Elbow die

By designing switchable and fast positioning elbow molds, the problem that existing molds cannot adapt to the production of different models of elbow products is solved, and diversified production and efficient replacement are achieved.

CN119974496AActive Publication Date: 2025-05-13YINGKOU LIANGWEI PLASTIC PIPE IND CO LTD
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Patent Information

Application Number
CN202510378665.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-13
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

The existing elbow molds have fixed models and sizes, which cannot be adapted to the production of different models of elbow products, and need to be repeatedly positioned and installed when replacing them, which is not suitable for diversified production.

Method used

An elbow mold including a base plate, a mounting frame, a first formwork, a second formwork and a mold cavity is designed. The position switching and rapid positioning of the first formwork and the second formwork are realized through the hydraulic drive cylinder and rotary frame structure, supporting the production of elbow products of different models.

Benefits of technology

It realizes diversified production of different models of elbow products, improves production efficiency and flexibility, and simplifies the mold replacement and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an elbow mold, and relates to the field of molds, the elbow mold comprises a base plate, a mounting frame, a first mold plate, a second mold plate and a mold cavity, the mounting frame is fixedly mounted at the upper end of the base plate, the first mold plate and the second mold plate are located on the inner side of the mounting frame, and the first mold plate is located on one side of the second mold plate. According to the elbow mold, the three sets of first mold plates and the three sets of second mold plates are integrated, the positions of the three sets of first mold plates and the three sets of second mold plates are switched, machining and production are conducted in cooperation with elbows of different types, the switched first mold plates and the switched second mold plates can be rapidly positioned, and the machining efficiency is improved. In addition, elbow products in the first mold plate and the second mold plate can be ejected out through the positioning plugs, rapid replacement of the first mold plate and the second mold plate is achieved, the connector modules can be rapidly disassembled, replaced and installed, and the connector modules of different models can be in butt joint with the first mold plate and the second mold plate for use.
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Description

Technical Field

[0001] The present invention relates to the field of molds, and in particular to an elbow mold. Background Art

[0002] Elbow molds are key tools for producing and processing pipes or tubes with specific bending angles and shapes. They are mainly used to produce plastic pipes or tubes. They are produced and processed by thermoplastic molding and are widely used in various elbow production occasions.

[0003] The Chinese patent with publication number "CN103302774A" discloses "a split-flap elbow mold, including an elbow mold body and a rotating support rod, wherein the elbow mold body includes an outer piece mold, two inner piece molds, and two segmented elbow molds, and the segmented elbow molds are located at both ends of the mold body". Although it can achieve the effect of "facilitating demoulding and improving production efficiency; the product can be formed as a whole; the mold is lighter and convenient for handling and assembly", when the elbow mold is in use, the elbow mold has a fixed model size, so only a single model of elbow products can be produced, which reduces the diversity of production. At the same time, when the elbow mold needs to be replaced, repeated positioning and installation are required, which is not convenient for the production and use of different models. When the elbow product is produced, the cavity of the joint part is integrated with the cavity of the mold as a whole, and the joint part of the elbow product is diverse. The elbow mold with a fixed structure cannot replace the cavity of the joint part, and is not suitable for use with different models of elbow products. Summary of the invention

[0004] The main purpose of the present invention is to provide an elbow mold, which can effectively solve the technical problems raised by the background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] An elbow mold comprises a base plate, a mounting frame, a first template, a second template and a mold cavity, wherein the mounting frame is fixedly mounted on the upper end of the base plate, the first template and the second template are located on the inner side of the mounting frame, and the first template is located on one side of the second template, the mold cavity is opened inside the first template and the second template, both sides of the mounting frame are fixedly mounted with hydraulic drive cylinders, both sides of the rear end of the mounting frame are fixedly mounted with mounting ear seats, adjacent sides of the two mounting ear seats are movably mounted with a rotating frame structure, three groups of the first template and the second template are movably mounted on the inner side of the rotating frame structure, the opposite sides of the first template and the second template are fixedly mounted with mounting disks, one side of the mounting disk is fixedly mounted with mounting columns, and one end of the mounting column away from the mounting disk is provided with a merging pressure hole, the front end and the upper end of the first template and the second template are fixedly mounted with positioning docking rings, the first template and the second template are fixedly mounted with joint modules sleeved on the outer side of the positioning docking ring, the joint module is provided with a joint cavity, and the joint cavity is connected with the mold cavity, and the inner bottom of the mounting frame is fixedly mounted with a positioning structure.

[0007] As a further solution of the present invention, telescopic guide pillars are fixedly installed below and at the rear between the first template and the second template, a plurality of docking guide pillars are fixedly installed on the adjacent surfaces of the first template and the second template, and a plurality of docking guide holes that are matched and connected with the docking guide pillars are opened on the adjacent surfaces of the second template and the first template. The docking guide pillars and the docking guide holes are both located on the outside of the mold cavity, and the two mold cavities are merged and connected when the first template is merged with the second template.

[0008] As a further solution of the present invention, the rotating frame structure includes a rotating mounting frame, a mounting collar and a docking rod. The two rotating mounting frames are movably mounted on adjacent sides of the two mounting ear seats, respectively. The mounting collar is integrally formed at the end of the rotating mounting frame, and the docking rod is fixedly mounted between the two mounting collars.

[0009] As a further solution of the present invention, the rotating mounting frame is arranged in a triangular shape, and the three groups of first templates and second templates are respectively located on the inner side of the end between the two rotating mounting frames, the mounting ring is movably sleeved on the outer side of the mounting column, and the opposite sides of the two mounting ear seats are movably installed with switching handles, and the shaft rod of the switching handle passes through the mounting ear seat and is fixedly connected to the rotating mounting frame.

[0010] As a further solution of the present invention, the switching handle drives the rotating mounting frame to rotate between the two mounting ear seats, and the front end of the rotating mounting frame is located on the inner side of the mounting frame.

[0011] As a further solution of the present invention, the piston rod of the hydraulic drive cylinder penetrates into the inner side of the mounting frame, and a clamping plug is fixedly mounted on one end of the piston rod of the hydraulic drive cylinder, and the clamping plug is cooperatively connected with the combined pressure hole.

[0012] As a further solution of the present invention, the positioning docking ring is embedded in the inside of the joint module, the first template and the second template. The positioning docking ring is arranged in a semicircular shape, and the joint modules on both sides merge with the first template and the second template.

[0013] As a further solution of the present invention, mounting screws are provided on the opposite sides of the joint module from the first template and the second template, and the mounting screws penetrate the joint module and are threadedly connected with the first template and the second template.

[0014] As a further solution of the present invention, the positioning structure includes a mounting seat, a push-pull rod and a positioning plug. The mounting seat is fixedly installed on the inner bottom of the mounting frame, the push-pull rod is movably installed on the inner side of the mounting seat, and the positioning plug is threadedly installed on the upper end of the push-pull rod.

[0015] As a further solution of the present invention, the push-pull rod moves forward and backward around the mounting seat, and the positioning plug is inserted into the joint module and connected with the joint cavity.

[0016] Compared with the prior art, the present invention has the following beneficial effects: three sets of first templates and second templates are integrated, and then the positions of the three sets of first templates and second templates can be switched, and the first templates and second templates to be used are switched to the inner side of the installation frame for use, and different types of elbows are processed and produced, thereby improving the diversity of production;

[0017] After the first template and the second template are switched, the switched first template and the second template can be quickly positioned, and after the first template and the second template are separated, the positioning plug can also be used to eject the elbow products in the first template and the second template, so as to realize the demoulding and use of the elbow products, and facilitate the use of the switched first template and the second template;

[0018] When the first template and the second template need to be replaced, the first template and the second template to be used can be quickly removed, and then the new first template and the second template can be installed, so as to realize the rapid replacement of the first template and the second template, which is not only convenient for the maintenance of the first template and the second template, but also more convenient for the installation and switching of more models of the first template and the second template;

[0019] When the joint module needs to be replaced, the joint module can be quickly removed and replaced, so that different types of joint modules can be docked with the first template and the second template, realizing the replacement of the joint cavity and cooperating with the production of elbows with multiple joint models to meet different needs. It can also cooperate with the switching of three groups of first templates and second templates of different models to form different installation effects of the mold, which is more suitable for the processing and production of different types of elbows. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a schematic diagram of the overall structure of an elbow mold of the present invention;

[0021] Figure 2 It is a side view of an elbow mold of the present invention;

[0022] Figure 3 It is an enlarged view of a mounting frame in an elbow mold of the present invention;

[0023] Figure 4 This is a disassembled diagram of a joint module in an elbow mold of the present invention;

[0024] Figure 5 This is a disassembled diagram of a mounting column and a mounting collar in an elbow mold of the present invention;

[0025] Figure 6 A side view of a first template and a second template in an elbow mold of the present invention;

[0026] Figure 7 This is a structural diagram of a first template and a second template in an elbow mold of the present invention after being combined.

[0027] In the figure: 1. base plate; 2. mounting frame; 3. hydraulic drive cylinder; 4. mounting ear seat; 5. switching handle; 6. rotating frame structure; 7. rotating mounting frame; 8. mounting collar; 9. docking rod; 10. first template; 11. second template; 12. mounting plate; 13. mounting column; 14. combined pressing hole; 15. telescopic guide column; 16. mold cavity; 17. positioning docking ring; 18. docking guide column; 19. docking guide hole; 20. joint module; 21. joint cavity; 22. mounting screw; 23. positioning structure; 24. mounting seat; 25. push-pull rod; 26. positioning plug; 27. clamping plug. DETAILED DESCRIPTION

[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0029] like Figure 1-Figure 7As shown, an elbow mold includes a base plate 1, a mounting frame 2, a first template 10, a second template 11 and a mold cavity 16, the mounting frame 2 is fixedly mounted on the upper end of the base plate 1, the first template 10 and the second template 11 are located on the inner side of the mounting frame 2, and the first template 10 is located on one side of the second template 11, the mold cavity 16 is opened inside the first template 10 and the second template 11, both sides of the mounting frame 2 are fixedly mounted with hydraulic drive cylinders 3, both sides of the rear end of the mounting frame 2 are fixedly mounted with mounting ear seats 4, the adjacent sides of the two mounting ear seats 4 are movably mounted with a rotating frame structure 6, and the three groups of first templates 10 and second templates 11 are movable. Installed on the inner side of the rotating frame structure 6, the first template 10 and the second template 11 are fixedly installed with a mounting plate 12 on the opposite sides, a mounting column 13 is fixedly installed on one side of the mounting plate 12, and a merging pressure hole 14 is provided at the end of the mounting column 13 away from the mounting plate 12, and a positioning docking ring 17 is fixedly installed on the front end and the upper end of the first template 10 and the second template 11, and a joint module 20 is fixedly installed on the outside of the positioning docking ring 17 on the first template 10 and the second template 11, and a joint cavity 21 is provided inside the joint module 20, and the joint cavity 21 is connected with the mold cavity 16, and a positioning structure 23 is fixedly installed on the inner bottom of the mounting frame 2.

[0030] In this embodiment, telescopic guide columns 15 are fixedly installed below and behind the first template 10 and the second template 11, a plurality of docking guide columns 18 are fixedly installed on the adjacent surfaces of the first template 10 and the second template 11, and a plurality of docking guide holes 19 that are matched and connected with the docking guide columns 18 are opened on the adjacent surfaces of the second template 11 and the first template 10. The docking guide columns 18 and the docking guide holes 19 are both located on the outside of the mold cavity 16. When the first template 10 and the second template 11 are merged, the two mold cavities 16 are merged and connected. The mold cavities 16 in the first template 10 and the second template 11 are used for the molding processing of elbow products.

[0031] In this embodiment, the rotating frame structure 6 includes a rotating mounting frame 7, a mounting collar 8 and a docking rod 9. The two rotating mounting frames 7 are movably mounted on adjacent sides of the two mounting ear seats 4, respectively. The mounting collar 8 is integrally formed at the end of the rotating mounting frame 7. The docking rod 9 is fixedly mounted between the two mounting collars 8. The docking rod 9 serves to connect the rotating mounting frames 7 on both sides.

[0032] In this embodiment, the rotating mounting frame 7 is arranged in a triangular shape, and the three groups of first templates 10 and second templates 11 are respectively located on the inner side of the end between the two rotating mounting frames 7. The mounting ring 8 is movably mounted on the outer side of the mounting column 13. The switching handles 5 are movably mounted on the opposite sides of the two mounting ear seats 4. The shaft of the switching handle 5 passes through the mounting ear seats 4 and is fixedly connected to the rotating mounting frame 7. The rotating mounting frame 7 is mounted on the outer side of the mounting column 13 through the mounting ring 8 to install the three groups of first templates 10 and second templates 11.

[0033] In this embodiment, the switching handle 5 drives the rotating mounting frame 7 to rotate between the two mounting ear seats 4. The front end of the rotating mounting frame 7 is located on the inner side of the mounting frame 2. The switching handle 5 can drive the rotating mounting frame 7 to rotate to switch the first template 10 and the second template 11.

[0034] In this embodiment, the piston rod of the hydraulic drive cylinder 3 passes through the inner side of the mounting frame 2, and a clamping plug 27 is fixedly installed at one end of the piston rod of the hydraulic drive cylinder 3. The clamping plug 27 is connected with the merging pressure hole 14. The operation of the hydraulic drive cylinder 3 drives the clamping plug 27 to be inserted into the merging pressure hole 14 and then pushes the mounting columns 13 on both sides of the first template 10 and the second template 11, so that the first template 10 and the second template 11 are merged and moved. When the hydraulic drive cylinder 3 is running, there is a gap between the clamping plug 27 and the mounting column 13, which does not affect the rotation switching of the first template 10 and the second template 11.

[0035] In this embodiment, the positioning docking ring 17 is embedded in the interior of the joint module 20, the first template 10 and the second template 11. The positioning docking ring 17 is arranged in a semicircular shape. The joint modules 20 on both sides merge with the first template 10 and the second template 11. The positioning docking ring 17 is inserted into the joint module 20 to achieve the effect of accurately connecting with the first template 10 and the second template 11.

[0036] In this embodiment, mounting screws 22 are provided on the opposite sides of the joint module 20 and the first template 10 and the second template 11. The mounting screws 22 penetrate the joint module 20 and are threadedly connected with the first template 10 and the second template 11. The mounting screws 22 play the role of installing and fixing the joint module 20.

[0037] In this embodiment, the positioning structure 23 includes a mounting seat 24, a push-pull rod 25 and a positioning plug 26. The mounting seat 24 is fixedly installed on the inner bottom of the mounting frame 2, the push-pull rod 25 is movably installed on the inner side of the mounting seat 24, and the positioning plug 26 is threadedly installed on the upper end of the push-pull rod 25. The push-pull rod 25 has the effect of moving back and forth. The positioning plug 26 can be rotated and quickly separated from the push-pull rod 25 through a threaded installation, and then the positioning plugs 26 of different sizes can be replaced and rotated to be threadedly connected with the push-pull rod 25, so that the positioning plug 26 can adapt to the joint cavities 21 of different sizes and models for matching connection.

[0038] In this embodiment, the push-pull rod 25 moves back and forth around the mounting seat 24, and the positioning plug 26 is inserted into the joint module 20 and connected with the joint cavity 21. The push-pull rod 25 moves back and forth to connect and separate the positioning plug 26 with the joint module 20.

[0039] It should be noted that the present invention is an elbow mold. When in use, the base plate 1 plays a role of placing and fixing, the mounting frame 2 is an integral mounting part, the first template 10 and the second template 11 are used at the inner center of the mounting frame 2, and the operation of the hydraulic drive cylinders 3 on both sides drives the clamping plug 27 to be ejected, so that the clamping plug 27 is inserted into the merging pressure hole 14 in the mounting column 13, and then the first template 10 and the second template 11 are pushed to move, so that the first template 10 and the second template 11 move toward the center for merging, and the telescopic guide column 15 telescopic movement plays a role of moving and positioning, and at the same time, the docking guide column 18 is inserted into the docking guide hole 19 to play a role of merging and positioning the first template 10 and the second template 11, and finally the mold cavities 16 on both sides are merged, and at the same time, the joint cavities 21 of the joint modules 20 on both sides are also merged, and the elbow product is formed in the mold cavity 16 and the joint cavity 21 with the expansion strip. When the first template 10 and the second template 11 are separated, the elbow product falls from the first template 10 and the second template 11 for demoulding;

[0040] When different models of first templates 10 and second templates 11 are used, the rotating mounting frame 7 is driven to rotate by the switching handle 5, so that the rotating mounting frame 7 rotates between the two mounting ear seats 4, thereby switching the three ends of the rotating mounting frame 7, and then switching the positions of the three groups of first templates 10 and second templates 11, and switching the first templates 10 and second templates 11 to be used to the inner side of the mounting frame 2, thereby switching the three first templates 10 and second templates 11, and changing the first templates 10 and second templates 11 to be used;

[0041] After the first template 10 and the second template 11 are switched, the push-pull rod 25 is pushed forward so that the positioning plug 26 is inserted into the two joint modules 20 in front of the first template 10 and the second template 11, and is connected and sealed with the end of the joint cavity 21, so as to quickly position the switched first template 10 and the second template 11, and after the first template 10 and the second template 11 are separated, the push-pull rod 25 is pushed forward again, so that the positioning plug 26 can also eject the elbow products in the first template 10 and the second template 11, so as to realize the demoulding and use of the elbow products;

[0042] When the first template 10 and the second template 11 need to be replaced, when the first template 10 and the second template 11 on the rotating mounting frame 7 need to be replaced, the first template 10 and the second template 11 to be used at the rear are merged, and after the first template 10 and the second template 11 are merged, the mounting column 13 is removed from the mounting collar 8 on the rotating mounting frame 7, so that the first template 10 and the second template 11 can be quickly removed, and then the replaced first template 10 and the second template 11 are expanded again, so that the mounting column 13 is inserted into the mounting collar 8 on the rotating mounting frame 7, so that the first template 10 and the second template 11 can be quickly replaced;

[0043] When the connector module 20 needs to be replaced, the mounting screws 22 on the connector module 20 are removed, and the connector module 20 can be separated from the first template 10 and the second template 11. Then, connector modules 20 of different types are installed to dock with the first template 10 and the second template 11. The positioning docking ring 17 achieves the effect of accurately connecting the first template 10 and the second template 11 with the connector module 20. Then, the mounting screws 22 are tightened to fix it. This allows three groups of first templates 10 and second templates 11 of different types to be installed with connector modules 20 of different types for use when switching between them.

[0044] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An elbow mold, comprising a base plate (1), a mounting frame (2), a first template (10), a second template (11) and a mold cavity (16), wherein the mounting frame (2) is fixedly mounted on the upper end of the base plate (1), the first template (10) and the second template (11) are located on the inner side of the mounting frame (2), and the first template (10) is located on one side of the second template (11), and the mold cavity (16) is opened inside the first template (10) and the second template (11), characterized in that: A hydraulic drive cylinder (3) is fixedly mounted on both sides of the mounting frame (2), mounting ears (4) are fixedly mounted on both sides of the rear end of the mounting frame (2), a rotating frame structure (6) is movably mounted on adjacent sides of the two mounting ears (4), three groups of the first template (10) and the second template (11) are movably mounted on the inner side of the rotating frame structure (6), mounting plates (12) are fixedly mounted on opposite sides of the first template (10) and the second template (11), a mounting column (13) is fixedly mounted on one side of the mounting plate (12), and the mounting column (13) is fixedly mounted on one side of the mounting plate (12). 13) A merging pressing hole (14) is provided at one end away from the mounting plate (12); a positioning docking ring (17) is fixedly installed at the front end and the upper end of the first template (10) and the second template (11); a joint module (20) which is sleeved on the outside of the positioning docking ring (17) is fixedly installed at the first template (10) and the second template (11); a joint cavity (21) is provided inside the joint module (20), and the joint cavity (21) is connected with the mold cavity (16); a positioning structure (23) is fixedly installed at the inner bottom of the mounting frame (2).

2. The elbow mold according to claim 1, characterized in that: Telescopic guide pillars (15) are fixedly installed below and behind the first template (10) and the second template (11); a plurality of docking guide pillars (18) are fixedly installed on the adjacent surfaces of the first template (10) and the second template (11); a plurality of docking guide holes (19) for connecting with the docking guide pillars (18) are provided on the adjacent surfaces of the second template (11) and the first template (10); the docking guide pillars (18) and the docking guide holes (19) are both located outside the mold cavity (16); and when the first template (10) and the second template (11) are combined, the two mold cavities (16) are combined and connected.

3. The elbow mold according to claim 1, characterized in that: The rotating frame structure (6) comprises a rotating mounting frame (7), a mounting collar (8) and a docking rod (9); the two rotating mounting frames (7) are movably mounted on adjacent sides of two mounting ear seats (4), respectively; the mounting collar (8) is integrally formed at the end of the rotating mounting frame (7); and the docking rod (9) is fixedly mounted between the two mounting collars (8).

4. The elbow mold according to claim 3, characterized in that: The rotating mounting frame (7) is arranged in a triangular shape, and the three groups of first templates (10) and second templates (11) are respectively located on the inner side of the end between the two rotating mounting frames (7), and the mounting ring (8) is movably sleeved on the outer side of the mounting column (13). The switching handles (5) are movably installed on the opposite sides of the two mounting ear seats (4), and the shaft of the switching handle (5) passes through the mounting ear seats (4) and is fixedly connected to the rotating mounting frame (7).

5. The elbow mold according to claim 3, characterized in that: The switching handle (5) drives the rotating mounting frame (7) to rotate between the two mounting ear seats (4), and the front end of the rotating mounting frame (7) is located on the inner side of the mounting frame (2).

6. The elbow mold according to claim 1, characterized in that: The piston rod of the hydraulic drive cylinder (3) penetrates the inner side of the mounting frame (2), and a clamping plug (27) is fixedly mounted on one end of the piston rod of the hydraulic drive cylinder (3), and the clamping plug (27) is matched and connected with the combined pressure hole (14).

7. The elbow mold according to claim 1, characterized in that: The positioning docking ring (17) is embedded in the interior of the joint module (20), the first template (10) and the second template (11); the positioning docking ring (17) is arranged in a semicircular shape, and the joint modules (20) on both sides follow the first template (10) and the second template (11) to merge.

8. The elbow mold according to claim 1, characterized in that: The joint module (20) is provided with mounting screws (22) on the opposite side of the first template (10) and the second template (11); the mounting screws (22) penetrate the joint module (20) and are threadedly connected with the first template (10) and the second template (11).

9. The elbow mold according to claim 1, characterized in that: The positioning structure (23) comprises a mounting seat (24), a push-pull rod (25) and a positioning plug (26); the mounting seat (24) is fixedly mounted on the inner bottom of the mounting frame (2); the push-pull rod (25) is movably mounted on the inner side of the mounting seat (24); and the positioning plug (26) is threadedly mounted on the upper end of the push-pull rod (25).

10. The elbow mold according to claim 9, characterized in that: The push-pull rod (25) moves forward and backward around the mounting seat (24), and the positioning plug (26) is inserted into the joint module (20) and matched with the joint cavity (21).

Citation Information

Patent Citations

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