Sheet body segmented storage assembly and coating method thereof
By stacking the sheets in sections and setting up spacer parts for support and separation, the problem of large area of the sheets in sections is solved, the space utilization and stability are improved, and the safety of the coating process is ensured.
Patent Information
- Application Number
- CN202510244881.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the large area of the sheet body is stored in sections, resulting in insufficient area of the placement site and painting factory, affecting the scheduled delivery of the sections.
By stacking multiple sheets from bottom to top, and setting up spacers between the upper and lower layers for support and separation, the spacers and sheet segments are fixedly connected to form a whole to reduce the floor area and improve stability.
It improves space utilization, reduces the floor area during storage, provides space for coating operations, and increases stability during storage and transportation and safety during coating.
Smart Images

Figure CN119976032A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of shipbuilding, and in particular to a sheet segment storage assembly and a coating method thereof. Background Art
[0002] During the painting operation, the sections are usually laid in single layers, that is, only one section is placed on the gantry or pier, and there are no other sections above it. However, there are many sections on the ro-ro ship, and laying them in single layers will occupy a large amount of storage space and painting workshop area, resulting in insufficient storage space and painting workshop area, affecting the delivery of the sections on schedule. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art that the sheet body occupies a large area when stored in sections and is not easy to paint, and to provide a sheet body sectional storage component and a painting method thereof.
[0004] The present invention solves the above technical problems through the following technical solutions:
[0005] A storage component for sheet segments, the storage component comprises sheet segments and spacer parts, a plurality of the sheet segments are stacked from bottom to top, the upper and lower layers of the sheet segments are supported and separated by the spacer parts, and the two ends of the spacer parts are respectively fixedly connected to two adjacent sheet segments.
[0006] In this solution, by stacking multiple sheet segments from bottom to top, space utilization is improved and the floor space occupied during storage is reduced; a spacer portion is used to separate and support the upper and lower layers of sheet segments to provide space for painting operations, which facilitates painting; by fixedly connecting the spacer portion and the sheet segment, the sheet segment and the spacer portion are made as a whole, preventing relative movement between the multiple sheet segments, thereby increasing stability during storage and transportation and safety during painting.
[0007] Preferably, the storage assembly includes the bearing portion, a plurality of the sheet segments are stacked on the bearing portion, and the bearing portion is used to bear the sheet segments and cooperate with the transport equipment during transportation;
[0008] The lowermost sheet segment is fixedly connected to the bearing portion.
[0009] In this solution, the sheet segments are stacked on the bearing part, and the bearing part carries multiple sheet segments, and cooperates with the transportation equipment to facilitate the transportation of the sheet segments. The sheet segments and the bearing part are fixedly connected, thereby increasing the stability of the transportation process and preventing relative movement between the sheet segments and the bearing part.
[0010] Preferably, the storage assembly includes a clamp, the sheet segment includes an I-beam, and the clamp simultaneously clamps a transverse portion of the I-beam and a transverse portion of one end of the spacer portion to enable the spacer portion and the sheet segment to be detachably connected.
[0011] In this solution, the I-beam part of the sheet body segment and the transverse part of the end of the spacer part are clamped by the clamp at the same time, so that the spacer part and the sheet body segment are fixedly and detachably connected, thereby preventing the sheet body segment and the spacer part from relative movement or tilting during transportation and painting, increasing the structural stability of the storage assembly, and increasing the safety of transportation, storage and painting.
[0012] Preferably, a plurality of lashing holes are provided on the deck surface of the sheet body segment, and the spacer portion is detachably connected to the sheet body segment of the lower layer through the lashing holes.
[0013] In this solution, the spacer part is detachably connected to the sheet segment through the tying holes on the sheet segment, and the connection is achieved by using the tying holes on the ship deck sheet segment instead of directly welding the spacer part to the deck surface of the sheet segment, thereby reducing surface damage to the sheet segment.
[0014] Preferably, the storage assembly includes a connecting tool, the sheet body segment is connected to the spacer portion via the connecting tool, the connecting tool includes a base rod and a connecting strip, one end of the base rod is inserted into the binding hole to connect the base rod to the sheet body segment;
[0015] The two ends of the connecting strip are respectively welded to the spacer portion and the base rod, so that the spacer portion is fixedly connected to the sheet body in sections.
[0016] In this solution, the sheet body segment and the spacer are connected by connecting the fixture. The base rod is used to be inserted into the binding hole to fix the connecting fixture to the sheet body segment; the connecting strip is used to be welded to the spacer and the base rod respectively to limit the movement of the spacer relative to the sheet body segment. By cutting and adjusting the length of the connecting strip, the distance between the base rod and the spacer can be controlled to ensure the flexibility of setting the spacer at different positions.
[0017] Preferably, the storage assembly includes a limit member, which is connected to the bearing portion, and is circumferentially distributed around the bottom layer of the sheet segment, one end of the limit member is fixedly connected to the bearing portion, and the other end of the limit member abuts against the sheet segment to limit the horizontal movement of the sheet segment.
[0018] In this solution, by setting a limiter on the bearing part, the sheet segment is limited to move relative to the bearing part in the horizontal direction, so as to prevent the sheet segment from being separated from the bearing part during transportation or coating, thereby increasing the reliability of the storage assembly and the safety of transportation. The limiters are distributed around the sheet segment along the circumferential direction, and can be evenly limited in multiple directions.
[0019] Preferably, the sheet segment has a protrusion, and a slot is provided at one end of the limiting member, the slot is used to accommodate the protrusion of the sheet segment, so that the sheet segment is engaged with the limiting member, thereby limiting the movement of the sheet segment in the height direction.
[0020] In this solution, a slot is provided at one end of the limiter to accommodate the protrusion of the sheet segment. The protrusion of the sheet segment is provided at the end of the sheet segment, and the upper surface of the protrusion abuts against the inner wall of the slot, so that the sheet segment is engaged with the limiter to limit the movement of the sheet segment in the height direction.
[0021] Preferably, the clamp comprises a clamping portion and an adjusting member, and the relative position of the upper surface and the lower surface of the clamping portion can be adjusted by adjusting the adjusting member.
[0022] In this solution, the clamp has a clamping part for clamping the transverse part of the I-beam and the transverse part of the spacer, and an adjusting member for adjusting the size of the clamping part. By operating the adjusting member, the distance between the upper surface and the lower surface of the clamping part is adjusted, thereby adapting to I-beams and spacers of different specifications and facilitating installation and removal of the clamp.
[0023] A coating method for a sheet segment, the coating method adopts the storage assembly as described above, and the coating method specifically comprises the following steps:
[0024] After placing one of the sheet body segments at the bottom, the remaining sheet body segments are stacked in sequence, and the spacer portion is provided between the adjacent upper and lower sheet body segments as a support.
[0025] The spacer portion is fixedly connected to two adjacent sheet segments below and above the spacer portion to limit relative movement between the multiple layers of sheet segments.
[0026] The sheet body is painted in sections and the painting is completed.
[0027] In this solution, the sheet body segments are stacked and stored and the spacers are provided as supports, which saves the floor space of the sheet body segments in the painting workshop. By providing the spacers as supports, a space for operators to paint is provided between the adjacent upper and lower sheet body segments; by fixedly connecting the sheet body segments and the spacers, the relative movement between the multi-layer sheet body segments is restricted, the stability of the multi-layer stacked sheet body segments is increased, and the safety of the painting process is increased.
[0028] Preferably, before the step of coating the sheet body in sections and completing the coating, the coating method further comprises the following steps:
[0029] A climbing scaffold is arranged on the side of the sheet body segment.
[0030] In this solution, by setting up a climbing scaffold on the side of the sheet segment, it is convenient for operators to move between sheet segments of different layers, thereby facilitating the coating operation.
[0031] The positive and progressive effects of the present invention are: by stacking multiple sheet segments from bottom to top, the space utilization rate is improved and the floor space occupied during storage is reduced; a spacer part is used to separate and support the upper and lower layers of sheet segments to provide space for painting operations, which is convenient for painting; by fixedly connecting the spacer part and the sheet segment, the sheet segment and the spacer part are made as a whole, preventing relative movement between the multiple sheet segments, thereby increasing stability during storage and transportation and safety during painting. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the storage assembly of a preferred embodiment of the present invention.
[0033] Figure 2 It is a side view of the connection structure of the clamp and the sheet body segments according to a preferred embodiment of the present invention.
[0034] Figure 3 It is a top view of the connection structure of the clamp and the sheet body segments according to a preferred embodiment of the present invention.
[0035] Figure 4 It is a side view of the connection structure between the spacer portion and the connecting tooling piece according to a preferred embodiment of the present invention.
[0036] Figure 5 It is a schematic diagram of the connection structure of the sheet body segments and the limiting components in a preferred embodiment of the present invention.
[0037] Figure 6 It is a partial structural cross-sectional view of a clamp according to a preferred embodiment of the present invention.
[0038] Description of reference numerals:
[0039] Segment 1
[0040] I-beam 10
[0041] Protrusion 11
[0042] Tie-down holes 12
[0043] Spacer 2
[0044] Carrying part 3
[0045] Fixture 4
[0046] Clamping slot 40
[0047] Adjustment 41
[0048] Connecting tooling 5
[0049] Base rod 50
[0050] Connecting strip 51
[0051] Limiter 6
[0052] Card slot 61
[0053] Scaffolding 7
[0054] Timber 8 DETAILED DESCRIPTION
[0055] The present invention is further described below by way of embodiments in conjunction with the accompanying drawings, but the present invention is not limited to the scope of the embodiments.
[0056] like Figure 1-Figure 6 As shown, this embodiment provides a storage component for sheet segments 1, the storage component includes a sheet segment 1 and a spacer portion 2, multiple sheet segments 1 are stacked from bottom to top, the upper and lower layers of sheet segments 1 are supported and separated by the spacer portion 2, and the two ends of the spacer portion 2 are respectively fixedly connected to two adjacent sheet segments 1.
[0057] As a specific implementation of the storage assembly, the spacer portion 2 adopts a lattice flower stand, and the flower stand with a lattice rectangular frame structure is used as the spacer portion 2, which reduces the weight and material cost of the spacer portion 2 while ensuring structural stability and bearing capacity. The sheet segments 1 are stacked from bottom to top in the vertical direction from large to small, so that the stacking arrangement of the sheet segments 1 is more stable. Among them, the flower stand is set just below the intersection of the main load-bearing beams of the sheet segment 1, so that the flower stand is evenly distributed when supporting the sheet segment 1, and fully plays the role of bearing and supporting the sheet segment 1.
[0058] In this embodiment, by stacking multiple sheet segments 1 from bottom to top, space utilization is improved and the floor space occupied during storage is reduced; a spacer portion 2 is used to separate and support the upper and lower layers of sheet segments 1 to provide space for painting operations, which is convenient for painting; by fixing the spacer portion 2 and the sheet segment 1, the sheet segment 1 and the spacer portion 2 are connected as a whole, preventing relative movement between the multiple sheet segments 1, thereby increasing stability during storage and transportation and safety during painting.
[0059] like Figure 1 As shown, the storage assembly includes a carrying portion 3, and a plurality of sheet segments 1 are stacked on the carrying portion 3, and the carrying portion 3 is used to carry the sheet segments 1 and cooperate with the transportation equipment during transportation;
[0060] The lowermost sheet segment 1 is fixedly connected to the supporting portion 3 .
[0061] In this embodiment, the sheet segments 1 are stacked on the bearing part 3, and the bearing part 3 carries multiple sheet segments 1, and cooperates with the transportation equipment to facilitate the transportation of the sheet segments 1. The sheet segments 1 and the bearing part 3 are fixedly connected, thereby increasing the stability of the transportation process and preventing relative movement between the sheet segments 1 and the bearing part 3.
[0062] As a specific implementation of the bearing part 3, in this embodiment, a gantry pier is used as the bearing part 3 for transportation. When the storage assembly needs to be transported, a forklift or other transportation equipment can be used to cooperate with the bearing part 3 to transport the bearing part 3 and the sheet segment 1 above it.
[0063] In other embodiments, such as scenarios where transportation is not required, the bearing portion 3 may not be provided and the spacer portion 2 may be directly placed on the ground and the sheet segments 1 may be stacked in sequence on the spacer portion 2. This solution may also save the total storage area and facilitate painting.
[0064] like Figure 2-Figure 3 As shown, the storage assembly includes a clamp 4, and the sheet segment 1 includes an I-beam 10. The clamp 4 clamps the transverse portion of the I-beam 10 and the transverse portion of one end of the spacer portion 2 at the same time, so that the spacer portion 2 and the sheet segment 1 are detachably connected.
[0065] In this embodiment, the I-beam 10 of the sheet segment 1 and the transverse portion of the end of the spacer 2 are simultaneously clamped by the clamp 4, so that the spacer 2 and the sheet segment 1 are fixedly and detachably connected. This prevents the sheet segment 1 and the spacer 2 from relative movement or tilting during transportation and painting, increases the structural stability of the storage assembly, and increases the safety of transportation, storage and painting.
[0066] Among them, a plurality of lashing holes 12 are provided on the deck surface of the sheet body segment 1, and the spacer part 2 is detachably connected to the sheet body segment 1 of the lower layer through the lashing holes 12. The spacer part 2 is detachably connected to the sheet body segment 1 through the lashing holes 12 on the sheet body segment 1, and the connection is achieved by using the lashing holes 12 on the ship deck sheet body segment 1 instead of directly welding the spacer part 2 to the deck surface of the sheet body segment 1, thereby reducing the surface damage to the sheet body segment 1. In other embodiments, or when the lashing holes 12 are not provided on the ship deck surface, the spacer part 2 can also be directly fixedly connected to the deck surface of the sheet body segment 1.
[0067] like Figure 4 As shown, the storage assembly includes a connecting tooling piece 5, and the sheet segment 1 is connected to the spacer portion 2 via the connecting tooling piece 5. The connecting tooling piece 5 includes a base rod 50 and a connecting strip 51. One end of the base rod 50 is inserted into the binding hole 12 to connect the base rod 50 to the sheet segment 1; the two ends of the connecting strip 51 are respectively welded to the spacer portion 2 and the base rod 50 to fix the spacer portion 2 to the sheet segment 1.
[0068] In this embodiment, the sheet body segment 1 and the spacer portion 2 are connected by the connecting fixture 5. The base rod 50 is used to be inserted into the binding hole 12 so that the connecting fixture 5 is fixed to the sheet body segment 1; the connecting strip 51 is used to be welded to the spacer portion 2 and the base rod 50 respectively to limit the movement of the spacer portion 2 relative to the sheet body segment 1. By cutting and adjusting the length of the connecting strip 51, the distance between the base rod 50 and the spacer portion 2 can be controlled to ensure the flexibility of setting the spacer portion 2 at different positions.
[0069] In other embodiments, a protrusion may be directly provided below the spacer 2, and then the protrusion may be inserted into the binding hole 12, so that the spacer 2 is clamped to the sheet segment 1. In this embodiment, in order to arrange the spacer 2 directly below the intersection of the load-bearing beams of the upper sheet segment 1 to increase the structural stability and the uniformity of the load-bearing distribution, the spacer 2 is not directly connected through the binding hole 12, so as to avoid the distribution of the spacer 2 being limited by the specifications and intervals of the binding hole 12. In the specific implementation process, those skilled in the art may select the connection method between the spacer 2 and the sheet segment 1 as needed.
[0070] like Figure 5 As shown, the storage assembly includes a limit member 6, which is connected to the bearing portion 3. The limit member 6 is circumferentially distributed around the bottom sheet segment 1. One end of the limit member 6 is fixedly connected to the bearing portion 3, and the other end of the limit member 6 abuts against the sheet segment 1 to limit the movement of the sheet segment 1 in the horizontal direction.
[0071] In this embodiment, the limiting members 6 are arranged on the bearing part 3 to limit the movement of the sheet segment 1 relative to the bearing part 3 in the horizontal direction, so as to prevent the sheet segment 1 from being separated from the bearing part 3 during transportation or coating, thereby increasing the reliability of the storage assembly and the safety of transportation. The limiting members 6 are distributed around the sheet segment 1 in the circumferential direction, and can be evenly limited in multiple directions.
[0072] As a specific implementation, the sheet segment 1 in this embodiment has a protrusion 11, and a slot 61 is provided at one end of the limiter 6. The slot 61 is used to accommodate the protrusion 11 of the sheet segment 1, so that the sheet segment 1 is engaged with the limiter 6, thereby limiting the movement of the sheet segment 1 in the height direction. The slot 61 is provided at one end of the limiter 6 to accommodate the protrusion 11 of the sheet segment 1. The protrusion 11 of the sheet segment 1 is provided at the end of the sheet segment 1, and the upper surface of the protrusion 11 abuts against the inner wall of the slot 61, so that the sheet segment 1 is engaged with the limiter 6, thereby limiting the movement of the sheet segment 1 in the height direction.
[0073] In other embodiments, those skilled in the art may design the shape of the limiting member 6 as required, or not provide the slot 61 , so as to limit the sheet segment 1 in the horizontal direction in a circumferential arrangement along the sheet segment 1 .
[0074] like Figure 6 As shown, the clamp 4 includes a clamping portion and an adjusting member 41. By adjusting the adjusting member 41, the relative position of the upper surface and the lower surface of the clamping portion can be adjusted. The clamp 4 has a clamping portion for clamping the transverse portion of the I-beam 10 and the transverse portion of the spacer portion 2, and an adjusting member 41 for adjusting the size of the clamping portion. By operating the adjusting member 41, the distance between the upper surface and the lower surface of the clamping portion is adjusted, so as to adapt to different specifications of the I-beam 10 and the spacer portion 2, and facilitate the installation and removal of the clamp 4.
[0075] As a specific implementation of the adjusting member 41 of the clamp 4, the clamp 4 in this embodiment is provided with a clamping groove 40, the adjusting member 41 is a bolt, the upper surface and the lower surface of the clamping portion are respectively formed by one end surface of the bolt and one end surface of the clamping groove 40, the bolt is passed through the clamping groove 40 along a direction perpendicular to the clamping groove 40 and is threadedly connected to the clamping groove 40, and the distance between the upper and lower surfaces of the clamping portion can be adjusted by adjusting the bolt.
[0076] In other embodiments, operators skilled in the art may select or design the specific form and structure of the adjusting member 41 as needed.
[0077] like Figure 2 and Figure 5As shown, as one of the embodiments, a cushion 8 is provided at the abutment between the sheet segment 1 and the clamp 4 and at the abutment between the stopper 6 and the sheet segment 1, so as to avoid scratching and damaging the sheet segment 1. In the specific implementation process, those skilled in the art can set and adjust the distribution, quantity and specifications of the cushion 8 as needed.
[0078] A coating method for a sheet segment 1, the coating method adopts the storage assembly as described above, and the coating method specifically comprises the following steps:
[0079] After placing one sheet segment 1 at the bottom, the remaining sheet segments 1 are stacked in sequence, and a spacer 2 is provided between the adjacent upper and lower layers of sheet segments 1 as a support.
[0080] The spacer portion 2 is fixedly connected to two adjacent sheet segments 1 below and above the spacer portion 2 to limit the relative movement between the multi-layer sheet segments 1.
[0081] The sheet body segment 1 is painted and the painting is completed.
[0082] In this embodiment, the sheet body segments 1 are stacked and stored and the spacers 2 are provided as supports, so that the floor space of the sheet body segments 1 in the painting workshop is saved. By providing the spacers 2 as supports, a space for operators to paint is provided between the upper and lower adjacent sheet body segments 1; by fixedly connecting the sheet body segments 1 and the spacers 2, the relative movement between the multiple sheet body segments 1 is restricted, the stability of the multiple stacked sheet body segments 1 is increased, and the safety of the painting process is increased.
[0083] Before coating the sheet segment 1 and completing the coating step, the coating method further includes the following steps:
[0084] A climbing scaffold 7 is arranged on the side of the sheet segment 1 .
[0085] like Figure 1 As shown, by arranging a climbing scaffold 7 on the side of the sheet body segment 1, it is convenient for operators to move between sheet body segments 1 at different levels, so as to facilitate the coating operation.
[0086] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship of the device or element in normal use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation at any time, and therefore cannot be understood as a limitation of the present invention in this regard.
[0087] Although the specific embodiments of the present invention are described above, it should be understood by those skilled in the art that this is only for illustration and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims
1. A sheet segment storage assembly, characterized in that: The storage assembly includes sheet segments and spacer parts. A plurality of sheet segments are stacked from bottom to top. The upper and lower layers of sheet segments are supported and separated by the spacer parts. The two ends of the spacer parts are respectively fixedly connected to two adjacent sheet segments.
2. The storage assembly according to claim 1, characterized in that: The storage assembly includes a load-bearing portion, a plurality of the sheet segments are stacked on the load-bearing portion, and the load-bearing portion is used to carry the sheet segments and cooperate with the transport equipment during transportation; The lowermost sheet segment is fixedly connected to the bearing portion.
3. The storage assembly according to claim 1, characterized in that: The storage assembly includes a clamp, the sheet segment includes an I-beam, and the clamp simultaneously clamps a transverse portion of the I-beam and a transverse portion of one end of the spacer portion to detachably connect the spacer portion and the sheet segment.
4. The storage assembly according to claim 1, characterized in that: A plurality of lashing holes are arranged on the deck surface of the sheet body segment, and the spacer portion is detachably connected to the sheet body segment of the lower layer through the lashing holes.
5. The storage assembly according to claim 4, characterized in that: The storage assembly includes a connecting tool, the sheet body segment is connected to the spacer portion through the connecting tool, the connecting tool includes a base rod and a connecting strip, one end of the base rod is inserted into the binding hole to connect the base rod to the sheet body segment; The two ends of the connecting strip are respectively welded to the spacer portion and the base rod, so that the spacer portion is fixedly connected to the sheet body in sections.
6. The storage assembly according to claim 2, characterized in that: The storage assembly includes a limit member, which is connected to the bearing part. The limit member is distributed circumferentially around the bottom sheet segment. One end of the limit member is fixedly connected to the bearing part, and the other end of the limit member abuts against the sheet segment to limit the horizontal movement of the sheet segment.
7. The storage assembly according to claim 6, characterized in that: The sheet segment has a protruding portion, and a slot is provided at one end of the limiting member. The slot is used to accommodate the protruding portion of the sheet segment so that the sheet segment is engaged with the limiting member, thereby limiting the movement of the sheet segment in the height direction.
8. The storage assembly according to claim 3, characterized in that: The clamp comprises a clamping portion and an adjusting member, and the relative position of the upper surface and the lower surface of the clamping portion can be adjusted by adjusting the adjusting member.
9. A coating method for a sheet segmented storage assembly, characterized in that: The coating method adopts the storage assembly according to any one of claims 1 to 8, and the coating method specifically comprises the following steps: After placing one of the sheet body segments at the bottom, the remaining sheet body segments are stacked in sequence, and the spacer portion is provided between the adjacent upper and lower sheet body segments as a support. The spacer portion is fixedly connected to two adjacent sheet segments below and above the spacer portion to limit relative movement between the multiple layers of sheet segments; The sheet body is painted in sections and the painting is completed.
10. The coating method according to claim 9, characterized in that: Before the step of coating the sheet body in sections and completing the coating, the coating method further comprises the following steps: A climbing scaffold is arranged on the side of the sheet body segment.
Citation Information
Patent Citations
Hoisting tool for total section of deck of cargo cabin of orange juice ship
CN109896408A
Sheet deck segmented stacking transportation method
CN115108295A
Deck sheet transportation method
CN115258089A
Method for stacking, placing and coating lashing bridge sheet bodies
CN115445874A
Transportation method for integrally sectioning hatch coaming of torsion-resistant box
CN116080852A