An automatic spraying and printing system and a spraying and printing method for a battery insulation film

By adopting automatic printing system and magnetic levitation track technology in battery production, the problems of easy breakage and low production efficiency of insulating films in traditional battery production are solved, and efficient and flexible insulating film printing process is achieved, which is suitable for hybrid production of multiple models of batteries.

CN119974786BActive Publication Date: 2025-06-24SHENZHEN BROTHERS AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202510467771.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-06-24
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

During the traditional battery production process, the insulating film is easily cut by the edges of the battery, and the envelope process is complex, the product yield is low, making it difficult to perform flexible model conversion and mixed line production, resulting in low production efficiency.

Method used

An automatic printing system for insulating film insulating film is designed, and a magnetic levitation track is used to transport batteries, and the surface burping area, cleaning area and surface printing area are cooperated to realize an automated insulating film printing process.

Benefits of technology

It improves battery processing and processing efficiency, is suitable for mixed line production of different models of batteries, has strong flexibility and high automation level, and reduces the time for manually setting parameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application proposes an automatic printing system and printing method for battery insulation films. In the printing system, by using a magnetic levitation track to transport the batteries to be processed, the transportation efficiency of materials can be effectively improved. Through the rapid transportation of the magnetic levitation track in cooperation with the surface texturing area, cleaning area, and surface printing area in the battery processing area, the processing efficiency of the battery can be greatly improved. The transportation of the battery in each battery processing area is more stable, and the yield rate of the battery is higher. In the printing method, by flexibly setting the model labels of the batteries to be processed and the corresponding battery processing parameters, the transportation of the battery transportation module and the automatic cooperation ability of the battery processing area are improved, which can be applied to the mixed-line production of different models of batteries, has strong flexibility, and effectively improves the automation level in the battery production and processing process.
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Description

Technical Field

[0001] The present invention relates to the field of battery processing, and particularly to an automatic printing system and printing method for battery insulating films. Background Art

[0002] In the traditional battery production process, manual or mechanical methods are usually used to wrap the insulating film around the battery case. During the wrapping process, the insulating film is easily cut by the edges and corners of the battery, or bulges at the edges and corners due to problems with the wrapping process. Eventually, during storage and transportation, the insulating film is easily damaged, resulting in the exposure of the battery case, which increases the risks that may occur during the use of the battery. At the same time, the traditional film wrapping process is complex, the product yield is low, and there are many defects. When producing batteries of different models, flexible conversion cannot be carried out, it is difficult to carry out mixed-line production, and the production efficiency is low. Summary of the Invention

[0003] In view of this, the present application proposes an automatic printing system and printing method for battery insulating films, and the specific solutions are as follows:

[0004] In the first aspect, an automatic printing system for battery insulating films is proposed, including: a main control module, a first conveying device communicatively connected to the main control module, and a battery processing area. The battery processing area includes a surface roughening area, a cleaning area, and a surface printing area;

[0005] The first conveying device includes at least one magnetic levitation track, and at least one battery transportation module is arranged on the magnetic levitation track; a plurality of battery slots for placing batteries to be processed are provided on the battery transportation module;

[0006] An adjusting device is provided on the battery slot for adjusting the width and / or length of the battery slot according to the battery processing parameters of the battery to be processed obtained by the main control module;

[0007] The magnetic levitation track sequentially passes through the surface roughening area, the cleaning area, and the surface printing area. The battery transportation module is used to move along the magnetic levitation track to drive the battery to be processed through the surface roughening area, the cleaning area, and the surface printing area.

[0008] In some specific embodiments, the magnetic levitation track includes a track member, a first engaging member disposed along the track member and protruding from the surface of the track member in a preset first direction, and a second engaging member protruding from the surface of the track member in a preset second direction, wherein an included angle is formed between the first direction and the second direction. A fastening member for cooperating with the first engaging member and the second engaging member is provided on one side of the battery transportation module facing the magnetic levitation track.

[0009] By providing engaging members that protrude in different directions, the battery transportation module can be engaged with the maglev track from multiple directions, further enhancing the stability of the battery transportation module when moving on the maglev track.

[0010] In some specific embodiments, a cylindrical surface texturing module and / or an end face texturing module are provided in the surface texturing area;

[0011] The cylindrical surface texturing module includes a first frame, a first moving module, and a laser; the laser is movably connected to the first frame through the first moving module, and the laser is disposed at a position corresponding to above the maglev track;

[0012] The first moving module is configured to drive the laser closer to or farther away from the cylindrical surface of the battery to be processed in the battery transportation module;

[0013] The end face texturing module includes a second frame, a second moving module, and a laser; the end face laser is disposed on one side or corresponding two sides in the extending direction of the maglev track;

[0014] The laser module is movably connected to the second frame through the second moving module; the second moving module is configured to drive the end face laser closer to or farther away from the end face of the battery to be processed in the battery transportation module.

[0015] In some specific embodiments, a third frame, a third moving module, and a printing assembly are provided in the surface printing area;

[0016] At least one set of printing assemblies is linearly movable and / or rotatably connected to the third frame through the third moving module; the printing assembly includes a printing head and a pre-curing mechanism disposed adjacent to each other;

[0017] A printing treatment cover is connected to some or all of the printing assemblies, and an opening for the battery transportation module to enter is provided on the printing treatment cover, and the printing head and the pre-curing mechanism are exposed relative to the inner sidewall of the printing treatment cover;

[0018] The printing head is configured to print on the cylindrical surface and / or end face of the battery to be processed entering the printing treatment cover; the pre-curing mechanism is configured to pre-cure the battery to be processed after printing in the printing treatment cover.

[0019] In some specific embodiments, a fixed frame and a plasma spray gun are provided in the cleaning area;

[0020] Some or all of the fixed frame is disposed above the maglev track; one end of the plasma spray gun is movably disposed on the fixed frame, and the other end is disposed facing above the maglev track or on both sides of the maglev track, for performing plasma cleaning operations on the cylindrical surface and / or side surface of the battery to be processed on the maglev track.

[0021] In some specific embodiments, a battery cylindrical surface adjustment mechanism is further included; at least one battery cylindrical surface adjustment mechanism is arranged in the surface roughening area, and / or in the surface printing area, and / or in a position between the surface roughening area and the surface printing area;

[0022] The battery cylindrical surface adjustment mechanism includes a clamping mechanism and a transmission assembly. The clamping mechanism includes a plurality of clamping members respectively arranged on two sides in the extension direction of the magnetic suspension track, and the clamping members on the same side are connected by the transmission assembly. The clamping members are used to contact with the end face of the battery to be processed in the battery transport module and clamp the battery to be processed.

[0023] A protruding structure is arranged on one side of the clamping member facing the magnetic suspension track, at least one clamping member is connected to a rotating driving member, and at least one clamping member is connected to a pushing cylinder.

[0024] In some specific embodiments, it further comprises a second conveying device and a final curing area and / or a battery testing area arranged along the second conveying device;

[0025] The second conveying device is connected to the position behind the printing area on the upper surface of the first conveying device, or the second conveying device is arranged near the position behind the printing area on the upper surface of the first conveying device;

[0026] The final curing area is provided with a final curing mechanism for curing all surfaces of the battery to be processed entering the final curing area;

[0027] The battery inspection area includes an appearance inspection area and / or a coding inspection area;

[0028] The appearance inspection area includes a uniformity inspection mechanism and / or a thickness inspection mechanism that is connected to the main control module in communication;

[0029] The uniformity detection mechanism is used to detect whether the printing uniformity of the surface of the battery to be processed reaches a preset value, and set a screening label for the battery slot where the battery to be processed whose printing uniformity does not reach the preset value is located; the thickness detection mechanism is used to detect whether the thickness of the battery to be processed reaches a preset value, and set a screening label for the battery slot where the battery to be processed that does not reach the preset value is located;

[0030] The inkjet code detection area includes an inkjet code scanning mechanism that is communicatively connected to the main control module; the inkjet code scanning mechanism is used to detect whether the inkjet code information of the battery to be processed is qualified, and set a screening label for the battery slot where the unqualified battery to be processed is located;

[0031] It also includes a screening mechanism, which is arranged near the uniformity detection mechanism, and / or the thickness detection mechanism, and / or the inkjet scanning mechanism, and is used to identify the screening label and move the unprocessed batteries on the battery slot with the screening label out of the battery slot.

[0032] In some specific embodiments, it further includes a material transfer unit and a loading track. The material transfer unit includes a turntable base and a grasping mechanism.

[0033] Some of the material transfer units are arranged between the loading track and the first conveying device; some of the material transfer units are arranged between the first conveying device and the second conveying device.

[0034] Multiple rows of clamps are arranged on the grasping mechanism. The clamps are arranged in cooperation with the battery slots of the battery transportation module and are used to grasp the batteries to be processed. The turntable base is connected to the grasping mechanism and is used to drive the grasping mechanism to move between the loading track and the first conveying device, or to move between the first conveying device and the second conveying device.

[0035] Second, an automatic printing method for battery insulating films is proposed, which is applied to any one of the battery insulating film automatic printing systems in the foregoing technical solutions, and includes:

[0036] Identify the size of the battery to be processed on the battery transportation module, obtain a model mark according to the size, or search for the model mark in a preset database. Different model marks correspond to different battery processing parameters.

[0037] Synchronize the model mark to the battery transportation module, the magnetic levitation track, and each battery processing area.

[0038] The battery transportation module carries the battery to be processed along the magnetic levitation track through the surface texturing area to perform a surface texturing operation on a preset area of the battery to be processed.

[0039] The battery transportation module carries the battery to be processed along the magnetic levitation track through the cleaning area, performs a process inspection on the battery to be processed, identifies the preset area of the battery to be processed that has undergone texturing treatment, and performs a plasma cleaning operation on the preset area of the battery to be processed that passes the process inspection.

[0040] The battery transportation module carries the battery to be processed along the magnetic levitation track through the surface printing area, performs a process inspection on the battery to be processed, identifies the preset area of the battery to be processed that has been cleaned, and performs an insulating film printing and pre-curing operation on the preset area of the battery to be processed that passes the process inspection in the surface printing area.

[0041] The battery to be processed is transported to the inspection and confirmation area through the magnetic levitation track, and final curing is performed on the battery to be processed, and the processing result of the battery to be processed is detected.

[0042] In some specific embodiments, synchronizing the model mark to the battery transportation module, the magnetic levitation track, and each battery processing area includes:

[0043] Set the model mark for the corresponding battery transportation module through the main control module.

[0044] Send the model mark and the battery processing parameters corresponding to the model mark to the maglev track, the surface texturing area, the cleaning area, and the surface printing area;

[0045] The maglev track adjusts the magnitude of the current frequency according to the battery processing parameters, and / or the adjusting device of the battery transport module adjusts the width and / or length of the battery slot according to the battery processing parameters;

[0046] Before the battery transport module enters each battery processing area, identify and update the model mark of the corresponding battery transport module;

[0047] The laser in the surface texturing area adjusts the texturing processing duration, the laser range, and / or the laser intensity, and / or the distance between the laser and the first conveying device according to the latest battery processing parameters;

[0048] The plasma spray gun in the cleaning area adjusts the cleaning processing duration, the cleaning range, and / or the cleaning intensity, and / or the distance between the plasma spray gun and the first conveying device according to the latest battery processing parameters;

[0049] The printing assembly in the surface printing area adjusts the printing duration, and / or the printing range, and / or the printing intensity, and / or the pre-curing duration, and / or the pre-curing range, and / or the pre-curing intensity according to the latest battery processing parameters;

[0050] The battery transport module adjusts the moving speed of entering the surface texturing area, the cleaning area, and the surface printing area along the maglev track respectively according to the texturing processing duration, the cleaning processing duration, the printing duration, and the pre-curing duration.

[0051] In a specific embodiment, multiple battery transport modules move along the maglev track, successively driving the batteries to be processed into the surface texturing area, the cleaning area, and the surface printing area, so as to successively process the batteries to be processed. In practical applications, the processing durations of different battery processing areas for the batteries to be processed are quite different. By synchronizing the battery processing parameters with each battery processing area through the main control module, the moving speed of each battery transport module between different battery processing areas can be further adjusted flexibly.

[0052] In practical applications, there are situations where different batches of batteries to be processed are handed over during production, which will result in different battery transport modules carrying different models of batteries to be processed. When there are battery transport modules carrying different models of batteries to be processed running on the same maglev track, the main control module respectively obtains the battery processing parameters of different models of batteries to be processed. The main control module sets model marks for different battery processing modules according to different battery processing parameters, and synchronizes different battery processing parameters to different battery processing areas.

[0053] In some specific embodiments, it further includes at least one induction detection unit connected to the main control module. The induction detection unit includes a vision sensor and / or an infrared sensor; the induction detection unit is arranged at a position close to each battery processing area for identifying the model mark of the battery transport module entering the battery processing area.

[0054] In a specific embodiment, induction detection units are respectively arranged at positions close to the entrances of the surface texturing area, cleaning area, and surface printing area in the battery processing area. When the battery transport module carries the battery to be processed and is about to enter the corresponding battery processing area, the induction detection unit detects the model mark set on the main control module of the battery transport module, and the induction detection unit further synchronizes the latest identified model mark to the corresponding battery processing area. The battery processing area then makes corresponding adaptability adjustments according to the obtained latest model mark.

[0055] Thus, it can better adapt to special situations such as when each battery processing module processes a small number of different models of batteries to be processed in multiple batches at the same time, adapt to the mixed-line production of multi-model batteries, and can effectively improve the flexibility of the system.

[0056] In a specific embodiment, while the induction detection unit identifies the model mark of the battery transport module, it also performs process detection on the battery to be processed in the battery processing module.

[0057] In some specific embodiments, the process detection includes:

[0058] Detecting whether the battery to be processed in the current battery processing area meets the preset process requirements according to the processing process executed in the current battery processing area;

[0059] The process result detection for the battery to be processed includes:

[0060] Detecting whether the printing uniformity on the surface of the battery to be processed reaches the preset value, and setting a screening label for the battery slot where the battery to be processed with the printing uniformity not reaching the preset value is located;

[0061] Detecting whether the thickness of the battery to be processed reaches the preset value, and setting a screening label for the battery slot where the battery to be processed not reaching the preset value is located;

[0062] Detecting whether the inkjet information of the battery to be processed is qualified, and setting a screening label for the battery slot where the unqualified battery to be processed is located;

[0063] Sending the screening label to the screening mechanism; the screening mechanism identifies the screening label and removes the battery to be processed on the battery slot with the screening label from the battery slot.

[0064] Beneficial effects: The present application provides an automatic printing system and a printing method for battery insulation films. By using a magnetic levitation track to transport the batteries to be processed, the transportation efficiency of materials can be effectively improved. Further, by cooperating with the surface roughening area, cleaning area, and surface printing area in the battery processing area, the printing process of the battery surface insulation film can be efficiently and automatically completed, greatly improving the processing efficiency of the battery. Furthermore, the printing method is applicable to the mixed-line production of different models of batteries. When processing different models of batteries, there is no need to spend time manually resetting the battery processing parameters, which has strong flexibility and a high level of automation. Brief Description of the Drawings

[0065] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present application and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0066] Figure 1 It is a top view schematic diagram of the overall structure of the automatic printing system in the present application;

[0067] Figure 2 It is a top view schematic diagram of a part of the structure of the automatic printing system in the present application;

[0068] Figure 3 It is a top view schematic diagram of another part of the structure of the automatic printing system in the present application;

[0069] Figure 4 It is a partial three-dimensional structure schematic diagram of the magnetic levitation track in the present application;

[0070] Figure 5 It is a partial three-dimensional structure schematic diagram of the first conveying device in the present application;

[0071] Figure 6 It is a partial side view structure schematic diagram of the magnetic levitation track in the present application;

[0072] Figure 7 It is a three-dimensional structure schematic diagram of the battery transportation device in the present application;

[0073] Figure 8 It is a three-dimensional structure schematic diagram of the cylindrical surface roughening module in the system in the present application;

[0074] Figure 9 It is a three-dimensional structure schematic diagram of the battery cylindrical surface adjustment mechanism in the present application;

[0075] Figure 10 It is a three-dimensional structure schematic diagram of the cleaning area in the present application;

[0076] Figure 11 This is a three-dimensional structural schematic diagram of the end face printing module in this application;

[0077] Figure 12 This is a three-dimensional structural schematic diagram of the cylindrical surface printing module in this application;

[0078] Figure 13 This is a three-dimensional structural schematic diagram of the material transfer unit in this application;

[0079] Figure 14 This is a three-dimensional structural schematic diagram of the position of the induction detection unit in this application;

[0080] Figure 15 This is a partial schematic diagram of the final curing area, appearance detection area, and inkjet code detection area in this application;

[0081] Figure 16 This is a schematic diagram of the brief connection relationship between the main control module and each module in this application;

[0082] Figure 17 This is a modular schematic diagram of the automatic printing system in this application;

[0083] Figure 18 This is a schematic diagram of the overall steps of the printing method in this application;

[0084] Figure 19 This is a schematic diagram of a part of the steps of the printing method in this application;

[0085] Figure 20 This is a schematic diagram of a part of the steps of the printing method in this application.

[0086] Reference numerals: 1 - main control module; 11 - induction detection unit; 2 - first conveying device; 21 - magnetic levitation track; 211 - first engaging member; 212 - second engaging member; 22 - battery transportation module; 221 - fastening member; 23 - battery slot; 24 - adjusting device; 3 - second conveying device; 4 - surface texturing area; 41 - cylindrical surface texturing module; 411 - first frame; 412 - first moving module; 413 - laser; 42 - end face texturing module; 5 - cleaning area; 51 - fixed frame; 52 - plasma spray gun; 53 - cylindrical surface cleaning module; 54 - end face cleaning module; 6 - surface printing area; 61 - third frame; 62 - third moving module; 63 - printing assembly; 64 - printing treatment cover; 65 - printing head; 66 - pre-curing mechanism; 67 - cylindrical surface printing module; 68 - end face printing module; 71 - final curing area; 72 - appearance inspection area; 721 - uniformity inspection mechanism; 722 - thickness inspection mechanism; 73 - inkjet code inspection area; 8 - material transfer unit; 81 - loading track; 82 - turntable base; 83 - grasping mechanism; 9 - battery cylindrical surface adjustment mechanism; 91 - clamping mechanism; 92 - convex structure; 93 - rotation driving member; 94 - pushing cylinder; 10 - battery to be processed; A - preset first direction; B - preset second direction. Detailed implementation manners

[0087] In the following, various embodiments disclosed in the present application will be described more comprehensively. The present application may have various embodiments, and adjustments and changes may be made therein. However, it should be understood that there is no intention to limit the various embodiments of the present application to the specific embodiments disclosed herein, but the present application should be understood to cover all adjustments, equivalents, and / or alternative solutions falling within the spirit and scope of the various embodiments of the present application.

[0088] The terms used in the various embodiments of the present application are only for the purpose of describing specific embodiments and are not intended to limit the various embodiments of the present application. As used herein, the singular form is intended to also include the plural form unless the context clearly indicates otherwise. Unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the various embodiments of the present application belong. Terms (such as those defined in a commonly used dictionary) will be interpreted to have the same meaning as the contextual meaning in the relevant technical field and will not be interpreted to have an idealized meaning or an overly formal meaning unless clearly defined in the various embodiments of the present application.

[0089] Embodiment 1

[0090] Embodiment 1 of the present application discloses an automatic printing system for battery insulating films, and the specific solution is as follows:

[0091] An automatic spraying system for battery insulation film, comprising: a main control module 1, a first conveying device 2 communicatively connected to the main control module 1, and a battery processing area, the battery processing area including a surface texturing area 4, a cleaning area 5, and a surface spraying area 6;

[0092] The first conveying device 2 includes at least one magnetic levitation track 21, and at least one battery transportation module 22 is arranged on the magnetic levitation track 21; a plurality of battery slots 23 for placing the battery to be processed 10 are formed on the battery transportation module 22;

[0093] An adjusting device 24 is arranged on the battery slot 23 for adjusting the width and / or length of the battery slot 23 according to the battery processing parameters of the battery to be processed 10 obtained by the main control module 1; specifically, the battery transportation module 22 is as Figure 7 shown.

[0094] The magnetic levitation track 21 sequentially passes through the surface texturing area 4, the cleaning area 5, and the surface spraying area 6, and the battery transportation module 22 is used to move along the magnetic levitation track 21 to drive the battery to be processed 10 through the surface texturing area 4, the cleaning area 5, and the surface spraying area 6, and the overall structure is as Figure 1 , Figure 2 and Figure 3 shown.

[0095] In a specific embodiment, the magnetic levitation track 21 includes a track member, a first engaging member 211 arranged along the track member and protruding from the surface of the track member in a preset first direction, and a second engaging member 212 protruding from the surface of the track member in a preset second direction, wherein an included angle is formed between the first direction and the second direction. A fastening member 221 for cooperating with the first engaging member 211 and the second engaging member 212 is arranged on one side of the battery transportation module 22 facing the magnetic levitation track 21.

[0096] In a specific embodiment, the first direction is parallel to the plane where the track member is located, and the second direction is perpendicular to the plane where the track member is located, so that the track member can limit the movement of the battery transportation module 22 from different directions, effectively preventing the battery transportation module 22 from disengaging from the track member during transportation and ensuring the stability of the battery transportation module 22 during movement. In practical applications, the moving speed of the battery transportation module 22 on the magnetic levitation track 21 can reach 2 m / s. A magnetic structure 213 is arranged between the battery transportation module 22 and the track member corresponding to the first engaging member 211 and the second engaging member 212, so that a mutually repulsive magnetic field is formed between the battery transportation module 22 and the track member, realizing the magnetic levitation transmission of the battery transportation module 22, specifically as Figure 4 , Figure 5 and Figure 6 shown.

[0097] The first direction is asFigure 4 and Figure 6 as shown by direction A in Figure 4 and Figure 6 direction B shown in

[0098] By providing engaging members protruding in different directions, the battery transport module 22 can be engaged with the maglev track 21 from multiple directions, further improving the stability of the movement of the battery transport module 22 on the maglev track 21.

[0099] In some specific embodiments, a cylindrical surface texturing module 41 and / or an end surface texturing module 42 are provided in the surface texturing area 4;

[0100] The cylindrical surface texturing module 41 includes a first frame body 411, a first moving module 412 and a laser 413; the laser 413 is movably connected to the first frame body 411 through the first moving module 412, and the laser 413 is disposed at a position corresponding to above the maglev track 21;

[0101] The first moving module 412 is used to drive the laser 413 to approach or move away from the cylindrical surface of the battery 10 to be processed in the battery transport module 22;

[0102] The end surface texturing module 42 includes a second frame body, a second moving module and a laser 413; the end surface laser 413 is disposed on one side or corresponding two sides in the extending direction of the maglev track 21;

[0103] The laser module is movably connected to the second frame body through the second moving module; the second moving module is used to drive the end surface laser 413 to approach or move away from the end surface of the battery 10 to be processed in the battery transport module 22.

[0104] In practical applications, the first moving module 412, and / or the second moving module, and / or the third moving module 62 may include a vertical movement mechanism for driving the laser 413 in the vertical direction and a horizontal movement mechanism for driving the laser 413 in the horizontal direction, whereby the relative position between the laser 413 and the battery 10 to be processed on the battery transport module 22 can be adjusted flexibly.

[0105] In some specific embodiments, a third frame body 61, a third moving module 62 and a printing assembly 63 are provided in the surface printing area 6;

[0106] At least one set of printing assemblies 63 is linearly movable and / or rotatably connected to the third frame body 61 through the third moving module 62; the printing assembly 63 includes a printing head 65 and a pre-curing mechanism 66 disposed adjacent to each other;

[0107] A printing processing cover 64 is connected to part or all of the printing components 63. An opening is provided on the printing processing cover 64 for the battery transportation module 22 to enter. The printing head 65 and the pre-curing mechanism 66 are exposed relative to the inner side wall of the printing processing cover 64.

[0108] The printing head 65 is used to print on the cylindrical surface and / or end surface of the battery 10 to be processed entering the printing processing cover 64. The pre-curing mechanism 66 is used to pre-cure the battery 10 to be processed after printing in the printing processing cover 64.

[0109] Specifically, according to whether the position of the printing head 65 in the printing component 63 corresponds to the cylindrical surface or the end surface of the battery 10 to be processed, the surface printing area 6 can be divided into a cylindrical surface printing module 67 and an end surface printing module 68, as specifically shown in Figure 11 the end surface printing module 68 and Figure 12 the cylindrical surface printing module 67 shown.

[0110] By arranging the pre-curing mechanism 66 near the printing head 65, it is possible to immediately perform a surface pre-curing after the printing head 65 prints a part of the area of the battery 10 to be processed, enabling a preliminary cross-linked structure to be quickly formed on the surface of the battery 10 to be processed and preventing the coating from being washed away or deformed during subsequent printing. In practical applications, the printing head 65 can be adjusted in angle relative to the printing processing cover 64. The battery 10 to be processed passes through multiple printing heads 65 and the pre-curing mechanism 66 in sequence, enabling multiple times of printing and pre-curing. The thickness of the coating for each printing can be precisely controlled. For areas and structures on the surface of the battery 10 to be processed that are difficult to complete coating in one pass, different printing heads 65 can be adjusted to different angles to complete the complete coverage of the surface of the battery 10 to be processed, improving the film layer integrity of the insulating film. By stacking multiple insulating films and performing staged curing, the insulation withstand voltage strength of the battery can be effectively improved.

[0111] In practical applications, the printing component 63 further includes at least one material bin communicating with the printing head 65, and the material bin is used to store the printing material for the battery insulating film.

[0112] In some specific embodiments, as shown in Figure 10 , a fixed frame 51 and a plasma spray gun 52 are provided in the cleaning area 5;

[0113] Part or all of the fixed frame 51 is arranged above the magnetic levitation track 21. One end of the plasma spray gun 52 is movably arranged on the fixed frame 51, and the other end is arranged above the magnetic levitation track 21 or on both sides of the magnetic levitation track 21, and is used to perform plasma cleaning operations on the cylindrical surface and / or side surface of the battery 10 on the magnetic levitation track 21.

[0114] By using plasma to treat the surface of the battery 10 to be treated, dust and organic matter on the battery surface can be efficiently removed, and the surface activity and adhesion of the battery can be improved. Plasma can evenly cover complex curved surfaces and is suitable for surface treatment of batteries. The treatment intensity and treatment area can be precisely controlled to meet the cleaning requirements of batteries 10 to be treated of different models and shapes. At the same time, plasma cleaning does not require the use of chemical solvents, thus avoiding chemical residues and wastewater treatment problems that may be caused by traditional cleaning methods, which is in line with the trend of green production.

[0115] In a specific embodiment, the modules in the cleaning area 5 can be divided into a cylindrical cleaning module 53 for the cylindrical surface of the battery 10 to be processed and an end surface cleaning module 54 for the end surface of the battery 10 to be processed according to the orientation position of the plasma spray gun, so as to clean the cylindrical surface and end surface of the battery 10 to be processed from different directions respectively.

[0116] It should be noted that the present embodiment does not specifically limit the number of surface roughening areas 4, cleaning areas 5 and surface printing areas 6, and the number of specific equipment components between the areas, and the user can flexibly adjust this according to actual conditions. In a specific embodiment, two cylindrical printing modules 67 and end surface printing modules 68 are respectively arranged in the surface printing area 6, so that at least two printings and at least two pre-curings are performed on the same battery 10 to be processed, which can effectively improve the printing effect of the insulating film, optimize the insulating effect of the insulating film, and improve the processing quality of the battery to be processed.

[0117] In some specific embodiments, Figure 9 As shown, it also includes a battery cylindrical surface adjustment mechanism 9; at least one battery cylindrical surface adjustment mechanism 9 is arranged in the surface roughening area 4, and / or in the surface printing area 6, and / or at a position between the surface roughening area 4 and the surface printing area 6;

[0118] The battery cylindrical surface adjustment mechanism 9 includes a clamping mechanism 91 and a transmission assembly. The clamping mechanism 91 includes a plurality of clamping members respectively arranged on both sides of the extension direction of the magnetic suspension track 21. The clamping members on the same side are connected by the transmission assembly. The clamping members are used to contact with the end surface of the battery 10 to be processed in the battery transport module 22 and clamp the battery 10 to be processed.

[0119] A protrusion structure 92 is provided on the side of the clamping member facing the magnetic suspension track 21, a rotating driving member 93 is connected to at least one clamping member, and a pushing cylinder 94 is connected to at least one clamping member. The specific structure of the battery cylindrical surface adjustment mechanism 9 arranged in the surface roughening area 4 is as follows Figure 8 As shown, in actual application, by providing a protruding structure 92 on the clamping member, the friction force between the clamping member and the end surface of the battery 10 to be processed can be increased.

[0120] In some specific embodiments, such as Figure 15 shown, it further includes a second conveying device 3, a final curing area 71 arranged along the second conveying device 3, and / or a battery detection area;

[0121] The second conveying device 3 is connected to the position after the printing area 6 on the upper surface of the first conveying device 2, or the second conveying device 3 is arranged at a position close to the position after the printing area 6 on the upper surface of the first conveying device 2;

[0122] A final curing mechanism for curing all surfaces of the battery 10 to be processed entering the final curing area 71 is arranged in the final curing area 71;

[0123] The battery detection area includes an appearance detection area 72 and / or a coding detection area 73;

[0124] The appearance detection area 72 includes a uniformity detection mechanism 721 and / or a thickness detection mechanism 722 which are communicatively connected to the main control module 1;

[0125] The uniformity detection mechanism 721 is used to detect whether the printing uniformity on the surface of the battery 10 to be processed reaches a preset value, and set a screening label for the battery slot 23 where the battery 10 to be processed with the printing uniformity not reaching the preset value is located; the thickness detection mechanism 722 is used to detect whether the thickness of the battery 10 to be processed reaches a preset value, and set a screening label for the battery slot 23 where the battery 10 not reaching the preset value is located;

[0126] The coding detection area 73 includes a coding scanning mechanism communicatively connected to the main control module 1; the coding scanning mechanism is used to detect whether the coding information of the battery 10 to be processed is qualified, and set a screening label for the battery slot 23 where the unqualified battery 10 is located;

[0127] It further includes a screening mechanism, which is arranged close to the uniformity detection mechanism 721 and / or the thickness detection mechanism 722 and / or the coding scanning mechanism, and is used to identify the screening label and remove the battery 10 to be processed on the battery slot 23 with the screening label from the battery slot 23.

[0128] Specifically, a schematic diagram of the connection relationship between the main control module 1 and each component is as Figure 16 shown.

[0129] In some specific embodiments, it further includes a material transfer unit 8 and a loading track 81, and the material transfer unit 8 includes a turntable base 82 and a grasping mechanism 83;

[0130] Part of the material transfer unit 8 is arranged between the loading track 81 and the first conveying device 2; part of the material transfer unit 8 is arranged between the first conveying device 2 and the second conveying device 3;

[0131] The grasping mechanism 83 is provided with multiple rows of clamps, which are arranged in cooperation with the battery slots 23 of the battery transportation module 22 for grasping the battery 10 to be processed; the turntable base 82 is connected to the grasping mechanism 83 and is used to drive the grasping mechanism 83 to move between the loading track 81 and the first conveying device 2, or to move between the first conveying device 2 and the second conveying device 3. The specific structure of the material transfer unit 8 may be as Figure 13 shown.

[0132] In practical applications, the maglev track 21 in the first conveying device 2 is a closed-loop track. When each battery processing area has completed the processing of the battery 10 to be processed, the battery needs to be further transported to the final curing area 71 and the appearance inspection area 72 for the next-step inspection. In a specific embodiment, the final curing area 71 and the appearance inspection area 72 are arranged on the second conveying device 3. The second conveying device 3 may include a maglev track 21 or a common track. At this time, the clamping mechanism 91 of the material transfer unit 8 can be used to grasp the battery 10 to be processed in the battery transportation module 22 of the first conveying device 2, and then place the battery 10 to be processed on the second conveying device 3 for further processing. Among them, the overall module schematic of the automatic inkjet printing system and the schematic of the moving direction of the battery 10 to be processed in the automatic inkjet printing system are as Figure 17 shown.

[0133] This embodiment provides an automatic inkjet printing system and method for battery insulating films. By using a maglev track for transporting the battery to be processed, the transportation efficiency of materials can be effectively improved. By further cooperating with the surface roughening area, cleaning area, and surface inkjet printing area in the battery processing area, the battery transportation module can automatically and stably operate between each battery processing area and complete the inkjet printing process of the insulating film, which can greatly improve the production and processing efficiency and automation level of the battery.

[0134] Embodiment 2

[0135] Embodiment 2 of the present application discloses an automatic inkjet printing method for battery insulating films, which is applied to any of the battery insulating film automatic inkjet printing systems in Embodiment 1 and includes:

[0136] S100. Identify the size of the battery 10 to be processed on the battery transportation module 22, obtain a model mark according to the size, or search for the model mark in a preset database. Different model marks correspond to different battery processing parameters;

[0137] S200. Synchronize the model mark to the battery transportation module 22, the maglev track 21, and each battery processing area;

[0138] S300. The battery transportation module 22 carries the battery 10 to be processed along the maglev track 21 through the surface texturing area 4 to perform a surface texturing operation on a preset area of the battery 10 to be processed;

[0139] S400. The battery transportation module 22 carries the battery 10 to be processed along the maglev track 21 through the cleaning area 5, performs process inspection on the battery 10 to be processed, identifies the preset area of the battery 10 to be processed that has undergone texturing treatment, and performs a plasma cleaning operation on the preset area of the battery 10 to be processed that passes the process inspection;

[0140] S500. The battery transportation module 22 carries the battery 10 to be processed along the maglev track 21 through the surface printing area 6, performs process inspection on the battery 10 to be processed, identifies the preset area of the battery 10 to be processed that has been cleaned, and performs an insulating film printing and pre-curing operation on the preset area of the battery 10 to be processed that passes the process inspection in the surface printing area 6;

[0141] S600. The battery 10 to be processed is transported to the inspection and confirmation area through the maglev track 21, final curing is performed on the battery 10 to be processed, and the processing result of the battery 10 to be processed is detected.

[0142] Among them, the schematic diagrams of specific steps are as Figure 18 shown. In practical applications, the battery that passes through the inspection and confirmation area and completes the processing result detection has successfully completed the processing procedure of automatic insulating film printing and can be processed in the next step for other procedures.

[0143] Among them, the battery processing parameters may include the processing requirements of the battery 10 to be processed corresponding to each battery processing area, such as the surface texturing area, texturing degree, thickness of the printed insulating film, and printing duration, etc.

[0144] In some specific embodiments, as Figure 19 shown, step S200 specifically includes:

[0145] S210. The main control module 1 sets a model mark for the corresponding battery transportation module 22;

[0146] S220. Send the battery processing parameters corresponding to the model mark and the model mark to the maglev track 21, the surface texturing area 4, the cleaning area 5, and the surface printing area 6;

[0147] S230. The maglev track 21 obtains the corresponding battery processing parameters according to the model mark, adjusts the magnitude of the current frequency according to the battery processing parameters, and / or the adjusting device 24 of the battery transportation module 22 adjusts the width and / or length of the battery slot 23 according to the battery processing parameters;

[0148] S240. Before the battery transportation module 22 enters each battery processing area, identify and update the model mark of the corresponding battery transportation module 22.

[0149] S250. The laser 413 in the surface texturing area 4 adjusts the texturing processing duration, laser range, and / or laser intensity, and / or the distance between the laser 413 and the first conveying device 2 according to the latest battery processing parameters.

[0150] S260. The plasma spray gun 52 in the cleaning area 5 adjusts the cleaning processing duration, cleaning range, and / or cleaning intensity, and / or the distance between the plasma spray gun 52 and the first conveying device 2 according to the latest battery processing parameters.

[0151] S270. The printing assembly 63 in the surface printing area 6 adjusts the printing duration, and / or printing range, and / or printing intensity, and / or pre-curing duration, and / or pre-curing range, and / or pre-curing intensity according to the latest battery processing parameters.

[0152] S280. The battery transportation module 22 adjusts the moving speed along the maglev track 21 to enter the surface texturing area 4, the cleaning area 5, and the surface printing area 6 respectively according to the texturing processing duration, the cleaning processing duration, the printing duration, and the pre-curing duration.

[0153] In a specific embodiment, the main control module 1 includes a host computer. By setting the model mark for the battery transportation module 22 through the main control module 1, the battery transportation module 22 can intelligently adjust the moving speed on the maglev track 21 according to the battery processing parameters corresponding to the model mark and the processing duration of each battery processing area. In practical applications, the moving speed of the battery transportation module 22 on the maglev track 21 can reach 2 m / s.

[0154] In a specific embodiment, multiple battery transportation modules 22 move along the maglev track 21, successively driving the battery to be processed 10 into the surface texturing area 4, the cleaning area 5, and the surface printing area 6 to successively process the battery to be processed 10. In practical applications, the processing durations of different battery processing areas for the battery to be processed 10 are quite different. By synchronizing the battery processing parameters and each battery processing area through the main control module 1, the moving speed of each battery transportation module 22 between different battery processing areas can be further flexibly adjusted.

[0155] In practical applications, there are situations where batteries 10 to be processed in different batches are handed over during the production process. This will result in different types of batteries 10 to be processed being carried on different battery transport modules 22. When battery transport modules 22 carrying different types of batteries 10 to be processed are running on the same maglev track 21, the main control module 1 respectively obtains the battery processing parameters of different types of batteries 10 to be processed. The main control module 1 sets model marks for different battery processing modules according to different battery processing parameters, and synchronizes different battery processing parameters to different battery processing areas.

[0156] In some specific embodiments, it further includes at least one induction detection unit 11 connected to the main control module 1. The induction detection unit 11 includes a vision sensor and / or an infrared sensor; the induction detection unit 11 is arranged at a position close to each battery processing area for identifying the model mark of the battery transport module 22 entering the battery processing area. Specifically, the installation position of the induction detection unit 11 is as Figure 14 shown.

[0157] In a specific embodiment, induction detection units 11 are respectively arranged at positions close to the entrances of the surface texturing area 4, the cleaning area 5, and the surface printing area 6 in the battery processing area. When the battery transport module 22 carries the battery 10 to be processed and is about to enter the corresponding battery processing area, the induction detection unit 11 detects the model mark set by the main control module 1 on the battery transport module 22. The induction detection unit 11 further synchronizes the newly identified model mark to the corresponding battery processing area, and the battery processing area makes corresponding adaptive adjustments to the operating characteristics of each component in the processing area according to the obtained latest model mark.

[0158] Thus, it can better adapt to special situations such as various battery processing modules simultaneously processing a small number of different types of batteries 10 in multiple batches, adapt to the mixed-line production of multi-type batteries, and can effectively improve the flexibility of the system. Further, it can also reduce the time consumed during the connection and processing of different batches and different types of batteries.

[0159] In a specific embodiment, while the induction detection unit 11 identifies the model mark of the battery transport module 22, it also performs process detection on the battery 10 to be processed in the battery processing module.

[0160] In some specific embodiments, the process detection includes:

[0161] Detecting whether the battery 10 to be processed in the current battery processing area meets the preset process requirements according to the processing process executed in the current battery processing area;

[0162] In a specific embodiment, a screening mechanism is provided near each battery processing area. When the battery 10 to be processed in the battery processing area does not meet the preset process requirements, the screening mechanism obtains the position of the battery slot 23 where the battery 10 to be processed that does not meet the preset process requirements is located from the induction detection unit 11, so as to remove the battery 10 to be processed from the battery slot 23 of the battery transportation module 22. Specifically, each battery slot 23 in the battery transportation module 22 corresponds to a battery slot 23 number, and the screening mechanism can locate the battery 10 to be processed in the battery slot 23 through the battery slot 23 number.

[0163] As Figure 20 shown, the detection of the processing result of the battery 10 to be processed includes:

[0164] S410. Detect whether the printing uniformity on the surface of the battery 10 to be processed reaches a preset value, and set a screening label for the battery slot 23 where the battery 10 to be processed with the printing uniformity not reaching the preset value is located;

[0165] S420. Detect whether the thickness of the battery 10 to be processed reaches a preset value, and set a screening label for the battery slot 23 where the battery 10 to be processed that does not reach the preset value is located;

[0166] S430. Detect whether the spray code information of the battery 10 to be processed is qualified, and set a screening label for the battery slot 23 where the unqualified battery 10 to be processed is located;

[0167] S440. Send the screening label to the screening mechanism; the screening mechanism identifies the screening label and removes the battery 10 to be processed on the battery slot 23 with the screening label from the battery slot 23.

[0168] By detecting the spray code information of the battery 10 to be processed and setting a screening label for the battery slot 23 where the unqualified battery 10 to be processed is located, the position of the problematic battery 10 to be processed can be accurately located, enabling the screening mechanism to accurately and quickly identify and remove the battery 10 to be processed. In practical applications, the screening mechanism can be a manipulator or a mechanical clamping mechanism, or it can be the same grasping mechanism as the material transfer unit. At the same time, the screening mechanism can quickly adjust its clamping size according to the model label of the battery 10 to be processed to cooperate with the battery 10 to be processed.

[0169] This embodiment provides a method for spraying an insulating film of a battery. By using a magnetic levitation track to transport the battery to be processed, the transportation efficiency of materials can be effectively improved. By flexibly setting the model labels of the batteries to be processed and the corresponding battery processing parameters, the transportation of the battery transportation module can cooperate with the surface texturing area, cleaning area, and surface spraying area in the battery processing area, which can greatly improve the production and processing efficiency of the battery. Further, it is more suitable for the mixed-line production of different models of batteries and has strong flexibility.

[0170] Those skilled in the art can understand that the drawings are only schematic diagrams of a preferred implementation scenario, and the modules or processes in the drawings are not necessarily essential for implementing the present application. Those skilled in the art can understand that the modules in the device in the implementation scenario can be distributed in the device in the implementation scenario according to the description of the implementation scenario, or can be correspondingly changed and located in one or more devices different from the present implementation scenario. The modules in the above implementation scenario can be combined into one module, or can be further split into multiple sub-modules. The above serial numbers of the present application are only for description and do not represent the advantages or disadvantages of the implementation scenario. The above disclosure is only several specific implementation scenarios of the present application. However, the present application is not limited thereto, and any changes that can be thought of by those skilled in the art should fall within the protection scope of the present application.

Claims

1. A battery insulation film automatic printing system, characterized in that: include: A main control module, and a first conveying device and a battery processing area communicatively connected to the main control module, wherein the battery processing area includes a surface roughening area, a cleaning area, and a surface printing area; The first conveying device comprises at least one magnetic suspension track, on which at least one battery transport module is arranged; the battery transport module is provided with a plurality of battery slots for placing batteries to be processed; The magnetic levitation track sequentially passes through the surface roughening area, the cleaning area and the surface printing area, and the battery transport module is used to move along the magnetic levitation track to drive the battery to be processed to pass through the surface roughening area to perform a surface roughening operation on the battery to be processed, pass through the cleaning area to perform a cleaning operation on the battery to be processed, and pass through the surface printing area to perform a surface printing operation on the battery to be processed; The magnetic suspension track comprises a track member, a first engaging member arranged along the track member and protruding in a preset first direction relative to a surface of the track member, and a second engaging member protruding in a preset second direction relative to the surface of the track member, wherein an angle is formed between the first direction and the second direction; The surface texturing area is provided with a cylindrical texturing module and / or an end surface texturing module; The cylindrical surface texturing module comprises a first frame, a first moving module and a laser; the laser is movably connected to the first frame through the first moving module, and the laser is arranged at a position corresponding to the position above the magnetic suspension track; The first moving module is used to drive the laser to approach or move away from the cylindrical surface of the battery to be processed in the battery transport module; The end surface texturing module includes a second frame, a second moving module and a laser; the laser is arranged on one side or corresponding two sides in the extension direction of the magnetic suspension track; The laser is movably connected to the second frame through the second movable module; the second movable module is used to drive the laser to approach or move away from the end surface of the battery to be processed in the battery transportation module.

2. The battery insulation film automatic printing system according to claim 1, characterized in that: A fixed frame and a plasma spray gun are arranged in the cleaning area; Part or all of the fixed frame is arranged above the magnetic levitation track; one end of the plasma spray gun is movably arranged on the fixed frame, and the other end is arranged toward the top of the magnetic levitation track or on both sides of the magnetic levitation track, so as to perform plasma cleaning operations on the cylindrical surface and / or side surface of the battery to be processed on the magnetic levitation track.

3. The battery insulation film automatic printing system according to claim 1, characterized in that: The surface printing area is provided with a third frame, a third moving module and a printing assembly; At least one group of the printing components is connected to the third frame body in a linearly movable and / or rotatable manner through the third movable module; the printing components include a printing head and a pre-curing mechanism arranged adjacent to each other; A printing processing cover is connected to part or all of the printing components, the printing processing cover is provided with an opening for the battery transport module to enter, and the printing head and the pre-curing mechanism are exposed relative to the inner side wall of the printing processing cover; The printing head is used to print on the cylindrical surface and / or end surface of the battery to be processed that enters the printing processing cover; the pre-curing mechanism is used to pre-curing the battery to be processed after printing in the printing processing cover.

4. The battery insulation film automatic printing system according to claim 1, characterized in that: It also includes a battery cylindrical surface adjustment mechanism; at least one of the battery cylindrical surface adjustment mechanisms is arranged in the surface roughening area, and / or in the surface printing area, and / or in a position between the surface roughening area and the surface printing area; The battery cylindrical surface adjustment mechanism includes a clamping mechanism and a transmission assembly. The clamping mechanism includes a plurality of clamping members respectively arranged on two sides of the extension direction of the magnetic suspension track, and the clamping members on the same side are connected by the transmission assembly. The clamping members are used to contact with the end surface of the battery to be processed in the battery transport module and clamp the battery to be processed. At least one of the clamping members is connected to a rotary driving member, and at least one of the clamping members is connected to a pushing cylinder.

5. The battery insulation film automatic printing system according to claim 1, characterized in that: Also includes a second conveying device and a final curing area and / or a battery testing area arranged along the second conveying device; The second conveying device is connected to a position behind the surface printing area on the first conveying device, or the second conveying device is arranged close to a position behind the surface printing area on the first conveying device; The final curing area is provided with a final curing mechanism for curing all surfaces of the battery to be processed entering the final curing area; The battery inspection area includes an appearance inspection area and / or a coding inspection area; The appearance detection area includes a uniformity detection mechanism and / or a thickness detection mechanism that is communicatively connected to the main control module; The uniformity detection mechanism is used to detect whether the printing uniformity of the surface of the battery to be processed reaches a preset value, and set a screening label for the battery slot where the battery to be processed whose printing uniformity does not reach the preset value is located; the thickness detection mechanism is used to detect whether the thickness of the battery to be processed reaches a preset value, and set the screening label for the battery slot where the battery to be processed that does not reach the preset value is located; The inkjet code detection area includes an inkjet code scanning mechanism that is communicatively connected to the main control module; the inkjet code scanning mechanism is used to detect whether the inkjet code information of the battery to be processed is qualified, and to set the screening label for the battery slot where the unqualified battery to be processed is located; It also includes a screening mechanism, which is arranged close to the uniformity detection mechanism, and / or the thickness detection mechanism, and / or the inkjet scanning mechanism, and is used to identify the screening label and move the unprocessed batteries on the battery slot with the screening label out of the battery slot.

6. The battery insulation film automatic printing system according to claim 5, characterized in that: It also includes a material transfer unit and a loading track, wherein the material transfer unit includes a turntable base and a grabbing mechanism; Part of the material transfer unit is arranged between the loading track and the first conveying device; part of the material transfer unit is arranged between the first conveying device and the second conveying device; The gripping mechanism is provided with multiple rows of clamps, and the clamps are arranged in conjunction with the battery slots of the battery transport module for clamping the batteries to be processed; the turntable base is connected to the gripping mechanism, and is used to drive the gripping mechanism to move between the loading track and the first conveying device, or between the first conveying device and the second conveying device.

7. A method for automatically printing a battery insulating film, characterized in that: The automatic printing system for battery insulating film as claimed in any one of claims 1 to 6 comprises: Identify the size of the battery to be processed on the battery transport module, obtain a model mark according to the size, or search for the model mark in a preset database, different model marks correspond to different battery processing parameters; Synchronize the model marking to the battery transport module, the magnetic levitation track and each of the battery processing areas; The battery transport module carries the battery to be processed along the magnetic suspension track through the surface roughening area to perform a surface roughening operation on a preset area of ​​the battery to be processed; The battery transport module carries the battery to be processed along the magnetic suspension track through the cleaning area, performs process detection on the battery to be processed, identifies the preset area of ​​the battery to be processed that has undergone the roughening treatment, and performs plasma cleaning operation on the preset area of ​​the battery to be processed that passes the process detection; The battery transport module carries the battery to be processed along the magnetic suspension track through the surface printing area, performs the process detection on the battery to be processed, identifies the preset area where the battery to be processed has been cleaned, and performs the insulation film printing and pre-curing operations on the preset area of ​​the battery to be processed that has passed the process detection in the surface printing area; The batteries to be processed are transported to the detection and confirmation area through the magnetic suspension track, the batteries to be processed are finally solidified, and the processing results of the batteries to be processed are detected.

8. The automatic printing method of a battery insulating film according to claim 7, characterized in that: The step of synchronously moving the model mark to the battery transport module, the magnetic suspension track and each of the battery processing areas comprises: Setting the model mark on the corresponding battery transportation module through the main control module; Sending the battery processing parameters corresponding to the model mark and the model mark to the magnetic levitation track, the surface roughening area, the cleaning area and the surface printing area; The magnetic suspension track adjusts the current frequency according to the battery processing parameters; Each of the battery processing areas identifies and updates the model mark of the corresponding battery transport module before the battery transport module enters; The laser in the surface texturing area adjusts the texturing treatment time, laser range, and / or laser intensity, and / or the distance between the laser and the first conveying device according to the latest battery processing parameters; The plasma spray gun in the cleaning area adjusts the cleaning treatment time, cleaning range, and / or cleaning intensity, and / or the distance between the plasma spray gun and the first conveying device according to the latest battery treatment parameters; The printing component in the surface printing area adjusts the printing time, and / or the printing range, and / or the printing intensity, and / or the pre-curing time, and / or the pre-curing range, and / or the pre-curing intensity according to the latest battery processing parameters; The battery transport module adjusts the moving speed along the magnetic levitation track into the surface roughening area, the cleaning area and the surface printing area according to the roughening treatment time, the cleaning treatment time, the printing time and the pre-curing time.

9. The automatic printing method of a battery insulating film according to claim 7, characterized in that: The process detection includes: Detecting whether the batteries to be processed in the current battery processing area meet the preset process requirements according to the processing process currently executed in the battery processing area; The processing result detection of the battery to be processed comprises: Detecting whether the printing uniformity on the surface of the battery to be processed reaches a preset value, and setting a screening label for the battery slot where the battery to be processed is located if the printing uniformity does not reach the preset value; Detecting whether the thickness of the battery to be processed reaches a preset value, and setting the screening label for the battery slot where the battery to be processed that does not reach the preset value is located; Detecting whether the coding information of the battery to be processed is qualified, and setting the screening label for the battery slot where the unqualified battery to be processed is located; The screening label is sent to the screening mechanism; the screening label is identified by the screening mechanism, and the battery to be processed on the battery slot with the screening label is moved out of the battery slot.

Citation Information

Patent Citations

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