Artificial environment-friendly zero-crystalline silicon quartz stone forming process and manufacturing equipment thereof

By heating and rapidly cooling quartz sand and quartz powder to form amorphous quartz blocks, combined with unsaturated resin and other materials for pressing and forming, the threat of silica dust in artificial quartz stone slabs to workers' health is solved, and the effect of environmental protection and automated production is achieved.

CN119974576AActive Publication Date: 2025-05-13FUJIAN RUIXUAN QUARTZ STONE TECH CO LTD

Patent Information

Application Number
CN202510485460.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-05-13
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

Existing artificial quartz slabs contain more silica, which makes it easy for workers to inhale silica dust during processing, causing silicosis.

Method used

By heating quartz sand and quartz powder to a molten state, adding glass sand and glass powder, it is allowed to completely melt and cool quickly, destroying the crystal structure to form amorphous quartz blocks, then grinding it into powder and/or sand, mixing it with unsaturated resin and other materials, and pressing it into molding to produce artificial environmentally friendly zero-crystalline silica quartz stone.

Benefits of technology

It effectively reduces the risk of staff inhaling silica dust during the processing of quartz stone slabs, reduces the occurrence of silicosis, and automates the process through automated production equipment, reducing work intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of zero-crystallization silicon quartz stone production, in particular to an artificial environment-friendly zero-crystallization silicon quartz stone forming process and manufacturing equipment thereof. The invention discloses a forming process of artificial environment-friendly zero-crystalline silicon quartz stone. The forming process comprises the following steps: heating silica-containing quartz sand and quartz powder to a molten state (gt); then adding glass sand and glass powder, completely melting the glass sand and the glass powder, conveying the glass sand and the glass powder into a cooling kettle, rapidly cooling the glass sand and the glass powder so as to destroy a crystal structure to generate an amorphous quartz block, grinding the amorphous quartz block into amorphous quartz powder and / or sand by utilizing a grinding kettle, mixing the amorphous quartz powder and / or sand with unsaturated resin, a curing agent, a dispersing agent, a coupling agent and water, pressing and curing to obtain a finished product. The artificial environment-friendly zero-crystal silicon quartz stone is obtained, so that silicosis caused by inhalation of silicon dioxide dust by workers in the processing process of the quartz stone plate is effectively reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of zero-crystallized silicon quartz stone production, and in particular to a molding process and manufacturing equipment of an artificial environment-friendly zero-crystallized silicon quartz stone. Background Art

[0002] Artificial quartz stone is an artificial stone made of quartz sand powder as the main filler and unsaturated polyester resin as the adhesive, which is processed through vacuuming, vibration compaction, curing and other steps. It has a hard texture and dense structure, and has the characteristics of wear resistance, pressure resistance, high temperature resistance, corrosion resistance, and anti-penetration that other decorative materials cannot match. Artificial quartz stone is widely used in public buildings such as hotels, restaurants, banks, hospitals, exhibitions, laboratories, and home decoration fields such as kitchen countertops, washbasins, kitchen and bathroom walls, dining tables, coffee tables, window sills, door frames, etc.

[0003] Silicosis is a systemic disease caused by long-term inhalation of free silica dust, characterized by persistent chronic inflammation of the lung tissue, progressive pulmonary fibrosis, and systemic inflammation. It is one of the most important occupational diseases in the world.

[0004] "JG / T 463-2014 Artificial Quartz Slabs for Building Decoration" defines artificial quartz slabs as decorative panels made of quartz particles or silica sand as the main filler, which can be added with other functional materials, mixed with adhesive materials, formed, and cured. Current artificial quartz slabs contain more silica. If the crystalline silica content in the quartz slab is less than 1%, it is called zero crystalline silica quartz. Therefore, how to manufacture artificial environmentally friendly zero crystalline silica quartz to reduce the risk of silicosis caused by workers inhaling silica dust has become an urgent problem to be solved in this industry. Summary of the invention

[0005] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a molding process and manufacturing equipment for an artificial environmentally friendly zero-crystalline silicon quartz stone.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is as follows: a process for forming an artificial environmentally friendly zero-crystalline silicon quartz stone, comprising the following steps: S1, placing quartz sand and quartz powder in a melting kettle, and starting a first stirring mechanism to completely melt them; then adding glass sand and glass powder, and transferring them to a cooling kettle after they are completely melted, wherein the cooling kettle uses water and / or nitrogen to quickly cool the molten liquid to form an amorphous quartz block; and then using a grinding kettle to grind the amorphous quartz block into amorphous quartz powder and / or sand; S2, allowing the ground amorphous quartz powder and / or sand to automatically fall by gravity into a mixing kettle containing unsaturated resin, curing agent, dispersant, coupling agent, and water, and stirring and mixing the raw materials by a second stirring mechanism to obtain a mixture; S3, the mixed material is transferred to a pressing and molding device containing a template through a second transfer mechanism for pressing and molding to obtain artificial environmentally friendly zero-crystalline silicon quartz stone.

[0007] Furthermore, the raw materials in step S2 are composed according to the following weight percentages: 20-70 parts of amorphous quartz powder and / or sand, 10-30 parts of unsaturated resin, 6-15 parts of curing agent, 3-10 parts of dispersant, and 2-7 parts of coupling agent.

[0008] The equipment for manufacturing artificial environmentally friendly zero-crystalline silicon quartz stone comprises a high-temperature melting kettle for melting quartz sand, quartz powder, glass sand and glass powder at high temperature, wherein a first stirring mechanism is arranged in the melting kettle; A cooling kettle is connected to the melting kettle. The cooling kettle is equipped with an anti-crystallization mechanism, a spray mechanism, an air jet mechanism, a first transmission mechanism, and a filtering mechanism. The anti-crystallization mechanism is installed in the middle of the cooling kettle to break the formation of crystals; the spray mechanism is installed above the cooling kettle to spray liquid water to the molten liquid transmitted from the melting kettle to quickly cool it; the air jet mechanism is installed on the side of the cooling kettle to spray atomized liquid nitrogen to the molten liquid transmitted from the melting kettle to quickly cool it; the filtering mechanism is installed at the bottom of the cooling kettle to filter the cooled amorphous quartz block, and the first transmission mechanism is installed at the bottom of the cooling kettle to transmit the filtered amorphous quartz block to the grinding kettle; A grinding kettle, which is connected to the cooling kettle, and is equipped with a drying mechanism for drying the amorphous quartz block and a grinding mechanism for grinding the amorphous quartz block; A mixing kettle is connected to the grinding kettle, wherein the mixing kettle is provided with a second stirring mechanism for uniformly mixing amorphous quartz powder and / or sand, unsaturated resin, curing agent, dispersant, coupling agent and water, and a second transmission mechanism for transmitting the uniformly mixed materials to a pressing and molding device for pressing and molding; The pressing and molding equipment is connected to the mixing kettle through the second transmission mechanism. The pressing and molding equipment is provided with an upper mold assembly and a lower mold assembly corresponding to the upper mold assembly. The output end of the second transmission mechanism corresponds to the lower mold assembly.

[0009] Furthermore, the first stirring mechanism includes a first motor installed at the bottom of the melting kettle, the output end of the first motor is connected to a first rotating shaft through a bearing, and a first stirring blade is installed on the first rotating shaft.

[0010] Furthermore, the anti-crystallization mechanism includes a second motor installed on the cooling kettle, the output end of the second motor is provided with a driving wheel, the driving wheel is connected to a driven wheel through a belt, the driving wheel and the driven wheel are respectively provided with a second rotating shaft and a third rotating shaft through bearings, and the second rotating shaft and the third rotating shaft are provided with blades arranged crosswise with each other.

[0011] Furthermore, the spray mechanism includes a water tank, and a liquid pump is provided at the output end of the water tank, and a nozzle is provided at the output end of the liquid pump, and the nozzle is installed inside the cooling kettle and is trumpet-shaped; the jet mechanism includes an air compressor, and the output end of the air compressor is installed on the upper side of the cooling kettle; the first transmission mechanism includes a second motor installed at the bottom of the cooling kettle, and the output end of the second motor is connected to a fourth rotating shaft through a bearing, and a first spiral sheet is provided on the fourth rotating shaft; the filtering mechanism includes a filter plate, and the filter plate is installed on a liquid outlet pipe opened in the cooling kettle, and a first valve is installed on the liquid outlet pipe; a discharge pipe is provided on the lower side of the cooling kettle, and a second valve is installed on the discharge pipe, and the output end of the discharge pipe is connected to the grinding kettle.

[0012] Furthermore, a conical groove is provided in the grinding kettle, and a third valve for controlling the falling of amorphous quartz powder and / or sand is provided at the bottom of the conical groove; the grinding mechanism includes a conical body matching the conical groove, a fifth rotating shaft is installed on the conical body, a third motor is connected to the fifth rotating shaft through a bearing, a motor bracket is installed on the third motor, a cylinder is installed on the bracket, and the cylinder is connected to the outside of the grinding kettle.

[0013] Furthermore, the drying mechanism includes a heating plate installed inside the grinding kettle, an air outlet pipe is provided on the upper side of the grinding kettle, and a filter is installed at the connection between the air outlet pipe and the inner wall of the grinding kettle.

[0014] Furthermore, the second stirring mechanism includes a fourth motor installed on the side of the mixing kettle, the output end of the fourth motor is connected to the sixth rotating shaft through a bearing, and the sixth rotating shaft is equipped with a second stirring blade; the second transmission mechanism includes a fifth motor installed at the bottom of the mixing kettle, the output end of the fifth motor is connected to the seventh rotating shaft through a bearing, and the seventh rotating shaft is provided with a second spiral blade.

[0015] Furthermore, a discharge port corresponding to the second transmission mechanism is provided on the lower side of the mixing kettle, a guide frame is obliquely installed on the discharge port, a vibrator is installed on the bottom of the guide frame, the vibrator includes a vibration motor installed on the side of the guide frame, the output end of the vibration motor is connected to a vibration shaft, a vibration plate is installed on the vibration shaft, and the vibration plate is installed inside the guide frame; the guide frame corresponds to the lower mold assembly.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects: 1. The present application heats quartz sand and quartz powder containing silicon dioxide to a molten state (>1700°C), then adds glass sand and glass powder to completely melt them, and then transfers them to a cooling kettle for rapid cooling, thereby destroying the crystal structure to generate an amorphous quartz block, and then uses a grinding kettle to grind the amorphous quartz block into amorphous quartz powder and / or sand, and mixes them with unsaturated resin, curing agent, dispersant, coupling agent, and water, and presses and solidifies them to obtain artificial environmentally friendly zero-crystalline silicon quartz stone, thereby effectively reducing the risk of silicosis caused by workers inhaling silicon dioxide dust during the processing of quartz stone slabs.

[0017] 2. The manufacturing equipment of this application includes a high-temperature melting kettle, a cooling kettle, a grinding kettle, a mixing kettle, and a pressing and molding equipment, which realizes the automated production of artificial environmentally friendly zero-crystalline silicon quartz stone, effectively reduces the work intensity of the staff, and at the same time avoids the staff from contacting the materials and inhaling dust, causing physical harm. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing device in a preferred embodiment of the present invention; Figure 2 It is a structural schematic diagram of a flow guide frame in a preferred embodiment of the present invention; Figure 3 It is a schematic diagram of the structure of a grinding kettle in a preferred embodiment of the present invention.

[0019] Figure numerals: 1. melting kettle; 2. cooling kettle; 3. grinding kettle; 4. mixing kettle; 5. pressing and molding equipment; 6. first stirring mechanism; 7. anti-crystallization mechanism; 8. spraying mechanism; 9. jet mechanism; 10. first transmission mechanism; 11. filtering mechanism; 12. grinding mechanism; 13. second stirring mechanism; 14. second transmission mechanism; 15. upper mold assembly; 16. lower mold assembly; 17. guide frame; 18. vibrating part. DETAILED DESCRIPTION

[0020] The technical solutions in the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-Figure 3 As shown, the preferred embodiment of the present invention, the process for forming an artificial environmentally friendly zero-crystalline silicon quartz stone, comprises the following steps: S1. Place quartz sand and quartz powder in a melting kettle, and start a first stirring mechanism to completely melt them; then add glass sand and glass powder, and transfer them to a cooling kettle after they are completely melted. The cooling kettle uses water and nitrogen to quickly cool the molten liquid to form an amorphous quartz block; then use a grinding kettle to grind the amorphous quartz block into amorphous quartz powder and / or sand, the mesh number of the amorphous quartz powder and / or sand is 300-100 mesh; the mesh number of the amorphous quartz sand is: 40-70 mesh, 70-120 mesh.

[0022] Since molten SiO2 is easy to crystallize between 800–1200 °C, it is necessary to achieve the fastest cooling in this temperature range (such as through water quenching or liquid nitrogen). Through liquid nitrogen atomization (-196 °C), the cooling rate is >2000 °C / s, and amorphous ultrafine powder can be obtained. At the same time, the material may have internal stress after quenching, and it is necessary to keep warm and slowly cool near the glass transition temperature (Tg) (such as about 1200 °C for quartz glass) to eliminate stress but avoid secondary crystallization. Therefore, this application uses water and nitrogen to perform rapid cooling, that is, liquid nitrogen atomization is first used at the beginning, while adding the molten liquid, spraying atomized liquid nitrogen for cooling for about 10 minutes, and starting the anti-crystallization mechanism and the first transmission mechanism in the cooling kettle to quickly cool the molten liquid to avoid the formation of crystalline silicon dioxide, and then start spraying water to cool the molten liquid. When the water sprays for 20 minutes, stop for 10 minutes; then spray with water until the cooling is completed.

[0023] S2, the ground amorphous quartz powder and / or sand is automatically dropped by gravity into a mixing kettle containing unsaturated resin, curing agent, dispersant, coupling agent and water, and the raw materials are stirred and mixed by a second stirring mechanism to obtain a mixture; wherein the raw materials are composed of the following weight percentages: 10-20 parts of amorphous quartz powder, 15-50 parts of amorphous quartz sand, 10-30 parts of unsaturated resin, 6-15 parts of curing agent, 3-10 parts of dispersant, and 2-7 parts of coupling agent; S3, the mixed material is transferred to a pressing and molding device containing a template through a second transfer mechanism for pressing and molding to obtain artificial environmentally friendly zero-crystalline silicon quartz stone.

[0024] This step also includes placing the pressed plate in a furnace at 80-120°C for curing for 2-3 hours, demolding the cured plate using a demolding device, and stacking and cooling to obtain a finished product of artificial environmentally friendly zero-crystalline silicon quartz stone, thereby effectively reducing the risk of silicosis caused by workers inhaling silica dust during the subsequent processing of the quartz stone plate.

[0025] The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment comprises a high-temperature melting kettle 1 for high-temperature melting of quartz sand, quartz powder, glass sand and glass powder, wherein a first stirring mechanism 6 is provided in the melting kettle; The cooling kettle 2 is connected to the melting kettle 1. The cooling kettle 2 is equipped with an anti-crystallization mechanism 7, a spray mechanism 8, an air jet mechanism 9, a first transmission mechanism 10, and a filtering mechanism 11. The anti-crystallization mechanism 7 is installed in the middle of the cooling kettle 2 to break the formation of crystals; the spray mechanism 8 is installed above the cooling kettle 2 to spray liquid water into the molten liquid transmitted from the melting kettle 1 to quickly cool it; the air jet mechanism 9 is installed on the side of the cooling kettle 2 to spray atomized liquid nitrogen into the molten liquid transmitted from the melting kettle 1 to quickly cool it; the filtering mechanism 11 is installed at the bottom of the cooling kettle 2 to filter the cooled amorphous quartz block. The first transmission mechanism 10 is installed at The bottom of the cooling kettle 2 is used to transfer the filtered amorphous quartz block to the grinding kettle 3; and the filtered filtrate can be pumped into the mixing kettle 4 through the filtrate collection tank and the liquid pump to mix with the raw materials, or the filtrate can be further pumped back to the spray head after cooling to quickly cool the molten liquid, so as to realize filtrate recovery and recycling; at the same time, the heat generated by the cooling kettle can be transmitted to the grinding kettle 3 through the heat dissipation pipeline to heat and dry the amorphous quartz block in the grinding kettle 3; the grinding kettle 3 can be provided with two hollow cavities for storing heat, one for placing the heating plate, and the other for receiving the heat generated by the cooling kettle, wherein the water condensed by the heat generated by the cooling kettle 2 is transmitted to the mixing kettle 4 through the pipeline, so as to realize the maximum recovery and utilization of energy; A grinding kettle 3 is connected to the cooling kettle 2, and a drying mechanism for drying the amorphous quartz block and a grinding mechanism 12 for grinding the amorphous quartz block are installed on the grinding kettle 3; The mixing kettle 4 is connected to the grinding kettle 3, and is equipped with a second stirring mechanism 13 for uniformly mixing amorphous quartz powder and / or sand, unsaturated resin, curing agent, dispersant, coupling agent, and water, and a second transmission mechanism 14 for transmitting the uniformly mixed materials to the pressing and molding equipment 5 for pressing and molding; The pressing and molding equipment 5 is connected to the mixing kettle 4 through the second transmission mechanism 14. The pressing and molding equipment 5 is provided with an upper mold assembly 15 and a lower mold assembly 16 corresponding to the upper mold assembly 15. The output end of the second transmission mechanism 14 corresponds to the lower mold assembly 16. Specifically, the upper mold assembly 15 includes a fixed plate and a pressing plate fixed on its bottom surface. The fixed plate is fixedly connected to the bottom surface of the movable plate. A compression cylinder is connected above the movable plate. The movable plate is driven by the compression cylinder to drive the pressing plate of the upper mold assembly to move up and down to press and mold the material of the lower mold assembly. The lower mold assembly includes a lower mold support frame and a molding frame fixed on its top surface. The internal cross-sectional dimensions of the molding frame are consistent with the bottom surface dimensions of the pressing plate, so that the pressing plate can smoothly enter the molding frame and cooperate with the molding frame to complete the pressing of the quartz stone plate, thereby realizing the automated production of artificial environmentally friendly zero-crystalline silicon quartz stone, effectively reducing the work intensity of the staff, and avoiding the staff from contacting the material and inhaling dust to cause physical harm.

[0026] As a preferred embodiment of the present invention, it may also have the following additional technical features: the first stirring mechanism 6 includes a first motor installed at the bottom of the melting kettle 1, the output end of the first motor is connected to the first rotating shaft through a bearing, and the first rotating shaft is equipped with a first stirring blade, thereby accelerating the melting speed.

[0027] In this embodiment, the anti-crystallization mechanism 7 includes a second motor installed on the cooling kettle, and a driving wheel is provided at the output end of the second motor. The driving wheel is connected to a driven wheel through a belt, and a second rotating shaft and a third rotating shaft are respectively installed on the driving wheel and the driven wheel through bearings, and the second rotating shaft and the third rotating shaft are provided with blades arranged crosswise with each other.

[0028] In this embodiment, the spray mechanism 8 includes a water tank, the output end of which is provided with a liquid pump, the output end of which is provided with a nozzle, the nozzle is installed inside the cooling kettle 2 and is trumpet-shaped; the jet mechanism 9 includes an air compressor, the output end of which is installed on the upper side of the cooling kettle; the first transmission mechanism 10 includes a second motor installed at the bottom of the cooling kettle 2, the output end of the second motor is connected to a fourth rotating shaft through a bearing, and the fourth rotating shaft is provided with a first spiral sheet; the filter mechanism 11 includes a filter plate, the filter plate is installed on a liquid outlet pipe opened in the cooling kettle, and the liquid outlet pipe is provided with a first valve; the lower side of the cooling kettle 2 is provided with a discharge pipe, the discharge pipe is provided with a second valve, and the output end of the discharge pipe is connected to the grinding kettle 3. In this way, the rapid cooling of the raw materials is achieved, the secondary generation of crystalline silicon dioxide is effectively avoided, and the production of amorphous quartz blocks is achieved.

[0029] In this embodiment, a conical groove is provided in the grinding kettle 3, and a third valve for controlling the falling of amorphous quartz powder and / or sand is provided at the bottom of the conical groove; the grinding mechanism 12 includes a conical body matching the conical groove, a fifth rotating shaft is installed on the conical body, a third motor is connected to the fifth rotating shaft through a bearing, a motor bracket is installed on the third motor, a cylinder is installed on the bracket, and the cylinder is connected to the outside of the grinding kettle 3. Therefore, the grinding of the amorphous quartz block is achieved through the cooperation of the third motor and the cylinder.

[0030] In this embodiment, the drying mechanism includes a heating plate installed inside the grinding kettle 3, an air outlet pipe is provided on the upper side of the grinding kettle 3, and a filter is installed at the connection between the air outlet pipe and the inner wall of the grinding kettle 3, so as to prevent the material from flying out of the grinding kettle and avoid the material from polluting the environment.

[0031] In this embodiment, the second stirring mechanism 13 includes a fourth motor installed on the side of the mixing kettle, the output end of the fourth motor is connected to a sixth rotating shaft through a bearing, and the sixth rotating shaft is equipped with a second stirring blade; the second transmission mechanism 14 includes a fifth motor installed at the bottom of the mixing kettle, the output end of the fifth motor is connected to a seventh rotating shaft through a bearing, and the seventh rotating shaft is equipped with a second spiral blade. In this way, uniform mixing of materials is achieved.

[0032] In this embodiment, a discharge port corresponding to the second transmission mechanism 14 is provided at the lower side of the mixing kettle 4, and a guide frame 17 is installed obliquely on the discharge port, and a vibrator 18 is installed at the bottom of the guide frame 17, and the vibrator 18 includes a vibration motor installed on the side of the guide frame, and the output end of the vibration motor is connected to a vibration shaft, and a vibration plate is installed on the vibration shaft, and the vibration plate is installed inside the guide frame 17; the guide frame 17 corresponds to the lower mold assembly 16. In this way, convenient transmission of materials is achieved.

[0033] Under the premise that no conflict occurs, those skilled in the art may freely combine and superimpose the above-mentioned additional technical features.

[0034] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. The artificial environmentally friendly zero-crystalline silicon quartz stone forming process is characterized by: The following steps are involved: S1, placing quartz sand and quartz powder in a melting kettle, and starting a first stirring mechanism to completely melt them; then adding glass sand and glass powder, and transferring them to a cooling kettle after they are completely melted, wherein the cooling kettle uses water and / or nitrogen to quickly cool the molten liquid to form an amorphous quartz block; and then using a grinding kettle to grind the amorphous quartz block into amorphous quartz powder and / or sand; S2, allowing the ground amorphous quartz powder and / or sand to automatically fall by gravity into a mixing kettle containing unsaturated resin, curing agent, dispersant, coupling agent, and water, and stirring and mixing the raw materials by a second stirring mechanism to obtain a mixture; S3, the mixed material is transferred to a pressing and molding device containing a template through a second transfer mechanism for pressing and molding to obtain artificial environmentally friendly zero-crystalline silicon quartz stone.

2. The artificial environmentally friendly zero-crystalline silicon quartz stone forming process according to claim 1 is characterized by: The raw materials in step S2 are composed of the following weight percentages: 20-70 parts of amorphous quartz powder and / or sand, 10-30 parts of unsaturated resin, 6-15 parts of curing agent, 3-10 parts of dispersant, and 2-7 parts of coupling agent.

3. Man-made environmentally friendly zero-crystallized silicon quartz stone manufacturing equipment, characterized by: It comprises a melting kettle for high-temperature melting of quartz sand, quartz powder, glass sand and glass powder, wherein a first stirring mechanism is provided in the melting kettle; A cooling kettle is connected to the melting kettle. The cooling kettle is equipped with an anti-crystallization mechanism, a spray mechanism, an air jet mechanism, a first transmission mechanism, and a filtering mechanism. The anti-crystallization mechanism is installed in the middle of the cooling kettle to break the formation of crystals; the spray mechanism is installed above the cooling kettle to spray liquid water to the molten liquid transmitted from the melting kettle to quickly cool it; the air jet mechanism is installed on the side of the cooling kettle to spray atomized liquid nitrogen to the molten liquid transmitted from the melting kettle to quickly cool it; the filtering mechanism is installed at the bottom of the cooling kettle to filter the cooled amorphous quartz block, and the first transmission mechanism is installed at the bottom of the cooling kettle to transmit the filtered amorphous quartz block to the grinding kettle; A grinding kettle, which is connected to the cooling kettle, and is equipped with a drying mechanism for drying the amorphous quartz block and a grinding mechanism for grinding the amorphous quartz block; A mixing kettle is connected to the grinding kettle, wherein the mixing kettle is provided with a second stirring mechanism for uniformly mixing amorphous quartz powder and / or sand, unsaturated resin, curing agent, dispersant, coupling agent and water, and a second transmission mechanism for transmitting the uniformly mixed materials to a pressing and molding device for pressing and molding; The pressing and molding equipment is connected to the mixing kettle through the second transmission mechanism. The pressing and molding equipment is provided with an upper mold assembly and a lower mold assembly corresponding to the upper mold assembly. The output end of the second transmission mechanism corresponds to the lower mold assembly.

4. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: The first stirring mechanism comprises a first motor installed at the bottom of the melting kettle, the output end of the first motor is connected to a first rotating shaft via a bearing, and a first stirring blade is installed on the first rotating shaft.

5. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: The anti-crystallization mechanism includes a second motor installed on the cooling kettle, a driving wheel is provided at the output end of the second motor, the driving wheel is connected to a driven wheel through a belt, a second rotating shaft and a third rotating shaft are respectively installed on the driving wheel and the driven wheel through bearings, and the second rotating shaft and the third rotating shaft are provided with blades arranged crosswise with each other.

6. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: The spray mechanism includes a water tank, and a liquid pump is provided at the output end of the water tank, and a nozzle is provided at the output end of the liquid pump, and the nozzle is installed inside the cooling kettle and is trumpet-shaped; the jet mechanism includes an air compressor, and the output end of the air compressor is installed at the upper side of the cooling kettle; the first transmission mechanism includes a second motor installed at the bottom of the cooling kettle, and the output end of the second motor is connected to a fourth rotating shaft through a bearing, and a first spiral sheet is provided on the fourth rotating shaft; the filtering mechanism includes a filter plate, and the filter plate is installed on a liquid outlet pipe opened in the cooling kettle, and a first valve is installed on the liquid outlet pipe; a discharge pipe is provided on the lower side of the cooling kettle, and a second valve is installed on the discharge pipe, and the output end of the discharge pipe is connected to the grinding kettle.

7. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: A conical groove is provided in the grinding kettle, and a third valve for controlling the falling of amorphous quartz powder and / or sand is provided at the bottom of the conical groove; the grinding mechanism includes a conical body matching the conical groove, a fifth rotating shaft is installed on the conical body, a third motor is connected to the fifth rotating shaft through a bearing, a motor bracket is installed on the third motor, a cylinder is installed on the bracket, and the cylinder is connected to the outside of the grinding kettle.

8. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: The drying mechanism comprises a heating plate installed inside the grinding kettle, an air outlet pipe is arranged on the upper side of the grinding kettle, and a filter screen is installed at the connection between the air outlet pipe and the inner wall of the grinding kettle.

9. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 3 is characterized by: The second stirring mechanism includes a fourth motor installed on the side of the mixing kettle, the output end of the fourth motor is connected to the sixth rotating shaft through a bearing, and the sixth rotating shaft is equipped with a second stirring blade; the second transmission mechanism includes a fifth motor installed at the bottom of the mixing kettle, the output end of the fifth motor is connected to the seventh rotating shaft through a bearing, and the seventh rotating shaft is provided with a second spiral blade.

10. The artificial environmentally friendly zero-crystalline silicon quartz stone manufacturing equipment according to claim 9 is characterized by: The lower side of the mixing kettle is provided with a discharge port corresponding to the second transmission mechanism, a guide frame is obliquely installed on the discharge port, a vibrator is installed on the bottom of the guide frame, and the vibrator includes a vibration motor installed on the side of the guide frame, a vibration shaft is connected to the output end of the vibration motor, a vibration plate is installed on the vibration shaft, and the vibration plate is installed inside the guide frame; The guide frame corresponds to the lower mold assembly.

Citation Information

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