Round stainless steel casting surface rust removal device
By designing a circular stainless steel casting surface rust removal device with an inclined rotating shaft and grinding head, the problem of rust splashing during grinding is solved, safety and efficiency improvement is achieved, and rust is effectively cleaned through internal treatment components.
Patent Information
- Application Number
- CN202510164222.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the rust generated during grinding is splashed due to the action of centrifugal force, causing safety hazards and environmental pollution.
A circular stainless steel casting surface rust removal device is designed. By setting an inclined rotation shaft and a grinding head, the grinding head is so that the grinding head grinding the stainless steel castings in a tilted grinding manner. The direction of centrifugal force received by the flying chips generated during grinding is blocked by the shell on a plane perpendicular to the rotation shaft.
It effectively avoids the damage caused by splashing rust, improves the grinding efficiency and the life of the shell, and absorbs rust through the internal treatment components to prevent the accumulation of rust and affect grinding.
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Figure CN119973841A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rust removal equipment, in particular to a device for removing rust from the surface of a circular stainless steel casting. Background Art
[0002] When stainless steel castings are used, oxygen and moisture in the air can cause the castings to rust. When castings are exposed to a humid, acidic or alkaline environment for a long time, they are also prone to rust.
[0003] In order to remove the rust on the surface of stainless steel castings, companies generally use grinding to remove the rust. This type of grinding equipment is generally divided into two types, one of which is Figure 1 As shown, an angle grinder is used for grinding, that is, the end face of the angle grinder grinding wheel 1 rubs against the surface of the stainless steel casting to remove the rust. When grinding in this way, the flying chips generated will be placed above the grinding surface due to the centrifugal force and splash out from above the grinding surface. The splashing rust chips will not only cause damage to human skin, but also generate dust, affecting human health.
[0004] There is also a grinding device, such as Figure 2 As shown, it is a drum-shaped grinding device 2. The drum-shaped grinding device 2 generally has stainless steel grinding wires on the outer arc surface of the drum. The rust chips generated during grinding will still splash out due to the centrifugal force. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a device for removing rust from the surface of a circular stainless steel casting, which solves the problem in the prior art that rust chips generated during grinding will still splash out due to the action of centrifugal force.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a circular stainless steel casting surface rust removal device, including a shell, and also includes a grinding head, the grinding head is arranged in the shell, and the grinding head has a rotating axis, and there is an inclination angle between the rotating axis and the surface of the stainless steel casting; and a power component, the power component is arranged in the shell, and the power component is used to drive the rotating axis to rotate, so that the grinding head rotates with the rotating axis as the center of the circle, and the flying chips generated by the grinding head during grinding are subjected to the centrifugal force in the direction of the plane perpendicular to the rotating axis, so that the flying chips subjected to the centrifugal force are blocked by the shell.
[0007] Furthermore, the grinding head has a grinding seat, and the grinding head is assembled on the grinding seat; the grinding head is a grinding wheel or a grinding wire.
[0008] Furthermore, a group of grinding heads are provided, and the grinding heads are located in the middle of the outer shell, the rotating shaft is obliquely assembled in the outer shell through a bearing seat, and one end of the rotating shaft is fixed at the center of the grinding seat; the power component is a single motor, and the single motor is fixed in the outer shell and is used to drive the rotating shaft to rotate.
[0009] Furthermore, the grinding heads are provided in multiple groups, and the grinding heads are arranged in the lower edge area of the outer shell, and each grinding head is provided with a rotating shaft, and the multiple groups of rotating shafts form a truncated cone structure that is narrow at the top and wide at the bottom; the power component is used to drive each group of the rotating shafts to rotate, so that the multiple groups of grinding heads can grind synchronously.
[0010] Furthermore, the power assembly includes: a main drive shaft, which is arranged at the upper part of the center line of the shell, and an umbrella-shaped gear ring is fixedly provided at the lower end of the main drive shaft, and a driven umbrella wheel that can mesh with the umbrella-shaped gear ring is provided at the upper end of the rotating shaft; and a driving structure, which is arranged at the upper part of the shell, and the driving structure is used to drive the main drive shaft to rotate; and a bearing seat 1, which is fixed to the upper end of the shell, and the bearing seat 1 is connected to the main drive shaft by a bearing; and a bearing seat 2, which is fixed to the lower part of the bearing seat 1 by a pull rod, and an upper through hole is provided on the bearing seat 2 for the rotating shaft to pass through, a bearing is provided between the upper through hole and the rotating shaft, and the bearing seat 2 is located above the driven umbrella wheel; and a bearing seat 3, which is located below the driven umbrella wheel, and the outer edge of the bearing seat 3 is fixed on the inner wall of the shell, and a lower through hole is provided on the bearing seat 3 for the rotating shaft to pass through, and the lower through hole is connected to the rotating shaft by a bearing.
[0011] Furthermore, the circular stainless steel casting surface rust removal device also includes an internal processing component; the internal processing component includes: a closed cover, an inclined suction fan is provided at the lower part of the closed cover, and an air intake pipe is fixedly provided at the outer periphery of the closed cover and relative to the closed cover, and the suction fan is used to suck flying chips in the outer shell into the closed cover through the air intake pipe; and a fixed rod, the lower end of the fixed rod is fixed to the upper end of the closed cover, and the upper end of the fixed rod is fixed to the upper end of the outer shell after passing through the main drive shaft; and a recessed area, the recessed area is located in the middle part below the closed cover, a head is provided at the lower end of the recessed area, and the recessed area is used to receive flying chips conveyed by the suction fan.
[0012] Furthermore, the internal processing component also includes a accommodating hole, which is opened at a position on the upper wall of the closed cover opposite to the suction fan; and an internal gear, which is arranged in the accommodating hole, and a universal joint is provided between the central axis of the internal gear and the central axis of the suction fan; and an inner gear ring, which is located at the periphery of the closed cover, and the inner gear ring is meshed with any internal gear; and a connecting rod, which is used to fix the inner gear ring to the umbrella gear ring so that the inner gear ring and the umbrella gear ring rotate synchronously.
[0013] Furthermore, the circular stainless steel casting surface rust removal device also includes an external processing component; the external processing component includes: a chimeric ring, which is engaged on the inner wall of the lower end of the outer shell; a slope ring, which is integrally formed on the inner wall of the chimeric ring, and the slope of the slope ring is inclined downward, and the top of the slope ring is lower than the height at which the flying chips hit the inner wall of the outer shell when the grinding head is grinding, so that the slope ring can receive the flying chips that fall after hitting the inner wall of the outer shell; a blocking protrusion, which is arranged in a ring shape at equal or unequal distances on the upper surface of the slope ring to prevent the flying chips from escaping from the slope ring downward.
[0014] Furthermore, the circular stainless steel casting surface rust removal device also includes an equipment frame; the equipment frame includes a base, a top seat is provided above the base, and the top seat is fixedly connected to one side of the base by a column; a spiral disk, the spiral disk is hoisted under the top seat, and a tooth portion is provided on the outer surface of the spiral disk, a spiral groove with the same path as the spiral disk is provided on the lower surface of the top seat, a slidable slider is provided in the spiral groove, a spiral motor is fixed at the lower end of the slider, and the spiral motor is used to drive the travel gear to rotate so that the travel gear rolls along the tooth portion; a support rod is provided between the outer shell and the travel gear.
[0015] Furthermore, the support rod includes a rod member 2, the lower end of which is fixedly connected to the outer shell; and a rod member 1, the lower end of which is inserted into the rod member 2, and a pressure spring is installed between the lower ends of the rod member 1 and the rod member 2.
[0016] The present invention has the following beneficial effects:
[0017] (1) The circular stainless steel casting surface rust removal device has an inclined rotation axis and an inclined grinding head with an inclined angle to the stainless steel casting surface, so that the grinding head can grind the stainless steel casting in an inclined grinding manner, so that the flying chips generated during grinding are subjected to the centrifugal force in a direction on a plane perpendicular to the rotation axis. This plane is inclined, so the flying chips thrown out by the centrifugal force are blocked by the outer shell, thereby avoiding the situation where rust chips and other flying chips splash out and cause injuries.
[0018] (2) The circular stainless steel casting surface rust removal device can increase the grinding area and thus improve the grinding efficiency due to the synchronous grinding of multiple grinding heads. On the other hand, the flying chips generated by each of the multiple grinding heads during grinding hit the inner wall of the corresponding outer shell, so that the flying chips can be evenly blocked by the outer shell. This method can improve the uniformity of the force applied to the outer shell and increase the life of the outer shell.
[0019] (3) The circular stainless steel casting surface rust removal device can absorb rust on the surface of the stainless steel casting by setting an internal processing component, thereby preventing the rust from entering the hook parts in the grinding component and avoiding wear of the parts. After the rust is sucked in, it can be prevented from adhering to the stainless steel casting and affecting the grinding of the stainless steel casting.
[0020] (4) The circular stainless steel casting surface rust removal device can drive the inner gear ring to rotate through the umbrella gear ring and the connecting rod. When the inner gear ring rotates, it can drive all the internal gears to rotate, and then realize the synchronous rotation of multiple suction fans. When the suction fan rotates, it can suck in the free rust chips and the rust chips on the surface of the stainless steel casting through the intake pipe and store them in the recessed area, so as to avoid the accumulation of rust chips in the outer shell and affect the operation of mechanical parts.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of a plane rust removal device in the prior art;
[0023] Figure 2 It is a schematic diagram of a drum type rust removal device in the prior art;
[0024] Figure 3 This is a schematic diagram of the internal structure of the housing in the first embodiment of the present invention;
[0025] Figure 4 A schematic diagram of a grinding wire used as a grinding head in the present invention;
[0026] Figure 5 It is an assembly diagram of the equipment frame and the grinding components of the present invention;
[0027] Figure 6 For the present invention Figure 5 Exploded diagram of
[0028] Figure 7 An exploded view of the support rod and the grinding component of the present invention;
[0029] Figure 8 is a schematic diagram of a handheld structure of the present invention;
[0030] Fig. 9 This is a schematic diagram of the internal structure of the housing in the second embodiment of the present invention;
[0031] Fig.10 This is a front view assembly diagram of the grinding head of the present invention;
[0032] Fig.11 For the present invention Fig. 9 Exploded diagram of
[0033] Fig.12 For the present invention Fig.11 Partial exploded view;
[0034] Fig.13 is an internal cutaway view of a processing assembly within the present invention;
[0035] Fig.14 is an exploded view of the processing components in the present invention;
[0036] Fig.15 This is a diagram showing the coordination between the processing assembly and the main drive shaft of the present invention;
[0037] Fig.16 For the present invention Fig.10 Magnified view of area A.
[0038] In the figure, 1, grinding wheel of angle grinder; 2, grinding equipment in the form of a drum; 100, equipment frame; 110, top seat; 120, diagonal support pillar; 130, column; 140, base; 150, spiral disk; 160, slider; 170, spiral motor; 180, travel gear; 190, suspension rod; 200, housing; 300, support rod; 310, rod member 1; 330, pressure spring; 340, rod member 2; 410, driving structure; 411, motor; 412, driven gear; 413, driving gear; 430, bearing seat 1; 440, bearing seat 2; 441, upper through hole; 450, umbrella gear ring; 46 0. Bearing seat three; 461. Lower through hole; 480. Driven bevel wheel; 490. Main drive shaft; 500. Internal processing assembly; 510. Internal gear ring; 520. Connecting rod; 530. Closing cover; 531. Accommodating hole; 532. Recessed area; 533. Head; 540. Suction fan; 550. Internal gear; 560. Universal joint; 570. Intake pipe; 580. Fixed rod; 600. External processing assembly; 610. Engaging ring; 620. Blocking protrusion; 630. Slope ring; 710. Handle; 720. Handle frame; 800. Grinding head; 810. Grinding seat; 820. Rotating axis; 900. Single motor. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0041] According to the following Figure 3 - Fig.16The invention describes a device for removing rust from the surface of a circular stainless steel casting provided by an embodiment of the invention.
[0042] Embodiment 1:
[0043] The embodiment of the present invention provides a circular stainless steel casting surface rust removal device, including a shell 200 and a grinding head 800 arranged in the shell 200, and the grinding head 800 has a rotating shaft 820, and the rotating shaft 820 is fixed at the center of the grinding head 800. There is an inclination angle between the rotating shaft 820 and the surface of the stainless steel casting, so when the rotating shaft 820 rotates, it can grind the stainless steel casting in an inclined grinding manner, so that the flying chips generated by the grinding head 800 during grinding are subjected to the centrifugal force in the direction of the plane perpendicular to the rotating shaft 820, and this plane is inclined, so the direction in which the flying chips are thrown out is inclined relative to the grinding surface, and then the flying chips thrown out by the centrifugal force are blocked by the shell 200, thereby avoiding the situation where rust chips and other flying chips are splashed out and cause injuries.
[0044] Therefore, the circular stainless steel casting surface rust removal device provided in this embodiment can prevent flying chips generated by grinding from splashing out, thereby ensuring the safety of the grinding personnel.
[0045] Optionally, the inclination angle of the rotating shaft 820 is greater than 0° and less than 90°.
[0046] Preferably, the inclination angle of the rotating shaft 820 is 30°-60°.
[0047] The rotation of the rotating shaft 820 is preferably driven by a power assembly, and the power assembly mentioned here is disposed in the housing 200 , so that the grinding head 800 can rotate around the rotating shaft 820 as a circle center.
[0048] In order to facilitate the installation of the grinding head 800 , the grinding head 800 is equipped with a grinding seat 810 , and the grinding head 800 is assembled on the grinding seat 810 , and the rotating shaft 820 is assembled on the center of the grinding seat 810 by welding or bolting.
[0049] Optionally, the grinding head 800 is a grinding wheel or a grinding wire.
[0050] like Figure 3 The grinding wheel mentioned here is a circular grinding wheel with a through hole in the center, which is made of diamond abrasive as raw material and metal powder, resin powder, ceramic and electroplated metal as binders; when the grinding wheel is selected as the grinding head 800, in order to increase the contact area between the grinding wheel and the stainless steel casting, it is preferred to make the lower surface of the grinding wheel into a conical structure, and the outer arc surface of the conical structure can be completely fitted to the grinding surface of the stainless steel casting, thereby increasing the grinding area.
[0051] like Figure 4The grinding wire mentioned here is preferably a stainless steel corrugated wire. The stainless steel corrugated wire forms a spherical or conical structure, which can also increase the grinding area.
[0052] like Figure 3 The grinding head 800 mentioned above is a set, and the grinding head 800 is located in the middle of the housing 200, the rotating shaft 820 is tilted and assembled in the housing 200 through the bearing seat, and one end of the rotating shaft 820 is fixed at the center of the grinding seat 810; the power component is a single motor 900, which is fixed in the housing 200 and is used to drive the rotating shaft 820 to rotate. When the grinding head 800 is grinding, Figure 3 Looking down from the perspective shown Figure 3 The rotation direction of the rotating shaft 820 should be clockwise, and the flying chips generated by it can hit the left inner wall of the shell 200, and then the shell 200 can prevent the flying chips from splashing out.
[0053] Combination Figure 5 - Figure 7 As shown, in order to facilitate the rust removal of the surface of the circular stainless steel casting, the device is also equipped with an equipment frame 100, which includes a base 140 for placing the circular stainless steel casting, a top seat 110 is provided above the base 140, and the top seat 110 is fixedly connected to one side of the base 140 by a column 130 to form the main part of the equipment, and preferably a diagonal brace support is assembled between the top seat 110 and the column 130 to improve the stability of the top seat 110.
[0054] A spiral disk 150 is also suspended below the top seat 110 through a suspension rod 190, and a tooth portion is provided on the outer surface of the spiral disk 150, and a spiral slide groove with the same path as the spiral disk 150 is provided on the lower surface of the top seat 110, and a slidable slider 160 is provided in the spiral slide groove, and a spiral motor 170 is fixed to the lower end of the slider 160. The spiral motor 170 is used to drive the travel gear 180 to rotate so that the travel gear 180 rolls along the tooth portion. When the travel gear 180 rolls along the tooth portion, it can move along the spiral path of the spiral disk 150. When a support rod 300 is provided between the outer shell 200 and the travel gear 180, the support rod 300 can be used to drive the outer shell 200 to move in a spiral manner, and then the grinding component in the outer shell 200 can remove rust on the surface of the circular stainless steel casting in a spiral motion.
[0055] In addition, it is best that the screw motor 170 is equipped with a motor housing on the outside and the slider 160 is fixed to the motor housing.
[0056] Preferably, the cross section of the slider 160 is T-shaped to prevent the slider 160 from falling downward from the spiral chute.
[0057] Combination Figure 6 and Figure 7As shown, the support rod 300 mentioned above includes a rod 340 and a rod 310, the lower end of the rod 340 is fixedly connected to the housing 200, the lower end of the rod 310 is inserted into the rod 340, and a pressure spring 330 is installed between the lower end of the rod 310 and the lower end of the rod 2 340, so that the pressure spring 330 can give a downward pressure to the rod 310 and the housing 200, so that the grinding component can exert pressure on the grinding surface of the stainless steel casting during grinding, thereby improving the polishing finish.
[0058] Of course, the support rod 300 may not be used here, but a state in which its height can be actively adjusted may be used, for example, a hydraulic cylinder, a pneumatic cylinder or an electric telescopic rod may be fixed at the lower end of the travel gear 180 .
[0059] The above-mentioned device for supporting the lower polishing shell 200 for convenient polishing of the round stainless steel is provided. Of course, this embodiment does not necessarily adopt such a device, and the polishing can also be carried out in a handheld manner, for example Figure 8 The handheld structure shown has a handle frame 720 disposed on the housing 200, and a handle 710 is assembled at the end of the handle frame 720 away from the housing 200. The position of the grinding component (the housing 200 and all components therein) can be moved by holding the handle 710 to grind different positions of the stainless steel casting.
[0060] Embodiment 2:
[0061] Reference Fig. 9 - Fig.11 As shown, different from the first embodiment, in this embodiment, there are multiple groups of grinding heads 800, and the diameter of the grinding heads 800 in this embodiment is smaller than that of the grinding heads 800 in the first embodiment, and these small grinding heads 800 are arranged in the lower edge area of the housing 200, and each grinding head 800 is provided with a rotating shaft 820, and multiple groups of rotating shafts 820 form a truncated cone structure that is narrow at the top and wide at the bottom; the power assembly is used to drive each group of rotating shafts 820 to rotate, so that multiple groups of grinding heads 800 can grind synchronously. Therefore, due to the synchronous grinding of multiple grinding heads 800, on the one hand, the grinding area can be increased, thereby improving the grinding efficiency, and on the other hand, the flying chips generated by each grinding head 800 in the multiple grinding heads 800 during grinding hit the inner wall of the corresponding housing 200, so that the flying chips can be evenly blocked by the housing 200. Compared with the long-term impact of flying chips on a single position of the housing 200 in the first embodiment, this method can improve the uniformity of the force of the housing 200 and improve the life of the housing 200.
[0062] Combination Fig.11 and Fig.12As shown, in this embodiment, the power component includes a main drive shaft 490, which is arranged at the upper center line of the outer shell 200, and an umbrella-shaped gear ring 450 is fixedly provided at the lower end of the main drive shaft 490, and a driven umbrella wheel 480 capable of engaging with the umbrella-shaped gear ring 450 is provided at the upper end of the rotating shaft 820. Then, when the main drive shaft 490 drives the umbrella-shaped gear ring 450 to rotate, the driven umbrella wheel 480 can rotate on its own, and the rotation of the driven umbrella wheel 480 can make the rotating shaft 820, the grinding seat 810 and the grinding head 800 rotate synchronously, and finally the grinding operation of the grinding head 800 is realized; in order to realize the active rotation of the main drive shaft 490, a driving structure 410 is also provided here, and the driving structure 410 is arranged at the upper part of the outer shell 200, and the driving structure 410 is used to drive the main drive shaft 490 to rotate on its own.
[0063] Preferably, in order to reduce the weight of the whole machine, the umbrella gear ring 450 is set as an annular umbrella gear ring, and a corresponding frame is provided inside it, and the lower end of the main drive shaft 490 is fixed at the center position of the frame.
[0064] In addition, there are a large number of grinding heads 800 and a large number of internal transmission structures. Therefore, once the stability of the grinding head 800 is insufficient, it will affect the grinding effect, such as the situation where the grinding surface is not smooth. Therefore, the grinding head 800 needs to be stably assembled. First, the rotational stability of the main drive shaft 490 needs to be ensured. It is preferred to equip the main drive shaft 490 with a bearing seat 430. The bearing seat 430 is welded or fixed to the upper end of the outer shell 200 by bolts, and the bearing seat 430 and the main drive shaft 490 are connected by a bearing to ensure the rotational stability of the main drive shaft 490.
[0065] Secondly, it is also necessary to ensure the stability of the rotating shaft 820 during rotation, so the rotating shaft 820 is equipped with a bearing seat 2 440 and a bearing seat 3 460, where the bearing seat 2 440 is fixed to the bottom of the bearing seat 1 430 by a pull rod, and the bearing seat 2 440 is provided with an upper through hole 441 for the rotating shaft 820 to pass through, a bearing is provided between the upper through hole 441 and the rotating shaft 820, and the bearing seat 2 440 is located above the driven umbrella wheel 480 to initially maintain the rotation stability of the rotating shaft 820; the above-mentioned bearing seat 3 460 is located below the driven umbrella wheel 480, and the outer edge of the bearing seat 3 460 is fixed to the inner wall of the outer shell 200, and the bearing seat 3 460 is provided with a lower through hole 461 for the rotating shaft 820 to pass through, and the lower through hole 461 and the rotating shaft 820 are connected by a bearing to maintain the lower stability of the rotating shaft 820.
[0066] Therefore, this solution can improve the grinding stability of the grinding head 800 and avoid the situation where the surface of the stainless steel casting after grinding is uneven or not smooth.
[0067] Combination Fig.11 and Fig.13 - Fig.15As shown, during the grinding process, the flying chips from the inclined grinding head 800 are intercepted by the outer shell 200, so part of the flying chips will fall back onto the grinding surface of the stainless steel casting or remain free inside the outer shell 200. In order to clean these rust chips, an internal processing component 500 is also provided to process the rust chips inside the outer shell 200.
[0068] Combination Fig.13 - Fig.15 As shown, preferably, the internal processing assembly 500 includes a closed cover 530, an inclined suction fan 540 is provided at the lower part of the closed cover 530, and an air intake pipe 570 is fixedly provided at the outer periphery of the closed cover 530 and at a position opposite to the closed cover 530, and when the suction fan 540 rotates, the flying chips around the inner periphery of the housing 200 can be sucked into the closed cover 530 through the air intake pipe 570. Therefore, this solution can prevent the accumulation of rust chips on the polishing surface of the stainless steel casting, thereby affecting the polishing.
[0069] In addition, in order to lock the position of the closing cover 530, a fixing rod 580 is also provided here, and the lower end of the fixing rod 580 is fixed to the upper end of the closing cover 530, preferably fixed to the center of the closing cover 530, and the upper end of the fixing rod 580 is fixed to the upper end of the outer shell 200 after passing through the main drive shaft 490, thereby achieving the purpose of fixing the position of the closing cover 530 by the fixing rod 580 and ensuring the stability of the closing cover 530.
[0070] like Fig.15 It should be noted that, in order to cooperate with the passage of the fixing rod 580, the main drive shaft 490 is made into a hollow structure here, and the fixing rod 580 can be located in the hollow structure and has no contact with the hollow inner wall of the main drive shaft 490, thereby reducing the wear of the main drive shaft 490 and the fixing rod 580; since the fixing rod 580 needs to pass through the upper end of the main drive shaft 490, the above-mentioned drive structure 410 preferably includes a motor 411 installed on the upper end of the housing 200, a driving gear 413 fixed to the power output end of the motor 411, and a driven gear 412 fixed to the upper end of the main drive shaft 490, and the driving gear 413 is meshed with the driven gear 412.
[0071] Furthermore, in order to collect the rust chips in the closed cover 530, a recessed area 532 is provided here. The recessed area 532 is located in the middle part below the closed cover 530. The recessed area 532 is used to receive the flying chips transported by the suction fan 540. A head 533 is provided at the lower end of the recessed area 532. The rust chips in the recessed area 532 can be discharged by opening the head 533.
[0072] Optionally, the sealing head 533 here is a threaded cover threadedly connected to the lower end of the recessed area 532 or a sealing plug inserted into the lower end of the recessed area 532.
[0073] Preferably, the space within the closed cover 530 should be as small as possible while being able to accommodate the suction fan 540, thereby ensuring that the suction fan 540 can send the sucked rust chips into the recessed area 532, and it is best to set the path through which the airflow and rust chips pass to be streamlined, thereby reducing the movement resistance of the airflow and rust chips, and ensuring that the rust chips can enter the recessed area 532.
[0074] Combination Figure 11-Figure 15 As shown, in order to realize the active rotation of the suction fan 540, a accommodating hole 531 is also provided, and the accommodating hole 531 is opened at a position opposite to the suction fan 540 on the upper wall of the closing cover 530; an internal gear 550 is accommodated in the accommodating hole 531, and a universal joint 560 is provided between the central axis of the internal gear 550 and the central axis of the suction fan 540, so that the rotation of the suction fan 540 is driven by the rotation of the internal gear 550 to realize the suction of rust chips; and in order to realize the rotation of the internal gear 550, an inner gear ring 510 and a connecting rod 520 for fixing the inner gear ring 510 to the umbrella gear ring 450 are also provided here, so that the inner gear ring 510 can rotate synchronously with the umbrella gear ring 450 when rotating under the umbrella gear ring 450, and the inner gear ring 510 is located at the periphery of the closing cover 530, and the inner gear ring 510 is meshed with any inner gear 550.
[0075] In this embodiment, the rotation of the umbrella-shaped gear ring 450 drives the inner gear ring 510 to rotate. When the inner gear ring 510 rotates, it can drive all the inner gears 550 to rotate, thereby achieving synchronous rotation of multiple suction fans 540.
[0076] Combination Fig.10 and Fig.16 As shown, since the flying chips of the grinding head 800 are intercepted by the outer shell 200 during grinding, some of the flying chips fall vertically after being intercepted. In order to deal with these vertically falling rust chips, the present embodiment further provides an external processing component 600, which includes a chimeric ring 610 and a slope ring 630 integrally formed on the inner wall of the chimeric ring 610. The chimeric ring 610 is engaged with the inner wall of the lower end of the outer shell 200. The slope of the slope ring 630 is inclined downward, and the top of the slope of the slope ring 630 is lower than the height at which the flying chips hit the inner wall of the outer shell 200 when the grinding head 800 is grinding. Therefore, the slope ring 630 can receive the flying chips that fall after hitting the inner wall of the outer shell 200, thereby preventing the rust chips from falling back onto the grinding surface of the stainless steel casting.
[0077] like Fig.16 In order to prevent the rust chips that fall on the slope ring 630 from returning to the polished surface of the stainless steel casting along the slope downward, a blocking protrusion 620 is provided. The blocking protrusion 620 is arranged in a ring shape at equal or unequal distances on the upper surface of the slope ring 630 to prevent the flying chips from escaping from the slope ring 630 downward.
[0078] In addition, the engaging ring 610 here is preferably a metal steel sheet structure with a certain toughness, so that it can be easily installed into and removed from the lower end of the shell 200, and the internal rust can be easily cleaned after removal.
[0079] When in use, the main drive shaft 490 is driven to rotate by the driving structure, and when it rotates, it can drive the umbrella gear ring 450 to rotate, and then realize the rotation of each driven umbrella wheel 480. When the driven umbrella wheel 480 rotates, the grinding head 800 can be rotated by the action of the rotating shaft 820, so that the grinding head 800 can perform a grinding operation to remove rust on the surface of the stainless steel casting. At the same time, these rust chips are splashed due to the centrifugal force. Since they are tilted and splashed, the housing 200 can block the splashed rust chips, and the blocked larger rust chips are The rust chips fall onto the slope ring 630 due to their own weight, and the smaller free rust chips and the rust chips on the surface of the stainless steel casting are absorbed by the internal processing component 500. The working principle of the internal processing component 500 is as follows: the umbrella-shaped gear ring 450 drives the inner gear ring 510 to rotate through the connecting rod. When the inner gear ring 510 rotates, it can drive all the inner gears 550 to rotate, and then realize the synchronous rotation of multiple suction fans 540. When the suction fan 540 rotates, it can suck in the free rust chips and the rust chips on the surface of the stainless steel casting through the air intake pipe 540 and store them in the recessed area.
[0080] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0081] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for removing rust from the surface of a circular stainless steel casting, comprising a housing (200), characterized in that: Also includes: A grinding head (800), the grinding head (800) is disposed in the housing (200), and the grinding head (800) has a rotating shaft (820), and an inclined angle is formed between the rotating shaft (820) and the surface of the stainless steel casting; as well as A power assembly is disposed in the housing (200), and is used to drive the rotating shaft (820) to rotate, so that the grinding head (800) rotates with the rotating shaft (820) as the center of the circle, and the flying chips generated by the grinding head (800) during grinding are subjected to the centrifugal force in a direction on a plane perpendicular to the rotating shaft (820), so that the flying chips subjected to the centrifugal force are blocked by the housing (200).
2. A circular stainless steel casting surface rust removal device according to claim 1, characterized in that: The grinding head (800) has a grinding seat (810), and the grinding head (800) is assembled on the grinding seat (810); The grinding head (800) is a grinding wheel or a grinding wire.
3. A circular stainless steel casting surface rust removal device according to claim 2, characterized in that: The grinding head (800) is provided in a group, and the grinding head (800) is located in the middle of the housing (200), the rotating shaft (820) is obliquely assembled in the housing (200) through a bearing seat, and one end of the rotating shaft (820) is fixed at the center of the grinding seat (810); The power assembly is a single motor (900), which is fixed in the housing (200) and is used to drive the rotating shaft (820) to rotate.
4. A circular stainless steel casting surface rust removal device according to claim 2, characterized in that: The grinding heads (800) are provided in a plurality of groups, and the grinding heads (800) are arranged in the lower edge area of the housing (200), and each grinding head (800) is provided with a rotating shaft (820), and the plurality of rotating shafts (820) form a truncated cone-shaped structure that is narrow at the top and wide at the bottom; The power assembly is used to drive each group of the rotating shafts (820) to rotate, so that the multiple groups of grinding heads (800) can grind synchronously.
5. A circular stainless steel casting surface rust removal device according to claim 4, characterized in that: The power assembly comprises: A main drive shaft (490), the main drive shaft (490) being arranged at the upper center line of the housing (200), and a parasol gear ring (450) being fixedly arranged at the lower end of the main drive shaft (490), and a driven parasol gear (480) being meshed with the parasol gear ring (450) being arranged at the upper end of the rotating shaft (820); and A driving structure (410), wherein the driving structure (410) is disposed on the upper portion of the housing (200), and the driving structure (410) is used to drive the main driving shaft (490) to rotate; and A bearing seat 1 (430), wherein the bearing seat 1 (430) is fixed to the upper end of the housing (200), and the bearing seat 1 (430) is connected to the main drive shaft (490) via a bearing; and A second bearing seat (440), wherein the second bearing seat (440) is fixed below the first bearing seat (430) through a tie rod, and an upper through hole (441) is provided on the second bearing seat (440) for the rotating shaft (820) to pass through, a bearing is provided between the upper through hole (441) and the rotating shaft (820), and the second bearing seat (440) is located above the driven umbrella wheel (480); and A bearing seat three (460), wherein the bearing seat three (460) is located below the driven umbrella wheel (480), and the outer edge of the bearing seat three (460) is fixedly arranged on the inner wall of the housing (200), and the bearing seat three (460) is provided with a lower through hole (461) for the rotating shaft (820) to pass through, and the lower through hole (461) and the rotating shaft (820) are connected via a bearing.
6. A device for removing rust from the surface of a circular stainless steel casting according to claim 5, characterized in that: The circular stainless steel casting surface rust removal device further comprises an internal processing component (500); The internal processing component (500) comprises: A closed cover (530), wherein an inclined suction fan (540) is provided at the lower part of the closed cover (530), and an air intake pipe (570) is fixedly provided at a position opposite to the closed cover (530) on the outer periphery of the closed cover (530), wherein the suction fan (540) is used to suck flying debris in the outer shell (200) into the closed cover (530) through the air intake pipe (570); and A fixing rod (580), wherein the lower end of the fixing rod (580) is fixed to the upper end of the closing cover (530), and the upper end of the fixing rod (580) is fixed to the upper end of the housing (200) after passing through the main drive shaft (490); and A recessed area (532), the recessed area (532) is located in the middle below the closed cover (530), a sealing head (533) is provided at the lower end of the recessed area (532), and the recessed area (532) is used to receive flying debris transported by the suction fan (540).
7. A circular stainless steel casting surface rust removal device according to claim 6, characterized in that: The internal processing component (500) further comprises: a receiving hole (531), wherein the receiving hole (531) is provided at a position on the upper wall of the sealing cover (530) opposite to the suction fan (540); and an internal gear (550), wherein the internal gear (550) is disposed in the receiving hole (531), and a universal joint (560) is disposed between the central axis of the internal gear (550) and the central axis of the suction fan (540); and An inner gear ring (510), the inner gear ring (510) is located outside the closed cover (530), and the inner gear ring (510) is meshed with any inner gear (550); and A connecting rod (520) is used to fix the inner gear ring (510) to the umbrella-shaped gear ring (450) so that the inner gear ring (510) and the umbrella-shaped gear ring (450) rotate synchronously.
8. A device for removing rust from the surface of a circular stainless steel casting according to any one of claims 2 to 7, characterized in that: The circular stainless steel casting surface rust removal device further comprises an external treatment component (600); The external processing component (600) comprises: A fitting ring (610), wherein the fitting ring (610) is engaged with the inner wall of the lower end of the housing (200); A slope ring (630), wherein the slope ring (630) is integrally formed on the inner wall of the embedded ring (610), and the slope of the slope ring (630) is inclined downward, and the top of the slope of the slope ring (630) is lower than the height at which flying chips hit the inner wall of the outer shell (200) when the grinding head (800) is grinding, so that the slope ring (630) receives the flying chips that fall after hitting the inner wall of the outer shell (200); The blocking protrusion (620) is annularly arranged on the upper surface of the ramp ring (630) at equal or unequal distances to prevent flying chips from escaping downward from the ramp ring (630).
9. A device for removing rust from the surface of a circular stainless steel casting according to any one of claims 1 to 8, characterized in that: The circular stainless steel casting surface rust removal device also includes an equipment frame (100); The equipment rack (100) comprises: A base (140), wherein a top seat (110) is disposed above the base (140), and the top seat (110) is fixedly connected to one side of the base (140) via a column (130); A spiral disk (150), wherein the spiral disk (150) is suspended below the top seat (110), and a tooth portion is provided on the outer surface of the spiral disk (150), and a spiral slide groove having the same path as the spiral disk (150) is provided on the lower surface of the top seat (110), and a slidable slider (160) is provided in the spiral slide groove, and a spiral motor (170) is fixed at the lower end of the slider (160), and the spiral motor (170) is used to drive the travel gear (180) to rotate so that the travel gear (180) rolls along the tooth portion; A support rod (300) is provided between the housing (200) and the travel gear (180).
10. A circular stainless steel casting surface rust removal device according to claim 9, characterized in that: The support rod (300) comprises: A second rod (340), the lower end of the second rod (340) being fixedly connected to the housing (200); Rod member 1 (310), the lower end of which is inserted into rod member 2 (340), and a pressure spring (330) is installed between the lower end of rod member 1 (310) and the lower end of rod member 2 (340).