High-speed wire core wire processing and welding automatic solution production line

Abstract

The invention provides a high-speed wire core wire processing and welding automatic solution production line which is applied to the technical field of wire core processing and comprises a production line frame, a guide rail, a feeding assembly, a full-automatic processing module, a runner carrier and a blocking and limiting module. One side of the production line frame is a feeding end, the other side of the production line frame is a discharging end, and a guide rail is arranged in the middle of the production line frame. The feeding assembly comprises a pay-off rack and a wire arranging machine. The pay-off rack and the wire arranging machine are both arranged at the feeding end of the wire producing rack; the full-automatic machining module comprises a lead screw, a pusher dog, a transmission motor and a secondary transplanting mechanism. The output end of the transmission motor is connected with the screw rod, the screw rod is connected with a plurality of pusher dogs, and the runner carrier is clamped on the guide rail; the technical problems that at present, the process is tedious, working efficiency is not high, a runner carrier needs to be manually placed and recycled, in the machining process, only the same high-speed wire core can be singly processed, multiple high-speed wire cores cannot be machined at the same time, singleness is achieved, and the function is simple are solved.

Description

Technical Field

[0001] The present application relates to the technical field of environmentally friendly storage equipment, and in particular to a production line for high-speed wire core processing and welding automation solutions. Background Art

[0002] High-speed wire core processing machine is a machine for processing high-speed wire cores, including loading station, core pre-cutting, laser aluminum foil, aluminum foil transfer, laser insulation layer, insulation layer transfer, signal line fine cutting and ground line shaping;

[0003] The current high-speed wire core processing production line can only process a single type of high-speed wire core during the processing process, and the corresponding flow channel carrier needs to be placed manually at the front end of the transmission, and then the high-speed wire core to be processed is clamped in the corresponding flow channel carrier, and then the flow channel carrier loaded with the high-speed wire core to be processed is placed on the guide rail, and transported to various corresponding processing equipment through the guide rail for processing. Finally, the flow channel carrier carries the processed high-speed wire core to the tail end of the guide rail, and the high-speed wire core is removed by the staff, and the flow channel carrier is recovered and transported to the starting point, so that the staff at the starting point can continue to place the flow channel carrier on the guide rail to carry the unprocessed high-speed wire core;

[0004] However, such a process is rather complicated and inefficient, requiring manual placement and recovery of flow channel carriers. In addition, during the processing, only the same type of high-speed core can be processed, and multiple types of high-speed cores cannot be processed simultaneously. It is single and simple in function. Summary of the invention

[0005] The present application aims to solve the technical problems of complicated procedures, low work efficiency, the need for manual placement and recovery of flow channel carriers, and the inability to process multiple high-speed wire cores simultaneously during processing, which are single and simple in function. The application provides a high-speed wire core processing and welding automation solution production line.

[0006] This application adopts the following technical means to solve the technical problem: a high-speed wire core processing and welding automation solution production line,

[0007] A high-speed wire core processing and welding automation solution production line, the device includes: a production line frame, a guide rail, a feeding assembly, a full-automatic processing module, a flow channel carrier and a blocking and limiting module;

[0008] One side of the production line frame is a loading end, the other side is a unloading end, and the middle part of the production line frame is a guide rail;

[0009] The feeding assembly includes a pay-off rack and a wire arrangement machine;

[0010] The pay-off frame and the wire arrangement machine are both arranged at the feeding end of the production line frame;

[0011] The fully automatic processing module includes a screw, a pusher, a transmission motor and a secondary transplanting mechanism;

[0012] The output end of the transmission motor is connected to the screw rod, a plurality of pusher claws are connected to the screw rod, the flow channel carrier is clamped on the guide rail, and the secondary transplanting mechanism is located on the guide rail;

[0013] The blocking and limiting module includes an identification sensor, a first blocking block, a second blocking block and a side limiting member;

[0014] The first blocking block and the second blocking block are both arranged on the top surface of the guide rail, the side limiting member is arranged on the side surface of the guide rail, and the identification sensor is located below the first blocking block.

[0015] Furthermore, the transmission motor drives the lead screw to perform a reciprocating motion of extending and retracting forward and backward.

[0016] Furthermore, the number of the pusher claws is 3.

[0017] Furthermore, the fully automatic processing module also includes a movable clamping ring, a bracket and a track rod; the bearing on the screw rod is connected with a movable clamping ring, the movable clamping ring is connected to the bracket and the track rod, the track rod is parallel to the guide rail, and the pusher claw is located on the track rod.

[0018] Furthermore, the pusher claws are evenly distributed on the track rod, and there is a spring inside the pusher claws, and the pusher claws have an upper and lower movable space.

[0019] Furthermore, the transport and return module includes a transport motor, a feeding belt, a return belt and a lifting component;

[0020] The output end of the transport motor is connected to the feeding belt, and the feeding belt and the return belt are arranged in a ring shape on the production line frame. The lifting component is arranged on the feeding belt and the return belt and is located at the feeding end.

[0021] Furthermore, the feeding belt and the return belt are connected end to end.

[0022] Furthermore, the processing equipment of the production line includes a wire pay-off rack, a wire arrangement machine, a core wire processing machine, a manual table, a welding machine and a reflow belt.

[0023] Furthermore, the feeding belt also includes a feeding rodless cylinder, a feeding movable seat, a feeding lifting cylinder, a feeding conveyor belt and a feeding belt motor;

[0024] The feeding rodless cylinder is interactively connected with the feeding movable seat, the feeding conveyor belt is arranged on the feeding movable seat, the feeding belt motor is arranged on the feeding movable seat, the output end of the feeding belt motor is connected with the feeding conveyor belt, the feeding lifting cylinder is connected with the feeding movable seat and the output end is connected with the feeding conveyor belt.

[0025] Furthermore, the return belt also includes a return transverse guide rail, a return movable bracket, a return lifting cylinder and a return small conveyor belt;

[0026] The return transverse guide rail is adapted to the return movable bracket, the return lifting cylinder is arranged at the bottom of the return movable bracket, the return small conveyor belt is arranged on the return movable bracket, and the output end of the return lifting cylinder is connected to the return small conveyor belt.

[0027] The present application provides a production line for high-speed wire core processing and welding automation solutions, which has the following beneficial effects: through a production line frame, a guide rail, a feeding assembly, a fully automatic processing module, a flow channel carrier and a blocking and limiting module; one side of the production line frame is a feeding end, the other side is a unloading end, and the middle part of the production line frame is a guide rail; the feeding assembly includes a wire pay-off frame and a wire arranging machine; the wire pay-off frame and the wire arranging machine are both arranged at the feeding end of the production line frame; the fully automatic processing module includes a screw rod, a pusher claw, a transmission motor and a secondary transplanting mechanism; the output end of the transmission motor is connected to the screw rod, and a plurality of pushers claws are connected to the screw rod, and the flow channel carrier card It is connected to the guide rail, and the secondary transplanting mechanism is located on the guide rail; the blocking and limiting module includes an identification sensor, a first blocking block, a second blocking block and a side limiting member; the first blocking block and the second blocking block are both arranged on the top surface of the guide rail, the side limiting member is arranged on the side of the guide rail, and the identification sensor is located below the first blocking block; it has the ability to solve the current technical problems of being complicated, low in work efficiency, requiring manual placement and recovery of flow channel carriers, and only being able to process the same type of high-speed core during processing, rather than processing multiple types of high-speed cores at the same time, and being single and simple in function. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a production line for high-speed wire core processing and welding automation solution of the present application;

[0029] Figure 2 This is a partial structural diagram of an embodiment of a production line for high-speed wire core processing and welding automation solution of the present application;

[0030] Figure 3 This is a schematic diagram of the structure of a fully automatic processing component of an embodiment of a production line for high-speed wire core processing and welding automation solution of the present application;

[0031] Figure 4 This is a schematic diagram of the production line structure of an embodiment of the high-speed wire core processing and welding automation solution production line of the present application;

[0032] Figure 5 This is a schematic diagram of the transport and reflow module structure of an embodiment of a production line for high-speed wire core processing and welding automation solution of the present application;

[0033] Figure 6 This is one of the schematic diagrams of the feeding belt structure of an embodiment of the production line for high-speed wire core processing and welding automation solution of the present application;

[0034] Figure 7 This is the second schematic diagram of the feeding belt structure of an embodiment of the production line for high-speed wire core processing and welding automation solution of the present application;

[0035] Figure 8 This is a schematic diagram of the reflow belt structure of an embodiment of a production line for high-speed wire core processing and welding automation solution of the present application.

[0036] The implementation, functional features and advantages of the present application will be further described in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0037] It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0039] It should be noted that the terms "include", "comprises" and "have" and any variations thereof in the specification and claims of the present application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices. In the claims, specification and drawings of the present application, relational terms such as "first" and "second" are merely used to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.

[0040] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0041] Reference Figure 1-8 , is a flow chart of a high-speed wire core processing and welding automation solution production line in one embodiment of the present application;

[0042] Embodiment 1

[0043] A high-speed wire core processing and welding automation solution production line, the device includes: a production line frame 1, a guide rail 2, a feeding component, a full-automatic processing module, a flow channel carrier 3 and a blocking and limiting module;

[0044] One side of the production line frame 1 is a loading end, the other side is a unloading end, and the middle part of the production line frame 1 is a guide rail 2;

[0045] The feeding assembly includes a pay-off rack and a wire arrangement machine;

[0046] The pay-off frame and the wire arrangement machine are both arranged at the feeding end of the production line frame 1;

[0047] The fully automatic processing module includes a screw rod 6, a pusher claw 7, a transmission motor 4 and a secondary transplanting mechanism 14;

[0048] The output end of the transmission motor 4 is connected to the screw rod 6, and a plurality of pusher claws 7 are connected to the screw rod 6. The flow channel carrier 3 is clamped on the guide rail 2, and the secondary transplanting mechanism 14 is located on the guide rail 2;

[0049] The blocking and limiting module includes an identification sensor, a first blocking block 11, a second blocking block 12 and a side limiting member 10;

[0050] The first blocking block 11 and the second blocking block 12 are both disposed on the top surface of the guide rail 2 , the side limiter 10 is disposed on the side surface of the guide rail 2 , and the identification sensor is located below the first blocking block 11 .

[0051] The transmission motor 4 drives the screw rod 6 to perform a reciprocating motion of extending and retracting forward and backward.

[0052] In one embodiment, the number of the pusher fingers 7 is three.

[0053] The fully automatic processing module also includes a movable clamping ring 5, a bracket 9 and a track rod 13; the bearing on the screw rod 6 is connected with a movable clamping ring 5, the movable clamping ring 5 is connected to the bracket 9 and the track rod 13, the track rod 13 is parallel to the guide rail 2, and the pusher claw 7 is located on the track rod 13.

[0054] The pusher claws 7 are evenly distributed on the track rod 13, and a spring is arranged inside the pusher claws 7, and the pusher claws 7 have an upper and lower movable space.

[0055] Specifically, first, the staff will place the high-speed wire cores evenly arranged on the pay-off rack one by one on the flow channel carrier 3, and the high-speed wire cores will be fixedly connected with the flow channel carrier 3, and then the flow channel carrier 3 will move from the guide rail 2 as the push of the claw 7. Specifically, the transmission motor 4 drives the screw rod 6, and the screw rod 6 rotates. When the screw rod 6 rotates, it will drive the movable clamping ring 5 to move laterally on the screw rod 6 as the screw rod 6 rotates. The movable clamping ring 5 moves laterally along with the bracket 9 and the track, and the height of the three claws 7 on the track can just abut against the side of the flow channel carrier 3. The claw 7 abuts against the flow channel carrier 3 and then pushes the flow channel carrier 3 laterally, so that the flow channel carrier 3 can be displaced to the corresponding working position, and then the high-speed wire core on the flow channel carrier 3 is processed by the corresponding processing machine;

[0056] Among them, it is assumed that the high-speed wire core is put into the flow channel carrier 3 from the left from the pay-off rack and the wire arrangement machine, and then the flow channel carrier 3 is transported from left to right along the guide rail 2. There is an upper and lower spring between the claw 7 and the track. The screw rod 6 drives the claw 7 to move from left to right, and then the screw rod 6 will need a rebound action. The screw rod 6 drives the track to move from right to left and reset. During the reset process, the claw 7 will return to the left position from the bottom of the flow channel carrier 3 as the spring presses down when it touches the flow channel carrier 3 that has been transported to the right. Then, the screw rod 6 is reset and moves from left to right. The claw 7 will press against the side of the flow channel carrier 3 during the process of moving to the right, forming a unidirectional function of transporting the flow channel carrier 3 from left to right;

[0057] It is particularly important that multiple different high-speed cores can be processed at the same time. Assuming that there are two high-speed cores of different specifications, namely A high-speed core and B high-speed core, when A high-speed core and B high-speed core enter the guide rail 2 at the same time, when it is unclear whether it is A high-speed core or B high-speed core, the flow channel carrier 3 will be pressed against the first blocking block 11. At this time, the identification sensor will determine whether it is A high-speed core or B high-speed core. If it is A high-speed core, the first blocking block 11 will continue to block A high-speed core from moving to the right, and the side limiter 10 will press the A high-speed core for processing. If it is B high-speed core, the first blocking block 11 will drop and release it, and then the secondary transfer mechanism 14 will move the B high-speed core to the second blocking block 12 for blocking, and then the side limiter 10 will press the B high-speed core for processing;

[0058] It should be noted that the secondary transplanting mechanism 14 has a cylinder and an output rod, and the first blocking block 11 and the second blocking block 12 also have cylinder power for lifting up and down;

[0059] In summary, different high-speed wire cores can be placed on the flow channel carrier 3, and then the flow channel carrier 3 is driven by the claw 7 to move on the guide rail 2, and then moved to the corresponding classification for processing. Different high-speed wire core specifications and characteristics can be processed at the same time, and the processing efficiency is improved.

[0060] In this embodiment, the transport and return module also includes a transport motor, a feeding belt, a return belt and a lifting component;

[0061] The output end of the transport motor is connected to the feeding belt, and the feeding belt and the return belt are arranged in a ring shape on the production line frame 1. The lifting component is arranged on the feeding belt and the return belt and is located at the feeding end.

[0062] In this embodiment, the feeding belt and the return belt are connected end to end.

[0063] In addition to the setting of the screw rod 6, the pusher claw 7, and the transmission motor 4, the flow channel carrier 3 can also be transported by driving the feeding belt and the return belt through the transport motor. The feeding belt is located on the upper side of the production line frame 1 and moves from left to right, and the return belt is located on the lower side of the production line frame 1 and moves from right to left, forming a circular clockwise flow. The flow channel carrier 3 carries the A high-speed core and the B high-speed core, and flows to the first blocking block 11 and the second blocking block 12 respectively with the feeding belt to be clamped. The B high-speed core is pushed against the second blocking block 12 by the secondary transplanting mechanism 14, and the A high-speed core and the B high-speed core are processed accordingly. After the processing is completed, the staff on the other side can take out the processed A high-speed core and B high-speed core from the flow channel carrier 3, and the flow channel carrier 3 will be transported from the bottom of the production line frame 1 from right to left to the feeding starting point along the return belt, and circulate in sequence, saving the staff from the need to recycle the flow channel carrier 3.

[0064] In another embodiment, the processing equipment of the production line includes a wire pay-off rack 101 , a wire arrangement machine 102 , a core wire processing machine 103 , a manual table 104 , a welding machine 105 and a reflow belt 17 .

[0065] The feeding belt also includes a feeding rodless cylinder 1501, a feeding movable seat 1502, a feeding lifting cylinder 1503, a feeding conveyor belt 1504 and a feeding belt motor 1505;

[0066] The feeding rodless cylinder 1501 is interactively connected with the feeding movable seat 1502, the feeding conveyor belt 1504 is arranged on the feeding movable seat 1502, the feeding belt motor 1505 is arranged on the feeding movable seat 1502, the output end of the feeding belt motor 1505 is connected with the feeding conveyor belt 1504, the feeding lifting cylinder 1503 is connected with the feeding movable seat 1502 and the output end is connected with the feeding conveyor belt 1504.

[0067] Specifically, when the flow channel carrier comes over from the return belt, the loading conveyor belt 1504 is driven by the loading belt motor 1505 to rotate, and the flow channel carrier stops on the loading conveyor belt 1504, and then the loading rodless cylinder 1501 is driven to rotate, driving the loading movable seat on the loading rodless cylinder 1501 to move horizontally with it, so that the loading movable seat 1502 moves to the loading belt, so that the empty flow channel carrier can continue to flow from the loading belt to the wire rack for the next round of processes.

[0068] In another embodiment, the return belt further includes a return transverse guide rail 1701, a return moving bracket 1703, a return lifting cylinder 1702 and a return small conveyor belt 1704;

[0069] The return transverse guide rail 1701 is adapted to the return movable bracket 1703 , the return lifting cylinder 1702 is arranged at the bottom of the return movable bracket 1703 , the return small conveyor belt 1704 is arranged on the return movable bracket 1703 , and the output end of the return lifting cylinder 1702 is connected to the return small conveyor belt 1704 .

[0070] Specifically, the flow channel carrier that has been processed and controlled on the loading belt is transferred to the return small conveyor belt 1704 along the loading belt. The return small conveyor belt 1704 can stop the flow channel carrier or transport the flow channel carrier out. When the flow channel carrier stops on the return small conveyor belt 1704, the return lifting cylinder 1702 lowers the return small conveyor belt 1704 toward the return movable bracket 1703, and then the return movable bracket 1703 moves laterally along the return transverse guide rail 1701, so that the return small conveyor belt 1704, which was originally aligned with the loading belt, becomes aligned with the return belt. At this time, the return small conveyor belt 1704 transports the flow channel carrier out of the return belt.

[0071] Those skilled in the art will appreciate that embodiments of the present invention may be provided as methods, systems, or computer program products. Therefore, the present invention may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0072] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems) and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the process in the flowchart. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0073] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1A function specified in one or more boxes.

[0074] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0075] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A high-speed wire core processing and welding automation solution production line, characterized in that: The device comprises: a production line frame, a guide rail, a feeding assembly, a fully automatic processing module, a flow channel carrier and a blocking and limiting module; One side of the production line frame is a loading end, the other side is a unloading end, and the middle part of the production line frame is a guide rail; The feeding assembly includes a pay-off rack and a wire arrangement machine; The pay-off frame and the wire arrangement machine are both arranged at the feeding end of the production line frame; The fully automatic processing module includes a screw, a pusher, a transmission motor and a secondary transplanting mechanism; The output end of the transmission motor is connected to the screw rod, a plurality of pusher claws are connected to the screw rod, the flow channel carrier is clamped on the guide rail, and the secondary transplanting mechanism is located on the guide rail; The blocking and limiting module includes an identification sensor, a first blocking block, a second blocking block and a side limiting member; The first blocking block and the second blocking block are both arranged on the top surface of the guide rail, the side limiter is arranged on the side surface of the guide rail, and the identification sensor is located below the first blocking block.

2. The high-speed wire core processing and welding automation solution production line according to claim 1 is characterized in that: The transmission motor drives the lead screw to perform a reciprocating motion of extending forward and backward and retracting.

3. The high-speed wire core processing and welding automation solution production line according to claim 1 is characterized in that: The number of the pusher claws is 3.

4. The high-speed wire core processing and welding automation solution production line according to claim 1 is characterized in that: The fully automatic processing module also includes a movable clamping ring, a bracket and a track rod; the bearing on the screw rod is connected with a movable clamping ring, the movable clamping ring is connected to the bracket and the track rod, the track rod is parallel to the guide rail, and the pusher claw is located on the track rod.

5. The high-speed wire core processing and welding automation solution production line according to claim 4 is characterized in that: The pusher claws are evenly distributed on the track rod, and springs are arranged inside the pusher claws, and the pusher claws have upper and lower movable spaces.

6. The high-speed wire core processing and welding automation solution production line according to claim 1 is characterized in that: It also includes a transport and reflow module including a transport motor, a feeding belt, a reflow belt and a lifting component; The output end of the transport motor is connected to the feeding belt, and the feeding belt and the return belt are arranged in a ring shape on the production line frame. The lifting component is arranged on the feeding belt and the return belt and is located at the feeding end.

7. The high-speed wire core processing and welding automation solution production line according to claim 6 is characterized in that: The feeding belt and the return belt are arranged end to end.

8. The high-speed wire core processing and welding automation solution production line according to claim 6 is characterized in that: The processing equipment of the production line includes a wire pay-off rack, a wire arrangement machine, a core wire processing machine, a manual table, a welding machine and a reflow belt.

9. The high-speed wire core processing and welding automation solution production line according to claim 6, characterized in that: The feeding belt also includes a feeding rodless cylinder, a feeding movable seat, a feeding lifting cylinder, a feeding conveyor belt and a feeding belt motor; The feeding rodless cylinder is interactively connected with the feeding movable seat, the feeding conveyor belt is arranged on the feeding movable seat, the feeding belt motor is arranged on the feeding movable seat, the output end of the feeding belt motor is connected with the feeding conveyor belt, the feeding lifting cylinder is connected with the feeding movable seat and the output end is connected with the feeding conveyor belt.

10. The high-speed wire core processing and welding automation solution production line according to claim 6, characterized in that: The return belt also includes a return transverse guide rail, a return movable bracket, a return lifting cylinder and a return small conveyor belt; The return transverse guide rail is adapted to the return movable bracket, the return lifting cylinder is arranged at the bottom of the return movable bracket, the return small conveyor belt is arranged on the return movable bracket, and the output end of the return lifting cylinder is connected to the return small conveyor belt.

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