Permanent magnet synchronous motor rotor manufacturing device
By designing a device for the manufacture of permanent magnet synchronous motor rotor, the device realizes paper-fitting and cutting of the iron core rotor surface through the combination of components such as fastening components and adjustment components, solving the problem of low manual cutting efficiency in the prior art, improving production efficiency and adapting to iron core rotors of different sizes.
Patent Information
- Application Number
- CN202510379428.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production and manufacturing of permanent magnet synchronous motor rotors, the prior art relies on hand-cut groove paper, resulting in low production efficiency and inappropriate core rotors of different outer diameter sizes.
A permanent magnet synchronous motor rotor manufacturing device is designed, which realizes the groove paper-fitting and cutting of the iron core rotor surface through a combination of a fastening assembly, an adjustment assembly, a gap assembly and a drive assembly. The device can be adjusted according to the iron core rotor of different outer diameter sizes, and the production efficiency can be improved by moving twice and turning once.
It improves the production and manufacturing efficiency of the iron core rotor, different from the cumbersome cutting of manual cutting, realizes the fitting and cutting of grooved paper, and is suitable for iron core rotors with different outer diameter sizes, ensuring the flexibility of the workshop.
Smart Images

Figure CN119973244A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of motor rotor manufacturing, and in particular relates to a permanent magnet synchronous motor rotor manufacturing device. Background Art
[0002] A permanent magnet synchronous motor is a synchronous motor that uses permanent magnets to generate a magnetic field. The permanent magnet synchronous motor consists of a stator, a rotor, an end cover, etc. The speed of its rotor is consistent with the current frequency of the stator winding. In this case, its rotor adopts a wound winding, which also includes the asynchronous starting method of the permanent magnet synchronous motor, that is, a squirrel cage winding is installed on the permanent magnet rotor.
[0003] The working principle of permanent magnet synchronous motor is based on the interaction between the rotating magnetic field generated by the stator and the magnetic field generated by the permanent magnets on the rotor. The rotor is equipped with pre-magnetized permanent magnets, which can generate a strong magnetic field when rotating, thereby providing greater output torque. The motor control system will accurately regulate the current to ensure that the motor rotor can rotate synchronously with the rotating magnetic field and maintain a stable operating state.
[0004] In the production and manufacturing of permanent magnet synchronous motor rotors, some workshops still use manual winding. Whether it is a wound-wire winding or a squirrel-cage winding, when the wire is manually embedded, slot paper is preferably inserted into the slots of the rotor core. The slot paper plays an insulating role. After the coil is wound in the slot paper, in order to ensure the subsequent installation between the rotor and the stator, it is necessary to ensure that the slot paper does not exceed the outer diameter of the core. At this time, the slot paper will be cut to the same size as the core in turn. In this case, the manual work is cumbersome and reduces the efficiency of rotor manufacturing. At the same time, the efficiency of cutting the slot paper often varies from person to person, which reduces the average production efficiency of the workshop. Summary of the invention
[0005] The purpose of the present invention is to provide a permanent magnet synchronous motor rotor manufacturing device, which has the advantage of improving the production efficiency of the iron core rotor, distinguishing from the inconvenience and tediousness of existing manual cutting, and can achieve the groove paper fitting and cutting on the surface of the iron core rotor in two movements and one rotation, thereby bringing high efficiency to the production of the iron core rotor; it can be used in conjunction with iron core rotors of different outer diameters to ensure the flexibility of use in the workshop.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a permanent magnet synchronous motor rotor manufacturing device, including a fastening assembly, the fastening assembly including plate body one and plate body two, a shift plate is provided between the plate body one and the plate body two, an insertion rod penetrating the shift plate is fixedly installed on one side of the plate body one, an adjustment assembly is provided inside the shift plate, the adjustment assembly includes an outer ring, an adjustment plate is provided on the inner side of the outer ring, the outer ring and the adjustment plate are both located on the surface of the insertion rod, a contact piece is provided between the adjustment plate and the outer ring, the number of the contact pieces is eight, a gap assembly is provided on the outer side of the outer ring, a moving assembly is provided on the top of the gap assembly, and a driving assembly is provided inside the plate body one.
[0007] By adopting the above technical solution, when the permanent magnet synchronous motor rotor manufacturing device is used, the adjustment component is adjusted according to the outer diameter size of the core rotor, and the shift plate will be located near the plate body one. Then the operator takes the core rotor that needs to cut the slot paper and fixes it in the fastening component. It should be noted that the rotor should be kept in the center of the insertion rod during clamping as much as possible. Then the drive component is operated so that the drive component drives the moving component to operate first, thereby causing the movement of the adjustment component, and the adjustment component will cut the slot paper protruding from the surface of the core. After the adjustment component moves to a cycle, from one side of the plate body one to the other side of the plate body two, the gap component is operated and drives the adjustment component to rotate, wherein the setting of the gap component makes a rotation cycle of the adjustment component 22.5 degrees, so that the octagonal cutting scraper can cut the circular surface more closely after the rotation adjustment. Then after the gap component is operated, the moving component drives the adjustment component again to realize the mobile cutting on the surface of the core rotor. This setting can improve the production efficiency of the core rotor, which is different from the inconvenience and tediousness of existing manual cutting. The slot paper on the surface of the core rotor can be cut in two movements and one rotation, which brings high efficiency to the production of the core rotor. At the same time, the device can be used in conjunction with core rotors of different outer diameters. When cutting different batches of workpieces, the adjustment component needs to be adjusted in advance to fit the core rotor, which ensures the flexibility of the workshop. The cut slot paper is accumulated between plate body one and plate body two.
[0008] The present invention is further configured as follows: a threaded block is embedded in the interior of the second plate body, the internal thread of the threaded block is connected to a screw rod one, one end of the screw rod one is fixedly installed with a knob one, the other end of the screw rod one is rotatably connected to a fixed block through a bearing, an abutment block is fixedly installed on one side of the fixed block, both ends of one side of the fixed block are fixedly installed with a guide rod one that penetrates through one side of the second plate body, and the second plate body and the guide rod one are slidably connected to each other.
[0009] By adopting the above technical solution, the screw rod 1 is driven to rotate by turning the knob 1, thereby realizing the progressive movement of the screw rod 1 inside the threaded block. At this time, the screw rod 1 will drive the fixed block and the abutment block to move, and the abutment block will abut and fix one end of the core rotor that needs to cut the groove paper, and the guide rod 1 will cooperate with the fixed block to guide the movement.
[0010] The present invention is further configured as follows: a scraper is fixedly installed on one side of the contact piece, a slider is fixedly installed on the other side of the contact piece, a sliding groove is provided on one side of the inner part of the outer ring for cooperating with the sliding slider, a clamping rod is fixedly installed on one end of one side of the contact piece and passes through one side of the adjustment plate, and a clamping groove is provided inside the adjustment plate for cooperating with the clamping rod for clamping.
[0011] By adopting the above technical solution, the movement of the contact piece will drive the scraper to cut the slot paper of the protruding iron core rotor, and the movement of the contact piece can also be used to cut rotors of different outer diameters. The movement of the adjustment plate will drive the clamping slot 1 to move, which will drive the clamping rod and the contact piece to move. The movement of the contact piece will be guided by the sliding connection between the slider 1 and the slide slot 1.
[0012] The present invention is further configured as follows: a screw rod 2 and a slider 2 are fixedly installed on the outer side of the adjustment plate, one end of the screw rod 2 passes through the outer side of the outer ring and is threadedly connected with a knob 2, a slide groove 2 is provided on the outer side of the outer ring, the slide groove 2 and the slider 2 are slidably connected to each other, the slide groove 2 is used in conjunction with the screw rod 2 to pass through the outer ring, a rear ring that passes through the inside of the shift plate is fixedly installed on the rear side of the outer ring, and the rear ring and the shift plate are rotatably connected to each other through a bearing.
[0013] By adopting the above technical solution, the operator can rotate the knob 2 to make the knob 2 move on the surface of the screw rod 2. When the knob 2 stops contacting the surface of the outer ring, the angle of the screw rod 2 can be moved in the slide groove 2. At this time, the adjustment plate can be rotated, and the slide groove 2 and the slider 2 cooperate with the adjustment plate to guide the rotation. The outer ring will realize the support between the moving plate and the rear ring.
[0014] The present invention is further configured as follows: the gap assembly includes a rotating rod, both ends of which pass through both sides of the shift plate and are respectively rotatably connected to plate body one and plate body two, a shift ring is slidably sleeved on the surface of the rotating rod, a clamping strip is fixedly installed on the surface of the rotating rod, a clamping groove 2 for cooperating with the clamping strip is opened inside the shift ring, and a disc is fixedly sleeved on the surface of the shift ring.
[0015] By adopting the above technical scheme, the moving ring can be mutually clamped by the clamping strip and the clamping groove 2 to realize movement on the surface of the rotating rod. At the same time, under the action of the clamping strip and the clamping groove 2, the synchronous rotation of the moving ring and the rotating rod is also realized. When the moving ring rotates with the rotating rod, it will drive the disc to rotate synchronously.
[0016] The present invention is further configured as follows: an extension rod is fixedly installed on one side of the disc, a cross bar is fixedly installed on one side of one end of the extension rod, an intermittent plate is provided at the bottom of the disc, and a plurality of snap-in cavities and fitting grooves are alternately provided on the outer side of the intermittent plate, the snap-in cavities are used for snapping in conjunction with the extension plate, and the fitting grooves are used for fitting in conjunction with the surface of the disc.
[0017] With the above technical solution, the disc will drive the extension rod and the crossbar to rotate during rotation, and the crossbar will realize the movement trend around the disc as the center of the circle, and in the change of the disc and the crossbar, the matching groove and the clamping cavity respectively and intermittently match the clamping of the disc and the crossbar, thereby realizing the transmission of the intermittent plate. At this time, when the disc rotates one circle, the intermittent plate rotates a quarter circle.
[0018] The present invention is further configured as follows: a connecting rod is fixedly sleeved inside the intermittent plate and rotatably connected to the inner side of the moving plate; a transmission gear 1 is fixedly sleeved on the surface of the connecting rod; a transmission gear 2 is meshed on the surface of the transmission gear 1; the transmission gear 2 and the outer ring are fixedly sleeved with each other; and a sleeve plate is rotatably sleeved on the surface of the moving ring through a bearing and fixedly connected to the inner side of the moving plate.
[0019] By adopting the above technical solution, the rotation of the intermittent plate will drive the connecting rod and transmission gear 1 to rotate, transmission gear 1 will drive transmission gear 2 and the outer ring to rotate, and the sleeve plate will support the moving ring so that the moving ring and the moving plate can move synchronously.
[0020] The present invention is further configured as follows: the moving component includes a twisted shaft, both ends of the twisted shaft penetrate through both sides of the moving plate and are respectively rotatably connected with plate body one and plate body two through bearings, a ring is sleeved on the surface of the twisted shaft, a snap-on protrusion is fixedly installed on the inner side of the ring, the snap-on protrusion and the twisted shaft are snapped into each other, guide rods two are respectively fixedly connected with plate body one and plate body two inside both sides of the moving plate, and a guide hole is opened inside the moving plate for cooperating with the guide rod two for sliding.
[0021] By adopting the above technical solution, the rotation of the twisted shaft will realize the lateral movement of the ring through the clamping protrusion, the ring will synchronously drive the moving plate to move, and the guide rod 2 will guide the movement of the moving plate through the guide hole.
[0022] The present invention is further configured as follows: the driving assembly includes a rotating motor, the rotating motor and the other side of plate body one are fixedly connected to each other, the output end of the rotating motor is fixedly sleeved with a rod body one that penetrates into the interior of plate body one through a coupling, the surface of the rod body one is fixedly sleeved with a rotating gear one, the top and bottom of the rotating gear one are both meshed with a rotating gear two, and the interior of the rotating gear two is fixedly sleeved with a rod body two that is rotatably connected to plate body one.
[0023] By adopting the above technical solution, the operation of the rotating motor will drive the rod body 1 and the rotating gear 1 to rotate, wherein the rotating gear 1 will drive the two rotating gears 2 to rotate, and the rotating gear 2 will drive the rod body 2 to rotate.
[0024] The present invention is further configured as follows: one end of the two plate bodies 2 is fixedly sleeved with a half gear, the surfaces of the two half gears are respectively meshed with a meshing gear 1 and a meshing gear 2, the meshing gear 1 and the twisted shaft are fixedly sleeved with each other, and the meshing gear 2 and the rotating rod are fixedly sleeved with each other.
[0025] With the above technical solution, the two rod bodies 2 will drive the two half gears to rotate synchronously, wherein the two half gears will drive the meshing gear 1 and the meshing gear 2 to rotate intermittently through their tooth design, and when the half gears realize one rotation, they will also drive the meshing gear 1 and the meshing gear 2 to rotate one circle through their teeth. The rotation of the meshing gear 1 will drive the twist shaft to rotate, and the rotation of the meshing gear 2 will drive the rotating rod to rotate.
[0026] In summary, the present invention has the following beneficial effects:
[0027] When using the permanent magnet synchronous motor rotor manufacturing device, the contact piece is adjusted according to the outer diameter of the core rotor. The device can be used in conjunction with core rotors of different outer diameters. When cutting different batches of workpieces, the contact piece and the scraper need to be adjusted in advance to fit the surface of the core rotor, which ensures the flexibility of the workshop. The cut slot paper is accumulated between the plate body 1 and the plate body 2;
[0028] When the permanent magnet synchronous motor rotor manufacturing device is used, the contact piece can be adjusted by rotation after one movement and cutting so that the octagonal cutting scraper can cut the circular surface more closely. Then, after the rotating rod is running, the twisted shaft drives the shift plate again to achieve movement and cutting on the surface of the core rotor. This arrangement makes it easy to improve the production efficiency of the core rotor, distinguishes it from the inconvenience and tediousness of existing manual cutting, and can achieve the groove paper fitting cutting on the surface of the core rotor in two movements and one rotation, bringing high efficiency to the production of the core rotor. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0030] Figure 2 is an enlarged schematic diagram of the shift plate of the present invention;
[0031] Figure 3 It is an exploded and enlarged schematic diagram of the shift plate, outer ring, contact piece and adjustment plate of the present invention;
[0032] Figure 4 is an enlarged schematic diagram of the regulating assembly of the present invention;
[0033] Figure 5 is an enlarged schematic diagram of a contact member of the present invention;
[0034] Figure 6 It is an exploded and enlarged schematic diagram of the outer ring, the transmission gear 1 and the transmission gear 2 of the present invention;
[0035] Figure 7 is an enlarged schematic cross-sectional view of a shift plate of the present invention;
[0036] Figure 8 is an enlarged schematic diagram of a gap assembly of the present invention;
[0037] Fig. 9 is an exploded and enlarged schematic diagram of the gap assembly of the present invention;
[0038] Fig.10 It is an enlarged schematic cross-sectional view of a plate body of the present invention;
[0039] Fig.11 It is an exploded and enlarged schematic diagram of the gap assembly, the moving assembly and the driving assembly of the present invention;
[0040] Fig.12 is a schematic diagram of a fastening assembly of the present invention;
[0041] Fig.13 It is an exploded and enlarged schematic diagram of the screw rod 1 and the fixing block of the present invention.
[0042] Reference numerals:
[0043] 1. Fastening assembly; 101. Plate body 1; 102. Plate body 2; 103. Moving plate; 104. Insertion rod; 105. Threaded block; 106. Screw rod 1; 107. Knob 1; 108. Abutment block; 109. Fixed block; 1010. Guide rod 1;
[0044] 2. Adjustment assembly; 201. Outer ring; 202. Adjustment plate; 203. Contact piece; 204. Scraper; 205. Slider 1; 206. Slide 1; 207. Connecting rod; 208. Slide 1; 209. Screw 2; 2010. Knob 2; 2011. Slider 2; 2012. Slide 2; 2013. Rear ring;
[0045] 3. Gap assembly; 301. Rotating rod; 302. Shifting ring; 303. Snap-on strip; 304. Snap-on groove 2; 305. Disc; 306. Extension rod; 307. Crossbar; 308. Intermittent plate; 309. Snap-on cavity; 3010. Fitting groove; 3011. Connecting rod; 3012. Transmission gear 1; 3013. Transmission gear 2; 3014. Socket plate;
[0046] 4. Moving assembly; 401. Twist shaft; 402. Ring; 403. Snap-fitting protrusion; 404. Guide rod 2; 405. Guide hole;
[0047] 5. Driving assembly; 501. Rotating motor; 502. Rod body 1; 503. Rotating gear 1; 504. Rotating gear 2; 505. Rod body 2; 506. Half gear; 507. Meshing gear 1; 508. Meshing gear 2. DETAILED DESCRIPTION
[0048] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0049] Example: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13A permanent magnet synchronous motor rotor manufacturing device includes a fastening assembly 1, the fastening assembly 1 includes a plate body 101 and a plate body 102, a shift plate 103 is arranged between the plate body 101 and the plate body 102, an insertion rod 104 penetrating the shift plate 103 is fixedly installed on one side of the plate body 101, an adjustment assembly 2 is arranged inside the shift plate 103, the adjustment assembly 2 includes an outer ring 201, an adjustment plate 202 is arranged on the inner side of the outer ring 201, and the outer ring 201 and the adjustment plate 202 are both located at the insertion rod 10 4 surface, a contact piece 203 is provided between the adjustment plate 202 and the outer ring 201, and the number of the contact pieces 203 is eight. A gap component 3 is provided on the outside of the outer ring 201, and a moving component 4 is provided on the top of the gap component 3. A driving component 5 is provided inside the plate body 101. When the permanent magnet synchronous motor rotor manufacturing device is used, the adjustment component 2 is adjusted according to the outer diameter size of the core rotor first, and then the operator takes the core rotor that needs to cut the slot paper first and fixes it in the fastening component 1. Then the driving component 5 is operated, and the adjustment component 2 will cut the slot paper protruding from the core surface. After the adjustment component 2 moves to a cycle, from the side of the plate body 101 to the side of the plate body 2 102, the gap component 3 is operated and drives the adjustment component 2 to rotate, so that the octagonal cutting scraper 204 can cut the circular surface more closely after the rotation adjustment. Then after the gap component 3 is operated, the moving component 4 drives the adjustment component 2 again to realize the moving cutting on the surface of the core rotor. This arrangement facilitates improving the production efficiency of the core rotor, distinguishes the inconvenience and tediousness of existing manual cutting, and can achieve the cutting of the slot paper on the surface of the core rotor in two movements and one rotation, bringing high efficiency to the production of the core rotor. At the same time, the device can be used in conjunction with core rotors of different outer diameters. When cutting different batches of workpieces, it is necessary to adjust the adjustment component 2 in advance to fit the core rotor, thereby ensuring the flexibility of the workshop. The cut slot paper is accumulated between plate 1 101 and plate 2 102.
[0050] refer to Figure 1 , Fig.12 , Fig.13A threaded block 105 is embedded in the interior of the second plate 102, and a screw rod 106 is connected to the internal thread of the threaded block 105. A knob 107 is fixedly installed at one end of the screw rod 106, and the other end of the screw rod 106 is rotatably connected to a fixed block 109 through a bearing. An abutment block 108 is fixedly installed on one side of the fixed block 109, and both ends of one side of the fixed block 109 are fixedly installed with a guide rod 1010 that penetrates to one side of the second plate 102. The second plate 102 and the guide rod 1010 are slidably connected to each other, and the screw rod 106 is driven to rotate by rotating the knob 107, thereby realizing the progressive movement of the screw rod 106 inside the threaded block 105. At this time, the screw 106 will drive the fixed block 109 and the abutment block 108 to move, and the abutment block 108 will abut and fix one end of the core rotor that needs to cut the slot paper, wherein the guide rod 1010 will cooperate with the fixed block 109 to guide the movement.
[0051] refer to Figure 3 , Figure 4 , Figure 5 A scraper 204 is fixedly installed on one side of the contact member 203, a slider 205 is fixedly installed on the other side of the contact member 203, a slide groove 206 for sliding with the slider 205 is provided on one side of the inner part of the outer ring 201, a clamping rod 207 is fixedly installed on one end of one side of the contact member 203 and penetrates to one side of the adjustment plate 202, and a clamping groove 208 for clamping with the clamping rod 207 is provided inside the adjustment plate 202, and the movement of the contact member 203 will drive the scraper 204 to cut the slot paper of the protruding iron core rotor, and at the same time, the movement of the contact member 203 can be used to cut rotors of different outer diameters. The movement of the adjustment plate 202 will drive the clamping groove 208 to move, and at this time, the clamping rod 207 and the contact member 203 will be driven to move, and the movement of the contact member 203 will be guided by the sliding connection between the slider 205 and the slide groove 206.
[0052] refer to Figure 3 , Figure 4 , Figure 5The outer side of the adjusting plate 202 is respectively fixedly installed with a screw rod 209 and a slider 2011. One end of the screw rod 209 penetrates the outer side of the outer ring 201 and is threadedly connected with a knob 2010. The outer side of the outer ring 201 is provided with a slide groove 2012. The slide groove 2012 and the slider 2011 are slidably connected to each other. The slide groove 2012 cooperates with the screw rod 209 to penetrate the outer ring 201. The rear side of the outer ring 201 is fixedly installed with a rear ring that penetrates the inside of the shift plate 103. 2013, the rear ring 2013 and the shifting plate 103 are rotatably connected to each other through the bearing, and the operator can rotate the second knob 2010 to make the second knob 2010 move on the surface of the second screw 209. When the second knob 2010 is no longer in contact with the surface of the outer ring 201, the angle of the second screw 209 can be moved in the second slide groove 2012, and the rotation of the adjustment plate 202 can be realized at this time, and the second slide groove 2012 and the second slider 2011 cooperate with the adjustment plate 202 to guide the rotation. The outer ring 201 will realize the support between the shifting plate 103 through the rear ring 2013.
[0053] refer to Figure 7 , Figure 8 , Fig. 9 The gap component 3 includes a rotating rod 301, two ends of which pass through the two sides of the shift plate 103 and are rotatably connected to the plate body 101 and the plate body 2 102 respectively. A shift ring 302 is slidably sleeved on the surface of the rotating rod 301, and a clamping strip 303 is fixedly installed on the surface of the rotating rod 301. The interior of the shift ring 302 is provided with a clamping groove 2 304 for clamping with the clamping strip 303, and a disc 305 is fixedly sleeved on the surface of the shift ring 302. The shift ring 302 can be clamped with each other through the clamping strip 303 and the clamping groove 2 304 to achieve movement on the surface of the rotating rod 301. At the same time, under the action of the clamping strip 303 and the clamping groove 2 304, the shift ring 302 and the rotating rod 301 can be synchronously rotated. When the shift ring 302 rotates with the rotating rod 301, it will drive the disc 305 to rotate synchronously.
[0054] refer to Figure 7 , Figure 8 , Fig. 9An extension rod 306 is fixedly installed on one side of the disc 305, and a cross bar 307 is fixedly installed on one side of one end of the extension rod 306. An intermittent plate 308 is provided at the bottom of the disc 305. A plurality of clamping cavities 309 and fitting grooves 3010 are alternately provided on the outer side of the intermittent plate 308. The clamping cavities 309 are used in conjunction with the extension plate for clamping, and the fitting grooves 3010 are used in conjunction with the surface of the disc 305. The disc 305 will drive the extension rod 306 and the cross bar 307 to rotate during rotation. At this time, the cross bar 307 will realize a movement trend around the disc 305 as the center of the circle. In the changes of the disc 305 and the cross bar 307, the fitting grooves 3010 and the clamping cavities 309 are respectively and intermittently matched with the clamping of the disc 305 and the cross bar 307, thereby realizing the transmission of the intermittent plate 308. At this time, when the disc 305 rotates one circle, the intermittent plate 308 rotates a quarter of a circle.
[0055] refer to Figure 7 , Figure 8 , Fig. 9 The interior of the intermittent plate 308 is fixedly sleeved with a connecting rod 3011 that is rotatably connected to the inner side of the moving plate 103, the surface of the connecting rod 3011 is fixedly sleeved with a transmission gear 1 3012, the surface of the transmission gear 1 3012 is meshed with a transmission gear 2 3013, the transmission gear 2 3013 and the outer ring 201 are fixedly sleeved with each other, and the surface of the moving ring 302 is rotatably sleeved with a socket plate 3014 that is fixedly connected to the inner side of the moving plate 103 through a bearing, the rotation of the intermittent plate 308 will drive the connecting rod 3011 and the transmission gear 1 3012 to rotate, the transmission gear 1 3012 will drive the transmission gear 2 3013 and the outer ring 201 to rotate, and the socket plate 3014 will support the moving ring 302, so that the moving ring 302 and the moving plate 103 can move synchronously.
[0056] refer to Figure 7 , Fig.10 , Fig.11 The moving component 4 includes a twisted shaft 401, both ends of the twisted shaft 401 pass through both sides of the moving plate 103 and are rotatably connected with the plate body 101 and the plate body 2 102 through bearings respectively. A ring 402 is sleeved on the surface of the twisted shaft 401, and a clamping protrusion 403 is fixedly installed on the inner side of the ring 402. The clamping protrusion 403 and the twisted shaft 401 are clamped with each other. The interior of both sides of the moving plate 103 is provided with a guide rod 2 404 fixedly connected with the plate body 101 and the plate body 2 102 respectively, and a guide hole 405 for sliding with the guide rod 2 404 is opened in the moving plate 103. The rotation of the twisted shaft 401 will realize the lateral movement of the ring 402 through the clamping protrusion 403, and the ring 402 will synchronously drive the moving plate 103 to move, and the guide rod 2 404 will guide the moving plate 103 to move through the guide hole 405.
[0057] refer to Figure 1 , Fig.10 , Fig.11 The driving assembly 5 includes a rotating motor 501, and the rotating motor 501 and the other side of the plate body 101 are fixedly connected to each other. The output end of the rotating motor 501 is fixedly sleeved with a rod body 502 that penetrates into the inside of the plate body 101 through a coupling, and a rotating gear 1 503 is fixedly sleeved on the surface of the rod body 102. The top and bottom of the rotating gear 1 503 are meshed with rotating gear 2 504, and the inside of the rotating gear 2 504 is fixedly sleeved with a rod body 2 505 that is rotatably connected to the plate body 101. The operation of the rotating motor 501 will drive the rod body 1 502 and the rotating gear 1 503 to rotate, wherein the rotating gear 1 503 will drive the two rotating gears 2 504 to rotate, and the rotating gear 2 504 drives the rod body 2 505 to rotate.
[0058] refer to Figure 1 , Fig.10 , Fig.11 , one end of the two plate bodies 102 is fixedly sleeved with a half gear 506, and the surfaces of the two half gears 506 are respectively meshed with a meshing gear 1 507 and a meshing gear 2 508, the meshing gear 1 507 and the twisted shaft 401 are fixedly sleeved with each other, and the meshing gear 2 508 and the rotating rod 301 are fixedly sleeved with each other, and the two rod bodies 505 will drive the two half gears 506 to rotate synchronously, wherein the two half gears 506 will intermittently drive the meshing gear 1 507 and the meshing gear 2 508 to rotate through their tooth design, and when the half gear 506 realizes one rotation, it will also drive the meshing gear 1 507 and the meshing gear 2 508 to rotate one circle through the teeth. The rotation of the meshing gear 1 507 will drive the twisted shaft 401 to rotate, and the rotation of the meshing gear 2 508 will drive the rotating rod 301 to rotate.
[0059] Brief description of the use process: When using the permanent magnet synchronous motor rotor manufacturing device, the contact piece 203 is adjusted according to the outer diameter size of the core rotor. By rotating the knob 2010, the knob 2010 can be moved on the surface of the screw 209. When the knob 2010 cancels the contact with the surface of the outer ring 201, the angle of the screw 209 can be moved in the slide groove 2012. At this time, the rotation of the adjustment plate 202 is realized, and the slide groove 2012 and the slider 2011 cooperate with the adjustment plate 202 to guide the rotation. The movement of the adjustment plate 202 will drive the clamping groove 1 208 to move, and at this time, the clamping rod 207 and the contact piece 203 will be driven to move. The movement of the contact piece 203 will be guided by the sliding connection between the slider 1 205 and the slide groove 1 206. At the same time, the movement of the contact member 203 will drive the scraper 204 to cut the slot paper protruding from the core rotor, and the movement of the contact member 203 can be used to cut rotors of different outer diameters. In the initial state, the lower plate 103 will be located near the plate body 101. Then the operator will first take the core rotor that needs to cut the slot paper and insert one end of its shaft into the insertion rod 104. It should be noted that the rotor should be kept in the center of the insertion rod 104 as much as possible during the clamping. Then turn the knob 107 to realize the progressive movement of the screw 106 inside the threaded block 105. At this time, the screw 106 will drive the fixed block 109 and the abutment block 108 to move, and the abutment block 108 will abut and fix one end of the core rotor that needs to cut the slot paper. Then, the operation of the rotating motor 501 will drive the rod body 1 502 and the rotating gear 1 503 to rotate, wherein the rotating gear 1 503 will drive the two rotating gears 2 504 to rotate, and the rotating gear 2 504 will drive the rod body 2 505 to rotate, and the two rod bodies 2 505 will drive the two half gears 506 to rotate synchronously, wherein the two half gears 506 will intermittently drive the meshing gear 1 507 and the meshing gear 2 508 to rotate through their tooth design, and when the half gear 506 realizes one rotation, it will also drive the meshing gear 1 507 and the meshing gear 2 508 to rotate through the teeth. The rotation of the meshing gear 1 507 will drive the twisted shaft 401 to rotate, and the rotation of the meshing gear 2 508 will drive the rotating rod 301 to rotate. The rotation of the twisted shaft 401 will realize the lateral movement of the collar 402 through the clamping protrusion 403, and the collar 402 will synchronously drive the shift plate 103 to move, and the second guide rod 404 will guide the shift plate 103 to move through the guide hole 405. The shift plate 103 will drive the scraper 204 and cut the groove paper protruding from the surface of the iron core through movement. When the shift plate 103 moves from the side of the plate body 101 to the side of the plate body 2 102, the shift ring 302 can be mutually clamped through the clamping strip 303 and the clamping groove 2 304 to realize movement on the surface of the rotating rod 301.At the same time, under the action of the clamping strip 303 and the clamping groove 2 304, the synchronous rotation of the shifting ring 302 and the rotating rod 301 is realized, and the shifting ring 302 will drive the disc 305 to rotate synchronously when following the rotation of the rotating rod 301. At this time, the cross bar 307 will realize the movement trend around the disc 305 as the center of the circle, and in the changes of the disc 305 and the cross bar 307, the matching groove 3010 and the clamping cavity 309 respectively and intermittently match the clamping of the disc 305 and the cross bar 307, thereby realizing the transmission of the intermittent plate 308. At this time, when the disc 305 rotates one circle, the intermittent plate 308 rotates a quarter of a circle, and makes a rotation cycle of the contact piece 203 22.5 degrees. After the rotation adjustment, the octagonal cutting scraper 204 can cut the circular surface more closely. Then after the rotating rod 301 runs, the twisted shaft 401 drives the shifting plate 103 again to realize the moving cutting on the surface of the core rotor. This arrangement facilitates improving the production efficiency of the core rotor, distinguishes the inconvenience and tediousness of existing manual cutting, and can achieve the cutting of the slot paper on the surface of the core rotor in two movements and one rotation, bringing high efficiency to the production of the core rotor. At the same time, the device can be used in conjunction with core rotors of different outer diameters. When cutting different batches of workpieces, the contact piece 203 and the scraper 204 need to be adjusted in advance to fit the surface of the core rotor, ensuring the flexibility of the workshop. The cut slot paper is accumulated between the plate body 101 and the plate body 2 102.
[0060] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A permanent magnet synchronous motor rotor manufacturing device, comprising a fastening assembly (1), characterized in that: The fastening assembly (1) comprises a plate body 1 (101) and a plate body 2 (102), a shift plate (103) is arranged between the plate body 1 (101) and the plate body 2 (102), an insertion rod (104) penetrating the shift plate (103) is fixedly mounted on one side of the plate body 1 (101), an adjustment assembly (2) is arranged inside the shift plate (103), the adjustment assembly (2) comprises an outer ring (201), an adjustment rod (104) is arranged inside the outer ring (201), The outer ring (201) and the adjusting plate (202) are both located on the surface of the insertion rod (104); a contact piece (203) is provided between the adjusting plate (202) and the outer ring (201); the number of the contact pieces (203) is eight; a gap component (3) is provided on the outer side of the outer ring (201); a moving component (4) is provided on the top of the gap component (3); and a driving component (5) is provided inside the plate body (101).
2. A permanent magnet synchronous motor rotor manufacturing device according to claim 1, characterized in that: A threaded block (105) is embedded in the interior of the second plate body (102), and the internal thread of the threaded block (105) is connected to a screw rod (106), one end of the screw rod (106) is fixedly installed with a knob (107), and the other end of the screw rod (106) is rotatably connected to a fixed block (109) through a bearing, and an abutment block (108) is fixedly installed on one side of the fixed block (109), and both ends of one side of the fixed block (109) are fixedly installed with a guide rod (1010) that penetrates through one side of the second plate body (102), and the second plate body (102) and the guide rod (1010) are slidably connected to each other.
3. The permanent magnet synchronous motor rotor manufacturing device according to claim 1, characterized in that: A scraper (204) is fixedly mounted on one side of the contact piece (203), a slider (205) is fixedly mounted on the other side of the contact piece (203), a sliding groove (206) for cooperating with the slider (205) is provided on one side of the inner part of the outer ring (201), a clamping rod (207) penetrating to one side of the adjustment plate (202) is fixedly mounted on one end of one side of the contact piece (203), and a clamping groove (208) for cooperating with the clamping rod (207) for penetrating therethrough is provided inside the adjustment plate (202).
4. The permanent magnet synchronous motor rotor manufacturing device according to claim 3 is characterized in that: The outer side of the adjustment plate (202) is respectively fixedly mounted with a screw rod 2 (209) and a slider 2 (2011), one end of the screw rod 2 (209) passes through the outer side of the outer ring (201) and is threadedly connected with a knob 2 (2010), the outer side of the outer ring (201) is provided with a slide groove 2 (2012), the slide groove 2 (2012) and the slider 2 (2011) are slidably connected to each other, the slide groove 2 (2012) cooperates with the screw rod 2 (209) to pass through the outer ring (201), the rear side of the outer ring (201) is fixedly mounted with a rear ring (2013) that passes through the interior of the shift plate (103), the rear ring (2013) and the shift plate (103) are rotatably connected to each other via a bearing.
5. The permanent magnet synchronous motor rotor manufacturing device according to claim 4, characterized in that: The gap assembly (3) comprises a rotating rod (301), the two ends of which pass through the two sides of the shift plate (103) and are rotatably connected to the plate body 1 (101) and the plate body 2 (102), respectively; a shift ring (302) is slidably sleeved on the surface of the rotating rod (301), a clamping strip (303) is fixedly installed on the surface of the rotating rod (301), a clamping groove 2 (304) for clamping with the clamping strip (303) is provided inside the shift ring (302), and a disc (305) is fixedly sleeved on the surface of the shift ring (302).
6. The permanent magnet synchronous motor rotor manufacturing device according to claim 5, characterized in that: An extension rod (306) is fixedly installed on one side of the disc (305), and a cross rod (307) is fixedly installed on one side of one end of the extension rod (306). An intermittent plate (308) is provided at the bottom of the disc (305), and a plurality of snap-in cavities (309) and fitting grooves (3010) are alternately provided on the outer side of the intermittent plate (308). The snap-in cavities (309) are used for snapping with the extension plate, and the fitting grooves (3010) are used for fitting with the surface of the disc (305).
7. A permanent magnet synchronous motor rotor manufacturing device according to claim 6, characterized in that: The interior of the intermittent plate (308) is fixedly sleeved with a connecting rod (3011) rotatably connected to the inner side of the moving plate (103); the surface of the connecting rod (3011) is fixedly sleeved with a transmission gear 1 (3012); the surface of the transmission gear 1 (3012) is meshed with a transmission gear 2 (3013); the transmission gear 2 (3013) and the outer ring (201) are fixedly sleeved with each other; the surface of the moving ring (302) is rotatably sleeved with a sleeve plate (3014) fixedly connected to the inner side of the moving plate (103) via a bearing.
8. The permanent magnet synchronous motor rotor manufacturing device according to claim 7, characterized in that: The moving assembly (4) comprises a twisted shaft (401), both ends of which penetrate through both sides of the moving plate (103) and are rotatably connected to the first plate body (101) and the second plate body (102) via bearings, a sleeve ring (402) is sleeved on the surface of the twisted shaft (401), a snap-fitting protrusion (403) is fixedly installed on the inner side of the sleeve ring (402), the snap-fitting protrusion (403) and the twisted shaft (401) are snap-fitted to each other, both sides of the moving plate (103) are provided with guide rods (404) fixedly connected to the first plate body (101) and the second plate body (102), respectively, and a guide hole (405) is provided inside the moving plate (103) for sliding with the guide rods (404).
9. A permanent magnet synchronous motor rotor manufacturing device according to claim 8, characterized in that: The driving assembly (5) comprises a rotating motor (501), wherein the rotating motor (501) and the other side of the plate body 1 (101) are fixedly connected to each other, and the output end of the rotating motor (501) is fixedly sleeved with a rod body 1 (502) penetrating into the interior of the plate body 1 (101) via a coupling, and a rotating gear 1 (503) is fixedly sleeved on the surface of the rod body 1 (502), and the top and bottom of the rotating gear 1 (503) are both meshed with a rotating gear 2 (504), and the interior of the rotating gear 2 (504) is fixedly sleeved with a rod body 2 (505) rotatably connected to the plate body 1 (101).
10. The permanent magnet synchronous motor rotor manufacturing device according to claim 9, characterized in that: One end of the two plate bodies (102) is fixedly sleeved with a half gear (506), and the surfaces of the two half gears (506) are respectively meshed with a meshing gear (507) and a meshing gear (508), the meshing gear (507) and the twisted shaft (401) are fixedly sleeved with each other, and the meshing gear (508) and the rotating rod (301) are fixedly sleeved with each other.