Rotary tablet press for preparing biological tablets for improving pool bottom environment

By setting up modulation, cooling, mixing, forming and other components in the rotary tablet press and equipped with detection and control modules, intelligent monitoring and precise control of the tablet preparation process is achieved, and the problem of uncontrollable tablet quality in the existing technology is solved, and the effect of improving the bottom environment is improved.

CN119974637AActive Publication Date: 2025-05-13YUEYANG YUMEIKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510374355.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-13
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing rotary tablet press lacks real-time monitoring and effective adjustment methods for the tablet press production process, resulting in uncontrollable quality of the tablet press, affecting its effect on the bottom water environment.

Method used

A rotary tablet press including a modulation part, a cooling part, a mixing part, a molding part, a detection module and a control module are designed. The detection module obtains the particle size and uniformity of the raw materials, as well as the density and hardness of the tablet press, and the control module adjusts the preparation parameters in real time based on these data to achieve intelligent monitoring and precise control of the tablet press preparation process.

Benefits of technology

Real-time monitoring and precise control of the tableting preparation process are achieved, ensuring the controllability of the tableting quality, thereby improving the effect of improving the bottom environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of tablet presses, in particular to a rotary tablet press for preparing biological tablets for improving the environment at the bottom of a pool, comprising: a modulation part comprising a modulation cavity, a modulation wheel, a first driving motor, a steam delivery pipe and a first feed port; a cooling unit; the material mixing part comprises a material mixing cavity, a material mixing wheel, a second driving motor, a second material inlet and a material outlet; a first detection module; the forming part comprises a forming mold, an upper tabletting module, a lower tabletting module and a tabletting collecting module; a second detection module; the control module is used for judging whether the preparation of the raw materials reaches the standard or not according to the average particle size, checking whether the preparation of the raw materials reaches the standard or not and adjusting the modulation time length, checking whether the operation of the forming part reaches the standard or not, checking the average particle size obtained after the modulation time length is adjusted or increasing the modulation rotating speed of the modulation wheel; and the control module is used for judging whether the operation of the forming part meets the standard or not, so that intelligent monitoring and accurate control of the tablet preparation process are realized.
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Description

Technical Field

[0001] The invention relates to the field of tablet presses, in particular to a rotary tablet press for preparing biological tablets for improving the bottom environment of a pool. Background Art

[0002] The rotary tablet press is a double-press automatic rotary, continuous tablet pressing machine, mainly used for tablet production in the pharmaceutical industry, and is also suitable for chemical, food, electronics and other industrial sectors.

[0003] Chinese patent application publication number: CN117863625A, discloses a rotary hydraulic tablet press, including a fixed seat, a feeding mechanism is arranged on one side of the top of the fixed seat, a lifting mechanism is arranged on the other side of the top of the fixed seat, and a tablet pressing mechanism is arranged on one side of the lifting mechanism, a push rod is arranged on one side of the tablet pressing mechanism, a limiting groove is provided on the top of the fixed seat, and a rotating mechanism is rotatably connected to the inner wall of the limiting groove, the rotating mechanism includes a tablet pressing table, a fourth motor, a connecting rod, a driving wheel and a driven wheel, and the tablet pressing table is rotatably connected to the limiting groove, and a connecting port is provided at the bottom of the limiting groove, and the connecting port is rotatably connected to the connecting rod. It can be seen that the technical solution cannot intelligently monitor the preparation process of tablet pressing materials, and lacks the function of real-time detection and precise control of the tablet pressing process. Summary of the invention

[0004] To this end, the present invention provides a rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool, so as to overcome the lack of real-time monitoring and effective adjustment means for the tableting process in the prior art, resulting in uncontrollable quality of the tablets produced, thereby affecting their effect on improving the bottom environment.

[0005] To achieve the above object, the present invention provides a rotary tablet press for preparing biological tablets for improving the bottom environment of a pool, comprising:

[0006] A modulation part, which is used to complete the modulation process of part of the raw materials, includes a modulation chamber, a modulation wheel arranged inside the modulation chamber, a first driving motor arranged at one end of the modulation wheel for driving the modulation wheel to rotate, a plurality of steam delivery pipes arranged at the bottom of the modulation chamber for delivering steam to the inside of the modulation chamber, and a first feeding port arranged at the top of the modulation chamber for feeding materials;

[0007] A cooling part connected to the modulation part, used for cooling part of the raw materials after modulation;

[0008] A mixing part, which is arranged at the output end of the cooling part, comprises a mixing chamber, a mixing wheel arranged inside the mixing chamber, a second driving motor arranged at one end of the mixing wheel for driving the mixing wheel to rotate, a second feed port arranged at the top of the mixing chamber for adding a bacterial agent, and a discharge port arranged at the bottom of the mixing chamber for discharging materials;

[0009] A first detection module, which is connected to the mixing part and is used to obtain the average particle size and uniformity of the particle size of the raw materials after the mixing;

[0010] A forming part, which is connected to the mixing part, comprises a forming die rotating along a vertical central axis and provided with a plurality of forming holes at equal angles, an upper tablet pressing module arranged above the forming die and rotating synchronously with the forming die, a lower tablet pressing module arranged below the forming die and rotating synchronously with the forming die, and a tablet pressing collecting module arranged on one side of the forming die, wherein the upper tablet pressing module and the lower tablet pressing module jointly complete the preparation of tablets in the forming holes of the forming die;

[0011] A second detection module, connected to the forming part, for obtaining the tablet density and the hardness from the surface layer to the core of the tablet;

[0012] A control module, which is respectively connected to the first detection module, the second detection module, the modulation section, the mixing section and the forming section, for determining whether the preparation of the raw materials meets the standards according to the average particle size of the raw materials after the mixing, for verifying whether the preparation of the raw materials meets the standards according to the uniformity of the particle size, for adjusting the modulation time, for verifying whether the operation of the forming section meets the standards according to the tableting dispersion characteristics, and, under a first preset condition, increasing the modulation speed of the modulation wheel based on the average particle size obtained after the modulation time adjustment is greater than a second preset average particle size, and for determining whether the operation of the forming section meets the standards according to the tableting density.

[0013] Further, the upper tablet pressing module comprises a first rotating disk provided with a plurality of upper punches corresponding to the forming holes of the forming die, an upper return spring is provided between each upper punch and the upper mounting hole of the first rotating disk, used for loading each upper punch with a first arc-shaped loading block for completing tablet pressing during the rotation of the first rotating disk, an upper mounting seat for fixing the first arc-shaped loading block, and a hydraulic column circumferentially provided on the upper mounting seat for controlling the upper mounting seat to move in a vertical direction,

[0014] The lower tablet pressing module comprises a second rotating disk provided with a plurality of lower punches corresponding to the forming holes of the forming die, and a lower return spring is provided between each lower punch and the lower mounting hole of the second rotating disk, so as to load each lower punch during the rotation of the second rotating disk to eject the second arc-shaped loading block of the pressed tablet;

[0015] The projections of the first arc-shaped loading block and the second arc-shaped loading block on the plane do not overlap.

[0016] Furthermore, the tablet collecting module comprises a tablet scraper arranged on the upper end surface of the forming mold, and a blanking chute arranged at the end of the tablet scraper; and a collecting frame is arranged at the output end of the blanking chute.

[0017] Furthermore, the control module determines whether the preparation of the raw materials meets the standards according to the average particle size of the raw materials after the mixing, wherein:

[0018] If the average particle size of the raw material after mixing is less than the first preset average particle size, the control module determines that the preparation of the raw material does not meet the standard and increases the steam flow rate of each steam delivery pipe of the modulation part;

[0019] If the average particle size of the raw material after mixing is greater than or equal to the first preset average particle size and less than the second preset average particle size, the control module determines that the preparation of the raw material meets the preset standard and verifies whether the preparation of the raw material meets the standard based on the uniformity of the particle size;

[0020] If the average particle size of the raw material after mixing is greater than or equal to the second preset average particle size, the control module determines that the preparation of the raw material does not meet the standards and reduces the modulation time of the modulation unit.

[0021] Furthermore, the reduction range of the modulation time is positively correlated with the average particle size difference, wherein the average particle size difference is the difference between the average particle size of the raw material and the second preset average particle size.

[0022] Further, the control module increases the modulation speed of the modulation wheel under the first preset condition in response to the average granularity obtained after the modulation duration is adjusted being greater than or equal to the second preset average granularity, wherein the first preset condition is that the control module completes the adjustment of the modulation duration.

[0023] Furthermore, the control module verifies whether the preparation of the raw material meets the standards based on the uniformity of the particle size, wherein:

[0024] If the uniformity of the particle size is less than a preset uniformity threshold, the control module verifies that the preparation of the raw material meets the standard and completes the preparation of the raw material according to the current preparation parameters;

[0025] If the uniformity of the particle size is greater than or equal to a preset uniformity threshold, the control module verifies that the preparation of the raw material does not meet the standard and reduces the mixing speed of the mixing wheel;

[0026] The uniformity of particle size is determined by the variance of the particle sizes of the raw materials used to complete the blend.

[0027] Furthermore, the control module determines whether the operation of the forming unit meets the standard based on the tableting density, wherein:

[0028] If the tableting density is less than the first preset tableting density, the control module determines that the operation of the forming unit is not up to standard and lowers the height of the first arc-shaped loading block in the vertical direction;

[0029] If the tableting density is greater than or equal to the first preset tableting density and less than the second preset tableting density, the control module determines that the operation of the forming unit meets the standard and verifies whether the operation of the forming unit meets the standard based on the tableting dispersion characteristics;

[0030] If the tableting density is greater than or equal to the second preset tableting density, the control module determines that the operation of the forming part is not up to standard and increases the height of the first arc-shaped loading block in the vertical direction.

[0031] Furthermore, the control module verifies whether the operation of the forming unit meets the standard based on the tableting dispersion characteristics, wherein:

[0032] If the tableting dispersion characteristic is a uniform dispersion characteristic, the control module determines that the operation of the forming part is not up to standard and increases the rotation speed of the forming die;

[0033] If the tableting dispersion characteristic is a post-dispersion characteristic, the control module determines that the operation of the forming unit meets the standard and continues to prepare tablets according to the current parameters.

[0034] Furthermore, the tablet dispersion characteristics are determined based on the surface hardness and core hardness of the tablet, wherein the tablet dispersion characteristics are determined to be post-dispersion characteristics under the condition that the surface hardness of the tablet is greater than the core hardness, and the tablet dispersion characteristics are determined to be consistent dispersion characteristics under the condition that the surface hardness of the tablet is equal to the core hardness.

[0035] Compared with the prior art, the beneficial effect of the present invention lies in that the present invention is provided with a modulation section, a cooling section, a mixing section and a molding section, and is also equipped with a first detection module and a second detection module during the raw material preparation process, which can respectively obtain key parameters such as the particle size and uniformity of the raw materials and the density and hardness of the tablets, and the present invention is provided with a control module, which determines the compliance of the tablet preparation process according to the data obtained by the detection module, thereby adjusting the preparation parameters such as steam flow, modulation time, mixing wheel speed, and molding mold speed in real time, thereby realizing intelligent monitoring and precise control of the tablet preparation process.

[0036] Furthermore, the present invention is also provided with a tablet collecting module, and the tablet scraper promptly scrapes the finished tablets into the blanking trough for collection, thereby improving production efficiency.

[0037] Furthermore, the present invention realizes automation of the tablet preparation process by arranging upper and lower return springs on the upper and lower punches so that the upper punch can independently complete the pressing and rising of the punch, and the lower punch can eject and fall back the finished tablet.

[0038] Furthermore, the present invention determines whether the preparation of the raw materials meets the standards based on the average particle size of the raw materials after the mixing is completed through the control module. If it meets the preset standards, the tablets are prepared according to the current parameters. If it does not meet the standards, the steam flow rate of each steam delivery pipe of the modulation part is adjusted or the uniformity of the particle size is verified, thereby improving the accuracy of the parameters for the preparation of the raw materials.

[0039] Furthermore, when the average particle size obtained after the modulation time is adjusted is secondarily determined and is determined to be unsatisfactory, the modulation speed of the modulation wheel is increased, thereby promoting sufficient mixing of the raw materials.

[0040] Furthermore, the present invention further determines whether the uniformity of the particle size meets the standard through the control module, and reduces the mixing speed of the mixing wheel when the standard is not met, thereby achieving consistency of the particle size.

[0041] Furthermore, the present invention determines whether the operation of the forming part meets the standard according to the tableting density through the control module, and when it is determined that it does not meet the standard, adjusts the height of the first arc-shaped loading block, thereby achieving flexible control of the preparation process.

[0042] Furthermore, the control module of the present invention verifies whether the operation of the molding part meets the standards based on the tablet dispersion characteristics. If the standards are not met, the rotation speed of the molding die is optimized, thereby improving the quality assurance of the finished tablets. Controlling the tablet dispersion characteristics can reduce the melting of the tablets during the initial entry into the water, and allow the tablets to melt quickly after sinking to the bottom of the water. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a schematic diagram of the structure of a rotary tablet press for preparing biological tablets for improving the bottom environment of a pool according to an embodiment of the present invention;

[0044] Figure 2 This is a schematic diagram of the connection structure of a rotary tablet press control module for preparing biological tablets for improving the bottom environment of a pool according to an embodiment of the present invention;

[0045] Figure 3 This is a flow chart of an embodiment of the present invention based on determining whether the preparation of raw materials meets the standards;

[0046] Figure 4 A flow chart for verifying whether the preparation of raw materials meets the standards according to an embodiment of the present invention;

[0047] In the figure: 1, modulation part; 101, modulation chamber; 102, modulation wheel; 103, first drive motor; 104, steam delivery pipe; 105, first feed port; 2, cooling part; 3, mixing part; 301, mixing chamber; 302, mixing wheel; 303, second drive motor; 304, second feed port; 305, discharge port; 4, forming part; 40, middle axis; 41, forming mold; 4101, forming hole; 42, upper tabletting module; 43, lower tabletting module, 44 , tableting collection module; 4201, first rotating disk; 4202, upper punch; 4203, upper return spring; 4204, upper mounting hole; 4205, first arc-shaped loading block; 4206, upper mounting seat; 4207, hydraulic column; 4301, lower punch; 4302, second rotating disk; 4303, lower mounting hole; 4304, second arc-shaped loading block; 4305, lower return spring; 4401, tableting scraper; 4402, blanking chute; 4403, collection frame. DETAILED DESCRIPTION

[0048] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0049] It should be pointed out that the data in this embodiment are obtained by comprehensive analysis and evaluation of the historical test data of the tablet press of the present invention three months before this test and the corresponding historical test results. It can be understood by those skilled in the art that the tablet press of the present invention can determine the above parameters for a single item by selecting the value with the highest proportion as the preset standard parameter according to the data distribution, using weighted summation to use the obtained value as the preset standard parameter, substituting each historical data into a specific formula and using the value obtained by the formula as the preset standard parameter or other selection methods, as long as the tablet press of the present invention can clearly define different specific situations in the single determination process through the obtained values.

[0050] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0051] See also Figure 1 , Figure 2 , Figure 3 as well as Figure 4As shown, they are respectively a structural schematic diagram of a rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to an embodiment of the present invention; a schematic diagram of a control module connection structure of a rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to an embodiment of the present invention; a flowchart of determining whether the preparation of raw materials meets the standards according to an embodiment of the present invention; and a flowchart of verifying whether the preparation of raw materials meets the standards according to an embodiment of the present invention;

[0052] The present invention provides a rotary tablet press for preparing a biological tablet for improving the bottom environment of a pool, comprising:

[0053] The modulation part 1 is used to complete the modulation process of part of the raw materials, including a modulation chamber 101, a modulation wheel 102 arranged inside the modulation chamber 101, a first driving motor 103 arranged at one end of the modulation wheel 102 for driving the modulation wheel 102 to rotate, a plurality of steam delivery pipes 104 arranged at the bottom of the modulation chamber 101 for delivering steam to the inside of the modulation chamber 101, and a first feeding port 105 arranged at the top of the modulation chamber 101 for feeding materials;

[0054] A cooling part 2, which is connected to the modulation part 1 and is used to cool part of the raw materials after modulation;

[0055] The mixing part 3 is arranged at the output end of the cooling part 2, and includes a mixing chamber 301, a mixing wheel 302 arranged inside the mixing chamber 301, a second driving motor 303 arranged at one end of the mixing wheel 302 for driving the mixing wheel 302 to rotate, a second feed port 304 arranged at the top of the mixing chamber 301 for adding a bacterial agent, and a discharge port 305 arranged at the bottom of the mixing chamber 301 for discharging materials;

[0056] A first detection module, which is connected to the mixing unit 3 and is used to obtain the average particle size and uniformity of the particle size of the raw materials after the mixing;

[0057] The forming part 4 is connected to the mixing part 3, and includes a forming mold 41 which rotates along a vertical central axis 40 and is provided with a plurality of forming holes 4101 at equal angles, an upper tabletting module 42 which is arranged above the forming mold 41 and rotates synchronously with the forming mold 41, a lower tabletting module 43 which is arranged below the forming mold 41 and rotates synchronously with the forming mold 41, and a tabletting collection module 44 which is arranged on one side of the forming mold 41, wherein the upper tabletting module 42 and the lower tabletting module 43 jointly complete the preparation of tablets in the forming holes 4101 of the forming mold 41;

[0058] A second detection module, which is connected to the forming part 4 and is used to obtain the tablet density and the hardness from the surface layer to the core of the tablet;

[0059] A control module is respectively connected to the first detection module, the second detection module, the modulation section 1, the mixing section 3 and the forming section 4, and is used to determine whether the preparation of the raw materials meets the standards based on the average particle size of the raw materials after the mixing, and to determine whether the operation of the forming section meets the standards based on the tableting density, and to adjust the corresponding parameters of the tablet press when it is determined that it does not meet the preset standards.

[0060] Specifically, some raw materials refer to the raw materials required for the preparation of biological tablets excluding the bacterial agents, such as maltodextrin, detoxifiers, slow-release oxidants and bio-promoters. There is no specific limitation, and the combination and quality ratio can be determined according to the requirements of use.

[0061] Specifically, the control module, such as a CPU or a PLC, is not specifically limited and only needs to output a corresponding determination result based on the input parameters.

[0062] Specifically, the first detection module, such as an industrial camera and image processing software, is used to obtain the average particle size and particle size variance of the raw materials of the mixture, without limitation.

[0063] Specifically, the second detection module, such as a weight meter and a hardness meter, is used to obtain the tablet density and the hardness from the surface to the core of the tablet.

[0064] Specifically, the cooling part 2 is, for example, a belt conveyor or a fan is arranged on the belt conveyor, which is not specifically limited, and is used to complete the cooling of the modulated material.

[0065] Specifically, the upper tablet pressing module 42 includes a first rotating disk 4201 provided with a plurality of upper punches 4202 corresponding to the forming holes 4101 of the forming mold 41, an upper return spring 4203 is provided between each upper punch 4202 and the upper mounting hole 4204 of the first rotating disk 4201, a first arc-shaped loading block 4205 for loading each upper punch 4202 to complete tablet pressing during the rotation of the first rotating disk 4201, an upper mounting seat 4206 for fixing the first arc-shaped loading block 4205, and a hydraulic column 4207 circumferentially arranged on the upper mounting seat 4206 for controlling the upper mounting seat 4206 to move in the vertical direction.

[0066] The lower tablet pressing module 43 includes a second rotating disk 4302 provided with a plurality of lower punches 4301 corresponding to the forming holes 4101 of the forming mold 41, and a lower return spring 4305 is provided between each lower punch 4301 and the lower mounting hole of the second rotating disk 4302, which is used to load each lower punch 4301 during the rotation of the second rotating disk 4302 to eject the second arc-shaped loading block 4304 of the pressed tablet;

[0067] The projections of the first arc-shaped loading block 4205 and the second arc-shaped loading block 4304 on the plane do not overlap.

[0068] Specifically, the upper punch 4202 completes the preparation action based on the contact with the arc-shaped edge of the first arc-shaped loading block 4205 and the upper return spring.

[0069] Specifically, the tablet collecting module includes a tablet scraper 4401 arranged on the upper end surface of the forming mold 41, and a material drop chute 4402 arranged at the end of the tablet scraper; a collection frame 4403 is arranged at the output end of the material drop chute.

[0070] Specifically, the control module determines whether the preparation of the raw materials meets the standards according to the average particle size of the raw materials after the mixing, wherein:

[0071] If the average particle size of the raw material after the mixing is completed is less than the first preset average particle size, the control module determines that the preparation of the raw material does not meet the standard and increases the steam flow rate of each steam delivery pipe 104 of the modulation part 1. The steam flow rate of each steam delivery pipe 104 of the modulation part 1 is increased by the following formula:

[0072]

[0073] In the formula, L' represents the increased steam flow rate of the steam delivery pipe 104, and L represents the current steam flow rate of the steam delivery pipe 104. represents the first preset average particle size, represents the average particle size of the raw materials, λ represents the steam flow rate adjustment coefficient, and λ is set to 1.21;

[0074] If the average particle size of the raw material after mixing is greater than or equal to the first preset average particle size and less than the second preset average particle size, the control module determines that the preparation of the raw material meets the preset standard and verifies whether the preparation of the raw material meets the standard based on the uniformity of the particle size;

[0075] If the average particle size of the raw material after mixing is greater than or equal to the second preset average particle size, the control module determines that the preparation of the raw material does not meet the standard and reduces the modulation time of the modulation part 1;

[0076] The first preset average particle size is set to 0.3 mm, and the second preset average particle size is set to 0.7 mm.

[0077] Specifically, the reduction amplitude of the modulation time is positively correlated with the average particle size difference, wherein the average particle size difference is the difference between the average particle size of the raw material and the second preset average particle size. For example, the reduction amplitude of the modulation time is set to △D, and the average particle size difference is set to △δ, then △D=α×△δ, α is the reduction amplitude adjustment coefficient, and α is set to 0.72. It can be understood that the larger the average particle size difference, the greater the reduction amplitude of the modulation time.

[0078] Specifically, the control module increases the modulation speed of the modulation wheel 102 in response to the average granularity obtained after the modulation duration is adjusted being greater than or equal to the second preset average granularity under the first preset condition, wherein the first preset condition is that the control module completes the adjustment of the modulation duration, and the increase in the modulation speed of the modulation wheel 102 is calculated by the following formula:

[0079] V1=V+μ×(β-β2)

[0080] In the formula, V1 represents the increased modulation speed of the modulation wheel 102, V represents the current modulation speed of the modulation wheel 102, β represents the average granularity obtained after the modulation duration is adjusted, β2 represents the second preset average granularity, μ represents the modulation speed adjustment coefficient, and μ is set to 1.37.

[0081] Specifically, the control module verifies whether the preparation of the raw material meets the standards based on the uniformity of the particle size, wherein:

[0082] If the uniformity of the particle size is less than a preset uniformity threshold, the control module verifies that the preparation of the raw material meets the standard and completes the preparation of the raw material according to the current preparation parameters;

[0083] If the uniformity of the particle size is greater than or equal to a preset uniformity threshold, the control module verifies that the preparation of the raw material does not meet the standard and reduces the mixing speed of the mixing wheel 302;

[0084] The uniformity of particle size is determined based on the variance of the particle sizes of the raw materials used to complete the blend;

[0085] Set the preset uniformity threshold to 0.0065.

[0086] Specifically, the control module determines whether the operation of the forming unit 4 meets the standard based on the tableting density, wherein:

[0087] If the tableting density is less than the first preset tableting density, the control module determines that the operation of the forming unit 4 is not up to standard and lowers the height of the first arc-shaped loading block 4205 in the vertical direction;

[0088] If the tableting density is greater than or equal to the first preset tableting density and less than the second preset tableting density, the control module determines that the operation of the forming unit 4 meets the standard and verifies whether the operation of the forming unit 4 meets the standard based on the tableting dispersion characteristics;

[0089] If the tableting density is greater than or equal to the second preset tableting density, the control module determines that the operation of the forming unit 4 is not up to standard and increases the height of the first arc-shaped loading block 4205 in the vertical direction.

[0090] Specifically, the height of the first arc-shaped loading block is adjusted by controlling the distance from the mounting seat to the first rotating disk through a hydraulic column;

[0091] The first preset tablet density is set to 1.05 g / cm 3 , set the second preset tablet density to 1.35g / cm 3 .

[0092] Specifically, the control module verifies whether the operation of the forming unit 4 meets the standard based on the tableting dispersion characteristics, wherein:

[0093] If the tableting dispersion characteristic is a uniform dispersion characteristic, the control module determines that the operation of the forming unit 4 is not up to standard and increases the rotation speed of the forming die 41;

[0094] If the tableting dispersion characteristic is a post-dispersion characteristic, the control module determines that the operation of the forming unit 4 is up to standard and continues to prepare tablets according to the current parameters.

[0095] Specifically, the tablet dispersion characteristics are determined based on the surface hardness and core hardness of the tablet, wherein the tablet dispersion characteristics are determined to be post-dispersion characteristics when the surface hardness of the tablet is greater than the core hardness, and the tablet dispersion characteristics are determined to be consistent dispersion characteristics when the surface hardness of the tablet is equal to the core hardness. In the actual production process, the upper punch 4202 and the lower punch 4301 of the tablet press usually first contact the surface of the extruded tablet, so the situation where the surface hardness of the tablet is less than the core hardness is not considered in the present invention.

[0096] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

[0097] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rotary tablet press for preparing biological tablets for improving the bottom environment of a pool, characterized in that: include: A modulation part, which is used to complete the modulation process of part of the raw materials, includes a modulation chamber, a modulation wheel arranged inside the modulation chamber, a first driving motor arranged at one end of the modulation wheel for driving the modulation wheel to rotate, a plurality of steam delivery pipes arranged at the bottom of the modulation chamber for delivering steam to the inside of the modulation chamber, and a first feeding port arranged at the top of the modulation chamber for feeding materials; A cooling part connected to the modulation part, used for cooling part of the raw materials after modulation; A mixing part, which is arranged at the output end of the cooling part, comprises a mixing chamber, a mixing wheel arranged inside the mixing chamber, a second driving motor arranged at one end of the mixing wheel for driving the mixing wheel to rotate, a second feed port arranged at the top of the mixing chamber for adding a bacterial agent, and a discharge port arranged at the bottom of the mixing chamber for discharging materials; A first detection module, which is connected to the mixing part and is used to obtain the average particle size and uniformity of the particle size of the raw materials after the mixing; A forming part, which is connected to the mixing part, comprises a forming die rotating along a vertical central axis and provided with a plurality of forming holes at equal angles, an upper tablet pressing module arranged above the forming die and rotating synchronously with the forming die, a lower tablet pressing module arranged below the forming die and rotating synchronously with the forming die, and a tablet pressing collecting module arranged on one side of the forming die, wherein the upper tablet pressing module and the lower tablet pressing module jointly complete the preparation of tablets in the forming holes of the forming die; A second detection module, which is connected to the forming part and is used to obtain the tablet density and the hardness from the surface layer to the core of the tablet; A control module is respectively connected to the first detection module, the second detection module, the modulation section, the mixing section and the forming section, and is used to determine whether the preparation of the raw materials meets the standards based on the average particle size of the raw materials after the mixing, and to determine whether the operation of the forming section meets the standards based on the tableting density, and to adjust the corresponding parameters of the tablet press when it is determined that it does not meet the preset standards.

2. The rotary tablet press for preparing biological tablets for improving the bottom environment of a pool according to claim 1, characterized in that: The upper tablet pressing module comprises a first rotating disk provided with a plurality of upper punches corresponding to the forming holes of the forming die, an upper return spring is provided between each upper punch and the upper mounting hole of the first rotating disk, used for loading each upper punch with a first arc-shaped loading block for completing tablet pressing during the rotation of the first rotating disk, an upper mounting seat for fixing the first arc-shaped loading block, and a hydraulic column circumferentially provided on the upper mounting seat for controlling the upper mounting seat to move in a vertical direction, The lower tablet pressing module comprises a second rotating disk provided with a plurality of lower punches corresponding to the forming holes of the forming die, and a lower return spring is provided between each lower punch and the lower mounting hole of the second rotating disk, so as to load each lower punch during the rotation of the second rotating disk to eject the second arc-shaped loading block of the pressed tablet; The projections of the first arc-shaped loading block and the second arc-shaped loading block on the plane do not overlap.

3. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pond according to claim 1 or 2, characterized in that: The tablet collecting module comprises a tablet scraper arranged on the upper end surface of the forming mold, and a blanking trough arranged at the end of the tablet scraper; a collecting frame is arranged at the output end of the blanking trough.

4. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 1, characterized in that: The control module determines whether the preparation of the raw materials meets the standards according to the average particle size of the raw materials after the mixing, wherein: If the average particle size of the raw material after mixing is less than the first preset average particle size, the control module determines that the preparation of the raw material does not meet the standard and increases the steam flow rate of each steam delivery pipe of the modulation part; If the average particle size of the raw material after mixing is greater than or equal to the first preset average particle size and less than the second preset average particle size, the control module determines that the preparation of the raw material meets the preset standard and verifies whether the preparation of the raw material meets the standard based on the uniformity of the particle size; If the average particle size of the raw material after mixing is greater than or equal to the second preset average particle size, the control module determines that the preparation of the raw material does not meet the standards and reduces the modulation time of the modulation unit.

5. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 4, characterized in that: The reduction range of the modulation time is positively correlated with the average particle size difference, wherein the average particle size difference is the difference between the average particle size of the raw material and the second preset average particle size.

6. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 5, characterized in that: Under the first preset condition, the control module increases the modulation speed of the modulation wheel in response to the average granularity obtained after the modulation duration is adjusted being greater than or equal to the second preset average granularity, wherein the first preset condition is that the control module completes the adjustment of the modulation duration.

7. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pond according to claim 6, characterized in that: The control module verifies whether the preparation of the raw material meets the standards based on the uniformity of the particle size, wherein: If the uniformity of the particle size is less than a preset uniformity threshold, the control module verifies that the preparation of the raw material meets the standard and completes the preparation of the raw material according to the current preparation parameters; If the uniformity of the particle size is greater than or equal to a preset uniformity threshold, the control module verifies that the preparation of the raw material does not meet the standard and reduces the mixing speed of the mixing wheel; The uniformity of particle size is determined by the variance of the particle sizes of the raw materials used to complete the blend.

8. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 7, characterized in that: The control module determines whether the operation of the forming unit meets the standard based on the tableting density, wherein: If the tableting density is less than a first preset tableting density, the control module determines that the operation of the forming unit is not up to standard and lowers the height of the first arc-shaped loading block in the vertical direction; If the tableting density is greater than or equal to the first preset tableting density and less than the second preset tableting density, the control module determines that the operation of the forming unit meets the standard and verifies whether the operation of the forming unit meets the standard based on the tableting dispersion characteristics; If the tableting density is greater than or equal to the second preset tableting density, the control module determines that the operation of the forming part is not up to standard and increases the height of the first arc-shaped loading block in the vertical direction.

9. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 8, characterized in that: The control module verifies whether the operation of the forming unit meets the standard based on the tableting dispersion characteristics, wherein: If the tableting dispersion characteristic is a uniform dispersion characteristic, the control module determines that the operation of the forming part is not up to standard and increases the rotation speed of the forming die; If the tableting dispersion characteristic is a post-dispersion characteristic, the control module determines that the operation of the forming unit meets the standard and continues to prepare tablets according to the current parameters.

10. The rotary tablet press for preparing biological tablets for improving the bottom environment of a water pool according to claim 9, characterized in that: The tablet dispersion characteristics are determined based on the surface hardness and core hardness of the tablet, wherein the tablet dispersion characteristics are determined to be post-dispersion characteristics when the surface hardness of the tablet is greater than the core hardness, and the tablet dispersion characteristics are determined to be consistent dispersion characteristics when the surface hardness of the tablet is equal to the core hardness.

Citation Information

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