Rapid decal and decoration firing transmission line production process

Abstract

The invention discloses a rapid decal and decoration firing transmission line production process, which belongs to the technical field of ceramic processing, and comprises the following steps: step 1, cleaning: cleaning the outer surface of a ceramic to be subjected to decal in advance, ensuring the quality of subsequent decal, and after ensuring that no flaw exists, removing the outer surface of the ceramic to be subjected to decal; the ceramic product is stably placed on a ceramic production transmission line; step 2, decal soaking: the decal paper is soaked in a solvent; step 3, decal: the soaked decal paper is placed at a designated position on decal equipment of a production transmission line, and when the ceramic passes through the decal paper, the decal paper is adhered to the outer surface of the ceramic by a decal device and is fixed; and 4, decoration firing: after the ceramic decal is completed, the ceramic passes through decoration firing equipment, and the ceramic passes through the decoration firing equipment and is fired, so that decoration firing is realized. According to the production process of the rapid decal and decoration firing transmission line, ceramic can be cleaned in advance, and heat preservation and record detection can be carried out.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic processing, in particular to a production process of a rapid decal baking transmission line. Background Art

[0002] Ceramic decals are a processing method in arts and crafts. Ceramic decals are a way of integrating decorative patterns, colors and shapes into ceramics to form beautiful arts and crafts. Ceramic decal paper meets this standard very well. Ceramic decals are a decorative process in which the pattern is first printed on a special paper pre-coated with water-soluble glue, then soaked in water and transferred to the surface of a ceramic object. If the outer surface of the ceramic product is not cleaned before decal baking, it is easy to cause the decal to be unstable and affect the quality of the decal.

[0003] After searching, a Chinese patent document (authorization announcement number CN113334981B) discloses an automatic decal process for utensils, which is composed of the following steps: soaking the decal paper in an aqueous solution of ethyl lactate; removing the base paper of the decal paper and sticking the decal on the surface of the utensil; using an automatic decal machine to maintain pressure on the utensil, and then baking the decal to obtain a decal utensil; the decal utensil obtained by the decal process of the present invention can effectively resist thermal shock and has good resistance to microwave heating environment. Ceramic decals are a decorative process in which a pattern is first printed on a special paper pre-coated with water-soluble glue, and then transferred and attached to the surface of a ceramic object after being soaked in water and moistened. If the outer surface of the ceramic product is not cleaned before decal baking, it is easy to cause the decal to be unstable, affecting the quality of the decal. Summary of the invention

[0004] The purpose of the present invention is to provide a rapid decal baking transmission line production process to solve the problems raised in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a rapid decal baking transmission line production process, comprising the following steps:

[0006] Step 1: Cleaning: Clean the outer surface of the ceramic to be decaled in advance to ensure the quality of subsequent decals. After ensuring that there are no defects, place the ceramic products stably on the ceramic production transmission line;

[0007] Step 2: Decal soaking: soak the decal paper in the solvent;

[0008] Step 3, decal: put the soaked decal paper on the designated position of the decal equipment of the production transmission line. When the ceramic passes through the decal paper, the decal device sticks the decal paper to the outer surface of the ceramic and fixes it;

[0009] Step 4: Decorating: After the ceramic decals are completed, they will pass through the decorating equipment, which will bake the ceramics to achieve decorating.

[0010] Step 5, inspection: After the ceramic product is baked, the temperature of the ceramic product is cooled down. After it drops to room temperature, the ceramic is inspected. After the inspection is qualified, a qualified ceramic product is obtained, and then the qualified product is packaged and stored.

[0011] As a preferred embodiment, in the cleaning step, the ceramic is first dried, and after drying is completed, the outer surface is swept and cleaned.

[0012] As a preferred embodiment, in the decal soaking step, the soaking time of the decal paper is set to 20 to 40 seconds, and the soaking temperature is set to 40 to 60 degrees Celsius. After the soaking is completed, the backing paper of the decal paper is removed and the part that needs to be decaled is used.

[0013] As a preferred implementation scheme, the ambient temperature of the baking equipment is set to 400-500 degrees Celsius, the temperature time of the baking is set to 60-80 minutes, and the interval length of the baking equipment is selected according to actual needs. Under the premise of ensuring the quality of the baking, the baking equipment is passed as quickly as possible.

[0014] As a preferred embodiment, the baking equipment is subjected to air circulation flow treatment, and the baking equipment is installed on the production transmission line as a barrier structure to reduce heat dissipation.

[0015] As a preferred implementation scheme, the baking equipment performs adsorption treatment on the air to reduce the spread of odor while ensuring safe production.

[0016] As a preferred embodiment, a recording and detection device is installed outside the baking equipment. If the ceramic baking fails or the ceramic is damaged, an alarm operation is triggered, and then the production transmission line is controlled to pass quickly, thereby improving production efficiency and reducing energy usage.

[0017] As a preferred implementation scheme, the cooling device uses a fan to quickly blow air to dissipate heat. The initial ceramic cooling speed is set to reduce the temperature to 80 degrees Celsius within one hour, and the room temperature of the cooling device is controlled above 20 degrees Celsius.

[0018] As a preferred implementation scheme, the production transmission line is subjected to thermal insulation treatment to reduce energy dissipation.

[0019] Compared with the prior art, the technical effects and advantages of the present invention are as follows:

[0020] The production process of the fast decal baking transmission line cleans the outer surface of the ceramic product before decal baking to reduce the impact of dust and debris on the ceramic product, dries the ceramic product in advance to reduce the possibility of the ceramic equipment being damaged by the baking equipment during baking, and cleans and identifies the ceramic product after drying to avoid subsequent decal baking of defective products and reduce the expansion of losses;

[0021] The production process of the fast decal baking transmission line, the baking equipment can bake, and the blocking structure can reduce the energy dissipation compared with the traditional baking equipment. The air is circulated to improve the uniformity of the air and the baking. The recording and detection equipment can detect the baking process. If failure and damage occur, the ceramics can pass quickly to reduce the expansion of the loss.

[0022] The rapid decal baking transmission line production process can not only clean the ceramics in advance, but also perform heat preservation and record detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a process framework diagram of the present invention. DETAILED DESCRIPTION

[0024] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0025] See also Figure 1 , a rapid decal baking transmission line production process, this embodiment, includes the following steps:

[0026] Step 1: Cleaning: Clean the outer surface of the ceramic to be decaled in advance to ensure the quality of subsequent decals. After ensuring that there are no defects, place the ceramic products stably on the ceramic production transmission line;

[0027] Step 2: Decal soaking: soak the decal paper in the solvent;

[0028] Step 3, decal: put the soaked decal paper on the designated position of the decal equipment of the production transmission line. When the ceramic passes through the decal paper, the decal device sticks the decal paper to the outer surface of the ceramic and fixes it;

[0029] Step 4: Decorating: After the ceramic decals are completed, they will pass through the decorating equipment, which will bake the ceramics to achieve decorating.

[0030] Step 5, inspection: After the ceramic product is baked, the temperature of the ceramic product is cooled down. After it drops to room temperature, the ceramic is inspected. After the inspection is qualified, a qualified ceramic product is obtained, and then the qualified product is packaged and stored.

[0031] In the cleaning step, the ceramic is first dried. After drying, the outer surface is swept and cleaned. Before decals and baking, the outer surface of the ceramic product is cleaned in advance to reduce the impact of dust and debris on the ceramic product. The ceramic product is dried in advance to reduce the possibility of damage to the ceramic equipment during baking. After drying, the ceramic product is cleaned and identified to avoid subsequent decals and baking on defective products and reduce the expansion of losses.

[0032] In the decal soaking step, the soaking time of the decal paper is set to 20 to 40 seconds, and the soaking temperature is set to 40 to 60 degrees Celsius. After the soaking is completed, the padding paper of the decal paper is removed and the part that needs to be decaled is used.

[0033] The ambient temperature of the baking equipment is set to 400-500 degrees Celsius, the temperature time of baking is set to 60-80 minutes, and the interval length of the baking equipment is selected according to actual needs. Under the premise of ensuring the quality of baking, the baking equipment should be passed as quickly as possible. The baking equipment is treated with air circulation flow. The baking equipment is installed on the production transmission line to make a blocking structure to reduce heat dissipation. The baking equipment adsorbs the air to reduce the spread of odor under the premise of ensuring safe production. Recording and detection equipment is installed outside the baking equipment. If the ceramic baking fails or the ceramic is damaged, an alarm operation will occur, and then the production transmission line will be controlled to pass quickly, improve production efficiency, and reduce energy use. The baking equipment can bake and make a good blocking structure. Compared with traditional baking equipment, it can reduce energy dissipation. The air is circulated to improve the uniformity of the air and the uniformity of the baking. The recording and detection equipment can detect the baking. If failure and damage occur, the ceramic will pass quickly to reduce the expansion of the loss.

[0034] The cooling equipment uses fans for rapid air blowing and heat dissipation. The initial ceramic cooling speed is set to reduce the temperature to 80 degrees Celsius within one hour. The room temperature of the cooling equipment is controlled above 20 degrees Celsius, and the production transmission line is insulated to reduce energy dissipation.

[0035] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid decal baking transmission line production process, characterized by: The following steps are involved: Step 1: Cleaning: Clean the outer surface of the ceramic to be decaled in advance to ensure the quality of subsequent decals. After ensuring that there are no defects, place the ceramic products stably on the ceramic production transmission line; Step 2: Decal soaking: soak the decal paper in the solvent; Step 3, decal: put the soaked decal paper on the designated position of the decal equipment of the production transmission line. When the ceramic passes through the decal paper, the decal device sticks the decal paper to the outer surface of the ceramic and fixes it; Step 4: Decorating: After the ceramic decals are completed, they will pass through the decorating equipment, which will bake the ceramics to achieve decorating. Step 5, inspection: After the ceramic product is baked, the temperature of the ceramic product is cooled down. After it drops to room temperature, the ceramic is inspected. After the inspection is qualified, a qualified ceramic product is obtained, and then the qualified product is packaged and stored.

2. According to claim 1, a rapid decal baking transmission line production process is characterized by: In the cleaning step, the ceramic is first dried, and after drying is completed, the outer surface is swept and cleaned.

3. The rapid decal baking transmission line production process according to claim 1 is characterized by: In the decal soaking step, the soaking time of the decal paper is set to 20 to 40 seconds, and the soaking temperature is set to 40 to 60 degrees Celsius. After the soaking is completed, the backing paper of the decal paper is removed and the part that needs to be decaled is used.

4. The rapid decal baking transmission line production process according to claim 1 is characterized by: The ambient temperature of the baking equipment is set to 400-500 degrees Celsius, the temperature time of the baking is set to 60-80 minutes, and the interval length of the baking equipment is selected according to actual needs. Under the premise of ensuring the quality of the baking, the baking equipment is passed as quickly as possible.

5. The rapid decal baking transmission line production process according to claim 1 is characterized by: The baking equipment is subjected to air circulation flow treatment, and the baking equipment is installed on the production transmission line as a blocking structure to reduce heat dissipation.

6. The rapid decal baking transmission line production process according to claim 1 is characterized by: The baking equipment performs adsorption treatment on the air, thereby reducing the spread of odor while ensuring safe production.

7. The rapid decal baking transmission line production process according to claim 1 is characterized by: The recording and detecting equipment is installed outside the baking equipment. If the ceramic baking fails or the ceramic is damaged, an alarm operation is triggered, and then the production transmission line is controlled to pass quickly, thereby improving production efficiency and reducing energy use.

8. The rapid decal baking transmission line production process according to claim 1 is characterized by: The cooling device adopts a fan to quickly blow air to dissipate heat. The initial ceramic cooling speed is set to reduce the temperature to 80 degrees Celsius within one hour, and the room temperature of the cooling device is controlled at above 20 degrees Celsius.

9. The rapid decal baking transmission line production process according to claim 1 is characterized by: The production transmission line is heat-insulated to reduce energy dissipation.

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