to move, and the adjusting rod 871 drives the triangular plate 87 to slide on the top surface of the inclined plate 86, so that the position of the die 88 can be finely adjusted to ensure that the die 88 can contact the outer surface of the metal pipe.
[0043] like Figure 7 As shown, in this embodiment, the interior of the base 1 is fixedly connected to the mounting plate 10, and the outer surface of the mounting plate 10 is installed with a hydraulic cylinder 11, and the output end of the hydraulic cylinder 11 is connected to a gear rod 12; the gear rod 12 is meshed and connected with the second gear 83, and a sliding hole is provided through the outer surface of the base 1, and the gear rod 12 is slidably connected in the sliding hole. The advantage is that the gear rod 12 can be driven to move by starting the hydraulic cylinder 11, and the gear rod 12 is meshed with the second gear 83, so the second gear 83 can rotate, and the second gear 83 drives the main shaft 81, and the main shaft 81 drives the special-shaped plate 85 and the bending die 82 to rotate, so that the bending die 82 cooperates with the pressing die 88 to bend the metal pipe. When the bending direction of the metal pipe needs to be changed, first reset the first cylinder 89 to drive the pressing die 88 away from the bending die 82, and then start the No. 1 motor 6 to drive the first gear 7 to rotate, and the first gear 7 drives the gear ring 581 to rotate, and the gear ring 581 can drive the clamping assembly 5 to rotate, so that the metal pipe can be driven to rotate and adjust the bending direction of the metal pipe.
[0044] like Figure 6As shown, in this embodiment, the top surface of the base 1 is equipped with an auxiliary tube push assembly 9, which includes a short rail 91, a support 92, a slide plate 93, an auxiliary mold 94, a second cylinder 95 and a third cylinder 96. The short rail 91 is installed on the top surface of the base 1, and the outer surface of the short rail 91 is slidably connected to the support 92, one side of the support 92 is slidably connected to the slide plate 93, the outer surface of the slide plate 93 is equipped with the auxiliary mold 94, one end of the slide plate 93 is connected to the second cylinder 95, and the outer surface of the support 92 is connected to the third cylinder 96. The advantage is that before bending the metal tube, the support 92 is driven to move by starting the third cylinder 96, the support 92 moves on the short rail 91 and drives the auxiliary mold 94 to fit the metal tube, and in the process of bending the metal tube, the slide plate 93 can be driven to move by starting the second cylinder 95, and the slide plate 93 drives the auxiliary mold 94 to move, so that the auxiliary mold 94 plays a role in pushing the tube during the bending process of the metal tube, so that the shear distance of the metal tube is small during the bending process, and it is not easy to wrinkle.
[0045] Specifically, the outer surfaces of the clamp 54 and the bending die 82 are both provided with a plurality of pipe grooves of the same diameter. The advantage is that if the metal tube needs to be bent once or multiple times in the same bending direction, a plurality of metal tubes can be clamped between the two clamps 54 at one time, and then a plurality of metal tubes can be bent at the same time. If the metal tube needs to be bent multiple times at different angles in one forming process, only one metal tube can be clamped in the middle between the two clamps 54. By setting a PLC control cabinet to uniformly control the coordinated operation of the No. 1 motor 6, the No. 2 motor 14, the first cylinder 89, the second cylinder 95, the third cylinder 96 and the hydraulic cylinder 11, the metal tube can be bent and formed in one time.
[0046] The present invention provides a multi-mode high-precision pipe continuous bending forming process, which is carried out according to the following steps:
[0047] S1, insert the metal tube to be bent into the end surface through hole of the circular shell 51, manually operate the clamping assembly 5 to fix the metal tube, and ensure that the metal tube is in the tube groove of the clamping tube 54;
[0048] S2, by starting the first cylinder 89 to drive the inclined plate 86 to rise, the inclined plate 86 drives the triangular plate 87, and finally the pressing die 88 and the bending die 82 are clamped on the outer surface of the metal tube;
[0049] S3, start the third cylinder 96 to drive the support 92 to move, and the support 92 drives the auxiliary mold 94 to fit the metal pipe;
[0050] S4, start the hydraulic cylinder 11 to drive the gear rod 12 to move, the gear rod 12 drives the second gear 83, the second gear 83 drives the main shaft 81 to rotate, the main shaft 81 drives the bending die 82 and the pressing die 88 to rotate to bend the metal tube;
[0051] S5. During the bending process, the second cylinder 95 is started to drive the slide plate 93 to move, and the slide plate 93 drives the auxiliary mold 94 to move to ensure that the metal tube does not produce wrinkles. At the same time, the second motor 14 is started to drive the screw rod 13 to rotate, thereby driving the metal tube to move in the direction of the bending component 8.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-channel high-precision tube continuous bending and forming device, comprising a base (1), characterized in that: Two guide rails (2) are installed on the top surface of the base (1), the outer surface of the guide rails (2) is slidably connected to the slide seat (3), the top surface of the slide seat (3) is fixedly connected to the side plate (4) and the moving block (15), the inside of the side plate (4) is rotatably connected to the clamping assembly (5), and the back of the side plate (4) is provided with a No. 1 motor (6), the output shaft of the No. 1 motor (6) is connected to the first gear (7), the front end of the base (1) is fixedly installed with a bending assembly (8), and the top surface of the base (1) is installed with an auxiliary push tube assembly (9), the inside of the base (1) is fixedly connected to the mounting plate (10), the outer surface of the mounting plate (10) is provided with a hydraulic cylinder (11), and the output end of the hydraulic cylinder (11) is connected to a gear rod (12); The clamping assembly (5) comprises a circular shell (51), a slider (52), a bracket (53), a clamping sleeve (54), a toothed disc (55), a spiral protrusion (56), a bevel tooth (57) and an end cover (58). The two sliders (52) are slidably connected to the end surface of the circular shell (51). The outer surface of the slider (52) is connected to the bracket (53) by screws. The inner side of the bracket (53) is fixedly connected to the clamping sleeve (54). The toothed disc (55) is rotatably arranged inside the circular shell (51). The spiral protrusion (56) is fixedly connected to the end surface of the toothed disc (55), and the toothed disc (55) is meshedly connected to the bevel tooth (57). The other end surface of the circular shell (51) is connected to the end cover (58) by bolts. The bending assembly (8) comprises a main shaft (81), a bending die (82), a second gear (83), a base (84), a special-shaped plate (85), an inclined plate (86), a triangular plate (87), a pressing die (88) and a first cylinder (89); the top of the main shaft (81) is connected to the bending die (82) by bolts, and the bottom of the main shaft (81) is fixedly connected to the second gear (83); the outer surface of the main shaft (81) is rotatably connected to the base (84), and the outer surface of the main shaft (81) is fixedly connected to the special-shaped plate (85); the inside of the special-shaped plate (85) is slidably connected to the inclined plate (86), the top surface of the inclined plate (86) is slidably connected to the triangular plate (87), one side of the triangular plate (87) is connected to the pressing die (88) by bolts, and the outer surface of the special-shaped plate (85) is installed with the first cylinder (89).
2. A multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: Two sliding grooves are provided on the end surface of the circular shell (51), a slider (52) is slidably connected in the sliding grooves, a plurality of arc grooves are provided on the back of the slider (52), the spiral protrusion (56) is rotatably connected in the arc groove of the slider (52), the top surface of the bevel tooth (57) is fixedly connected to a locking bolt, and the locking bolt is rotatably connected to the circular shell (51).
3. The multi-channel high-precision tube continuous bending forming device according to claim 1, characterized in that: The push rod end of the first cylinder (89) is connected to the outer surface of the inclined plate (86), and an inclined groove is provided inside the special-shaped plate (85), and the inclined plate (86) is slidably connected inside the inclined groove.
4. The multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: The outer surface of the triangular plate (87) is fixedly connected to the adjusting rod (871), the top surface of the inclined plate (86) is fixedly connected to the ear block (861), and the outer surface of the adjusting rod (871) is threadedly connected to an adjusting nut.
5. The multi-channel high-precision tube continuous bending forming device according to claim 1, characterized in that: The gear rod (12) is meshedly connected with the second gear (83); a sliding hole is formed through the outer surface of the base (1); and the gear rod (12) is slidably connected in the sliding hole.
6. The multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: The moving block (15) is internally threadedly connected to a screw rod (13), and one end of the screw rod (13) is connected to an output shaft of a second motor (14).
7. The multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: The auxiliary push tube assembly (9) comprises a short rail (91), a support (92), a slide plate (93), an auxiliary mold (94), a second cylinder (95) and a third cylinder (96); the short rail (91) is mounted on the top surface of the base (1), and the outer surface of the short rail (91) is slidably connected to the support (92); one side of the support (92) is slidably connected to the slide plate (93); the auxiliary mold (94) is mounted on the outer surface of the slide plate (93); one end of the slide plate (83) is connected to the second cylinder (95); and the outer surface of the support (92) is connected to the third cylinder (96).
8. The multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: The outer surface of the end cover (58) is fixedly connected to the gear ring (581), and the end surface of the end cover (58) is rotatably connected to the side plate (4) via a shaft, and the first gear (7) is meshingly connected to the gear ring (581).
9. The multi-channel high-precision tube continuous bending and forming device according to claim 1, characterized in that: The outer surfaces of the clamping cylinder (54) and the bending die (82) are both provided with a plurality of tube grooves with the same diameter.
10. A multi-mode high-precision tube continuous bending forming process, using a multi-mode high-precision tube continuous bending forming device according to any one of claims 1 to 9, characterized in that: Proceed as follows: S1, inserting the metal tube to be bent into the end surface through hole of the circular shell (51), manually operating the clamping assembly (5) to fix the metal tube, and ensuring that the metal tube is in the tube groove of the clamping tube (54); S2, the inclined plate (86) is driven to rise by starting the first cylinder (89), and the inclined plate (86) drives the triangular plate (87), and finally the pressing die (88) and the bending die (82) are clamped on the outer surface of the metal tube; S3, starting the third cylinder (96) to drive the support (92) to move, and the support (92) drives the auxiliary mold (94) to fit the metal pipe; S4, starting the hydraulic cylinder (11) to drive the gear rod (12) to move, the gear rod (12) drives the second gear (83), the second gear (83) drives the main shaft (81) to rotate, and the main shaft (81) drives the bending die (82) and the pressing die (88) to rotate to bend the metal tube; S5. During the bending process, the second cylinder (95) is started to drive the slide plate (93) to move, and the slide plate (93) drives the auxiliary mold (94) to move, thereby ensuring that the metal tube does not generate wrinkles. At the same time, the second motor (14) is started to drive the screw rod (13) to rotate, thereby driving the metal tube to move in the direction of the bending assembly (8).
Citation Information
Patent Citations
A bending and forming device and forming method for metal tubes
CN109127804B