Metal cutting device for mechanical processing
By designing the cutting mechanism and auxiliary mechanism, the safe storage of the cutting disc and the collection of debris are achieved, which solves the safety hazards of traditional cutting devices and improves safety and the service life of the equipment.
Patent Information
- Application Number
- CN202510284291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The cutting disc of traditional metal cutting devices is directly exposed outside the workbench, posing a major safety hazard.
A metal cutting device for mechanical processing is designed. By setting a cutting mechanism and an auxiliary mechanism, and utilizing the cooperation of a counterweight rod and a hydraulic push rod, the cutting disc can be stored and limited to prevent it from being exposed. During the cutting process, the fan and filter are used to collect debris, cool the air flow, and filter the airflow.
It effectively reduces potential safety hazards, improves the safety of the cutting process and the service life of the equipment, and reduces the risk of damage to metal sheets caused by high temperatures.
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Figure CN119973202B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical processing, and specifically discloses a metal cutting device for mechanical processing. Background Art
[0002] Cutting is an essential procedure in the machining process, which is used to cut larger metal materials into smaller shapes for different functional uses. Therefore, a metal cutting device is required to cut them. However, the cutting disk of a traditional cutting device is usually directly exposed to the outside of the workbench, posing a greater safety hazard. Summary of the Invention
[0003] In view of this, the purpose of the present invention is to propose a metal cutting device for mechanical processing to solve the problem that the cutting disk of the traditional cutting device in the prior art is usually directly exposed to the outside of the workbench, posing a great safety hazard.
[0004] To achieve the above objectives, the present invention provides a metal cutting device for mechanical processing, comprising a workbench, both sides of the workbench are fixedly connected to mounting seats, a receiving groove is provided on the surface of the workbench, a cutting mechanism is provided inside the receiving groove, and an auxiliary mechanism is provided on the top of the workbench; wherein, the cutting mechanism comprises a mounting shell arranged inside the receiving groove, a cutting disk is provided inside the mounting shell, the cutting disk passes through the mounting shell, a second motor is provided on one side of the mounting shell, the output shaft of the second motor is fixedly connected to a transmission mechanism, a connecting shaft is fixedly connected on one side of the cutting disk, the other end of the connecting shaft passes through the mounting shell and is fixedly connected to the other end of the transmission mechanism, and two hydraulic push rods are provided on the top of the mounting seat for adjusting the position of the auxiliary mechanism.
[0005] In the above technical solution, preferably, a first motor is provided inside the workbench, and the output shaft of the first motor is fixedly connected to a screw rod, the other end of the screw rod is rotatably connected to the inner wall of the storage groove, and the surface of the screw rod is threadedly connected to a connecting seat, both sides of the connecting seat are slidingly connected to the inner wall of the storage groove, and a mounting block is provided on the top of the connecting seat, and the top of the mounting block is fixedly connected to the bottom of the mounting shell.
[0006] In the above technical solution, preferably, the bottom of the mounting block is fixedly connected to a counterweight rod, the lower end of the counterweight rod passes through the connecting seat and is slidably connected to the inner wall of the connecting seat, the inner wall of the storage groove is provided with a mounting rod, both ends of the mounting rod pass through the workbench and are fixedly connected to a fixed block, and the mounting block is slidably connected to the surface of the mounting rod.
[0007] In the above technical solution, preferably, two liquid storage cylinders are fixedly connected on both sides of the workbench, wherein the inner wall of one of the liquid storage cylinders is slidably connected to a first adjusting rod, and the bottom of the first adjusting rod and the inner wall of the liquid storage cylinder are filled with hydraulic oil, and the inner bottom wall of the other liquid storage cylinder is slidably connected to a second adjusting rod, the upper end of the second adjusting rod passes through the liquid storage cylinder and is fixedly connected to the surface of the fixed block, the upper end of the first adjusting rod passes through the liquid storage cylinder and is fixedly connected to the surface of the auxiliary mechanism, and a conduit is connected between the two adjacent liquid storage cylinders.
[0008] In the above technical solution, preferably, two symmetrically distributed cavities are provided inside the installation shell, and the top of the installation shell is provided with evenly distributed exhaust holes that are connected to the cavities.
[0009] In the above technical solution, preferably, the auxiliary mechanism includes a connecting shell arranged on the top of the workbench, and both sides of the connecting shell are fixedly connected with mounting parts fixedly connected to the output shaft of the hydraulic push rod, and the inner side of the connecting shell is fixedly connected with two symmetrically distributed mounting boxes, and ventilation grooves are provided on opposite sides of the two mounting boxes, and a filter is fixedly connected to the inner wall of the mounting box, and a fan is provided inside the mounting box on the side of the filter away from the ventilation groove.
[0010] In the above technical solution, preferably, an air duct is connected to the surface of the installation box, and the other end of the air duct is connected to the cavity.
[0011] In the above technical solution, preferably, both sides of the connecting shell are fixedly connected with fixed plates, a pressure plate is provided at the bottom of the fixed plate, and the top of the pressure plate is fixedly connected with evenly distributed positioning rods, the upper end of the positioning rod passes through the fixed plate, and the surface of the positioning rod is provided with a spring.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By setting up the cutting mechanism and the auxiliary mechanism, when the metal plate is not normally limited in place, the mounting shell is retracted inside the storage slot under the gravity of the counterweight rod, so that it will not be exposed, reducing safety hazards and improving safety. In addition, if the plate bounces up during the cutting process, the auxiliary mechanism can block the plate, reducing safety hazards. When the plate bounces up significantly, it will push up the auxiliary mechanism, and the counterweight rod can drive the cutting disc to retract into the storage slot under the joint action of the cutting mechanism and the auxiliary mechanism, avoiding the situation where the cutting disc pops out and causes injuries to the staff.
[0014] By setting up an auxiliary mechanism, the fan can be started during the cutting process and the airflow can be guided to carry the debris generated during the cutting process and collect it inside the installation box. At the same time, the debris is intercepted by the filter. The filtered airflow can be discharged through the duct and cavity under the action of the air jet hole, so as to achieve the effect of airflow cooling the cutting part. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention;
[0016] Figure 2 It is a partial cross-sectional schematic diagram of the present invention;
[0017] Figure 3 It is a partial schematic diagram of the cutting mechanism of the present invention;
[0018] Figure 4 It is a partial cross-sectional schematic diagram of the auxiliary mechanism of the present invention;
[0019] Figure 5 This is a schematic diagram of the connection between the cutting mechanism and the mounting base of the present invention;
[0020] Figure 6 This is a schematic diagram of the distribution of the first adjusting rod and the second adjusting rod of the present invention;
[0021] Figure 7 for Figure 3 A magnified view of center.
[0022] In the figure: 1. workbench; 101. mounting base; 102. storage slot; 2. cutting mechanism; 201. first motor; 202. screw; 203. connecting base; 204. mounting block; 205. counterweight rod; 206. mounting rod; 207. second motor; 208. cutting disc; 209. mounting shell; 210. connecting shaft; 211. transmission mechanism; 212. cavity; 213. exhaust hole; 214. fixing block; 215. hydraulic push rod; 216. liquid storage cylinder; 217. conduit; 218. first adjusting rod; 219. second adjusting rod; 3. auxiliary mechanism; 301. connecting shell; 302. ventilation slot; 303. filter; 304. fan; 305. air duct; 306. fixing plate; 307. positioning rod; 308. spring; 309. pressure plate. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] like Figure 1-Figure 7 A metal cutting device for mechanical processing shown in FIG. 1 includes a workbench 1, both sides of which are fixedly connected to a mounting base 101, a receiving groove 102 being provided on the surface of the workbench 1, a cutting mechanism 2 being provided inside the receiving groove 102, and an auxiliary mechanism 3 being provided on the top of the workbench 1; wherein, the cutting mechanism 2 includes a mounting shell 209 provided inside the receiving groove 102, a cutting disc 208 being provided inside the mounting shell 209, the cutting disc 208 passing through the mounting shell 209, a second motor 207 being provided on one side of the mounting shell 209, the output shaft of the second motor 207 being fixedly connected to a transmission mechanism 211, a connecting shaft 210 being fixedly connected on one side of the cutting disc 208, the other end of the connecting shaft 210 passing through the mounting shell 209 and fixedly connected to the other end of the transmission mechanism 211, and two hydraulic push rods 215 for adjusting the position of the auxiliary mechanism 3 being provided on the top of the mounting base 101.
[0026] Specifically, the transmission mechanism 211 is a relatively mature component in existing technical applications, and is composed of two transmission wheels and a transmission belt. By driving one of the transmission wheels to rotate, the other transmission wheel can be driven to rotate under the action of the transmission belt.
[0027] Starting the second motor 207 can drive the connecting shaft 210 to rotate through the transmission mechanism 211, thereby driving the cutting disc 208 to rotate.
[0028] like Figure 1-Figure 7 As shown, a first motor 201 is provided inside the workbench 1, and the output shaft of the first motor 201 is fixedly connected to a screw rod 202, the other end of the screw rod 202 is rotatably connected to the inner wall of the storage groove 102, and the surface of the screw rod 202 is threadedly connected to a connecting seat 203, both sides of the connecting seat 203 are slidingly connected to the inner wall of the storage groove 102, and a mounting block 204 is provided on the top of the connecting seat 203, and the top of the mounting block 204 is fixedly connected to the bottom of the mounting shell 209.
[0029] The bottom of the mounting block 204 is fixedly connected to a counterweight rod 205, the lower end of the counterweight rod 205 passes through the connecting seat 203 and is slidably connected to the inner wall of the connecting seat 203, and the inner wall of the storage groove 102 is provided with a mounting rod 206, both ends of the mounting rod 206 pass through the workbench 1 and are fixedly connected to a fixed block 214, and the mounting block 204 is slidably connected to the surface of the mounting rod 206.
[0030] Two liquid storage cylinders 216 are fixedly connected on both sides of the workbench 1, and the inner wall of one of the liquid storage cylinders 216 is slidably connected to a first adjusting rod 218, and the bottom of the first adjusting rod 218 and the inner wall of the liquid storage cylinder 216 are filled with hydraulic oil. The inner bottom wall of the other liquid storage cylinder 216 is slidably connected to a second adjusting rod 219, and the upper end of the second adjusting rod 219 passes through the liquid storage cylinder 216 and is fixedly connected to the surface of the fixed block 214. The upper end of the first adjusting rod 218 passes through the liquid storage cylinder 216 and is fixedly connected to the surface of the auxiliary mechanism 3. A conduit 217 is connected between the two adjacent liquid storage cylinders 216.
[0031] Two symmetrically distributed cavities 212 are defined inside the installation shell 209 , and evenly distributed exhaust holes 213 communicating with the cavities 212 are defined on the top of the installation shell 209 .
[0032] By starting the first motor 201, the screw rod 202 can be driven to rotate, and in the process, the connecting seat 203 is driven to slide along the inner wall of the storage groove 102, so that the mounting block 204 is driven by the counterweight rod 205 to move the mounting shell 209 synchronously, thereby achieving the effect of driving the cutting disc 208 to move. Under normal circumstances, the counterweight rod 205 can keep the cutting disc 208 inside the storage groove 102 under the action of gravity, and the auxiliary mechanism 3 is driven downward by the hydraulic push rod 215 to drive the first adjusting rod 218 to move downward, so that it can squeeze the liquid stored in the storage cylinder 2 16, is injected into another liquid storage cylinder 216 through the conduit 217 and lifts the second adjusting rod 219, so that the second adjusting rod 219 drives the fixing block 214 to move upward, thereby driving the mounting rod 206 through the fixing block 214 to move the mounting block 204 upward, thereby achieving the effect of extending the cutting disc 208 from the inside of the storage groove 102. When it is not fixed, the gravity of the counterweight rod 205 ensures that the cutting disc 208 will not extend from the inside of the storage groove 102 when the metal plate to be cut is not fixed, thereby improving the safety factor.
[0033] like Figure 1-Figure 7 As shown, the auxiliary mechanism 3 includes a connecting shell 301 arranged on the top of the workbench 1, and both sides of the connecting shell 301 are fixedly connected with mounting parts fixedly connected to the output shaft of the hydraulic push rod 215, and the inner side of the connecting shell 301 is fixedly connected with two symmetrically distributed mounting boxes, and ventilation slots 302 are provided on opposite sides of the two mounting boxes. A filter 303 is fixedly connected to the inner wall of the mounting box, and a fan 304 is provided inside the mounting box on the side of the filter 303 away from the ventilation slot 302.
[0034] An air duct 305 is connected to the surface of the installation box, and the other end of the air duct 305 is connected to the cavity 212 .
[0035] Both sides of the connecting shell 301 are fixedly connected with a fixing plate 306, the bottom of the fixing plate 306 is provided with a pressure plate 309, the top of the pressure plate 309 is fixedly connected with evenly distributed positioning rods 307, the upper end of the positioning rod 307 passes through the fixing plate 306, and the surface of the positioning rod 307 is provided with a spring 308.
[0036] The output shaft of the hydraulic push rod 215 contracts to drive the connecting shell 301 to move downward. During this process, the metal sheet placed on the workbench 1 can be squeezed and fixed by the joint action of the fixing plate 306, the pressure plate 309, the positioning rod 307 and the spring 308, thereby reducing shaking during the cutting process and improving the cutting effect. Moreover, the positioning rod 307 and the spring 308 cooperate with each other to enable the positioning rod 307 to pass through the fixing plate 306 and compress the spring 308 after the pressure plate 309 contacts the metal sheet and is blocked by the metal sheet. After being compressed, the spring 308 exerts a reaction force on the pressure plate 309 to improve the limiting effect on the metal sheet, while avoiding the situation where the metal sheet is damaged due to excessive squeezing.
[0037] Starting the fan 304 during the cutting process can guide the airflow through the ventilation slot 302 into the interior of the installation box, so that it can guide the debris generated during the cutting process into the interior of the installation box. During this process, the filter 303 can filter the debris, and the filtered airflow is introduced into the interior of the cavity 212 through the air guide tube 305 and discharged through the exhaust hole 213. This can speed up the air flow around the cutting disk 208 during the cutting process, reduce the impact of high temperature generated during the cutting process, effectively improve the service life of the equipment, and reduce the thermal damage to the metal plate caused by high temperature.
[0038] Working principle: The metal sheet to be cut is placed on the workbench 1 and is located below the connecting shell 301. The output shaft of the hydraulic push rod 215 is contracted to drive the connecting shell 301 to move downward. In this process, the metal sheet placed on the workbench 1 can be squeezed and fixed by the joint action of the fixing plate 306, the pressing plate 309, the positioning rod 307 and the spring 308, thereby reducing the shaking during the cutting process and improving the cutting effect. As the connecting shell 301 moves downward, the first adjusting rod 218 can be driven downward to squeeze the liquid stored in the liquid storage. The hydraulic oil inside the cylinder 216 is injected into another liquid storage cylinder 216 through the conduit 217 and lifts the second adjusting rod 219, so that the second adjusting rod 219 drives the fixed block 214 to move upward, thereby driving the mounting rod 206 through the fixed block 214 to move the mounting block 204 upward, thereby achieving the effect of extending the cutting disc 208 from the inside of the storage groove 102. When it is not fixed, the gravity of the counterweight rod 205 ensures that the cutting disc 208 will not extend from the inside of the storage groove 102 when the metal plate to be cut is not fixed, thereby improving the safety factor.
[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal cutting device for machining, comprising a workbench (1), characterized in that: Both sides of the workbench (1) are fixedly connected to mounting seats (101); a receiving groove (102) is provided on the surface of the workbench (1); a cutting mechanism (2) is provided inside the receiving groove (102); and an auxiliary mechanism (3) is provided on the top of the workbench (1); The cutting mechanism (2) comprises a mounting shell (209) arranged inside the receiving slot (102), a cutting disc (208) being arranged inside the mounting shell (209), the cutting disc (208) passing through the mounting shell (209), a second motor (207) being arranged on one side of the mounting shell (209), an output shaft of the second motor (207) being fixedly connected to a transmission mechanism (211), a connecting shaft (210) being fixedly connected on one side of the cutting disc (208), the other end of the connecting shaft (210) passing through the mounting shell (209) and being fixedly connected to the other end of the transmission mechanism (211), and two hydraulic push rods (215) being arranged on the top of the mounting seat (101) for adjusting the position of the auxiliary mechanism (3); The inner wall of the storage groove (102) is provided with a mounting rod (206), and both ends of the mounting rod (206) pass through the workbench (1) and are fixedly connected to a fixing block (214); Two liquid storage cylinders (216) are fixedly connected on both sides of the workbench (1), wherein a first adjusting rod (218) is slidably connected to the inner wall of one of the liquid storage cylinders (216), and hydraulic oil is filled between the bottom of the first adjusting rod (218) and the inner wall of the liquid storage cylinder (216). A second adjusting rod (219) is slidably connected to the inner bottom wall of the other liquid storage cylinder (216), and the upper end of the second adjusting rod (219) passes through the liquid storage cylinder (216) and is fixedly connected to the surface of the fixed block (214). The upper end of the first adjusting rod (218) passes through the liquid storage cylinder (216) and is fixedly connected to the surface of the auxiliary mechanism (3). A conduit (217) is connected between the two adjacent liquid storage cylinders (216).
2. A metal cutting device for machining according to claim 1, characterized in that: A first motor (201) is provided inside the workbench (1), an output shaft of the first motor (201) is fixedly connected to a screw rod (202), the other end of the screw rod (202) is rotatably connected to the inner wall of the receiving groove (102), a surface of the screw rod (202) is threadedly connected to a connecting seat (203), both sides of the connecting seat (203) are slidably connected to the inner wall of the receiving groove (102), a mounting block (204) is provided on the top of the connecting seat (203), and the top of the mounting block (204) is fixedly connected to the bottom of the mounting shell (209).
3. A metal cutting device for machining according to claim 2, characterized in that: The bottom of the mounting block (204) is fixedly connected to a counterweight rod (205), the lower end of the counterweight rod (205) passes through the connecting seat (203) and is slidably connected to the inner wall of the connecting seat (203), and the mounting block (204) is slidably connected to the surface of the mounting rod (206).
4. A metal cutting device for machining according to claim 3, characterized in that: Two symmetrically distributed cavities (212) are provided inside the installation shell (209), and evenly distributed exhaust holes (213) communicating with the cavities (212) are provided on the top of the installation shell (209).
5. The metal cutting device for machining according to claim 4, characterized in that: The auxiliary mechanism (3) comprises a connecting shell (301) arranged on the top of the workbench (1), and mounting members fixedly connected to the output shaft of the hydraulic push rod (215) are fixedly connected on both sides of the connecting shell (301), and two symmetrically distributed mounting boxes are fixedly connected to the inner side of the connecting shell (301), and ventilation slots (302) are provided on opposite sides of the two mounting boxes. A filter (303) is fixedly connected to the inner wall of the mounting box, and a fan (304) is provided inside the mounting box and is located on the side of the filter (303) away from the ventilation slot (302).
6. The metal cutting device for machining according to claim 5, characterized in that: The surface of the installation box is connected to an air guide tube (305), and the other end of the air guide tube (305) is connected to the cavity (212).
7. The metal cutting device for machining according to claim 5, characterized in that: Both sides of the connecting shell (301) are fixedly connected to fixing plates (306), a pressing plate (309) is provided at the bottom of the fixing plate (306), and evenly distributed positioning rods (307) are fixedly connected to the top of the pressing plate (309), the upper ends of the positioning rods (307) pass through the fixing plate (306), and a spring (308) is sleeved on the surface of the positioning rods (307).
Citation Information
Patent Citations
Cutting device for aluminum profile machining
CN113369580A
Aluminum alloy edge pressing cutting machine
CN115319192A