Intelligent torque distribution new energy electric drive axle
By designing auxiliary mechanisms on new energy electric drive bridges, the problem of collision damage caused by the motor on uneven roads is solved, effective protection and maintenance of the motor is achieved, and the efficiency and life of the motor are improved.
Patent Information
- Application Number
- CN202510385705.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-29
- Publication Date
- 2025-05-13
AI Technical Summary
When the existing new energy electric drive bridge is driving on uneven roads, the motor is easily damaged by the collision between the ground obstacles due to the vehicle's rapid movement, resulting in the car being unable to drive and reducing the efficiency of use.
An intelligent torque distribution new energy electric drive bridge is designed. By setting up auxiliary mechanisms, including shells, T-bars, porous sheets and limit blocks, the protection of the dual-axis motor is achieved, preventing collision damage, and providing convenience for rapid maintenance.
It improves the protection capability of new energy electric drive bridges, avoids motor damage, extends service life, and improves usage efficiency. At the same time, the designed auxiliary mechanism makes maintenance more convenient.
Smart Images

Figure CN119974832A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy vehicles, and in particular to a new energy electric drive axle with intelligent torque distribution. Background Art
[0002] The new energy electric drive axle is a key component in new energy vehicles that integrates the functions of drive motor, transmission device and axle. It can convert electrical energy into mechanical energy to drive the vehicle and undertake the functions of vehicle support, steering and braking. At the same time, it can also meet the needs of the vehicle under different driving conditions. Intelligently adjust the torque, which can enhance the driving experience.
[0003] In the existing technology, the existing new energy electric drive bridge can not only drive the vehicle in actual use, but also help to lower the center of gravity of the vehicle, improve the driving stability and handling performance of the vehicle, and reduce the risk of vehicle roll and loss of control when turning and driving at high speed. However, it does not have a protective function. When the new energy vehicle is driving on an uneven road surface, the undulations of the road surface and the height of obstacles will far exceed the normal passing capacity of the vehicle. At this time, the car will bump or jump up and down during driving, that is, the motor on the electric drive bridge in the new energy vehicle will collide with obstacles on the ground due to the large movement of the vehicle, thereby causing damage to the motor, and then causing the new energy vehicle to be unable to drive, that is, it will reduce the use efficiency of the new energy electric drive bridge.
[0004] Therefore, we propose an intelligent torque distribution new energy electric drive axle to solve the problems raised in the above background technology. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent torque distribution new energy electric drive bridge to solve the problem that the existing new energy electric drive bridge has no protection function. When the new energy vehicle is traveling on an uneven road surface, the motor on the electric drive bridge in the new energy vehicle will collide with obstacles on the ground due to the large movement of the vehicle, thereby causing damage to the motor, and then causing the new energy vehicle to be unable to travel, which will reduce the use efficiency of the new energy electric drive bridge.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an intelligent torque distribution new energy electric drive axle, comprising an electric drive axle mechanism, on which an auxiliary mechanism is arranged; The auxiliary mechanism includes a shell and a T-shaped rod, a porous sheet is installed on the end face of one end of the shell, two first mounting blocks are fixed to the other end of the shell, a second mounting block is fixed to the other end of the shell, a hollow block is fixed to the outer wall of the shell, a first limiting rod is arranged inside the two first mounting blocks, two symmetrical limiting holes are provided on the inner wall of the shell near the edge, a second limiting rod is arranged between the interior of the second mounting block and the interior of the hollow block, a clamping rod is arranged between the interiors of the two limiting holes, two symmetrical limiting blocks are arranged between the second mounting block and the hollow block, four connecting plates are fixed to the outer wall of the shell, limiting grooves are arranged on the opposite sides of the two limiting blocks, a fan blade is arranged at one end of the T-shaped rod, and a fixed shell is installed at one end of the T-shaped rod.
[0007] Preferably, the two limit blocks and the second limit rod are connected by bolts and nuts, the four connecting plates are divided into two groups, each limit block is located between each group of connecting plates, and the two ends of the clamping rod are respectively located inside the two limit grooves.
[0008] Preferably, one side of the fan blade abuts against the surface of the fixed shell, the clamping rod is movably sleeved between the circular holes of the two first limiting rods, the fan blade is located inside the shell, and one side of the two first mounting blocks are in contact with the surface of the clamping rod.
[0009] Preferably, the electric drive axle mechanism includes a differential assembly, a motor controller is installed on the surface of the differential assembly, connecting shells are fixed to both end faces of the differential assembly, cover plates are installed on the opposite sides of the two connecting shells, and two symmetrical connecting blocks are fixed on the surface of the differential assembly.
[0010] Preferably, two groups of mounting holes are provided on the top of each of the connecting blocks, and each group of mounting holes has two holes in number, a fixing ring is installed between the insides of each group of mounting holes, a group of connecting parts are fixed on the surface of the differential assembly, and each group of connecting parts has two holes in number, a dual-axis motor is installed on the differential assembly, and the dual-axis motor is electrically connected to the motor controller.
[0011] Preferably, the main output end of the dual-axis motor is installed with the main shaft end of the differential assembly, the dual-axis motor is located inside the housing, the two first limit rods and the second limit rods are fixed on the surface of the differential assembly, and the surfaces of the two first mounting blocks and the surfaces of the second mounting blocks are in contact with the surface of the differential assembly.
[0012] Preferably, one end of the T-rod close to the dual-axis motor is installed with the auxiliary output end of the dual-axis motor, the opposite sides of the two cover plates are fixed with protective covers, and the two transmission ends of the differential assembly are fixed with rotating shafts, and the two rotating shafts are rotatably connected to the inside of the two connecting shells through the first bearing.
[0013] Preferably, the outer surfaces of the two rotating shafts are fixedly sleeved with a first gear, the opposite ends of the two rotating shafts are respectively rotatably embedded in the opposite sides of the two cover plates, the opposite sides of the two cover plates are respectively rotatably embedded with a first rotating rod, and the opposite ends of the two first rotating rods are respectively rotatably embedded in the inner walls of the two connecting shells.
[0014] Preferably, the outer surfaces of the two first rotating rods are fixedly sleeved with second gears, the interiors of the two connecting shells are rotatably connected to the second rotating rods through second bearings, the opposite ends of the two second rotating rods are fixed with transmission shafts, and the opposite ends of the two transmission shafts are movably sleeved in the through holes of the two cover plates respectively.
[0015] Preferably, the opposite ends of the two transmission shafts are movably sleeved inside the two protective sleeves respectively, and transmission gears are installed on the two second rotating rods, the teeth of the first gear are meshed with the teeth of the second gear, and the teeth of the second gear are meshed with the teeth of the transmission gear.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can improve the protection capability of the new energy electric drive bridge by setting an auxiliary mechanism, that is, when the new energy vehicle is traveling on an uneven road surface, the dual-axis motor thereon will not be damaged, which not only improves the service life of the new energy electric drive bridge, but also improves the use efficiency of the new energy electric drive bridge. When the new energy vehicle completes the start and is traveling on the road, the auxiliary output end of the dual-axis motor, the T-shaped rod and the fixed shell are directly used to rotate the fan blades and let the air inside the shell flow, so as to realize the rapid discharge of the heat generated by the dual-axis motor when working. At the same time, the cooperation of the porous sheet can also prevent larger foreign objects from entering the interior of the shell.
[0017] 2. According to the present invention, when the new energy vehicle is traveling on an uneven road, the dual-axis motor on the new energy electric drive axle can be protected by directly utilizing the cooperation of the shell and the porous sheet. When the dual-axis motor on the electric drive axle in the new energy vehicle needs to be repaired, the bolts and nuts on the two limit blocks can be directly removed to allow the two limit blocks to be moved out from between the corresponding set of connecting plates respectively, and then the clamping rod can be moved to allow the shell to drive the two first mounting blocks and the second mounting blocks to move, thereby enabling the shell to be quickly removed from the differential assembly, making it convenient for the staff to perform maintenance operations on the dual-axis motor.
[0018] 3. The present invention can realize the driving of new energy vehicles on the road by setting up an electric drive axle mechanism. At the same time, it can also meet the needs of new energy vehicles to intelligently adjust the torque under different driving conditions, thereby improving the driving experience. When the new energy electric drive axle is needed, the new energy electric drive axle can be installed on the new energy vehicle by directly using the cooperation of fixing bolts, anti-slip nuts, connecting blocks, mounting holes and fixing rings. Subsequently, the wheels can be installed on the electric drive axle by using the cooperation of two protective covers, wheel hub mounting frames and other accessories.
[0019] 4. When the new energy electric drive axle of the present invention is installed and needs to be started, when driving on the road, the dual-axis motor can be started by directly utilizing the cooperation of the whole vehicle controller, the battery on the new energy vehicle and the motor controller, and then the first gear can be rotated by utilizing the cooperation of the differential assembly, the started dual-axis motor, the rotating shaft, the connecting shell, the cover plate and the first bearing, and then the transmission shaft can be rotated by utilizing the cooperation of the rotating first gear, the connecting shell, the cover plate, the first rotating rod, the second gear, the second bearing, the protective cover, the transmission gear and the second rotating rod. When both transmission shafts rotate, the left and right wheels installed on the electric drive axle will also rotate, and the new energy vehicle can complete the starting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of a new energy electric drive bridge with intelligent torque distribution according to the present invention; Figure 2 This is a schematic diagram of the structure of a new energy electric drive bridge with intelligent torque distribution according to the present invention from a side view; Figure 3 It is a partially cutaway stereoscopic diagram of an intelligent torque distribution new energy electric drive bridge of the present invention; Figure 4 It is a partially cutaway perspective view of a side view of a new energy electric drive bridge with intelligent torque distribution according to the present invention; Figure 5 It is a partial cutaway perspective view of an electric drive axle mechanism of an intelligent torque distribution new energy electric drive axle of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of a limit block and a limit groove of a new energy electric drive bridge with intelligent torque distribution according to the present invention; Figure 7 It is a partially cutaway stereoscopic diagram of an auxiliary mechanism of an intelligent torque distribution new energy electric drive bridge of the present invention; Figure 8 It is a partially cutaway stereoscopic view from another angle of an auxiliary mechanism of an intelligent torque distribution new energy electric drive bridge of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of a second rotating rod and a transmission shaft of an intelligent torque distribution new energy electric drive bridge of the present invention.
[0021] In the figure: 1, electric drive axle mechanism; 101, differential assembly; 102, motor controller; 103, connecting shell; 104, cover plate; 105, connecting block; 106, mounting hole; 107, fixing ring; 108, connecting piece; 109, dual-axis motor; 110, protective cover; 111, rotating shaft; 112, first gear; 113, first rotating rod; 114, second gear; 115, second rotating rod; 116, transmission Moving shaft; 117, transmission gear; 2, auxiliary mechanism; 201, shell; 202, porous sheet; 203, first mounting block; 204, second mounting block; 205, hollow block; 206, first limiting rod; 207, limiting hole; 208, second limiting rod; 209, clamping rod; 210, limiting block; 211, connecting plate; 212, limiting groove; 213, T-shaped rod; 214, fan blade; 215, fixed shell. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1-Figure 8 As shown, the present invention provides a technical solution: an intelligent torque distribution new energy electric drive bridge, comprising an electric drive bridge mechanism 1, on which an auxiliary mechanism 2 is arranged; The auxiliary mechanism 2 includes a shell 201 and a T-shaped rod 213. A porous sheet 202 is installed on one end surface of the shell 201. Two first mounting blocks 203 are fixed to the other end of the shell 201. A second mounting block 204 is fixed to the other end of the shell 201. A hollow block 205 is fixed to the outer wall of the shell 201. The first limiting rod 206 is arranged inside the two first mounting blocks 203. Two symmetrical limiting holes 207 are arranged near the edge of the inner wall of the shell 201. The second mounting block 204 has a hollow block 205. A second limiting rod 208 is arranged between the inside of the hollow block 205, a clamping rod 209 is arranged between the insides of the two limiting holes 207, two symmetrical limiting blocks 210 are arranged between the second mounting block 204 and the hollow block 205, four connecting plates 211 are fixed to the outer wall of the shell 201, limiting grooves 212 are arranged on the opposite sides of the two limiting blocks 210, a fan blade 214 is arranged at one end of the T-shaped rod 213, a fixing shell 215 is installed at one end of the T-shaped rod 213, and the two limiting blocks 210 and the first limiting block 204 are provided with a plurality of connecting plates 211, and the fixing shell 215 is arranged at one end of the T-shaped rod 213. The two limiting rods 208 are connected by bolts and nuts, and the four connecting plates 211 are divided into two groups. Each limiting block 210 is respectively located between each group of connecting plates 211. The two ends of the clamping rod 209 are respectively located inside the two limiting grooves 212. One side of the fan blade 214 is against the surface of the fixed shell 215. The clamping rod 209 is movably sleeved between the inside of the circular holes of the two first limiting rods 206. The fan blade 214 is inside the shell 201. One side of the two first mounting blocks 203 is against the surface of the clamping rod 209. Contact, the electric drive axle mechanism 1 includes a differential assembly 101, a dual-axis motor 109 is installed on the differential assembly 101, the dual-axis motor 109 is inside the housing 201, two first limit rods 206 and the second limit rod 208 are fixed on the surface of the differential assembly 101, the surfaces of the two first mounting blocks 203 and the surfaces of the second mounting blocks 204 are in contact with the surface of the differential assembly 101, and the end of the T-bar 213 close to the dual-axis motor 109 is installed with the auxiliary output end of the dual-axis motor 109.
[0024] In this embodiment, when the new energy vehicle starts and is traveling on the road, the auxiliary output end of the dual-axis motor 109 that is started at this time (the main and auxiliary output ends of the dual-axis motor 109 are in forward rotation, that is, the new energy vehicle is traveling forward) will rotate, and then drive the T-shaped rod 213 connected thereto to rotate, and then the rotating T-shaped rod 213 will drive the fan blades 214 fixed on the T-shaped rod 213 to rotate with the cooperation of the fixed shell 215, and then the rotating fan blades 214 will drive the air inside the shell 201 (that is, use the flowing air to take away the heat generated by the dual-axis motor 109 when it is working and dispersed to the shell, thereby realizing the cooling operation of the dual-axis motor 109) to the porous sheet 202 , and then pass through the through holes of the porous sheet 202 and be discharged into the environment. At the same time, the low-temperature air in the environment will continuously enter the interior of the shell 201 at the opening of the shell 201 near the first mounting block 203. Similarly, when the new energy vehicle is reversing, the auxiliary output end of the dual-axis motor 109 will reverse, that is, the fan blades 214 will also reverse. At this time, the air inside the shell 201 will be discharged from the opening near the first mounting block 203 and discharged into the environment. At the same time, the low-temperature air in the environment will also pass through the through holes of the porous sheet 202 and continuously enter the interior of the shell 201. When the new energy vehicle is driving on an uneven road, the new energy vehicle will be in the process of driving. If the vehicle is bumped or bounced up and down, the shell 201 and the porous sheet 202 can be used together to prevent the dual-axis motor 109 on the electric drive axle of the new energy vehicle from colliding with obstacles on the ground due to the large movement of the vehicle, thereby avoiding damage to the dual-axis motor 109, and then ensuring that the new energy vehicle can always run normally. When the dual-axis motor 109 on the electric drive axle of the new energy vehicle needs to be repaired, it is only necessary to remove the bolts and nuts from between the two limit blocks 210, and then remove the two limit blocks 210 from between the corresponding set of connecting plates 211. At this time, each moving limit block 210 will drive the corresponding limit slot 212 to move. When the two limit When the blocks 210 are completely removed from the corresponding set of connecting plates 211, the clamping rod 209 is then pulled out from between the inside of the two limiting holes 207. When the clamping rod 209 completes the removal operation, the shell 201 is moved again. At this time, the moving shell 201 will drive the porous sheet 202 to move. At the same time, the moving shell 201 will also drive the two first mounting blocks 203 and the second mounting blocks 204 to move on the corresponding first limiting rods 206 and second limiting rods 208 respectively. When the two first limiting rods 206 and the second limiting rods 208 are separated from the corresponding first mounting blocks 203 and second mounting blocks 204 respectively, the staff can now perform maintenance operations on the dual-axis motor 109.
[0025] Embodiment 2: According to Figure 1-Figure 5 and Fig. 9As shown, the electric drive axle mechanism 1 includes a differential assembly 101, a motor controller 102 is installed on the surface of the differential assembly 101, a connecting shell 103 is fixed to both end surfaces of the differential assembly 101, and a cover plate 104 is installed on the opposite sides of the two connecting shells 103, and two symmetrical connecting blocks 105 are fixed on the surface of the differential assembly 101, and two groups of mounting holes 106 are opened on the top of each connecting block 105, and the number of each group of mounting holes 106 is two, and a fixed Ring 107, a group of connecting pieces 108 are fixed on the surface of the differential assembly 101, and the number of each group of connecting pieces 108 is two. A dual-axis motor 109 is installed on the differential assembly 101, and the dual-axis motor 109 is electrically connected to the motor controller 102. The main output end of the dual-axis motor 109 is installed with the main shaft end of the differential assembly 101. The opposite sides of the two cover plates 104 are fixed with protective sleeves 110. The two transmission ends of the differential assembly 101 are fixed with rotating shafts 111, and the two rotating shafts 111 pass through the first bearing The first gear 112 is fixedly sleeved on the outer surfaces of the two rotating shafts 111, and the opposite ends of the two rotating shafts 111 are respectively rotatably embedded in the opposite sides of the two cover plates 104, and the opposite sides of the two cover plates 104 are rotatably embedded with the first rotating rods 113, and the opposite ends of the two first rotating rods 113 are respectively rotatably embedded in the inner walls of the two connecting shells 103, and the outer surfaces of the two first rotating rods 113 are fixedly sleeved with the second gear 114, and the interiors of the two connecting shells 103 are respectively connected by the first rotating rods 113. The two bearings are rotatably connected with a second rotating rod 115, and a transmission shaft 116 is fixed to the opposite ends of the two second rotating rods 115. The opposite ends of the two transmission shafts 116 are movably sleeved in the through holes of the two cover plates 104, and the opposite ends of the two transmission shafts 116 are movably sleeved in the inside of the two protective covers 110. A transmission gear 117 is installed on the two second rotating rods 115, and the teeth of the first gear 112 are meshed with the teeth of the second gear 114, and the teeth of the second gear 114 are meshed with the teeth of the transmission gear 117.
[0026] In this embodiment, when the new energy electric drive axle is needed, the entire new energy electric drive axle is first installed at the position where the new energy electric drive axle is installed on the new energy vehicle by using the fixing bolts, anti-skid nuts, connecting blocks 105, mounting holes 106 and fixing rings 107. Then the motor controller 102 is connected to the whole vehicle controller of the new energy vehicle. Then, two protective covers 110 and prepared components (such as wheel hub mounting frames) are used to dock the two drive shafts 116 with the two wheel hubs respectively. When the new energy electric drive axle is installed and needs to be started, when driving on the road, the driver in the cab can use the whole vehicle controller, the battery on the new energy vehicle and the motor controller 102 (which can accurately control the motor's speed, torque, rotation direction and other parameters to improve the driving experience) to start the dual-axis motor 109. At this time, the main output end of the started dual-axis motor 109 will drive the main shaft end of the differential assembly 101 to rotate. The rotating main shaft end will rotate the two transmission ends on the differential assembly 101 with the cooperation of the internal components of the differential assembly 101, and then each rotating transmission end will drive the corresponding first gear 112 to rotate with the cooperation of the rotating shaft 111, the corresponding connecting shell 103, the corresponding cover plate 104 and the first bearing connected thereto, and then each rotating first gear 112 will drive the corresponding second gear 114 to rotate with the cooperation of the corresponding connecting shell 103, the corresponding cover plate 104 and the corresponding first rotating rod 113, and then each rotating second gear 114 will drive the corresponding transmission shaft 116 to rotate with the cooperation of the corresponding connecting shell 103, the corresponding cover plate 104, the second bearing, the corresponding second rotating rod 115, the corresponding protective cover 110 and the corresponding transmission gear 117. When the two transmission shafts 116 rotate, the left and right wheels installed on the electric drive axle will rotate, thereby realizing the starting and driving operation of the new energy vehicle.
[0027] The effect and working principle of the entire mechanism are as follows: when the new energy electric drive axle is needed, the entire new energy electric drive axle is first installed at the position where the new energy electric drive axle is installed on the new energy vehicle by using the fixing bolts, anti-skid nuts, connecting blocks 105, mounting holes 106 and fixing rings 107, and then the motor controller 102 is connected to the whole vehicle controller of the new energy vehicle, and then the two protection covers 110 and the prepared parts (wheel hub mounting frame and other parts) are used to respectively connect the two transmission shafts 116 to the two wheel hubs. When the new energy electric drive axle is installed and needs to be started and driven on the road, the driver in the cab can use the whole vehicle controller, the battery and the motor controller on the new energy vehicle to control the vehicle. The dual-axis motor 109 is started with the cooperation of the motor 102 (which can accurately control the speed, torque, rotation direction and other parameters of the motor to improve the driving experience). At this time, the main output end of the started dual-axis motor 109 will drive the main shaft end of the differential assembly 101 to rotate, and the rotating main shaft end will rotate the two transmission ends on the differential assembly 101 with the cooperation of various components inside the differential assembly 101. Subsequently, each rotating transmission end will drive the corresponding first gear 112 to rotate with the cooperation of the rotating shaft 111 connected thereto, the corresponding connecting shell 103, the corresponding cover plate 104 and the first bearing. Then, each rotating first gear 112 will rotate with the corresponding connecting shell 103, the corresponding cover plate 104 and the corresponding first rotating rod 1 13, the corresponding second gear 114 is driven to rotate, and then each rotating second gear 114 will drive the corresponding transmission shaft 116 to rotate under the cooperation of the corresponding connecting shell 103, the corresponding cover plate 104, the second bearing, the corresponding second rotating rod 115, the corresponding protective cover 110 and the corresponding transmission gear 117. When the two transmission shafts 116 rotate, the left and right wheels installed on the electric drive bridge will rotate, that is, the starting and driving operation of the new energy vehicle is realized. When the new energy vehicle completes the start and is driving on the road, the auxiliary output end of the dual-axis motor 109 started at this time (the main and auxiliary output ends of the dual-axis motor 109 are forward, that is, the new energy vehicle drives forward) will rotate, and then drive the connected The T-shaped rod 213 rotates, and then the rotating T-shaped rod 213 will drive the fan blade 214 fixed on the T-shaped rod 213 to rotate with the cooperation of the fixed shell 215. Then the rotating fan blade 214 will blow the air inside the shell 201 (that is, use the flowing air to take away the heat generated by the dual-axis motor 109 when it is working and dispersed to the shell, thereby realizing the cooling operation of the dual-axis motor 109) toward the porous sheet 202, and then pass through the through hole of the porous sheet 202 and be discharged into the environment. At the same time, the low-temperature air in the environment will also continuously enter the interior of the shell 201 at the opening of the shell 201 near the first mounting block 203. Similarly, when the new energy vehicle is reversing, the auxiliary output end of the dual-axis motor 109 will reverse.That is, the fan blades 214 will also reverse, and the air inside the shell 201 will be discharged from the opening near the first mounting block 203 into the environment. At the same time, the low-temperature air in the environment will pass through the through holes of the porous sheet 202 and continuously enter the interior of the shell 201. When the new energy vehicle is traveling on an uneven road, the new energy vehicle will bump or jump up and down during driving. At this time, the shell 201 and the porous sheet 202 can be directly used to prevent the dual-axis motor 109 on the electric drive axle of the new energy vehicle from colliding with obstacles on the ground due to the large movement of the vehicle, thereby avoiding damage to the dual-axis motor 109. When the dual-axis motor 109 on the electric drive axle of the new energy vehicle needs to be repaired, it is only necessary to remove the bolts and nuts from between the two limit blocks 210, and then remove the two limit blocks 210 from between the corresponding set of connecting plates 211. At this time, each moving limit block 210 will drive the corresponding limit slot 212 to move. When the two limit blocks 210 are completely removed from the corresponding set of connecting plates 211, the clamping rod 209 is then pulled out from between the insides of the two limit holes 207. When the clamping rod 209 completes the removal operation, the shell 201 is moved again. At this time, the moving shell 201 will drive the porous sheet 202 to move. At the same time, the moving shell 201 will also drive the two first mounting blocks 203 and the second mounting blocks 204 to move on the corresponding first limit rods 206 and second limit rods 208 respectively. When the two first limit rods 206 and the second limit rods 208 are separated from the corresponding first mounting blocks 203 and second mounting blocks 204 respectively, the staff can perform maintenance operations on the dual-axis motor 109. When it is necessary to install the shell 201 back to the initial position, only the reverse operation is required.
[0028] Among them, the differential assembly 101 can make the left and right gears installed on the new energy electric drive axle rotate at different speeds, which can ensure that the new energy vehicle will not suffer excessive tire wear and vehicle loss of control when turning or driving on uneven roads. It is mainly composed of planetary gears, planetary wheel carriers, half-axle gears, planetary gear shafts, composite thrust washers, outer shells, shell covers, main shafts and other components.
[0029] Among them, the differential assembly 101, the motor controller 102 and the dual-axis motor 109 are all existing technologies, and their models can be selected according to actual conditions, and no further explanation is given here.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An intelligent torque distribution new energy electric drive axle, characterized by: It comprises an electric drive bridge mechanism (1), wherein an auxiliary mechanism (2) is arranged on the electric drive bridge mechanism (1); The auxiliary mechanism (2) comprises a shell (201) and a T-shaped rod (213); a porous sheet (202) is installed on the end surface of one end of the shell (201); two first mounting blocks (203) are fixed to the other end of the shell (201); a second mounting block (204) is fixed to the other end of the shell (201); a hollow block (205) is fixed to the outer wall of the shell (201); first limiting rods (206) are arranged inside the two first mounting blocks (203); two symmetrical limiting holes (207) are provided on the inner wall of the shell (201) near the edge; the second mounting blocks (204) are fixed to the outer wall of the shell (201); and the second limiting holes (207) are provided on the inner wall of the shell (201) near the edge. A second limiting rod (208) is arranged between the interior of the (204) and the interior of the hollow block (205), a clamping rod (209) is arranged between the interiors of the two limiting holes (207), two symmetrical limiting blocks (210) are arranged between the second mounting block (204) and the hollow block (205), four connecting plates (211) are fixed to the outer wall of the shell (201), limiting grooves (212) are provided on opposite sides of the two limiting blocks (210), a fan blade (214) is arranged at one end of the T-shaped rod (213), and a fixing shell (215) is installed at one end of the T-shaped rod (213).
2. The intelligent torque distribution new energy electric drive axle according to claim 1 is characterized by: The two limit blocks (210) and the second limit rod (208) are connected via bolts and nuts, the four connecting plates (211) are divided into two groups, each limit block (210) is located between each group of connecting plates (211), and both ends of the clamping rod (209) are located inside the two limit grooves (212).
3. The intelligent torque distribution new energy electric drive axle according to claim 1 is characterized by: One side of the fan blade (214) abuts against the surface of the fixed shell (215); the clamping rod (209) is movably sleeved between the inside of the circular holes of the two first limiting rods (206); the fan blade (214) is located inside the shell (201); and one side of the two first mounting blocks (203) contacts the surface of the clamping rod (209).
4. The intelligent torque distribution new energy electric drive axle according to claim 1 is characterized by: The electric drive axle mechanism (1) comprises a differential assembly (101), a motor controller (102) is mounted on the surface of the differential assembly (101), connecting shells (103) are fixed to both end faces of the differential assembly (101), cover plates (104) are mounted on opposite sides of the two connecting shells (103), and two symmetrical connecting blocks (105) are fixed to the surface of the differential assembly (101).
5. The intelligent torque distribution new energy electric drive axle according to claim 4 is characterized by: Two groups of mounting holes (106) are formed on the top of each of the connecting blocks (105), and each group of mounting holes (106) has two members. A fixing ring (107) is installed between the insides of each group of mounting holes (106). A group of connecting pieces (108) is fixed to the surface of the differential assembly (101), and each group of connecting pieces (108) has two members. A dual-axis motor (109) is installed on the differential assembly (101), and the dual-axis motor (109) is electrically connected to a motor controller (102).
6. The intelligent torque distribution new energy electric drive axle according to claim 5 is characterized by: The main output end of the dual-axis motor (109) is mounted on the main shaft end of the differential assembly (101); the dual-axis motor (109) is located inside the housing (201); the two first limit rods (206) and the second limit rods (208) are both fixed on the surface of the differential assembly (101); and the surfaces of the two first mounting blocks (203) and the surface of the second mounting block (204) are both in contact with the surface of the differential assembly (101).
7. The intelligent torque distribution new energy electric drive axle according to claim 5 is characterized by: One end of the T-shaped rod (213) close to the dual-axis motor (109) is mounted on the auxiliary output end of the dual-axis motor (109); protective sleeves (110) are fixed to opposite sides of the two cover plates (104); rotating shafts (111) are fixed to two transmission ends of the differential assembly (101); and the two rotating shafts (111) are rotatably connected to the inside of the two connection shells (103) via first bearings.
8. The intelligent torque distribution new energy electric drive axle according to claim 7 is characterized by: The outer surfaces of the two rotating shafts (111) are both fixedly sleeved with a first gear (112); the opposite ends of the two rotating shafts (111) are respectively rotatably embedded in the opposite sides of the two cover plates (104); the opposite sides of the two cover plates (104) are both rotatably embedded with a first rotating rod (113); and the opposite ends of the two first rotating rods (113) are respectively rotatably embedded in the inner walls of the two connecting shells (103).
9. The intelligent torque distribution new energy electric drive axle according to claim 8 is characterized by: The outer surfaces of the two first rotating rods (113) are fixedly sleeved with a second gear (114), the interiors of the two connecting shells (103) are rotatably connected with a second rotating rod (115) via a second bearing, the opposite ends of the two second rotating rods (115) are fixed with a transmission shaft (116), and the opposite ends of the two transmission shafts (116) are movably sleeved inside the through holes of the two cover plates (104).
10. The intelligent torque distribution new energy electric drive axle according to claim 9 is characterized by: The opposite ends of the two transmission shafts (116) are movably sleeved inside the two protective sleeves (110), and the two second rotating rods (115) are both equipped with transmission gears (117). The teeth of the first gear (112) mesh with the teeth of the second gear (114), and the teeth of the second gear (114) mesh with the teeth of the transmission gear (117).