Equipment and method for continuously and automatically supplying baskets
By designing equipment that continuously automatic basket supply, including empty basket return module components and empty basket lifting components, the problem of inefficient basket supply in the existing technology is solved, the continuous improvement and transportation of empty baskets is achieved, and the efficiency of basket supply and passenger experience is improved.
Patent Information
- Application Number
- CN202510157531.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-13
AI Technical Summary
In the prior art, the pallet automatic supply device only starts supplying the next luggage basket after waiting for the previous luggage basket to enter the conveying channel, resulting in low efficiency of the basket supply and unable to meet the needs of passengers.
A continuous automatic basket supply device is designed, including a continuous basket supply frame assembly, an empty basket return module assembly, an empty basket lifting assembly and an upper conveying assembly. Through the combination of the empty basket return module assembly and the empty basket lifting assembly, the continuous lifting and transport of the empty basket is achieved, and the efficiency of the basket supply is improved.
The continuous improvement of empty baskets has been achieved, greatly improving the efficiency of basket supply, shortening passenger waiting time, improving passenger experience, and reducing safety hazards through the design of upper-level conveying components.
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Figure CN119976164A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of passenger security inspection systems, and in particular to a device and method for continuously and automatically supplying baskets. Background Art
[0002] Airport security is an important part of airport safety. Passengers need to conduct security checks on their luggage before entering the airport. The general practice is that passengers or security inspectors take out the empty tray from the bottom of the sorting table in front of the security inspection machine and place it on the sorting table, and put the hand luggage and scattered items on the tray. The tray passes through the security inspection system, and the security inspector uses the security inspection machine (X-ray inspection) to determine whether the luggage is safe. This process requires passengers or security inspectors to bend down and take the basket from the lower basket system by themselves, which increases the workload of passengers or security inspectors. Patent No. CN114408502B discloses an automatic tray supply device and a tray sorting table and security inspection system with it, which can not only reduce the situation of passengers looking for trays, making the service more humane, but also avoid passengers bending down to take trays. However, this solution needs to wait for the previous luggage basket to enter the conveying channel before starting to complete the supply action of the next luggage basket. The process takes a long time, and the basket supply efficiency cannot meet the use needs of passengers. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a device and method for continuous and automatic basket supply, which solves the problem that the basket supply efficiency cannot meet the use needs of passengers.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A continuous automatic basket supply device, comprising: a continuous basket supply frame assembly, an empty basket return module assembly, an empty basket lifting assembly and an upper conveying assembly;
[0006] The continuous basket supply frame assembly includes two rectangular frames arranged in the vertical direction, vertical support rods are connected between the four corners of the two rectangular frames, a guide plate for limiting and correcting the empty basket is arranged between every two vertical support rods, and a sealing plate is arranged on the top of the top rectangular frame;
[0007] The empty basket return module assembly includes a bottom U-shaped support plate and a plurality of rollers for receiving the empty basket, wherein the bottom U-shaped support plate is located between the four vertical support rods, and the plurality of rollers are arranged in sequence in the horizontal direction in the bottom U-shaped support plate, and the plurality of rollers are parallel to each other;
[0008] The empty basket lifting assembly includes two groups of symmetrically arranged lifting structures, each group of lifting structures includes a bottom rotating rod and two top rotating rods, the bottom rotating rod is rotatably arranged on the bottom rectangular frame along its own axis, and the top rotating rod is rotatably arranged on the top rectangular frame, the bottom rotating rod is parallel to the top rotating rod and is perpendicular to the projection of the drum in the horizontal direction, both ends of the bottom rotating rod are coaxially fixed with first synchronous wheels on the top rotating rod, the first synchronous wheel on the top rotating rod is connected to the first synchronous wheel corresponding to the end of the bottom rotating rod by a first synchronous belt, a plurality of supporting plates for supporting the empty basket are arranged at intervals on the outside of the first synchronous belt and along the length direction of the first synchronous belt, the side of the supporting plate in contact with the empty basket is a convex arc surface in the middle, and when the bottom rotating rod rotates, the first synchronous belt moves to drive the supporting plate to support the empty basket to move upward;
[0009] The upper conveying assembly includes an inverted U-shaped plate, a fixed rod and a sliding plate. The inverted U-shaped plate is connected to the top rectangular frame. The two ends of the fixed rod are respectively fixed to the inner walls of the two ends of the inverted U-shaped plate. Both ends of the fixed rod are slidably sleeved with sliding plates. A rocker is rotatably provided in the middle of the inverted U-shaped plate to control the two sliding plates to slide toward each other. A conveying mechanism for horizontally conveying empty baskets is fixed to the bottom of the sliding plate.
[0010] Preferably, the guide plate is located between the empty basket return module assembly and the upper conveying assembly, and the guide plate includes an upper transverse plate, a lower transverse plate and an inclined plate. The width of the upper transverse plate is greater than the width of the lower transverse plate, and the outer side of the upper transverse plate is aligned with the outer side of the lower transverse plate. The inclined plate is connected between the inner side of the upper transverse plate and the inner side of the lower transverse plate, and a side plate is fixedly connected between the end of the upper transverse plate and the end of the lower transverse plate, and the side plate is connected to the vertical support rod.
[0011] Preferably, two ends of the bottom U-shaped support plate are symmetrically connected with L-shaped connecting plates, the L-shaped connecting plates are fixedly connected to the vertical support rods, and the L-shaped connecting plates are provided with notches for facilitating the passage of the first synchronous belt.
[0012] Preferably, a cross bar is provided in the rectangular frame at the bottom, and a first motor is fixed on the cross bar, the output shaft of the first motor is coaxially connected to the first transmission shaft, the first transmission shaft is coaxially connected to the first gear, and a second transmission shaft is also provided, the second transmission shaft is coaxially connected to a second gear meshing with the first gear, a second synchronous wheel is coaxially provided on the bottom rotating rod, and second synchronous wheels are respectively provided on the first transmission shaft and the second transmission shaft corresponding to the two bottom rotating rods, and a second synchronous belt is connected to the second synchronous wheels on the first transmission shaft and the second transmission shaft and the corresponding second synchronous wheels on the bottom rotating rod.
[0013] Preferably, two fixing rods are provided, and sliding plates are slidably sleeved on both ends of each fixing rod, and a conveying mechanism is commonly fixed on the bottom of the sliding plates at the same end.
[0014] Preferably, a second motor is arranged on the inverted U-shaped plate, the output shaft of the second motor passes through the inverted U-shaped plate and is fixedly connected to the middle part of the rocker, a push-pull plate is connected between the two sliding plates, and pull rods are hinged between the two ends of the rocker and the two push-pull plates respectively.
[0015] Preferably, the conveying mechanism includes a third motor and two fixed plates, the inner side of the fixed plate is a straight edge, a plurality of fixed columns are fixedly arranged between the two fixed plates and along the edges of the fixed plates, a first pulley is coaxially arranged on the fixed column, the third motor is fixed on a fixed plate, the output shaft of the third motor passes through the fixed plate and is coaxially connected to a rotating column, the rotating column is rotatably connected to the fixed plate, a second pulley is coaxially fixedly connected to the rotating column, and a belt that can contact the empty basket is transmission-connected to the first pulley and the second pulley.
[0016] Preferably, a plurality of rotating bases are fixedly connected to the rectangular frame, and the bottom rotating rod and the top rotating rod are rotatably connected to the rotating bases respectively and correspondingly.
[0017] Preferably, the two guide plates are located between two first synchronous belts on the same side.
[0018] The present invention has the following beneficial effects:
[0019] The empty basket return module assembly and the empty basket lifting assembly are used to realize continuous lifting of empty baskets, which greatly improves the efficiency of basket supply and shortens the waiting time of passengers. The empty baskets can be clamped and transported to both sides through the upper conveying assembly.
[0020] A method for continuously and automatically supplying baskets, comprising any one of the above-mentioned continuous and automatic basket supplying equipment, comprising the following steps:
[0021] S1, the empty basket enters the empty basket return module assembly, so that a single empty basket is placed on the drum and the next step is performed;
[0022] S2, the empty basket lifting assembly lifts the empty basket on the drum upwards, and the guide plate guides and limits the empty basket during the lifting process, and then executes the next step;
[0023] S3, when the distance between the bottom of the lowest empty basket and the drum is greater than the height of the empty basket, repeat step S1, when the uppermost empty basket reaches the upper conveying position, the empty basket lifting assembly stops working and executes the next step;
[0024] S4, the upper conveying assembly drives the conveying mechanism to convey the empty basket horizontally to the next work surface. After the conveying is completed, repeat step S2.
[0025] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the use of the structure of the present invention in conjunction with other working platforms;
[0027] Figure 2 It is a partial structural schematic diagram of the present invention;
[0028] Figure 3 It is a partial structural schematic diagram of the present invention;
[0029] Figure 4 It is a partial structural schematic diagram of the present invention;
[0030] Figure 5 It is a schematic diagram of the guide plate structure of the present invention;
[0031] Figure 6 It is a schematic diagram of the supporting plate structure of the present invention;
[0032] Figure 7 It is a schematic diagram of the connection structure between the upper conveying assembly and the rectangular frame of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the upper conveying assembly of the present invention;
[0034] Fig. 9 It is a partial structural schematic diagram of the upper conveying assembly of the present invention;
[0035] Fig.10 It is a partial structural schematic diagram of the conveying mechanism of the present invention;
[0036] Fig.11 It is a schematic diagram of the connection between the first motor and the bottom rotating rod of the present invention.
[0037] In the above drawings: 1. continuous basket supply frame assembly; 11. rectangular frame; 12. vertical support rod; 13. sealing plate; 2. empty basket return module assembly; 21. bottom U-shaped support plate; 211. L-shaped connecting plate; 22. roller; 3. empty basket lifting assembly; 31. bottom rotating rod; 32. top rotating rod; 33. first synchronous wheel; 34. first synchronous belt; 35. supporting plate; 36. first gear; 37. second gear; 38. second synchronous belt; 39. first motor; 4. upper conveying assembly; 41. inverted U-shaped plate; 42. fixed rod; 421. push-pull plate; 43. sliding plate; 5. rocker; 51. pull rod; 6. guide plate; 61. upper horizontal plate; 62. lower horizontal plate; 63. inclined plate; 64. side plate; 71. third motor; 72. fixed plate; 73. first pulley; 74. second pulley; 75. belt. DETAILED DESCRIPTION
[0038] In order to make the technical means, creative features, objectives and functions achieved by the present invention clearer and easier to understand, the technical solutions in the present invention are further described below in conjunction with the accompanying drawings and embodiments.
[0039] See also Figures 1 to 11As shown, a continuous automatic basket supply device comprises: a continuous basket supply frame assembly 1, an empty basket return module assembly 2, an empty basket lifting assembly 3 and an upper conveying assembly 4; the continuous basket supply frame assembly 1 comprises two rectangular frames 11 arranged in the vertical direction, vertical support rods 12 are connected between the four corners of the two rectangular frames 11, and a guide plate 6 for limiting and correcting the empty basket is arranged between each two of the vertical support rods 12, and a sealing plate 13 is arranged on the top of the top rectangular frame 11; the empty basket return module assembly 2 comprises a bottom U-shaped support plate 21 and a plurality of support plates 21 for receiving the empty baskets. The roller 22 of the empty basket, the bottom U-shaped support plate 21 is located between the four vertical support rods 12, and the plurality of rollers 22 are arranged in sequence in the horizontal direction in the bottom U-shaped support plate 21, and the plurality of rollers 22 are parallel to each other; the empty basket lifting assembly 3 includes two groups of symmetrically arranged lifting structures, each group of lifting structures includes a bottom rotating rod 31 and two top rotating rods 32, the bottom rotating rod 31 is rotatably arranged on the bottom rectangular frame 11 along its own axis, and the top rotating rod 32 is rotatably arranged on the top rectangular frame 11, the bottom The rotating rod 31 is parallel to the top rotating rod 32 and perpendicular to the horizontal projection of the drum 22. First synchronous wheels 33 are coaxially fixedly arranged on both ends of the bottom rotating rod 31 and the top rotating rod 32. A first synchronous belt 34 is connected to the first synchronous wheel 33 on the top rotating rod 32 and the first synchronous wheel 33 corresponding to the end of the bottom rotating rod 31. A plurality of supporting plates 35 for supporting the empty basket are arranged at intervals on the outside of the first synchronous belt 34 and along the length direction of the first synchronous belt 34. The side of the supporting plate 35 in contact with the empty basket is a convex arc surface in the middle. When the bottom rotating rod 31 rotates, the first synchronous belt 34 moves to drive the supporting plate 35 to support the empty basket to move upward; the upper conveying assembly 4 includes an inverted U-shaped plate 41, a fixed rod 42 and a sliding plate 43, the inverted U-shaped plate 41 is connected to the top rectangular frame 11, and the two ends of the fixed rod 42 are respectively fixed to the inner walls of the two ends of the inverted U-shaped plate 41, and the two ends of the fixed rod 42 are slidably sleeved with sliding plates 43, and the middle part of the inverted U-shaped plate 41 is rotatably provided with a rocker 5 for controlling the two sliding plates 43 to slide toward each other, and a conveying mechanism for horizontally conveying empty baskets is fixed to the bottom of the sliding plate 43.
[0040] The two rectangular frames 11 and the vertical support rods 12 provide support for the installation of the empty basket return module assembly 2, the empty basket lifting assembly 3 and the upper conveying assembly 4. The sealing plate 13 covers the top to protect the entire device, and support feet are provided at the bottom of the vertical support rods 12 to support the entire device; rollers 22 parallel to each other are provided to facilitate the empty basket to move smoothly under the rolling action of the rollers 22 and to be completely located in the bottom U-shaped support plate 21, so that the empty basket can be lifted by the empty basket lifting assembly 3; the connecting line of the axes of the two top rotating rods 32 is a straight line, and two top rotating rods 32 are provided to provide space for the installation of the upper conveying assembly 4. After installation, the upper conveying assembly 4 is partially located between the two top rotating rods 32; specifically, a plurality of rotating bases are fixedly connected to the rectangular frame 11, and the bottom rotating rod 31 and the top rotating rod The movable rods 32 are respectively connected to the rotating base for corresponding rotation; during lifting, the supporting plates 35 on the two first synchronous belts 34 on each side jointly support one side of the empty basket, and the supporting plates 35 on both sides work together to lift the empty basket; when the position of the empty basket in the non-vertical direction is offset, the guide plates 6 on all sides can limit the empty basket for correction, and the side of the supporting plate 35 in contact with the empty basket is a raised arc surface in the middle, which reduces the contact area between the empty basket and the supporting plate 35, and then in the process of limiting the correction, the friction between the empty basket and the supporting plate 35 is small, which is convenient for centering the empty basket; the two sliding plates 43 are controlled to slide by the rocker 5, so that when the empty basket is lifted, the two conveying mechanisms are separated and the conveying mechanisms are in an avoidance position, which is convenient for lifting the empty basket; when the empty basket needs to be conveyed, the rocker 5 controls the two conveying mechanisms to approach and convey the empty basket.
[0041] Furthermore, if Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the guide plate 6 is located between the empty basket return module assembly 2 and the upper conveying assembly 4, and the guide plate 6 includes an upper transverse plate 61, a lower transverse plate 62 and an inclined plate 63. The width of the upper transverse plate 61 is greater than the width of the lower transverse plate 62, and the outer side of the upper transverse plate 61 is aligned with the outer side of the lower transverse plate 62. The inclined plate 63 is connected between the inner side of the upper transverse plate 61 and the inner side of the lower transverse plate 62. A side plate 64 is fixedly connected between the end of the upper transverse plate 61 and the end of the lower transverse plate 62, and the side plate 64 is connected to the vertical support rod 12. It should be noted that the "outside" here refers to the side away from the empty basket when the empty basket is limited and corrected, and the "inside" refers to the side close to the empty basket; the distance between the two opposite inclined plates 63 gradually decreases from bottom to top, so as to correct the position of the empty basket in the process of lifting the empty basket; the guide plate 6 is connected to the vertical support rod 12 through the side plate 64, and the side plate 64 is provided with bolt holes, and the side plate 64 is fixed to the vertical support rod 12 by bolts.
[0042] Furthermore, if Figure 2 As shown, two guide plates 6 are located between two first synchronous belts 34 on the same side to facilitate installation of the first synchronous belts 34 . At this time, a long rod is connected to one side of the side plates 64 away from each other, and the other end of the long rod passes through the first synchronous belt 34 and is fixedly connected to the vertical support rod 12 .
[0043] Furthermore, L-shaped connecting plates 211 are symmetrically connected to both ends of the bottom U-shaped support plate 21, and the L-shaped connecting plates 211 are fixedly connected to the vertical support rod 12. The L-shaped connecting plates 211 are provided with notches for facilitating the passage of the first synchronous belt 34. The L-shaped connecting plates 211 are respectively located at both ends of the drum 22, and while fixing the bottom U-shaped support plate 21 and the vertical support rod 12, the empty basket will not be affected from moving smoothly from the previous station to the drum 22.
[0044] Furthermore, if Figure 2 , Figure 3 and Fig.11 As shown, a cross bar is provided in the rectangular frame 11 at the bottom, and a first motor 39 is fixed on the cross bar. The output shaft of the first motor 39 is coaxially connected to the first transmission shaft, and a first gear 36 is coaxially connected to the first transmission shaft. A second transmission shaft is also provided, and a second transmission shaft is coaxially connected to a second gear 37 meshing with the first gear 36. A second synchronous wheel is coaxially provided on the bottom rotating rod 31, and second synchronous wheels are respectively provided on the first transmission shaft and the second transmission shaft corresponding to the two bottom rotating rods 31. A second synchronous belt 38 is connected between the second synchronous wheels on the first transmission shaft and the second transmission shaft and the corresponding second synchronous wheels on the bottom rotating rod 31. The second transmission shaft is rotatably arranged on the cross bar. Specifically, a rotating seat can be arranged on the cross bar. The second transmission shaft is rotatably connected to the rotating seat. The first motor 39 is started to drive the first transmission shaft to rotate, so that the second synchronous wheel rotates, and drives the corresponding bottom rotating rod 31 to rotate. By engaging with the first gear 36, the second gear 37 rotates in the opposite direction, thereby driving the second transmission shaft to rotate. The second synchronous wheel rotates, driving the corresponding bottom rotating rod 31 to rotate, so that the two bottom rotating rods 31 rotate, and the first synchronous belt 34 works together to lift the empty basket.
[0045] Furthermore, if Figures 7 to 9 As shown, in order to improve stability, two fixing rods 42 are provided, and a sliding plate 43 is slidably sleeved at both ends of each fixing rod 42, and a conveying mechanism is commonly fixed at the bottom of the sliding plate 43 at the same end.
[0046] Furthermore, if Figures 7 to 9As shown, a second motor is provided on the inverted U-shaped plate 41, and the output shaft of the second motor passes through the inverted U-shaped plate 41 and is fixedly connected to the middle of the rocker 5. A push-pull plate 421 is connected between the two sliding plates 43, and a pull rod 51 is hinged between the two ends of the rocker 5 and the two push-pull plates 421. When the second motor is started, the rocker 5 can be driven to rotate, and the rotation of the rocker 5 changes the positions of the two ends of the rocker 5, thereby pulling the pull rod 51, so that the push-pull plate 421 moves under the action of the pull rod 51, so that the sliding plate 43 connected to the push-pull plate 421 slides on the fixed rod 42.
[0047] Furthermore, if Figures 7 to 10 As shown, the conveying mechanism includes a third motor 71 and two fixed plates 72. The inner side of the fixed plate 72 is a straight edge. A plurality of fixed columns are fixedly arranged between the two fixed plates 72 and along the edges of the fixed plates 72. A first pulley 73 is coaxially arranged on the fixed column. The third motor 71 is fixed on a fixed plate 72. The output shaft of the third motor 71 passes through the fixed plate 72 and is coaxially connected to a rotating column. The rotating column is rotatably connected to the fixed plate 72. A second pulley 74 is coaxially fixedly connected to the rotating column. A belt 75 that can contact the empty basket is transmission-connected to the first pulley 73 and the second pulley 74. Combined with the above Figure 4 As shown, the fixed plate 72 is tilted and fixed at the lower end of the sliding plate 43 so that the belt 75 can clamp the empty basket. When the third motor 71 is started, it drives the rotating column to rotate, thereby rotating the second pulley 74 and driving the belt 75 to move. At this time, the first pulley 73 rotates, and the belts 75 on both sides move, thereby transporting the empty basket clamped therewith from one side to the next work surface; the belt passes through the inner side of one of the first pulleys 73 to tension the belt 75.
[0048] A method for continuously and automatically supplying baskets, comprising the above-mentioned device for continuously and automatically supplying baskets, comprises the following steps:
[0049] S1, the used empty baskets are returned through the existing conveying device, and the empty baskets enter the empty basket return module assembly 2, so that a single empty basket is placed on the drum 22, and the next step is performed;
[0050] S2, the empty basket lifting assembly 3 lifts the empty basket on the drum 22 upward, the first motor 39 drives the bottom rotating rod 31 to rotate through the first gear 36, the second gear 37, the second synchronous belt 38, etc., so that the first synchronous belt 34 moves, and the supporting plate 35 on the first synchronous belt 34 drives the empty basket to lift upward. During the lifting process, the guide plate 6 is used for guidance and limiting, and the next step is executed;
[0051] S3, when the distance between the bottom of the lowest empty basket and the roller 22 is greater than the height of the empty basket, step S1 is repeated, and when the highest empty basket reaches the upper conveying position, that is, the height position at which the upper conveying assembly 4 is conveying, the empty basket lifting assembly 3 stops working, and the conveying mechanism is in the avoidance position, and the next step is executed;
[0052] S4, the upper conveying component 4 drives the conveying mechanism to convey the empty basket horizontally, the second motor drives the rocker 5 to rotate, driving the two sliding plates 43 to approach each other, so that the conveying mechanism interacts and approaches, and the belt 75 of the conveying mechanism clamps the two sides of the empty basket, and then the third motor 71 is started to control the movement of the belt 75, so as to convey the empty basket to the next work surface. After the conveying is completed, repeat step S2 to convey the next empty basket.
[0053] The present invention realizes continuous lifting of empty baskets by providing an empty basket return module component 2 and an empty basket lifting component 3, greatly improving the efficiency of basket supply, shortening the waiting time of passengers, and improving the passenger experience; and the upper conveying component 4 is used to deliver the baskets from the side, reducing safety hazards and making the equipment safer, and through a series of clamping and conveying actions, the empty baskets can be conveyed to both sides.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A continuous and automatic basket supply device, characterized in that: include: A continuous basket supply frame assembly (1), an empty basket return module assembly (2), an empty basket lifting assembly (3) and an upper conveying assembly (4); The continuous basket supply frame assembly (1) comprises two rectangular frames (11) arranged in a vertical direction, vertical support rods (12) are butt-jointed between the four corners of the two rectangular frames (11), a guide plate (6) for limiting and correcting the empty basket is arranged between each two of the vertical support rods (12), and a sealing plate (13) is arranged at the top of the top rectangular frame (11); The empty basket return module assembly (2) comprises a bottom U-shaped support plate (21) and a plurality of rollers (22) for receiving the empty baskets, wherein the bottom U-shaped support plate (21) is located between the four vertical support rods (12), and the plurality of rollers (22) are arranged in sequence in the horizontal direction inside the bottom U-shaped support plate (21), and the plurality of rollers (22) are parallel to each other; The empty basket lifting assembly (3) comprises two groups of symmetrically arranged lifting structures, each group of lifting structures comprises a bottom rotating rod (31) and two top rotating rods (32), the bottom rotating rod (31) is rotatably arranged on the bottom rectangular frame (11) along its own axis, and the top rotating rod (32) is rotatably arranged on the top rectangular frame (11), the bottom rotating rod (31) is parallel to the top rotating rod (32) and is perpendicular to the projection of the drum (22) in the horizontal direction, and both ends of the bottom rotating rod (31) are coaxially fixedly arranged on the top rotating rod (32). A first synchronous wheel (33) is provided, and a first synchronous belt (34) is connected between the first synchronous wheel (33) on the top rotating rod (32) and the first synchronous wheel (33) corresponding to the end of the bottom rotating rod (31). A plurality of supporting plates (35) for supporting the empty basket are arranged at intervals outside the first synchronous belt (34) and along the length direction of the first synchronous belt (34). The side of the supporting plate (35) in contact with the empty basket is a convex arc surface in the middle. When the bottom rotating rod (31) rotates, the first synchronous belt (34) moves to drive the supporting plate (35) to support the empty basket to move upward; The upper conveying assembly (4) comprises an inverted U-shaped plate (41), a fixed rod (42) and a sliding plate (43); the inverted U-shaped plate (41) is connected to a rectangular frame (11) at the top; two ends of the fixed rod (42) are respectively fixed to the inner walls at two ends of the inverted U-shaped plate (41); both ends of the fixed rod (42) are slidably sleeved with sliding plates (43); a rocker (5) for controlling the two sliding plates (43) to slide towards each other is rotatably provided in the middle of the inverted U-shaped plate (41); a conveying mechanism for horizontally conveying empty baskets is fixed at the bottom of the sliding plate (43).
2. The continuous and automatic basket supply device according to claim 1, characterized in that: The guide plate (6) is located between the empty basket return module assembly (2) and the upper conveying assembly (4), and the guide plate (6) comprises an upper transverse plate (61), a lower transverse plate (62) and an inclined plate (63). The width of the upper transverse plate (61) is greater than the width of the lower transverse plate (62), and the outer side of the upper transverse plate (61) is aligned with the outer side of the lower transverse plate (62). The inclined plate (63) is connected between the inner side of the upper transverse plate (61) and the inner side of the lower transverse plate (62). A side plate (64) is fixedly connected between the end of the upper transverse plate (61) and the end of the lower transverse plate (62), and the side plate (64) is connected to the vertical support rod (12).
3. The continuous and automatic basket supply device according to claim 1, characterized in that: L-shaped connecting plates (211) are symmetrically connected to both ends of the bottom U-shaped supporting plate (21), the L-shaped connecting plate (211) is fixedly connected to the vertical supporting rod (12), and a notch is provided on the L-shaped connecting plate (211) for facilitating the passage of the first synchronous belt (34).
4. The continuous and automatic basket supply device according to claim 1, characterized in that: A cross bar is provided in the rectangular frame (11) at the bottom, a first motor (39) is fixed on the cross bar, an output shaft of the first motor (39) is coaxially connected to a first transmission shaft, a first gear (36) is coaxially connected to the first transmission shaft, a second transmission shaft is also provided, a second transmission shaft is coaxially connected to a second gear (37) meshing with the first gear (36), a second synchronous wheel is coaxially provided on the bottom rotating rod (31), second synchronous wheels are respectively provided on the first transmission shaft and the second transmission shaft corresponding to the two bottom rotating rods (31), and a second synchronous belt (38) is connected between the second synchronous wheels on the first transmission shaft and the second transmission shaft and the corresponding second synchronous wheels on the bottom rotating rod (31).
5. The continuous and automatic basket supply device according to claim 1, characterized in that: Two fixed rods (42) are provided, and sliding plates (43) are slidably sleeved at both ends of each fixed rod (42), and a conveying mechanism is commonly fixed at the bottom of the sliding plates (43) at the same end.
6. The continuous and automatic basket supply device according to claim 5, characterized in that: A second motor is arranged on the inverted U-shaped plate (41), the output shaft of the second motor passes through the inverted U-shaped plate (41) and is fixedly connected to the middle of the rocker (5), a push-pull plate (421) is connected between the two sliding plates (43), and pull rods (51) are hinged between the two ends of the rocker (5) and the two push-pull plates (421).
7. The continuous and automatic basket supply device according to claim 1, characterized in that: The conveying mechanism comprises a third motor (71) and two fixed plates (72), the inner side of the fixed plate (72) is a straight edge, a plurality of fixed columns are fixedly arranged between the two fixed plates (72) and along the edge of the fixed plate (72), a first belt pulley (73) is coaxially rotatably arranged on the fixed column, the third motor (71) is fixed on one fixed plate (72), the output shaft of the third motor (71) passes through the fixed plate (72) and is coaxially connected to a rotating column, the rotating column is rotatably connected to the fixed plate (72), a second belt pulley (74) is coaxially fixedly connected to the rotating column, and a belt (75) that can contact the empty basket is transmission-connected to the first belt pulley (73) and the second belt pulley (74).
8. The continuous and automatic basket supply device according to claim 1, characterized in that: A plurality of rotating bases are fixedly connected to the rectangular frame (11), and the bottom rotating rod (31) and the top rotating rod (32) are respectively and correspondingly connected to the rotating bases.
9. The continuous and automatic basket supply device according to claim 2, characterized in that: The two guide plates (6) are located between two first synchronous belts (34) on the same side.
10. A method for continuously and automatically supplying baskets, comprising the device for continuously and automatically supplying baskets as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, the empty basket enters the empty basket return module assembly (2), so that a single empty basket is placed on the drum (22), and the next step is performed; S2, the empty basket lifting assembly (3) lifts the empty basket on the drum (22) upwards, and during the lifting process, the guide plate (6) guides and limits the basket, and the next step is executed; S3, when the distance between the bottom of the lowest empty basket and the roller (22) is greater than the height of the empty basket, step S1 is repeated, and when the uppermost empty basket reaches the upper conveying position, the empty basket lifting assembly (3) stops working and the next step is executed; S4, the upper conveying assembly (4) drives the conveying mechanism to horizontally convey the empty basket to the next work surface. After the conveying is completed, step S2 is repeated.
Citation Information
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