Equipment for removing foreign matters adsorbed on packaging film
By designing a device that includes a cleaning box, a transmission mechanism and a cleaning mechanism, the electrostatic roller and the transmission mechanism simultaneously drive the membrane material transportation and dust cleaning, the problem of dust adsorption of the packaging film is solved, and efficient dust cleaning and the long life of the electrostatic roller are achieved.
Patent Information
- Application Number
- CN202510308222.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-13
AI Technical Summary
The packaging film is prone to adsorbing dust during the winding process, affecting the hygiene quality of food or medicines. It is difficult for the prior art to remove foreign matter on the packaging film efficiently.
A device including a cleaning box, a transmission mechanism and a cleaning mechanism is designed. The electrostatic roller and the transmission mechanism are synchronized to drive the membrane material transportation and dust cleaning, and the electrostatic roller is used to absorb and clean the dust on the membrane material.
It realizes efficient adsorption and cleaning of dust on the packaging film, extends the service life of the electrostatic roller, reduces the intensity of manual cleaning, and improves work efficiency.
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Figure CN119975992A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of packaging film dust removal, in particular to a device for removing foreign matter adsorbed by packaging film. Background Art
[0002] Packaging film mainly refers to the film used for packaging of articles, usually including polyethylene film, biaxially oriented polyester (BOPET), BOPP film and CPP film, etc., which are mainly used for packaging of various types of products such as food, medicine and textiles.
[0003] In the prior art, when the packaging film is produced, the packaging film needs to be rolled up. During the rolling process, the packaging film will come into contact with dust in the air, resulting in dust on the rolled packaging film, which affects the sanitary quality of the product when it is used for packaging in the field of food or medicine. For this reason, the packaging film is generally electrostatically dusted during the production process of the packaging film or before use to ensure the cleanliness of the packaging film, thereby ensuring the safety and quality of the packaged food and other products. Based on this, the present invention proposes a device for removing foreign matter adsorbed on the packaging film. Summary of the invention
[0004] The purpose of the present invention is to provide a device for removing foreign matter adsorbed on packaging film in order to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for removing foreign matter adsorbed on packaging film, a device for removing foreign matter adsorbed on packaging film, comprising a cleaning box, wherein the upper and lower ends of the cleaning box are respectively provided with a film inlet strip hole and a film outlet strip hole, and the film material passes through the cleaning box in sequence through the film inlet strip hole and the film outlet strip hole, one end of the cleaning box is equipped with a driving motor through a supporting frame, a first electrostatic roller and a second electrostatic roller are rotatably installed inside the cleaning box, the first electrostatic roller is located on one side of the second electrostatic roller, the number of the first electrostatic roller and the second electrostatic roller is two, the two first electrostatic rollers and the second electrostatic rollers are symmetrically distributed inside the cleaning box, and one second electrostatic roller is connected to the output end of the driving motor through a rotating shaft and a coupling; it also includes a transmission mechanism and a cleaning mechanism arranged on the cleaning box, the first electrostatic roller and the second electrostatic roller; the transmission mechanism is used to synchronously drive multiple first electrostatic rollers and second electrostatic rollers to rotate and provide power for the transportation of the film material; the cleaning mechanism comprises a guide unit and a transmission unit; the transmission unit is used to provide power for cleaning dust; the guide unit is used to provide guidance for the dust being cleaned.
[0006] As a further solution of the present invention: the transmission mechanism includes two first gears, a second gear, two transmission rods, two conveying rollers and a third gear; the two first gears are respectively fixed at the ends of the two first electrostatic rollers, and the first gear is meshed with the second gear for transmission; the second gear is fixed on the outer wall of a second electrostatic roller, and the third gear is fixed on the end of the other second electrostatic roller, the second gear is meshed with the third gear, and the third gear is meshed with another first gear close to it for transmission; the two ends of one transmission rod are eccentrically connected to the outer wall of the second gear and the outer wall of the end of a conveying roller on the same side, and the two ends of the transmission rod are at the same distance from the second gear and the axial center of the conveying roller; the two ends of the other transmission rod are eccentrically connected to the outer wall of the third gear and the outer wall of the end of a conveying roller on the same side, and the two ends of the transmission rod are at the same distance from the third gear and the axial center of the conveying roller; the transmission rod is used to synchronously drive the two conveying rollers to rotate.
[0007] As a further solution of the present invention: the guide unit includes a scraper and a guide tube; the scraper is fixed on the inner wall of the cleaning box and contacts the outer wall of the first electrostatic roller, and the scraper is used to scrape off the dust attached to the first electrostatic roller; the guide tube is fixed on both sides of the first gear, and the guide tube is a hollow tube body, which is used to provide guidance for the removal of dust; a suction hole is opened on the bottom wall of the cleaning box below the guide tube, and the suction hole is connected to the air inlet end of the vacuum pump through the vacuum pipe, and the air outlet end of the vacuum pump is connected to the dust collection box.
[0008] As a further solution of the present invention: the transmission unit includes a fourth gear, a fifth gear, a reciprocating screw, and a cleaning block; the fourth gear is fixed to the outer wall of the output shaft of the driving motor, and the fourth gear is used to drive the fifth gear to rotate; the fifth gear is fixed to the end of the reciprocating screw, and the fifth gear is used to drive the reciprocating screw to rotate; the reciprocating screw is rotatably installed on the inner wall of the cleaning box, and the reciprocating screw is used to give the cleaning block axial movement thrust; the cleaning block is sleeved on the outer wall of the reciprocating screw, and the cleaning block is used to clean the dust accumulated on the scraper.
[0009] As a further solution of the present invention: the bottom end of the cleaning block is fitted with the top end of the scraper, and the outer wall of one side of the cleaning block matches the outer wall of the first electrostatic roller.
[0010] As a further solution of the present invention: the outer wall of the cleaning block is in a "T"-shaped structure as a whole, and a matching slide groove is formed inside the cleaning box for axial movement of a protrusion on one side of the cleaning block.
[0011] As a further solution of the present invention: the outer wall of the reciprocating screw is formed with thread grooves with different rotation directions, and the inner wall of the cleaning block cooperates with the outer wall thread of the reciprocating screw through a crescent; when the reciprocating screw rotates, the cleaning block can move back and forth along the reciprocating screw.
[0012] As a further solution of the present invention: the two ends of the transmission rod are eccentrically connected to the outer wall of the conveying roller and the second gear respectively, and the two ends of the transmission rod are at the same distance from the axis of the second gear and the conveying roller.
[0013] As a further solution of the present invention: the number of the first electrostatic roller and the second electrostatic roller is set to two, the two first electrostatic rollers and the two second electrostatic rollers are symmetrically distributed inside the cleaning box, and the second electrostatic roller is connected to the output end of the driving motor through a rotating shaft and a coupling.
[0014] Compared with the prior art, the present invention has the following beneficial effects: By setting up a transmission mechanism and a cleaning mechanism, the driving unit can be reduced under the action of the transmission mechanism, and multiple electrostatic rollers can be driven to rotate by a driving motor to transport the packaging film while adsorbing and cleaning the dust on the packaging film. At the same time, the cleaning mechanism can automatically clean the dust and debris attached to the first electrostatic roller, thereby increasing the service life of the first electrostatic roller, reducing the intensity of manual cleaning, and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the internal structure of the cleaning box of the present invention; Figure 3 For the present invention Figure 2 A local enlarged view of point A; Figure 4 It is a structural schematic diagram of the transmission unit of the present invention; Figure 5 It is a structural schematic diagram of the cleaning mechanism of the present invention; Figure 6 For the present invention Figure 5 A partial enlarged view of point B.
[0016] In the figure: 1. cleaning box; 2. film material; 3. driving motor; 4. first electrostatic roller; 5. second electrostatic roller; 6. transmission mechanism; 601. first gear; 602. second gear; 603. transmission rod; 604. conveying roller; 605. third gear; 7. cleaning mechanism; 701. fourth gear; 702. fifth gear; 703. reciprocating screw; 704. cleaning block; 705. scraper; 706. guide tube; 8. film strip inlet hole; 9. film strip outlet hole; 10. exhaust pipe; 11. exhaust pump. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-Figure 6 In an embodiment of the present invention, a device for removing foreign matter adsorbed by packaging film comprises a cleaning box 1, wherein the upper and lower ends of the cleaning box 1 are respectively provided with a film entry hole 8 and a film exit hole 9, and the film material 2 passes through the cleaning box 1 sequentially through the film entry hole 8 and the film exit hole 9, and a driving motor 3 is installed at one end of the cleaning box 1 through a support frame, and a first electrostatic roller 4 and a second electrostatic roller 5 are rotatably installed inside the cleaning box 1, the first electrostatic roller 4 is located on one side of the second electrostatic roller 5, and the number of the first electrostatic roller 4 and the second electrostatic roller 5 is set to two, and the two first electrostatic rollers 4 and the second electrostatic rollers 5 are symmetrically distributed inside the cleaning box 1, and a second electrostatic roller 5 is connected to the output end of the driving motor 3 through a rotating shaft and a coupling; and also comprises a transmission mechanism 6 and a cleaning mechanism 7 arranged on the cleaning box 1, the first electrostatic roller 4, and the second electrostatic roller 5; the transmission mechanism 6 is used to synchronously drive the rotation of multiple first electrostatic rollers 4 and the second electrostatic roller 5 and provide power for the transportation of the film material 2. The cleaning mechanism 7 comprises a guide unit and a transmission unit; the transmission unit is used to provide power for the cleaning of dust; and the guide unit is used to provide guidance for the dust under cleaning.
[0019] The transmission mechanism 6 includes two first gears 601, a second gear 602, two transmission rods 603, two conveying rollers 604 and a third gear 605; the two first gears 601 are respectively fixed to the ends of the two first electrostatic rollers 4, and the first gear 601 is meshed with the second gear 602 for transmission; the second gear 602 is fixed to the outer wall of one second electrostatic roller 5, and the third gear 605 is fixed to the end of the other second electrostatic roller 5, and the second gear 602 is meshed with the third gear 605, and the third gear 605 is meshed with the other first gear 601 close to it. The transmission is combined; the two ends of a transmission rod 603 are eccentrically connected to the outer wall of the second gear 602 and the outer wall of the end of a conveying roller 604 on the same side, and the two ends of the transmission rod 603 are at the same distance from the axis of the second gear 602 and the conveying roller 604; the two ends of the other transmission rod 603 are eccentrically connected to the outer wall of the third gear 605 and the outer wall of the end of a conveying roller 604 on the same side, and the two ends of the transmission rod 603 are at the same distance from the axis of the third gear 605 and the conveying roller 604; the transmission rod 603 is used to synchronously drive the two conveying rollers 604 to rotate.
[0020] The guide unit includes a scraper 705 and a guide tube 706; the scraper 705 is fixed on the inner wall of the cleaning box 1 and contacts the outer wall of the first electrostatic roller 4, and the scraper 705 is used to scrape off the dust attached to the first electrostatic roller 4; the guide tube 706 is fixed on both sides of the first gear 601, and the guide tube 706 is a hollow tube body, which is used to provide guidance for the removal of dust; a suction hole is opened on the bottom wall of the cleaning box 1 below the guide tube 706, and the suction hole is connected to the air inlet end of the air pump 11 through the air suction pipe 10, and the air outlet end of the air pump 11 is connected to the dust collection box.
[0021] The transmission unit includes a fourth gear 701, a fifth gear 702, a reciprocating screw 703, and a cleaning block 704; the fourth gear 701 is fixed to the outer wall of the output shaft of the driving motor 3, and the fourth gear 701 is used to drive the fifth gear 702 to rotate; the fifth gear 702 is fixed to the end of the reciprocating screw 703, and the fifth gear 702 is used to drive the reciprocating screw 703 to rotate; the reciprocating screw 703 is rotatably installed on the inner wall of the cleaning box 1, and the reciprocating screw 703 is used to give the cleaning block 704 an axial movement thrust; the cleaning block 704 is sleeved on the outer wall of the reciprocating screw 703, and the cleaning block 704 is used to clean the dust accumulated on the scraper 705.
[0022] In this embodiment: when the film material 2 needs to be dusted, the film material 2 is passed through the film strip entry hole 8 into the cleaning box 1, and the drive motor 3 is started. The drive motor 3 drives the first electrostatic roller 4 connected to its output end to rotate, and the rotating first electrostatic roller 4 will synchronously drive the first gear 601 fixed at the end to rotate, and the rotating first gear 601 will drive the second gear 602 to rotate, so that the third gear 605 meshing with the outer wall of the second gear 602 rotates synchronously, then the second electrostatic roller 5 fixed at the end of the second gear 602 and the third gear 605 will also rotate synchronously, thereby clamping the film material 2 so that it enters the two second electrostatic rollers 5. At the same time, the two second electrostatic rollers 5 electrostatically absorb the dust attached to the two side surfaces of the film material 2 respectively, and one end of the transmission rod 603 eccentrically connected to the outer wall of the second gear 602 will also rotate circumferentially, and a conveying roller 604 eccentrically connected to the other end of the transmission rod 603 will also be driven to rotate. Based on the same principle, the transmission rod 603 eccentrically connected to the outer wall of the third gear 605 will also synchronously drive the other conveying roller 604 to rotate, and the two relatively rotating conveying rollers 604 convey the film material 2 between them, thereby reducing the driving unit, and the dust on the film material 2 can be cleaned synchronously while transmitting and conveying.
[0023] During the rotation of the second electrostatic roller 5, the second electrostatic roller 5 and the first electrostatic roller 4 roll against each other but in opposite directions, so that the dust on the second electrostatic roller 5 that has just contacted the film material 2 can be adsorbed and transferred by the first electrostatic roller 4, and then the outer wall of the rotating first electrostatic roller 4 will contact the scraper 705 to clean the dust, so that the contact surface of the first electrostatic roller 4 and the second electrostatic roller 5 remains clean.
[0024] When the driving motor 3 drives the first electrostatic roller 4 to rotate, the fourth gear 701 on the outer wall of the rotating shaft of the driving motor 3 will also rotate synchronously. The rotating fourth gear 701 will synchronously drive the fifth gear 702 to rotate, so that the reciprocating screw 703 fixed on the outer wall of the fifth gear 702 will rotate synchronously. Then the cleaning block 704 sleeved on the outer wall of the reciprocating screw 703 will also move axially along the inner wall groove of the cleaning box 1 under the action of the rotational force of the reciprocating screw 703. The axially moving cleaning block 704 will move along the upper surface of the scraper 705 to clean the dust accumulated on the upper surface of the scraper 705, so that the dust is pushed to the upper open end of the guide tube 706 by the cleaning block 704, and is sucked out through the guide tube 706, the exhaust pipe 10 and the exhaust pump 11, and is collected through the dust collection box, thereby achieving the purpose of automatically cleaning the dust accumulated on the first electrostatic roller 4.
[0025] Please refer to Figure 1-Figure 6 The bottom end of the cleaning block 704 is fitted with the top end of the scraper 705, and the outer wall of one side of the cleaning block 704 matches the outer wall of the first electrostatic roller 4. The outer wall of the cleaning block 704 is in a "T"-shaped structure as a whole. The interior of the cleaning box 1 is formed with a sliding groove for matching the axial movement of the protrusion on one side of the cleaning block 704. The outer wall of the reciprocating screw 703 is formed with thread grooves with different rotation directions. The inner wall of the cleaning block 704 is threadedly matched with the outer wall of the reciprocating screw 703 through a crescent; when the reciprocating screw 703 rotates, the cleaning block 704 can move back and forth along the reciprocating screw 703.
[0026] In this embodiment: through this structure, the cleaning block 704 can be driven to move back and forth along the upper surface of the scraper 705 under the action of the reciprocating screw 703, and the dust on the scraper 705 can be pushed back and forth into the guide tubes 706 distributed on both sides to complete the cleaning of the dust.
[0027] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for removing foreign matter adsorbed on packaging film, comprising a cleaning box (1), wherein the upper and lower ends of the cleaning box (1) are respectively provided with a film entry hole (8) and a film exit hole (9), and the film material (2) passes through the cleaning box (1) in sequence through the film entry hole (8) and the film exit hole (9), and a driving motor (3) is installed at one end of the cleaning box (1) through a support frame, and a first electrostatic roller (4) and a second electrostatic roller (5) are rotatably installed inside the cleaning box (1), and the first electrostatic roller (4) is located on one side of the second electrostatic roller (5), characterized in that: The number of the first electrostatic roller (4) and the second electrostatic roller (5) is two, the two first electrostatic rollers (4) and the second electrostatic rollers (5) are symmetrically distributed inside the cleaning box (1), and the second electrostatic roller (5) is connected to the output end of the driving motor (3) via a rotating shaft and a coupling; the cleaning box (1), the first electrostatic roller (4), and the second electrostatic roller (5) are also provided with a transmission mechanism (6) and a cleaning mechanism (7); the transmission mechanism (6) is used to synchronously drive the plurality of first electrostatic rollers (4) and the second electrostatic roller (5) to rotate and provide power for conveying the film material (2); the cleaning mechanism (7) comprises a guide unit and a transmission unit; the transmission unit is used to provide power for cleaning dust; and the guide unit is used to provide guidance for the dust being cleaned.
2. The device for removing foreign matter adsorbed on packaging film according to claim 1, characterized in that: The transmission mechanism (6) comprises two first gears (601), a second gear (602), two transmission rods (603), two conveying rollers (604) and a third gear (605); the two first gears (601) are respectively fixed to the ends of the two first electrostatic rollers (4), and the first gear (601) and the second gear (602) are meshed for transmission; the second gear (602) is fixed to the outer wall of one second electrostatic roller (5), and the third gear (605) is fixed to the end of the other second electrostatic roller (5), and the second gear (602) and the third gear (605) are meshed, and the third gear (605) is meshed with another first gear (605) adjacent thereto. 01) meshing transmission; the two ends of one transmission rod (603) are eccentrically connected to the outer wall of the second gear (602) and the outer wall of the end of a conveying roller (604) on the same side, and the two ends of the transmission rod (603) are at the same distance from the axis of the second gear (602) and the conveying roller (604); the two ends of the other transmission rod (603) are eccentrically connected to the outer wall of the third gear (605) and the outer wall of the end of a conveying roller (604) on the same side, and the two ends of the transmission rod (603) are at the same distance from the axis of the third gear (605) and the conveying roller (604); the transmission rod (603) is used to synchronously drive the two conveying rollers (604) to rotate.
3. The device for removing foreign matter adsorbed on packaging film according to claim 1, characterized in that: The guide unit comprises a scraper (705) and a guide tube (706); the scraper (705) is fixed to the inner wall of the cleaning box (1) and in contact with the outer wall of the first electrostatic roller (4), and the scraper (705) is used to scrape dust attached to the first electrostatic roller (4); the guide tube (706) is fixed to both sides of the first gear (601), and the guide tube (706) is a hollow tube body, and is used to provide guidance for the removal of dust; a suction hole is provided on the bottom wall of the cleaning box (1) below the guide tube (706), and the suction hole is connected to the air inlet end of the air pump (11) through the air suction pipe (10), and the air outlet end of the air pump (11) is connected to the dust collection box.
4. The device for removing foreign matter adsorbed on packaging film according to claim 1, characterized in that: The transmission unit comprises a fourth gear (701), a fifth gear (702), a reciprocating screw (703), and a cleaning block (704); the fourth gear (701) is fixed to the outer wall of the output shaft of the driving motor (3), and the fourth gear (701) is used to drive the fifth gear (702) to rotate; the fifth gear (702) is fixed to the end of the reciprocating screw (703), and the fifth gear (702) is used to drive the reciprocating screw (703) to rotate; the reciprocating screw (703) is rotatably mounted on the inner wall of the cleaning box (1), and the reciprocating screw (703) is used to give the cleaning block (704) an axial moving thrust; the cleaning block (704) is sleeved on the outer wall of the reciprocating screw (703), and the cleaning block (704) is used to clean dust accumulated on the scraper (705).
5. The device for removing foreign matter adsorbed on packaging film according to claim 4, characterized in that: The bottom end of the cleaning block (704) is in contact with the top end of the scraper (705), and the outer wall of one side of the cleaning block (704) matches the outer wall of the first electrostatic roller (4).
6. The device for removing foreign matter adsorbed on packaging film according to claim 4, characterized in that: The outer wall of the cleaning block (704) is in a T-shaped structure as a whole, and a sliding groove is formed inside the cleaning box (1) to match the axial movement of a protrusion on one side of the cleaning block (704).
7. The device for removing foreign matter adsorbed on packaging film according to claim 4, characterized in that: The outer wall of the reciprocating screw (703) is formed with thread grooves of different rotation directions, and the inner wall of the cleaning block (704) is threadably matched with the outer wall of the reciprocating screw (703) via a crescent; when the reciprocating screw (703) rotates, the cleaning block (704) can reciprocate along the reciprocating screw (703).
Citation Information
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