Pouring system for light partition board production

Abstract

The invention relates to the technical field of partition wall board processing, in particular to a pouring system for light partition wall board production. According to the technical scheme, the pouring system for light partition board production comprises a hopper and further comprises two baffles, the two baffles are symmetrically and fixedly connected to the two sides of the hopper, each baffle is fixedly connected with two first connecting frames, a sliding rail is installed between the two first connecting frames on each baffle, and the two first connecting frames are fixedly connected with the hopper. A vertical plate is slidably arranged on each sliding rail through an electric sliding table, and a push plate is installed at the bottom between the two vertical plates. After the slurry is discharged into the mold, the slurry can be quickly and uniformly spread towards the two sides, the slurry does not need to be spread manually, and then the pouring efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of partition board processing, and in particular to a casting system for producing lightweight partition boards. Background Art

[0002] Lightweight partition board is a new type of energy-saving wall material, which has the advantages of light weight, high strength, heat insulation, fast construction and reduced wall cost.

[0003] In the prior art, during the pouring of lightweight partition boards, since the pouring slurry is relatively viscous, when the slurry falls into the mold, the slurry will accumulate at the falling position in a short time, resulting in the slurry inside the mold being unable to be flattened and unevenly distributed after the material is poured. In this state, it is necessary to manually use tools to flatten it or rely on the slurry's own gravity to flow, resulting in low pouring efficiency.

[0004] The patent with publication number CN209737950 discloses a comprehensive production system for partition boards of new materials, including: a stirring device, an automatic pouring device, a self-heating curing device, a board dismantling device, a plurality of formwork vehicles, a rotary track network, a residual material circulation device, a waste material crushing device and a backwashing device; wherein, the output end of the stirring device is connected to the automatic pouring device, the self-heating curing device receives the poured formwork vehicle for curing, and the board dismantling device is used to dismantle the cured partition boards; after the boards are dismantled, they are circulated and poured through the rotary track network; the backwashing device is used to reversely flush the automatic pouring device, and the residual material after flushing is output to the residual material circulation device for storage; the output end of the residual material circulation device is connected to the input end of the automatic stirring device to reuse the residual material; the output end of the waste material crushing device is connected to the input end of the automatic stirring device, which realizes the continuous production of partition boards of new materials and improves the overall production efficiency of the partition boards; however, during the pouring process, it does not make improvements to the problem of uneven distribution of slurry after pouring, and cannot achieve a higher pouring efficiency. Summary of the invention

[0005] The present invention proposes a casting system for the production of lightweight partition boards, which solves the problem in the prior art that the slurry inside the mold cannot be flattened and is unevenly distributed. In this state, it is necessary to manually use tools to flatten it or rely on the slurry's own gravity to flow, resulting in low casting efficiency.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A casting system for the production of lightweight partition boards includes a hopper and a baffle, wherein two baffles are provided, and the two baffles are symmetrically fixed to the two sides of the hopper, and two first connecting frames are fixed to each of the baffles, and a slide rail is installed between the two first connecting frames on each baffle, and a vertical plate is slidably provided on each slide rail through an electric slide, and a push plate is installed between the bottoms of the two vertical plates, and the push plate is used to scrape the slurry.

[0008] Furthermore, a plurality of discharge pipes are provided at the bottom of the hopper.

[0009] Furthermore, a plurality of the push plates are provided, and adjacent push plates are fixedly connected via connecting blocks, and a spacing is provided between two adjacent push plates, and all the push plates are arranged transversely and installed at the bottom between the two vertical plates.

[0010] Furthermore, two retention plates are symmetrically fixed to the bottom of the push plate, and the two retention plates are inclined downward in an "eight" shape.

[0011] Furthermore, the number of the discharge pipes is the same as the number of the push plates.

[0012] Furthermore, the distance between the two baffles gradually decreases from top to bottom.

[0013] Furthermore, it also includes a top scraping mechanism, and the top scraping mechanism includes:

[0014] A sliding frame, the two ends of which are fixedly connected to the two baffles;

[0015] A sliding seat, two sliding seats are slidably mounted in the sliding frame;

[0016] A fixing rod, wherein two fixing rods are provided, and the two fixing rods are respectively fixed to the two sliding seats;

[0017] A scraper is fixedly connected to one end of each fixing rod away from the sliding seat.

[0018] Furthermore, the bottom of the baffle and the bottom edge of the scraper are flush with the top of the casting mold of the lightweight partition board.

[0019] Furthermore, the top scraper mechanism also includes a control component, which includes an elastic member, two of which are provided, and the fixed ends of the two elastic members are respectively connected to the two ends of the sliding frame, and the telescopic ends of the two elastic members are respectively connected to the two sliding seats, and the tops of the two sliding seats are respectively connected to two traction ropes, and two guide wheels are rotatably installed on both sides of the top of the sliding frame, and each traction rope passes around a guide wheel and connects to one of the vertical plates.

[0020] Furthermore, each of the traction ropes passes around one of the guide wheels and is connected to the vertical plate through a connecting member;

[0021] The connecting member includes a first connecting rod, a second connecting rod and a connecting plate, the connecting plate is fixed to the vertical plate, the first end of the second connecting rod is rotatably connected to the connecting plate, the second end of the second connecting rod is rotatably connected to the first end of the first connecting rod through a torsion spring shaft, and the second end of the first connecting rod is connected to the traction rope.

[0022] The positive effect of the present invention is as follows: during the pouring process, the slurry is added into the hopper, and then the slurry flows out from the discharge pipe, and then the slurry flows downward into the mold. During the material discharge process, the vertical plate moves on the slide rail, and the vertical plate drives the push plate to move. The push plate evenly pushes the relatively concentrated slurry that falls into the mold to both sides, so that after the slurry is discharged into the mold, it can be quickly and evenly spread to both sides, without the need to spread the slurry manually, thereby improving the efficiency of pouring. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a first structural schematic diagram of a pouring system for producing a lightweight partition board according to the present invention;

[0024] Figure 2 This is a second structural schematic diagram of the pouring system for producing the lightweight partition board of the present invention;

[0025] Figure 3 This is a schematic diagram of the structure of the vertical plate, the push plate and the connecting block in the present invention;

[0026] Figure 4 It is a schematic diagram of the structure of the push plate, the connecting block and the retention plate in the present invention;

[0027] Figure 5 This is a schematic diagram of the first structure of the top scraping mechanism in the present invention;

[0028] Figure 6 It is a schematic diagram of the second structure of the top scraping mechanism in the present invention;

[0029] Figure 7 It is a schematic diagram of the first partial structure of the top scraping mechanism in the present invention;

[0030] Figure 8 It is a schematic diagram of the second partial structure of the top scraping mechanism in the present invention;

[0031] Fig. 9 It is a schematic diagram of the third partial structure of the top scraping mechanism in the present invention;

[0032] In the figure: 1, hopper; 2, discharge pipe; 3, baffle; 4, first connecting frame; 5, vertical plate; 6, push plate; 7, connecting block; 8, retention plate; 9, sliding frame; 10, sliding seat; 11, fixed rod; 12, scraper; 13, traction rope; 14, elastic member; 15, guide wheel; 16, first connecting rod; 17, second connecting rod; 18, connecting plate; 19, slide rail. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1

[0035] Combination Figure 1-4 As shown, a casting system for producing lightweight partition boards includes a hopper 1 and a baffle 3. Two baffles 3 are provided, and the two baffles 3 are symmetrically fixed to both sides of the hopper 1. During the casting process, the baffles 3 on both sides can prevent the slurry from sliding down from both sides and being wasted.

[0036] Two first connecting frames 4 are fixedly connected to each baffle plate 3, a slide rail 19 is installed between the two first connecting frames 4 on each baffle plate 3, a vertical plate 5 is slidably arranged on each slide rail 19 through an electric slide, a push plate 6 is installed between the bottoms of the two vertical plates 5, and the push plate 6 is used to scrape the slurry.

[0037] A plurality of discharge pipes 2 are arranged at the bottom of the hopper 1 .

[0038] A plurality of push plates 6 are provided, and adjacent push plates 6 are fixedly connected by connecting blocks 7 . A spacing is provided between two adjacent push plates 6 . All push plates 6 are arranged transversely and installed at the bottom between two vertical plates 5 .

[0039] Before pouring, the pouring system for the production of lightweight partition boards is located above the pouring mold, and then during the pouring process, the slurry is added to the hopper 1, and then the slurry flows out from the discharge pipe 2, and then the slurry flows downward into the mold. During the feeding process, the vertical plate 5 moves on the slide rail 19, and the vertical plate 5 drives the push plate 6 to move, and the push plate 6 will evenly push the relatively concentrated slurry that falls into the mold to both sides, so that after the slurry is fed into the mold, it can be quickly spread evenly on both sides, without the need to spread the slurry manually, thereby improving the efficiency of pouring.

[0040] Two retention plates 8 are symmetrically fixed to the bottom of the push plate 6, and the two retention plates 8 are inclined downward in an "eight" shape.

[0041] During the pouring and discharging process, in order to further evenly disperse the slurry, when the push plate 6 is located below the discharge pipe 2, the slurry falls from the discharge pipe 2 to the retention plates 8 on both sides of the push plate 6, and part of the slurry is retained on the inclined surface of the retention plate 8. As the push plate 6 and the retention plate 8 move, the slurry on the retention plate 8 is slowly and evenly discharged into the mold, achieving the uniform drop of the slurry carried during the movement;

[0042] When the height of the slurry in the mold is relatively high, the push plate 6 and the retention plate 8 are submerged in the slurry. At this time, the retention plate 8 and the push plate 6 can achieve the effect of moving and spreading the slurry, further ensuring the uniform distribution of the slurry.

[0043] The number of the discharge pipes 2 is the same as the number of the push plates 6 .

[0044] There are multiple adjacent casting chambers in the mold, so a number of push plates 6, each of which extends into a casting chamber, can operate multiple casting chambers simultaneously.

[0045] The distance between the two baffles 3 decreases gradually from top to bottom.

[0046] Example 2

[0047] During the pouring process, since the slurry is too viscous, part of the slurry will remain on the top edge of the mold. During the actual operation, the staff needs to use tools to scrape off the slurry retained on the top, which is very cumbersome and leads to low pouring efficiency.

[0048] Combination Figure 1-9 As shown, in order to solve the above problem, the difference between this embodiment and embodiment 1 is that:

[0049] It also includes a top scraping mechanism, which includes:

[0050] A sliding frame 9, both ends of which are fixedly connected to the two baffles 3;

[0051] Sliding seat 10, two sliding seats 10 are slidably installed in the sliding frame 9;

[0052] A fixing rod 11, wherein two fixing rods 11 are provided, and the two fixing rods 11 are respectively fixed to the two sliding seats 10;

[0053] A scraper 12 is fixedly connected to one end of each fixed rod 11 away from the sliding seat 10 .

[0054] The bottom of the baffle plate 3 and the bottom edge of the scraper plate 12 are both flush with the top of the casting mold of the lightweight partition board.

[0055] The top scraping mechanism also includes a control component, which includes an elastic member 14. Two elastic members 14 are provided. The fixed ends of the two elastic members 14 are respectively connected to the two ends of the sliding frame 9, and the telescopic ends of the two elastic members 14 are respectively connected to the two sliding seats 10. The tops of the two sliding seats 10 are respectively connected to two traction ropes 13. Two guide wheels 15 are rotatably installed on both sides of the top of the sliding frame 9, and each traction rope 13 passes around a guide wheel 15 to connect to a vertical plate 5.

[0056] Each traction rope 13 passes over a guide wheel 15 and is connected to the vertical plate 5 through a connecting piece;

[0057] The connecting member includes a first connecting rod 16, a second connecting rod 17 and a connecting plate 18. The connecting plate 18 is fixed to the vertical plate 5. The first end of the second connecting rod 17 is rotatably connected to the connecting plate 18. The second end of the second connecting rod 17 is rotatably connected to the first end of the first connecting rod 16 through a torsion spring shaft. The second end of the first connecting rod 16 is connected to the traction rope 13.

[0058] When in use, when the vertical plate 5 and the push plate 6 move, the vertical plate 5 will pull the connecting plate 18, the first connecting rod 16 and the second connecting rod 17 to move, and then when the first connecting rod 16 and the second connecting rod 17 are pulled, the pulling force gradually resists the elastic force of the torsion spring shaft, and then the first connecting rod 16 and the second connecting rod 17 are gradually straightened. In this process, the push plate 6 moves away from the sliding frame 9, that is, the vertical plate 5 leaves from both sides of the scraper 12 to make way for the scraper 12. When the first connecting rod 16 and the second connecting rod 17 are straightened, the first The connecting rod 16 starts to pull the traction rope 13, and then the traction rope 13 pulls the sliding seat 10. The sliding seat 10 slides in the sliding frame 9, driving the fixed rod 11 and the scraper 12 to perform translational movement. The two scrapers 12 are located below the discharge pipe 2. When the slurry falls to the top of the mold, the two scrapers 12 move to both sides to scrape off the slurry retained on the top, so that the slurry falls into the casting chamber, avoiding the slurry from being retained on the top of the mold and improving the casting efficiency. The scraper 12 moves while driving the elastic member 14 to stretch, which is convenient for subsequent resetting.

[0059] The above-mentioned embodiments are described in a relatively detailed and specific manner, expressing the preferred embodiments of the present invention, and are only used to illustrate the technical ideas and features of the present invention. The purpose is to enable technicians in this field to understand the contents of the present invention and implement them accordingly, but are not limited to the present invention. The patent scope of the present invention cannot be limited only by this embodiment, that is, any equivalent changes or modifications made to the spirit disclosed by the present invention, for researchers or technicians in this field, without departing from the structure of the present invention, local improvements within the system and changes and conversions between subsystems, etc., are still within the patent scope of the present invention.

Claims

1. A casting system for producing lightweight partition boards, comprising a hopper (1), characterized in that: It also includes a baffle (3), wherein two baffles (3) are provided, and the two baffles (3) are symmetrically fixed to the two sides of the hopper (1), and each of the baffles (3) is fixed with two first connecting frames (4), and a slide rail (19) is installed between the two first connecting frames (4) on each of the baffles (3), and a vertical plate (5) is slidably provided on each of the slide rails (19) via an electric slide, and a push plate (6) is installed between the bottoms of the two vertical plates (5), and the push plate (6) is used to scrape the slurry.

2. A pouring system for producing lightweight partition boards according to claim 1, characterized in that: A plurality of discharge pipes (2) are arranged at the bottom of the hopper (1).

3. A casting system for producing lightweight partition boards according to claim 1, characterized in that: A plurality of push plates (6) are provided, and adjacent push plates (6) are fixedly connected via connecting blocks (7). A spacing is provided between two adjacent push plates (6), and all the push plates (6) are arranged transversely and installed at the bottom between the two vertical plates (5).

4. A casting system for producing lightweight partition boards according to claim 3, characterized in that: Two retention plates (8) are symmetrically fixed to the bottom of the push plate (6), and the two retention plates (8) are inclined downward in an "eight" shape.

5. A casting system for producing lightweight partition boards according to claim 2, characterized in that: The number of the discharge pipes (2) is the same as the number of the push plates (6).

6. A casting system for producing lightweight partition boards according to claim 1, characterized in that: The distance between the two baffles (3) gradually decreases from top to bottom.

7. A casting system for producing lightweight partition boards according to claim 5, characterized in that: It also includes a top scraping mechanism, the top scraping mechanism comprising: A sliding frame (9), the two ends of which are fixedly connected to the two baffles (3); A sliding seat (10), wherein two sliding seats (10) are slidably mounted in the sliding frame (9); A fixing rod (11), wherein two fixing rods (11) are provided, and the two fixing rods (11) are respectively fixedly connected to the two sliding seats (10); A scraper (12), wherein one end of each fixed rod (11) away from the sliding seat (10) is fixedly connected with the scraper (12).

8. A casting system for producing lightweight partition boards according to claim 7, characterized in that: The bottom of the baffle (3) and the bottom edge of the scraper (12) are both flush with the top of the casting mold of the lightweight partition board.

9. A pouring system for producing lightweight partition boards according to claim 8, characterized in that: The top scraping mechanism also includes a control component, which includes an elastic member (14). Two elastic members (14) are provided, and the fixed ends of the two elastic members (14) are respectively connected to the two ends of the sliding frame (9), and the telescopic ends of the two elastic members (14) are respectively connected to the two sliding seats (10). The tops of the two sliding seats (10) are respectively connected to two traction ropes (13), and two guide wheels (15) are rotatably installed on both sides of the top of the sliding frame (9), and each traction rope (13) passes around one guide wheel (15) and connects to one of the vertical plates (5).

10. A pouring system for producing lightweight partition boards according to claim 9, characterized in that: Each of the traction ropes (13) passes around a guide wheel (15) and is connected to the vertical plate (5) via a connecting piece; The connecting member comprises a first connecting rod (16), a second connecting rod (17) and a connecting plate (18), wherein the connecting plate (18) is fixedly connected to the vertical plate (5), the first end of the second connecting rod (17) is rotatably connected to the connecting plate (18), the second end of the second connecting rod (17) is rotatably connected to the first end of the first connecting rod (16) via a torsion spring shaft, and the second end of the first connecting rod (16) is connected to the traction rope (13).

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