Tunnel construction mud jacking equipment with waste water recycling mechanism
By designing a secondary settlement box and a variety of cover structures in the settlement box of the grouting equipment, the temporary closure of dirt, sewage conduits and recycling and extraction pipes is achieved, and the problem of dirt directly entering the recycling water pump in the existing equipment is solved, reducing the wear of the water pump and simplifying the operation.
Patent Information
- Application Number
- CN202510444277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-03-24
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-13
AI Technical Summary
The settlement tank of existing grouting equipment lacks a temporary blocking and sealing structure for the sedimentation precipitated dirt at the bottom, the sewage inlet and outlet of the sewage inlet and outlet of the recycling and extraction pipe, causing the dirt to enter the recycling pump directly, causing excessive wear of the impeller.
A grouting equipment for tunnel construction with a wastewater recovery mechanism was designed, using a secondary settlement box and a variety of cover plate structures. Through the synchronous opening and closing operation of longitudinal baffle, rectangular cover plate and circular cover plate, the sewage conduit outlet and the water inlet of the recovery and extraction pipe are temporarily closed.
It effectively avoids the large amount of dirt being pumped into the water pump during the water recovery process, reduces the wear of the water pump impeller, simplifies the operation steps, and improves the convenience and practicality of the equipment.
Smart Images

Figure CN119974237A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grouting equipment, and in particular to a grouting equipment for tunnel construction with a wastewater recovery mechanism. Background Art
[0002] When tunnel construction grouting equipment is working, a large amount of wastewater will be generated. If this wastewater is discharged directly without recycling, it will not only pollute the ecological environment around the construction site but also cause waste of water resources. Therefore, it is necessary to configure a wastewater recycling mechanism on the grouting equipment to deal with the above problems.
[0003] Most of the existing grouting equipment's sedimentation boxes lack a structure for temporarily blocking and sealing the dirt settled out at its bottom, the outlet of the sewage inlet pipe thereon, and the inlet of the recovery pumping pipe thereon; the lack of a blocking and sealing structure for the precipitated dirt will result in the precipitated dirt not being temporarily blocked and limited when the clean water in the sedimentation box is recovered and pumped for utilization, and it is easy to be pumped into the recovery water pump through the recovery pumping pipe in large quantities, causing excessive wear on the impeller of the water pump; the lack of a blocking and sealing structure for the sewage inlet and outlet will result in the outlet of the sewage inlet pipe being blocked when the clean water in the sedimentation box is recovered and pumped for utilization If the water inlet cannot be temporarily blocked, sewage will continue to be discharged into the sedimentation tank through the sewage inlet pipe, causing a large amount of waste that has not been treated in time to be directly pumped into the recovery water pump through the recovery pump pipe, causing excessive wear on the impeller of the water pump; the lack of a blocking and blocking structure at the water inlet of the recovery pump pipe will result in the water inlet of the recovery pump pipe not being able to be temporarily closed when the sewage is normally settled and filtered using the sedimentation tank, causing a large amount of waste precipitated during the sedimentation process to directly enter the recovery pump pipe through the water inlet of the recovery pump pipe, which may cause the recovery pump pipe to be blocked.
[0004] Although some existing grouting equipment is equipped with the above three blocking and blocking structures in the settling box thereon, the three blocking and blocking structures need to be opened or closed step by step before and after the clean water is recovered and sucked for utilization, which makes the operation and use more troublesome and inconvenient. Summary of the invention
[0005] In view of this, the present invention provides a grouting equipment for tunnel construction with a wastewater recovery mechanism to solve the problem that the three blocking and blocking structures need to be opened or closed step by step before and after the clean water is recovered and sucked for utilization, which makes the operation and use more troublesome and inconvenient.
[0006] The technical solution proposed by the present invention is: a grouting equipment for tunnel construction with a wastewater recovery mechanism, specifically comprising a chassis, a grouting drum, a mixing drum and a wastewater receiving cover, wherein the grouting drum, the mixing drum and the wastewater receiving cover are all installed above the chassis; A secondary sedimentation box is welded and hoisted at the bottom of the wastewater receiving cover; a row of longitudinal baffles is rotatably arranged inside the secondary sedimentation box; a vertical support slide plate and a vertical slide plate that slide in the same direction are arranged inside the secondary sedimentation box; two vertical force transmission rods are slidably installed on the inner side of a long side wall of the secondary sedimentation box, and a horizontal driving rod is welded together at the bottom ends of the two vertical force transmission rods, and a row of first connecting rods is rotatably connected between the horizontal driving rod and one end of a row of longitudinal baffles; a vertical driving shaft is rotatably arranged at the inner center position of the secondary sedimentation box, and two sections of external threads are provided at an upper and lower interval on the lower half of the vertical driving shaft, and threaded rings are provided on the knobs of the two sections of external threads; a T-shaped transmission rod is welded on the bottom side part of the vertical slide plate; a second connecting rod is rotatably connected between the upper threaded ring and the top part of the vertical support slide plate and between the lower threaded ring and the horizontal rod section of the T-shaped transmission rod; pull rods are rotatably connected between the two ends of the horizontal rod section of the T-shaped transmission rod and the top ends of the two vertical force transmission rods.
[0007] Furthermore, the wastewater receiving cover is located below the pulping drum and the mixing drum; The secondary sedimentation tank is used to carry out sedimentation and filtration treatment on the wastewater received by the wastewater receiving cover. A recovery suction pipe is welded at the center position of a long side wall of the secondary sedimentation tank, and a sewage conduit is welded at the top outer position of another long side wall of the secondary sedimentation tank. The setting height of a row of longitudinal baffles is lower than the setting height of the recovery suction pipe.
[0008] Furthermore, a circular cover plate is welded to the bottom end of the vertical support slide plate, and the circular cover plate abuts against and blocks the water inlet at the tail end of the recovery suction pipe; A rectangular cover plate is welded to the top of the vertical slide plate, and the rectangular cover plate faces the water outlet of the sewage conduit.
[0009] Furthermore, two longitudinal positioning shafts are welded at intervals in the space above the recovery suction pipe inside the secondary sedimentation box, and a vertical shaft sleeve is welded on the middle sections of the two longitudinal positioning shafts. The part of the vertical drive shaft located between the two sections of external threads is rotatably matched with the vertical shaft sleeve. The top end portion of the vertical support slide plate is slidably matched with two longitudinal positioning shafts, and the bottom end portion of the vertical slide plate is slidably matched with two longitudinal positioning shafts.
[0010] Furthermore, the wastewater receiving cover is a rectangular cone-shaped structure, and a first-level sedimentation tank is welded and hoisted on the drain outlet at the center of the bottom thereof, the first-level sedimentation tank and the second-level sedimentation tank are arranged adjacent to each other, the tail end of the sewage conduit is fixedly connected to the side wall of the corresponding side of the first-level sedimentation tank, and a U-shaped connecting pipe is welded on the bottom of the first-level sedimentation tank and the second-level sedimentation tank, and a sewage pipe with a valve is welded on the middle section of the U-shaped connecting pipe; The portion of the vertical driving shaft located above the upper threaded section is a bare rod structure, the bare rod portion is rotatably matched with the wastewater receiving cover, and a plum blossom-shaped knob is welded on the top of the vertical driving shaft.
[0011] Furthermore, the chassis is a rectangular frame structure, and two groups of L-shaped support rods, one long and one short, are welded at intervals at the top ends of the two long side rods. The pulping drum and the mixing drum are respectively welded and fixed between the top ends of the two groups of long L-shaped support rods and between the top ends of the two groups of short L-shaped support rods. The wastewater receiving cover is welded and fixed between the vertical rod sections of the four groups of L-shaped support rods. Each set of L-shaped support rods is composed of two L-shaped support rods arranged at intervals, and a row of pedals is welded between the two vertical rod sections of each set of long L-shaped support rods; The pulping cylinder and the mixing cylinder are both provided with a rotating mixing assembly. An L-shaped pulp discharge pipe with a valve is welded to the bottom of the circumferential side wall of the pulping cylinder. The first end opening of the L-shaped pulp discharge pipe faces the internal space of the mixing cylinder.
[0012] Furthermore, a water injection pump and a grouting pump are fixedly installed above the two short side rods of the chassis respectively; An L-shaped water suction pipe is fixedly connected to the water inlet at the bottom end of the water injection pump, the head end of the recovery suction pipe is fixedly connected to the vertical pipe section of the L-shaped water suction pipe, and a Z-shaped water delivery pipe is welded between the high-position water outlet of the water injection pump and the top part of the circumferential side wall of the pulping cylinder; A grouting pipe with a continuous vertical bending structure is welded between the bottom water inlet of the grouting pump and the bottom part of the circumferential side wall of the mixing drum. A slurry guiding hose is connected to the high water outlet of the grouting pump, and the slurry guiding hose is fixedly connected to a spray gun.
[0013] Furthermore, an electric control box is fixed at a corner of the chassis, and contactors are arranged inside the electric control box to control the start and stop of the rotary stirring assembly, the water injection pump and the grouting pump respectively; The bottom of the chassis is symmetrically provided with two fixed wheels and two universal wheels, and the two fixed wheels and the two universal wheels are arranged at a long distance.
[0014] The grouting equipment for tunnel construction provided by the present invention and having a wastewater recovery mechanism has the following beneficial effects: 1. When a row of longitudinal baffles are driven to a horizontal state by swinging, the two long sides thereof are abutted against each other in turn and together form a complete and large-area covering plate, which temporarily closes the bottom space of the secondary sedimentation tank and blocks the dirt in the bottom space. The dirt can be temporarily blocked in the bottom space of the secondary sedimentation tank, so as to avoid the lack of blocking and limiting of the dirt when the secondary clean water in the upper space of the secondary sedimentation tank is sucked and recovered through the recovery suction pipe, and the dirt is easily sucked into the water injection pump in large quantities through the recovery suction pipe, causing excessive wear on the impeller of the water injection pump.
[0015] 2. When the rectangular cover plate is driven to come into contact with the water outlet of the sewage conduit, the water outlet can be closed. The water outlet can be closed to prevent the primary clean water still containing dirt in the primary clean water from continuously overflowing into the secondary clean water through the sewage conduit during the process of sucking and recovering the secondary clean water in the upper space of the secondary clean water. This will cause a large amount of dirt in the primary clean water that has not yet been filtered out to be mixed into the secondary clean water and directly sucked into the water injection pump, causing excessive wear on the impeller of the water injection pump.
[0016] 3. When the circular cover is driven to come into contact with the water inlet of the recovery suction pipe, the water inlet can be closed to prevent impurities in the primary clean water that continuously overflows into the secondary sedimentation tank from directly entering the recovery suction pipe during long-term normal secondary filtration of sewage, which may block the recovery suction pipe.
[0017] 4. In the present invention, a row of longitudinal baffles, rectangular cover plates, and the opening and closing operations of the rectangular cover plates can be performed simultaneously at one time by simply rotating the vertical drive shaft forward and backward, which greatly simplifies the operating steps of the above three cover plate components and effectively improves the convenience and practicality of the operation and use of the three cover plate components. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0020] In the attached picture: Figure 1 A schematic diagram of the front side view structure of the present invention as a whole is shown; Figure 2 The figure shows the overall structure schematic diagram of the present invention from the rear side perspective; Figure 3 A schematic diagram of the bottom side structural view of the present invention as a whole is shown; Figure 4 The schematic diagram of the structure of the wastewater receiving cover in the present invention is shown; Figure 5 A schematic diagram showing the installation positions of the primary sedimentation box and the secondary sedimentation box in the present invention is shown; Figure 6 The schematic diagram of the structure of the primary sedimentation box and the secondary sedimentation box in the present invention is shown; Figure 7 A schematic diagram of the half-section internal structure of the primary sedimentation box and the secondary sedimentation box in the present invention is shown; Figure 8 A schematic diagram showing the structure of a rectangular cover plate and a circular cover plate in the present invention is shown; Fig. 9A schematic diagram showing the installation positions of two pull rods in the present invention is shown; Fig.10 A schematic diagram showing the installation positions of two second connecting rods in the present invention is shown.
[0021] List of reference numerals: 1. chassis; 101. L-shaped support rod; 1011. pedal rod; 2. Slurry making cylinder; 201. L-shaped slurry discharge pipe; 3. Mixing drum; 4. Rotating stirring assembly; 5. Water injection pump; 501. Z-shaped water delivery pipe; 502. L-shaped water suction pipe; 6. Primary sedimentation tank; 601. Sewage conduit; 7. Grouting pump; 701. Grouting hose; 702. Spray gun; 703. Grouting pipe; 8. Wastewater receiving cover; 9. Secondary sedimentation box; 901. Recovery suction pipe; 902. Vertical drive shaft; 9021. Threaded ring; 903. Rectangular cover plate; 904. Vertical force transmission rod; 905. Horizontal drive rod; 9051. First connecting rod; 906. Vertical positioning shaft; 907. Vertical slide plate; 908. T-shaped transmission rod; 9081. Pull rod; 909. Second connecting rod; 910. Vertical support slide plate; 920. Circular cover plate; 930. Vertical positioning shaft; 9301. Vertical shaft sleeve; 940. Vertical baffle; 10. Electric control box; 11. U-shaped connecting pipe; 1101. sewage pipe. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0023] The following is an embodiment of the present invention, please refer to Figures 1 to 10 : The present invention proposes a grouting device for tunnel construction with a wastewater recovery mechanism, comprising a chassis 1, a grouting drum 2, a mixing drum 3 and a wastewater receiving cover 8, wherein the grouting drum 2, the mixing drum 3 and the wastewater receiving cover 8 are all installed above the chassis 1; A secondary sedimentation box 9 is welded and hoisted at the bottom of the wastewater receiving cover 8; a row of longitudinal baffles 940 (such as Figure 6As shown); a vertical support slide plate 910 and a vertical slide plate 907 that slide in the same direction are arranged inside the secondary sedimentation box 9; two vertical force transmission rods 904 are slidably installed on the inner side of a long side wall of the secondary sedimentation box 9, and a horizontal driving rod 905 is welded to the bottom end of the two vertical force transmission rods 904. A row of first connecting rods 9051 is rotatably connected between the horizontal driving rod 905 and one end of a row of longitudinal baffles 940; a vertical driving shaft 902 is rotatably arranged at the center position of the interior of the secondary sedimentation box 9, and the lower half of the vertical driving shaft 902 is rotatably connected to the horizontal driving rod 905. Two sections of external threads are spaced apart from each other on the section, and threaded rings 9021 are installed on the two sections of external threads; a T-shaped transmission rod 908 is welded to the bottom side of the vertical slide plate 907; a second connecting rod 909 is rotatably connected between the upper threaded ring 9021 and the top part of the vertical support slide plate 910, and between the lower threaded ring 9021 and the transverse rod section of the T-shaped transmission rod 908; pull rods 9081 are rotatably connected between the two ends of the transverse rod section of the T-shaped transmission rod 908 and the top ends of the two vertical force transmission rods 904.
[0024] Preferably, the wastewater receiving cover 8 is located below the pulping drum 2 and the mixing drum 3; the secondary sedimentation tank 9 is used to carry out sedimentation and filtration treatment on the wastewater received by the wastewater receiving cover 8, and a recovery suction pipe 901 is welded at the center position of a long side wall of the secondary sedimentation tank 9, and a sewage conduit 601 is welded at the top outer position of the other long side wall of the secondary sedimentation tank 9, and a row of longitudinal baffles 940 are set at a height lower than the setting height of the recovery suction pipe 901.
[0025] Preferably, a circular cover plate 920 is welded to the bottom end of the vertical support slide plate 910, and the circular cover plate 920 is abutted and sealed on the tail end water inlet of the recovery suction pipe 901; a rectangular cover plate 903 is welded to the top of the vertical slide plate 907, and the rectangular cover plate 903 is opposite to the water outlet of the sewage conduit 601.
[0026] Preferably, two longitudinal positioning shafts 930 are welded at intervals in the space above the recovery suction pipe 901 inside the secondary sedimentation box 9, and a vertical shaft sleeve 9301 is welded on the middle section of the two longitudinal positioning shafts 930. The part of the vertical drive shaft 902 located between the two sections of external threads penetrates and rotates with the vertical shaft sleeve 9301; The top end portion of the vertical support slide plate 910 is in sliding cooperation with the two longitudinal positioning shafts 930 , and the bottom end portion of the vertical slide plate 907 is in sliding cooperation with the two longitudinal positioning shafts 930 .
[0027] Preferably, the wastewater receiving cover 8 is a rectangular cone-shaped structure, and a first-level sedimentation tank 6 is welded and hoisted on the drain outlet at the center of its bottom. The first-level sedimentation tank 6 and the second-level sedimentation tank 9 are adjacently arranged, and the tail end of the sewage conduit 601 is fixedly connected to the side wall of the corresponding side of the first-level sedimentation tank 6. A U-shaped connecting pipe 11 is welded to the bottom of the first-level sedimentation tank 6 and the second-level sedimentation tank 9, and a sewage pipe 1101 with a built-in valve is welded to the middle section of the U-shaped connecting pipe 11; the part of the vertical drive shaft 902 located above the upper threaded section is a bare rod structure, and the bare rod part rotates through the wastewater receiving cover 8, and a plum blossom-shaped knob is welded to the top of the vertical drive shaft 902.
[0028] Preferably, the chassis 1 is a rectangular frame structure, and two groups of L-shaped support rods 101, one long and one short, are welded at intervals on the top ends of the two long side rods. The pulping cylinder 2 and the mixing cylinder 3 are respectively welded and fixed between the top ends of the two groups of long L-shaped support rods 101 and between the top ends of the two groups of short L-shaped support rods 101, and the wastewater receiving cover 8 is welded and fixed between the vertical rod sections of the four groups of L-shaped support rods 101; each group of L-shaped support rods 101 is composed of two L-shaped support rods 101 arranged at intervals, and a row of pedals 1011 are welded between the two vertical rod sections of each group of long L-shaped support rods 101; the pulping cylinder 2 and the mixing cylinder 3 are both provided with a rotating stirring assembly 4, and an L-shaped pulp discharge pipe 201 with a valve is welded at the bottom position of the circumferential side wall of the pulping cylinder 2, and the head end opening of the L-shaped pulp discharge pipe 201 faces the internal space of the mixing cylinder 3.
[0029] Preferably, an injection pump 5 and a grouting pump 7 are fixedly provided above the two short side rods of the chassis 1 respectively; an L-shaped water suction pipe 502 is fixedly connected to the bottom water inlet of the injection pump 5, the head end of the recovery suction pipe 901 is fixedly connected to the vertical pipe section of the L-shaped water suction pipe 502, and a Z-shaped water delivery pipe 501 is welded between the high water outlet of the injection pump 5 and the top end part of the circumferential side wall of the slurry making cylinder 2; a slurry suction pipe 703 with a continuous vertical bending structure is welded between the bottom water inlet of the grouting pump 7 and the bottom side part of the circumferential side wall of the mixing cylinder 3, and a slurry guide hose 701 is connected to the high water outlet of the grouting pump 7, and the slurry guide hose 701 is fixedly connected to the spray gun 702.
[0030] Preferably, an electric control box 10 is fixed at a corner of the chassis 1, and contactors for controlling the start and stop of the rotary stirring assembly 4, the water injection pump 5 and the grouting pump 7 are arranged inside the electric control box 10; two fixed wheels and two universal wheels are symmetrically arranged at the bottom of the chassis 1, and the two fixed wheels and the two universal wheels are arranged at a long distance.
[0031] Preferably, two vertical positioning shafts 906 are symmetrically welded on the inner side of a long side wall of the secondary sedimentation box 9, and slip rings are welded on the outer sides of the upper halves of the two vertical force transmission rods 904, and the two slip rings correspond to and slide with the two vertical positioning shafts 906.
[0032] The working principle, specific details, implementation steps, functions and interrelationships of the above-mentioned features, and their roles in implementing the present invention are described in detail below: The L-shaped water suction pipe 502 is connected to an external water source through a hose. When in use, cement and various additives are poured into the slurry barrel 2, and the water injection pump 5 is started to pump clean water into the slurry barrel 2, and then the rotary stirring assembly 4 on the slurry barrel 2 is turned on to stir the cement, various additives and water at high speed to make cement slurry, and then the L-shaped slurry discharge pipe 201 is opened to discharge the cement slurry into the mixing barrel 3, and the rotary stirring assembly 4 on the mixing barrel 3 is turned on to stir the cement slurry at a low speed to prevent the cement slurry from coagulating, and then the ... The grouting pump 7 sucks and pressurizes the cement slurry in the mixing drum 3 through the grouting pipe 703, and sprays the cement slurry on the construction positions that need grouting repair during the tunnel construction process through the grouting hose 701 and the spray gun 702 in turn. During use, the grouting equipment can be pushed and transferred by two directional wheels and two universal wheels, and the dirt accumulated in the bottom space of the two-stage sedimentation tank (i.e., the first-stage sedimentation tank 6 and the second-stage sedimentation tank 9) needs to be discharged regularly through the U-shaped connecting pipe 11 and the sewage pipe 1101.
[0033] The wastewater receiving cover 8 is used to receive the wastewater mixed with cement and various additives that overflows from the pulping drum 2 and the mixing drum 3. After being received in the wastewater receiving cover 8, the wastewater first flows down into the primary sedimentation tank 6 for primary sedimentation and filtration. In this process, the dirt in the wastewater is settled and temporarily stored in the bottom space of the primary sedimentation tank 6. The filtered primary clean water is discharged into the secondary sedimentation tank 9 through the sewage conduit 601. After the primary clean water enters the secondary sedimentation tank 9, it is subjected to secondary sedimentation and filtration. The filtered dirt is settled and temporarily stored in the bottom space of the secondary sedimentation tank 9, and the filtered secondary clean water floats and is stored in the upper space of the secondary sedimentation tank 9. When the secondary clean water inside the secondary sedimentation tank 9 is full, the water injection pump 5 and the valve on the recovery suction pipe 901 are opened, and the secondary clean water is sucked and injected into the pulping drum 2 by the water injection pump 5 for recycling.
[0034] When the secondary clean water inside the secondary sedimentation tank 9 is recovered and sucked for utilization, a row of longitudinal baffles 940 is driven to a swing-up horizontal state, and the rectangular cover plate 903 and the circular cover plate 920 are slidably driven to a state where they are respectively abutted and closed against the water outlet of the sewage conduit 601 and separated from the water inlet of the recovery suction pipe 901; when a row of longitudinal baffles 940 is swing-driven to a horizontal state, its two long sides are successively abutted and docked and together form a complete large-area covering plate, which temporarily closes the bottom space of the secondary sedimentation tank 9 and blocks the dirt in the bottom space, and can temporarily block the dirt in the bottom space of the secondary sedimentation tank 9, to avoid the lack of blocking and limiting of the dirt when the secondary clean water in the upper space of the secondary sedimentation tank 9 is sucked and recovered through the recovery suction pipe 901, and it is easy for the dirt to be sucked out in large quantities through the recovery suction pipe 901 The water is sucked into the water injection pump 5, causing excessive wear on the impeller of the water injection pump 5; when the rectangular cover plate 903 is driven to come into contact with the water outlet of the sewage conduit 601, the water outlet can be closed. The closing of the water outlet can prevent the primary clean water containing dirt in the primary settling tank 6 from continuously overflowing into the secondary settling tank 9 through the sewage conduit 601 during the process of sucking and recovering the secondary clean water in the upper space of the secondary settling tank 9, causing a large amount of dirt in the primary clean water that has not yet been filtered out to be mixed with the secondary clean water and directly sucked into the water injection pump 5, causing excessive wear on the impeller of the water injection pump 5; when the circular cover plate 920 is driven to separate from the water inlet of the recovery suction pipe 901, the water inlet can be opened. After the water inlet is opened, the recovery suction pipe 901 can be used to recover and suck the secondary clean water inside the secondary settling tank 9.
[0035] After the recovery and suction operation of the secondary purified water is completed, when the sewage is subjected to long-term normal secondary filtration through the secondary sedimentation tank 9, the row of longitudinal baffles 940 needs to be driven to a state of lowering and erecting, and the rectangular cover plate 903 and the circular cover plate 920 need to be slidably driven to a state where they are separated from the outlet of the sewage conduit 601 and abut against and close to the water inlet of the recovery suction pipe 901 respectively; when the row of longitudinal baffles 940 is driven to an erect state by lowering, the cover plate can be decomposed and the bottom space of the secondary sedimentation tank 9 can be opened, so that the impurities in the primary purified water overflowing into the secondary sedimentation tank 9 can be continuously discharged. Normally, the sewage is deposited in the bottom space; when the rectangular cover plate 903 is driven to separate from the outlet of the sewage conduit 601, the outlet can be opened to allow the primary sewage to continue to overflow into the secondary sedimentation tank 9 through the sewage conduit 601; when the circular cover plate 920 is driven to abut against the water inlet of the recovery suction pipe 901, the water inlet can be closed to prevent the impurities in the primary clean water that continuously overflows into the secondary sedimentation tank 9 from directly entering the recovery suction pipe 901 during the long-term normal secondary filtration of the sewage, which may block the recovery suction pipe 901.
[0036] The vertical support slide plate 910, the second connecting rod 909 and the upper threaded ring 9021 are connected together to form a crank slider mechanism, through which the upper threaded ring 9021 can slide up and down to drive the vertical support slide plate 910 and the circular cover plate 920 to slide back and forth along the longitudinal positioning shaft 930, so as to switch the water inlet of the recovery suction pipe 901; the T-shaped transmission rod 908, the second connecting rod 909, the vertical slide plate 907 and the lower threaded ring 9021 are connected together to form a crank slider mechanism, through which the lower threaded ring 9021 can slide up and down to drive the T-shaped transmission rod 908 and The vertical slide plate 907 slides back and forth along the longitudinal positioning shaft 930 to switch the outlet of the sewage conduit 601; the horizontal drive rod 905, a row of first connecting rods 9051 and a row of longitudinal baffles 940 are connected together to form a complete set of crank rocker mechanisms. Through the complete set of crank rocker mechanisms, the horizontal drive rod 905 that slides up and down can drive the row of longitudinal baffles 940 to swing up and down synchronously to open and close; the vertical drive shaft 902 can rotate forward and reverse through the two sections of external threads thereon to drive the two threaded rings 9021 to slide up and down synchronously, controlling the rectangular cover plate 903, the T-shaped transmission rod 908 and the rectangular cover plate 903 to move in the same direction and the same direction. The two vertical positioning shafts 930 slide back and forth in the form of steps to open and close the water outlet of the sewage conduit 601 and the water inlet of the recovery suction pipe 901, and close and open them respectively, which can save the trouble of opening and closing the water outlet of the sewage conduit 601 and the water inlet of the recovery suction pipe 901 in steps before and after the recovery and suction of the secondary purified water; the T-shaped transmission rod 908, the two vertical force transmission rods 904 and the two pull rods 9081 are connected together to form two sets of crank slider mechanisms, through which the T-shaped transmission rod 908 is driven back and forth along the two vertical positioning shafts 930 When sliding, it can also drive the horizontal driving rod 905 to slide up and down, and control a row of longitudinal baffles 940 to swing up and down synchronously to open and close, which can save the trouble of opening and closing a row of longitudinal baffles 940 before and after the secondary purified water is recovered and sucked for utilization; in this way, the opening and closing operations of a row of longitudinal baffles 940, the rectangular cover plate 903 and the rectangular cover plate 903 in the present invention can be performed synchronously at one time with only a simple operation of rotating the vertical driving shaft 902 forward and reverse, which greatly simplifies the operation and use steps of the above three cover plate components, and effectively improves the convenience and practicality of the operation and use of the three cover plate components.
[0037] It is worth noting that the dirt deposited in the bottom space of the secondary sedimentation tank 9 should be discharged and cleaned in time to prevent the dirt from gradually accumulating and overflowing a row of longitudinal baffles 940, thereby blocking and hindering the normal swinging and opening and closing of a row of longitudinal baffles 940.
[0038] 1. The drawings of the embodiments of the present invention only involve structures related to the embodiments of the present invention, and other structures can refer to the general design.
[0039] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.
[0040] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A grouting device for tunnel construction with a wastewater recovery mechanism, comprising a chassis (1), a grouting drum (2), a mixing drum (3) and a wastewater receiving cover (8), wherein the grouting drum (2), the mixing drum (3) and the wastewater receiving cover (8) are all installed above the chassis (1); It is characterized in that A secondary sedimentation box (9) is welded and hoisted at the bottom of the wastewater receiving cover (8); a row of longitudinal baffles (940) is rotatably arranged inside the secondary sedimentation box (9); a vertical support slide plate (910) and a vertical slide plate (907) that slide in the same direction are arranged inside the secondary sedimentation box (9); two vertical force transmission rods (904) are slidably installed on the inner side of a long side wall of the secondary sedimentation box (9); a transverse driving rod (905) is welded to the bottom ends of the two vertical force transmission rods (904); a row of first connecting rods (9051) is rotatably connected between the transverse driving rod (905) and one end of a row of longitudinal baffles (940); the center position of the interior of the secondary sedimentation box (9) is rotatably arranged. A vertical drive shaft (902) is provided, and two sections of external threads are provided on the lower half of the vertical drive shaft (902) at an interval, and the two sections of external threads are both knob-mounted with threaded rings (9021); a T-shaped transmission rod (908) is welded to the bottom side of the vertical slide plate (907); a second connecting rod (909) is rotatably connected between the upper threaded ring (9021) and the top part of the vertical support slide plate (910) and between the lower threaded ring (9021) and the transverse rod section of the T-shaped transmission rod (908); and pull rods (9081) are rotatably connected between the two ends of the transverse rod section of the T-shaped transmission rod (908) and the top ends of the two vertical force transmission rods (904).
2. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 1 is characterized in that: The wastewater receiving cover (8) is located below the pulping drum (2) and the mixing drum (3); The secondary sedimentation tank (9) is used to carry out sedimentation and filtration treatment on the wastewater received by the wastewater receiving cover (8); a recovery suction pipe (901) is welded at the center of a long side wall of the secondary sedimentation tank (9); a sewage conduit (601) is welded at the top outer position of another long side wall of the secondary sedimentation tank (9); and a row of longitudinal baffles (940) are arranged at a height lower than the height of the recovery suction pipe (901).
3. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 2 is characterized in that: A circular cover plate (920) is welded to the bottom end of the vertical support slide plate (910), and the circular cover plate (920) abuts against and blocks the water inlet at the rear end of the recovery suction pipe (901); A rectangular cover plate (903) is welded to the top of the vertical slide plate (907), and the rectangular cover plate (903) faces the water outlet of the sewage conduit (601).
4. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 1, characterized in that: Two longitudinal positioning shafts (930) are welded at intervals in the space above the recovery suction pipe (901) inside the secondary sedimentation box (9), and a vertical shaft sleeve (9301) is welded to the middle sections of the two longitudinal positioning shafts (930), and a portion of the vertical drive shaft (902) located between the two sections of external threads penetrates and rotates with the vertical shaft sleeve (9301); The top end portion of the vertical support slide plate (910) is in sliding cooperation with two longitudinal positioning shafts (930), and the bottom end portion of the vertical slide plate (907) is in sliding cooperation with two longitudinal positioning shafts (930).
5. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 2, characterized in that: The wastewater receiving cover (8) is in a rectangular cone-shaped structure, and a first-level sedimentation tank (6) is welded and hoisted on the water outlet at the center of the bottom thereof. The first-level sedimentation tank (6) and the second-level sedimentation tank (9) are arranged adjacent to each other, and the tail end of the sewage conduit (601) is fixedly connected to the side wall of the first-level sedimentation tank (6) on the corresponding side. A U-shaped connecting pipe (11) is welded to the bottom of the first-level sedimentation tank (6) and the second-level sedimentation tank (9), and a sewage discharge pipe (1101) with a valve is welded to the middle section of the U-shaped connecting pipe (11); The portion of the vertical drive shaft (902) located above the upper threaded section is a bare rod structure, the bare rod portion penetrates and rotatably cooperates with the wastewater receiving cover (8), and a plum blossom-shaped knob is welded to the top end of the vertical drive shaft (902).
6. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 1, characterized in that: The chassis (1) is a rectangular frame structure, and two groups of L-shaped support rods (101) are welded at intervals at the top ends of the two long side rods. The pulping cylinder (2) and the mixing cylinder (3) are respectively welded and fixed between the top ends of the two groups of long L-shaped support rods (101) and between the top ends of the two groups of short L-shaped support rods (101). The wastewater receiving cover (8) is welded and fixed between the vertical rod sections of the four groups of L-shaped support rods (101). Each set of L-shaped support rods (101) is composed of two L-shaped support rods (101) arranged at intervals, and a row of pedal rods (1011) is welded between the two vertical rod sections of each set of long L-shaped support rods (101); The pulping cylinder (2) and the mixing cylinder (3) are both provided with a rotating mixing assembly (4); an L-shaped pulp discharge pipe (201) with a valve is welded to the bottom of the circumferential side wall of the pulping cylinder (2); the front end opening of the L-shaped pulp discharge pipe (201) faces the internal space of the mixing cylinder (3).
7. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 1, characterized in that: A water injection pump (5) and a grouting pump (7) are respectively fixedly arranged above two short side rods of the chassis (1); An L-shaped water suction pipe (502) is fixedly connected to the water inlet at the bottom end of the water injection pump (5), the head end of the recovery suction pipe (901) is fixedly connected to the vertical pipe section of the L-shaped water suction pipe (502), and a Z-shaped water delivery pipe (501) is welded between the high-position water outlet of the water injection pump (5) and the top end portion of the circumferential side wall of the pulping cylinder (2); A grouting pipe (703) having a continuous vertically bent structure is welded between the bottom water inlet of the grouting pump (7) and the bottom side portion of the circumferential side wall of the mixing drum (3); a grouting hose (701) is connected to the high-position water outlet of the grouting pump (7); and the grouting hose (701) is fixedly connected to a spray gun (702).
8. The tunnel construction grouting equipment with a wastewater recovery mechanism according to claim 1, characterized in that: An electric control box (10) is fixed at a corner of the chassis (1), and contactors are arranged inside the electric control box (10) for respectively controlling the start and stop of the rotary stirring assembly (4), the water injection pump (5) and the grouting pump (7); The bottom of the chassis (1) is symmetrically provided with two fixed wheels and two universal wheels, and the two fixed wheels and the two universal wheels are arranged at a long distance.