Granule counting machine
By designing a pellet counting machine with adjustable number of transportation channels and limit parts, the problem that the existing pellet counting machine cannot adjust the number of capsules is solved, and flexible control and efficient discharge of capsules are achieved.
Patent Information
- Application Number
- CN202510350871.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-13
AI Technical Summary
The existing pellet counting machines cannot provide singular or even capsules as needed, and the number of discharged pellets is fixed and cannot be adjusted.
A particle-number machine is designed, including a frame, a transport board, a transportation channel, a limit piece, a discharge board and a push board. By setting up singular and even transport channels, and using the coordination of limiting parts and pushing plates, the number of capsule discharge is controlled.
It realizes flexible control of the quantity of capsule discharge, and can output singular or even capsules as needed, improving the applicability and efficiency of the pellet counting machine.
Smart Images

Figure CN119975955A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of grain counting machines, in particular to a grain counting machine. Background Art
[0002] The grain counting machine is used for counting and packaging of granular materials such as medicines and buttons. Usually, the materials need to be put into packaging containers after counting. Grain counting machine technology, the grain counting frame or the machine base is used to support the conveying of granular materials, and the conveying channel is fixed on the conveying channel base. Side panels are set on both sides of the conveying channel base, and the number of conveying channels is fixed.
[0003] The number of discharged particles of the current counting machines is a fixed value, and it is impossible to provide an odd or even number of capsules as required, so there is room for improvement. Summary of the invention
[0004] The object of the present invention is to provide a capsule counting machine to solve the problems raised in the above background technology, which has the advantage of controlling the number of capsules when they are discharged.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a capsule counting machine, comprising a frame, a transport plate is arranged on the side of the frame, an odd number of transport channels are arranged on one side of the transport plate, a single transport channel is arranged on the other side of the transport plate, a limiter is arranged on the lower side of the transport plate for limiting the falling of capsules, the frame is fixedly connected with a discharge plate at one end of the transport plate, the frame is provided with a push plate at one side of the discharge plate, and a push groove connected with the transport channel and used for pushing the push plate is arranged on the side of the discharge plate facing the push plate.
[0006] By adopting the above technical solution, the capsules to be stored are placed on the upper end of the transport plate and fall into the transport channel due to their own gravity. At this time, all the transport channels contain capsules. In this case, all the channels are in even number. When all the transport channels are opened, the number of capsules falling is in even number. When a single transport channel on one side is closed, the number of capsules falling is in odd number, thereby controlling the number of capsules when being discharged. In this process, the limiter can close the transport channel at the bottom of the transport plate.
[0007] The overall working process is: the capsule enters the transport channel in the transport plate. Due to the action of the limiter, the capsule is confined in the transport channel. When an even number is required, all transport channels are opened at the same time to allow the capsule to fall. When an odd number is required, it is only necessary to keep a single transport channel on one side in a closed state. After the capsule falls, the capsule is pushed out by the movement of the push plate, and then the capsule can be collected. It is worth noting that the movement of the push plate and the movement of the transport plate are performed alternately, that is, when the push plate is pushed outward, the transport plate moves upward, thereby achieving the effect of efficient capsule discharging.
[0008] As a further solution of the present invention: a plurality of limit grooves penetrating the transport plate are provided on the lower side of the transport plate, the limit member includes an L-shaped limit rod at the opening of the limit groove, one end of the limit rod is in the transport channel, one end of the limit rod is connected to a first swing plate, the first swing plate is fixedly connected to a linkage plate, a first rotating rod is passed through the linkage plate, the first rotating rod is fixedly connected to a second swing plate, a roller is provided at one end of the second swing plate, and at least two adjusting cylinders are provided on the frame, and the adjusting cylinders are connected to fixed wheels.
[0009] By adopting the above technical solution, under the action of gravity, the first swing plate will be close to the transport plate so that one end of the limit rod is in the transport channel, thereby playing a role of blocking the capsule from falling at one end of the transport channel. In the process of the transport plate moving downward, the transport plate will drive the second swing plate to move downward, thereby driving the roller to move downward. After the roller moves to the fixed wheel, the roller will be squeezed by the fixed wheel and will deflect in the direction away from the transport plate, thereby driving the first rotating rod to rotate and then driving the linkage plate to rotate. The rotation of the linkage plate will drive the rotation of the first swing plate and then drive the limit rod to rotate outward, so that the limit rod no longer blocks the capsule, and the capsule will fall to one side of the push plate under the action of its own gravity, so that it will be pushed out by the push plate for collection;
[0010] Closing and opening of the transport channel: After the adjusting cylinder drives the fixed wheel to move until the roller is at the same level, the roller will move downward and touch the fixed wheel, causing the fixed wheel to deflect. When the roller is driven by the adjusting cylinder and is not at the same level as the roller, the roller will move downward and will not collide with the fixed wheel, causing the roller to not deflect and the limit rod to stop rotating, and the transport channel will remain in a closed state.
[0011] As a further solution of the present invention: a driving motor is arranged inside the frame, the driving motor is connected to a driving disk, a protrusion is integrally connected to the side of the driving disk, the protrusion is sleeved with a first connecting rod, the other end of the first connecting rod is rotatably connected to a first connecting plate, the other end of the first connecting plate is penetrated by a second connecting rod, the second connecting rod is fixedly sleeved with a first driving plate and a second driving plate, the first driving plate is connected to a transport plate, and the second driving plate is connected to a push plate.
[0012] By adopting the above technical solution, the driving motor drives the driving disk to rotate and then drives the protrusion to rotate around the center of the driving disk. The rotation of the protrusion will drive the first connecting rod to perform periodic motion. In this process, the first connecting rod drives the first connecting plate to rotate and then drives the second connecting rod to rotate. The rotation of the second connecting rod drives the first driving plate and the second driving plate to move, so that the first driving plate drives the transport plate to move up and down and the second driving plate drives the push plate to move forward and backward.
[0013] As a further solution of the present invention: one end of the first driving plate is connected to a first adjusting wheel, the first adjusting wheel is sleeved with a first movable frame, the first movable frame is fixedly connected to the transport plate, the inner side of the transport plate is provided with a first through groove that penetrates the transport plate, and the frame is fixedly connected to a first support rod in the first through groove.
[0014] By adopting the above technical solution, the first driving plate will drive the first adjusting wheel to move, the first adjusting wheel will move inside the first moving frame to drive the first moving frame to move, the movement of the first moving frame will drive the transport plate to move, and the first support rod is in the first through groove to increase the stability of the transport plate when moving.
[0015] As a further solution of the present invention: one end of the second driving plate is connected to a second adjusting wheel, the second adjusting wheel is sleeved with a second movable frame, the second movable frame is fixedly connected to a fixed plate, the fixed plate is fixedly connected to the push plate, the fixed plate is provided with a second through groove penetrating the fixed plate, and the frame is provided with a second support rod in the second through groove.
[0016] By adopting the above technical solution, the second driving plate can drive the second adjusting wheel, the second adjusting wheel will move in the second moving frame to drive the second moving frame to move, the movement of the second moving frame will drive the fixed plate to move and then drive the push plate to move, and the second support rod is in the second through groove to increase the stability of the fixed plate when moving.
[0017] As a further solution of the present invention: the frame includes a first feed hopper, the frame is provided with a second feed hopper located on one side of the first feed hopper, an isolation plate is provided between the first feed hopper and the second feed hopper, and the second feed hopper is located above the transport plate and connected to the transport channel.
[0018] By adopting the above technical solution, the capsule is placed in the first feed hopper. Under the action of the isolation plate, the capsule will not enter the second feed hopper. After removing the isolation plate, the capsule will enter the second feed hopper and then enter the transport channel in the transport plate from the second feed hopper.
[0019] As a further solution of the present invention: the push plate includes a plurality of protruding convex plates, a pushing motor is arranged inside the convex plate, the output shaft of the pushing motor is threadedly connected to the pushing plate, and the convex plate is provided with a pushing groove for accommodating the pushing plate and fitting with the pushing plate.
[0020] By adopting the above technical solution, when the moving distance of the push plate is not enough, the push motor can be started to drive the output shaft of the push motor to rotate and then drive the push plate to move, thereby adjusting the length of one end of the push plate. During this process, the push plate is in the push groove so that the push plate cannot rotate and can only move in a straight line.
[0021] As a further solution of the present invention: the transport plate is provided with a receiving groove located on the inner side of the linkage plate, the bottom of the receiving groove is provided with an adjusting motor, the output shaft of the adjusting motor is threadedly connected with an adjusting block, and the adjusting block fits with the groove wall of the receiving groove.
[0022] By adopting the above technical solution, when work stops, it is necessary to empty the capsules in the transport plate. At this time, the adjusting motor is started to drive the output shaft of the adjusting motor to rotate and then drive the adjusting block to move inward or outward. Since the adjusting block fits with the receiving groove, the adjusting block cannot rotate in the receiving groove and can only move in a straight line.
[0023] As a further solution of the present invention: a conveying rack is arranged on one side of the frame, a conveying belt is arranged on the conveying rack, a conveying motor for driving the conveying belt is arranged at one end of the conveying belt, an intercepting cylinder is installed on the conveying rack, the intercepting cylinder is connected to an intercepting plate, and a sensor is arranged on one side of the intercepting cylinder of the conveying rack.
[0024] By adopting the above technical solution, the conveying motor drives the conveyor belt to run, and the medicines placed on the conveyor belt will be transported to the discharge point. At the discharge point, the medicine bottles will be blocked by the interception plate and stay there. After the sensor senses that the medicine bottles are full of capsules, it transmits a signal to the interception cylinder to drive the interception plate to no longer block the movement of the medicine bottles.
[0025] As a further solution of the present invention: a counter is arranged on the side of the fixed wheel.
[0026] By adopting the above technical solution, the counter is used to measure the number of collisions between the fixed wheel and the roller. The number of capsule discharges can be preset by setting the counter. For example, the amount of capsule discharge can be calculated when the fixed wheel collides with the roller once.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] The capsules to be stored are placed on the upper end of the transport plate, and fall into the transport channel under the action of their own gravity. At this time, all the transport channels contain capsules. In this case, all the channels are in even number. When all the transport channels are open, the number of capsules falling is even. When a single transport channel on one side is closed, the number of capsules falling is odd, thereby controlling the number of capsules when being discharged. In this process, the limiter can play the role of closing the transport channel at the bottom of the transport plate;
[0029] The overall working process is: the capsule enters the transport channel in the transport plate. Due to the action of the limiter, the capsule is confined in the transport channel. When an even number is required, all transport channels are opened at the same time to allow the capsule to fall. When an odd number is required, it is only necessary to keep a single transport channel on one side in a closed state. After the capsule falls, the capsule is pushed out by the movement of the push plate, and then the capsule can be collected. It is worth noting that the movement of the push plate and the movement of the transport plate are performed alternately, that is, when the push plate is pushed outward, the transport plate moves upward, thereby achieving the effect of efficient capsule discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of an embodiment;
[0031] Figure 2 for Figure 1 A partial enlarged view of the middle A area;
[0032] Figure 3 A top view of an embodiment;
[0033] Figure 4 This is a schematic diagram of the structure of the embodiment after a part of the frame is removed;
[0034] Figure 5 for Figure 4 A partial enlarged view of the middle B area;
[0035] Figure 6 Schematic diagram of the internal structure of the embodiment;
[0036] Figure 7 Schematic diagram of the internal structure of the push plate in the embodiment;
[0037] Figure 8 Schematic diagram of the internal structure of the transport plate in the embodiment;
[0038] Fig. 9 for Figure 8 A partial enlarged view of the middle C area.
[0039] In the figure: 1, frame; 2, transport plate; 3, transport channel; 4, discharge plate; 5, push plate; 6, push slot; 7, limit slot; 8, limit rod; 9, first swing plate; 10, linkage plate; 11, first rotating rod; 12, second swing plate; 13, roller; 14, adjusting cylinder; 15, fixed wheel; 16, driving motor; 17, driving disk; 18, bump; 19, first connecting rod; 20, first connecting plate; 21, second connecting rod; 22, first driving plate; 23, second driving plate; 24, first adjusting wheel; 25, first moving frame; 26. First through slot; 27. First support rod; 28. Second adjusting wheel; 29. Second movable frame; 30. Fixed plate; 31. Second through slot; 32. Second support rod; 33. First feed hopper; 34. Second feed hopper; 35. Isolation plate; 36. Conveyor plate; 37. Push motor; 38. Push plate; 39. Push slot; 40. Accommodating slot; 41. Adjusting motor; 42. Adjusting block; 43. Conveying rack; 44. Conveying belt; 45. Conveying motor; 46. Intercepting cylinder; 47. Intercepting plate; 48. Sensor; 49. Counter. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] In the embodiment of the present invention,
[0042] A capsule counting machine comprises a frame 1, a transport plate 2 is arranged on the side of the frame 1, an odd number of transport channels 3 are arranged on one side of the transport plate 2, a single transport channel 3 is arranged on the other side of the transport plate 2, a limiter for limiting the falling of capsules is arranged on the lower side of the transport plate 2, a discharge plate 4 at one end of the transport plate 2 is fixedly connected to the frame 1, a push plate 5 is arranged on one side of the discharge plate 4, and a push groove 6 connected with the transport channel 3 and used for pushing the push plate 5 is arranged on the side of the discharge plate 4 facing the push plate 5.
[0043] The lower side of the transport plate 2 is provided with a plurality of limit grooves 7 penetrating the transport plate 2, the limit member includes an L-shaped limit rod 8 at the opening of the limit groove 7, one end of the limit rod 8 is in the transport channel 3, one end of the limit rod 8 is connected to a first swing plate 9, the first swing plate 9 is fixedly connected to a linkage plate 10, a first rotating rod 11 is passed through the linkage plate 10, the first rotating rod 11 is fixedly connected to a second swing plate 12, one end of the second swing plate 12 is provided with a roller 13, at least two adjusting cylinders 14 are provided on the frame 1, and the adjusting cylinder 14 is connected to a fixed wheel 15.
[0044] A driving motor 16 is provided inside the frame 1, and the driving motor 16 is connected to a driving disk 17. A protrusion 18 is integrally connected to the side of the driving disk 17, and the protrusion 18 is sleeved with a first connecting rod 19. The other end of the first connecting rod 19 is rotatably connected to a first connecting plate 20. The other end of the first connecting plate 20 is penetrated by a second connecting rod 21. The second connecting rod 21 is fixedly sleeved with a first driving plate 22 and a second driving plate 23. The first driving plate 22 is connected to the transport plate 2, and the second driving plate 23 is connected to the push plate 5.
[0045] One end of the first driving plate 22 is connected to a first adjusting wheel 24, the first adjusting wheel 24 is sleeved with a first moving frame 25, the first moving frame 25 is fixedly connected to the transport plate 2, the inner side of the transport plate 2 is provided with a first through groove 26 penetrating the transport plate 2, and the frame 1 is fixedly connected to a first support rod 27 in the first through groove 26.
[0046] One end of the second driving plate 23 is connected to a second adjusting wheel 28, the second adjusting wheel 28 is sleeved with a second moving frame 29, the second moving frame 29 is fixedly connected to a fixing plate 30, the fixing plate 30 is fixedly connected to the push plate 5, the fixing plate 30 is provided with a second through slot 31 penetrating the fixing plate 30, and the frame 1 is provided with a second supporting rod 32 in the second through slot 31.
[0047] The frame 1 includes a first feed hopper 33 , and the frame 1 is provided with a second feed hopper 34 located on one side of the first feed hopper 33 , an isolation plate 35 is provided between the first feed hopper 33 and the second feed hopper 34 , and the second feed hopper 34 is located above the transport plate 2 and connected to the transport channel 3 .
[0048] The push plate 5 includes a plurality of protruding convex plates 36 , a push motor 37 is disposed inside the convex plate 36 , an output shaft of the push motor 37 is threadedly connected with a push plate 38 , and the convex plate 36 is provided with a push groove 39 for accommodating the push plate 38 and fitting with the push plate 38 .
[0049] The transport plate 2 is provided with a receiving groove 40 located on the inner side of the linkage plate 10 , and an adjusting motor 41 is provided at the bottom of the receiving groove 40 . An adjusting block 42 is threadedly connected to the output shaft of the adjusting motor 41 , and the adjusting block 42 fits with the groove wall of the receiving groove 40 .
[0050] A conveying frame 43 is provided on one side of the frame 1, and a conveying belt 44 is provided on the conveying frame 43. A conveying motor 45 for driving the conveying belt 44 is provided at one end of the conveying belt 44. An intercepting cylinder 46 is installed on the conveying frame 43, and the intercepting cylinder 46 is connected to an intercepting plate 47. A sensor 48 is provided on one side of the intercepting cylinder 46 of the conveying frame 43.
[0051] A counter 49 is provided on the side of the fixed wheel 15 .
[0052] Working principle:
[0053] The capsules to be stored are placed on the upper end of the transport plate 2, and fall into the transport channel 3 due to their own gravity. At this time, all the transport channels 3 contain capsules. In this case, all the channels are in even number. When all the transport channels 3 are open, the number of capsules falling is in even number. When a single transport channel 3 on one side is closed, the number of capsules falling is in odd number, thereby controlling the number of capsules when being discharged. In this process, the limiter can close the transport channel 3 at the bottom of the transport plate 2;
[0054] The overall working process is: the capsule enters the transport channel 3 in the transport plate 2. Due to the action of the limiter, the capsule is confined in the transport channel 3. When an even number is required, all the transport channels 3 are opened at the same time to allow the capsule to fall. When an odd number is required, it is only necessary to keep the single transport channel 3 on one side in a closed state. After the capsule falls, the capsule is pushed out by the movement of the push plate 5, and then the capsule can be collected. It is worth noting that the movement of the push plate 5 and the movement of the transport plate 2 are performed alternately, that is, when the push plate 5 is pushed outward, the transport plate 2 moves upward, thereby achieving the effect of efficient capsule discharging.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pellet counting machine, comprising a frame (1), characterized in that: A transport plate (2) is arranged on the side of the frame (1); an odd number of transport channels (3) are arranged on one side of the transport plate (2); a single transport channel (3) is arranged on the other side of the transport plate (2); a limiter for limiting the falling of capsules is arranged on the lower side of the transport plate (2); a discharge plate (4) located at one end of the transport plate (2) is fixedly connected to the frame (1); a push plate (5) located at one side of the discharge plate (4); and a push groove (6) connected to the transport channel (3) and used for the push plate (5) to be pushed in is arranged on the side of the discharge plate (4) facing the push plate (5).
2. The counting machine according to claim 1, characterized in that: The lower side of the transport plate (2) is provided with a plurality of limit grooves (7) penetrating the transport plate (2); the limit member comprises an L-shaped limit rod (8) located at the opening of the limit groove (7); one end of the limit rod (8) is located in the transport channel (3); one end of the limit rod (8) is connected to a first swing plate (9); the first swing plate (9) is fixedly connected to a linkage plate (10); a first rotating rod (11) is passed through the linkage plate (10); the first rotating rod (11) is fixedly connected to a second swing plate (12); one end of the second swing plate (12) is provided with a roller (13); at least two adjusting cylinders (14) are provided on the frame (1); the adjusting cylinder (14) is connected to a fixed wheel (15).
3. The counting machine according to claim 1, characterized in that: A driving motor (16) is arranged inside the frame (1), and the driving motor (16) is connected to a driving disk (17). A protrusion (18) is integrally connected to the side of the driving disk (17), and the protrusion (18) is sleeved with a first connecting rod (19). The other end of the first connecting rod (19) is rotatably connected to a first connecting plate (20). The other end of the first connecting plate (20) is penetrated by a second connecting rod (21), and the second connecting rod (21) is fixedly sleeved with a first driving plate (22) and a second driving plate (23). The first driving plate (22) is connected to the transport plate (2), and the second driving plate (23) is connected to the push plate (5).
4. The counting machine according to claim 3, characterized in that: One end of the first driving plate (22) is connected to a first adjusting wheel (24), the first adjusting wheel (24) is sleeved with a first moving frame (25), the first moving frame (25) is fixedly connected to the transport plate (2), the inner side of the transport plate (2) is provided with a first through groove (26) penetrating the transport plate (2), and the frame (1) is fixedly connected to a first support rod (27) in the first through groove (26).
5. The counting machine according to claim 3, characterized in that: One end of the second driving plate (23) is connected to a second adjusting wheel (28), the second adjusting wheel (28) is sleeved with a second moving frame (29), the second moving frame (29) is fixedly connected to a fixing plate (30), the fixing plate (30) is fixedly connected to the push plate (5), the fixing plate (30) is provided with a second through slot (31) penetrating the fixing plate (30), and the frame (1) is provided with a second supporting rod (32) in the second through slot (31).
6. The counting machine according to claim 1, characterized in that: The frame (1) comprises a first feed hopper (33), and the frame (1) is provided with a second feed hopper (34) located on one side of the first feed hopper (33), an isolation plate (35) is provided between the first feed hopper (33) and the second feed hopper (34), and the second feed hopper (34) is located above the transport plate (2) and is connected to the transport channel (3).
7. The counting machine according to claim 1, characterized in that: The push plate (5) comprises a plurality of protruding convex plates (36), a pushing motor (37) is arranged inside the convex plate (36), an output shaft of the pushing motor (37) is threadedly connected to a pushing plate (38), and the convex plate (36) is provided with a pushing groove (39) for accommodating the pushing plate (38) and fitting with the pushing plate (38).
8. The counting machine according to claim 1, characterized in that: The transport plate (2) is provided with a receiving groove (40) located on the inner side of the linkage plate (10); an adjusting motor (41) is provided at the bottom of the receiving groove (40); an adjusting block (42) is threadedly connected to the output shaft of the adjusting motor (41); and the adjusting block (42) is fitted with the groove wall of the receiving groove (40).
9. The counting machine according to claim 2, characterized in that: A conveyor frame (43) is provided on one side of the frame (1), a conveyor belt (44) is provided on the conveyor frame (43), a conveyor motor (45) for driving the conveyor belt (44) to operate is provided at one end of the conveyor belt (44), an interception cylinder (46) is installed on the conveyor frame (43), the interception cylinder (46) is connected to an interception plate (47), and a sensor (48) is provided on one side of the interception cylinder (46) of the conveyor frame (43).
10. The counting machine according to claim 9, characterized in that: A counter (49) is arranged on the side of the fixed wheel (15).