A combined cleaning device for a belt conveyor
By designing a combined cleaning device, the problem of surface contamination and tension reduction caused by material accumulation and dust buildup in belt conveyors after long-term use is solved. It realizes automated cleaning and intelligent monitoring, improves conveying efficiency and stability, and simplifies the adjustment and maintenance process.
Patent Information
- Application Number
- CN202510381956.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-03-28
AI Technical Summary
Existing belt conveyors are prone to surface contamination and decreased tension due to material accumulation and dust buildup after prolonged use, affecting conveying efficiency and stability. Traditional cleaning methods rely on manual operation, which is inefficient, and lack intelligent monitoring methods to detect problems in a timely manner.
A combined cleaning device was designed, comprising an adjustment component, a lifting component, a drive component, a cleaning component, and a collection component. The device achieves stable conveying by driving a rotating roller and a pulley via a drive motor, performs multi-layer cleaning using a combination of an eccentric plate and a brush, and monitors tension and dust residue using an infrared sensor for automatic adjustment and cleaning.
It enables automated cleaning and intelligent monitoring of belt conveyors, improves conveying efficiency and stability, simplifies tension and height adjustment, and reduces maintenance costs.
Smart Images

Figure CN119976277B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of belt conveyors, in particular to a combined cleaning device for belt conveyors. BACKGROUND
[0002] In the existing belt conveyor technology, the conveying belt is prone to surface contamination and tension loss due to material accumulation and dust accumulation after long-term use, affecting the conveying efficiency and stability. Traditional cleaning methods often rely on manual operation, which is inefficient and difficult to ensure cleaning effectiveness. At the same time, the tension adjustment and height adjustment of the conveying belt usually require complex operations and professional tools, which are not convenient for on-site quick adjustment and maintenance.
[0003] In addition, the existing technology lacks intelligent monitoring means, which cannot monitor the tension and cleanliness of the conveying belt in real time, resulting in the inability to timely discover problems and handle them. Therefore, there is an urgent need for a combined cleaning device for belt conveyors that can automatically clean, intelligently monitor, and facilitate adjustment to improve conveying efficiency, ensure conveying stability, and reduce maintenance costs. SUMMARY
[0004] The purpose of the present application is to solve the problems in the prior art, such as the surface contamination and tension loss of the conveying belt due to material accumulation and dust accumulation after long-term use, affecting the conveying efficiency and stability. Traditional cleaning methods often rely on manual operation, which is inefficient and difficult to ensure cleaning effectiveness. At the same time, the tension adjustment and height adjustment of the conveying belt usually require complex operations and professional tools, which are not convenient for on-site quick adjustment and maintenance. In addition, the existing technology lacks intelligent monitoring means, which cannot monitor the tension and cleanliness of the conveying belt in real time, resulting in the inability to timely discover problems and handle them. Therefore, a combined cleaning device for belt conveyors is proposed.
[0005] To achieve the above purpose, the present application adopts the following technical solutions:
[0006] A combined cleaning device for belt conveyors, comprising two side plates, the two side plates are horizontally arranged, and each end of the two side plates is slidably connected with a side rectangular plate, a same rotating roller is rotatably connected between the two side rectangular plates on the same side, a plurality of belt pulleys are fixedly sleeved on the outer wall of the rotating roller, and a same conveying belt is drivingly sleeved on the outer wall of the plurality of belt pulleys on both sides;
[0007] An adjustment assembly is arranged between the side plates and the side rectangular plates, and is used to adjust the distance between the side plates and the side rectangular plates;
[0008] The lifting assembly is divided into four groups, and the four groups of lifting assemblies are fixedly connected to the bottom of the side plate and are used for adjusting the height of the side plate.
[0009] The bottom of the side plate is fixedly connected with a U-shaped plate, the top of the U-shaped plate is provided with an opening, and a first transmission shaft penetrates through one side of the U-shaped plate in a rotating manner.
[0010] The driving assembly is arranged at the bottom of the side plate and is used for driving the rotating roller to rotate.
[0011] The cleaning assembly is divided into two groups, and the two groups of cleaning assemblies are symmetrically arranged in the interior of the U-shaped plate, and the cleaning assembly is used for cleaning the outer surface of the conveying belt.
[0012] The collecting assembly is arranged at the bottom of the U-shaped plate and is used for collecting the cleaned dust.
[0013] In a possible design, the adjusting assembly includes an ear plate fixedly connected to one side of the side plate, a same fixing bolt penetrating through the interior of the side plate and the ear plate, a plurality of first limiting nuts threadedly sleeved on the outer wall of the fixing bolt, a plurality of strip-shaped holes formed in the interior of the side plate, two limiting rods symmetrically arranged and penetrating through the strip-shaped holes, a same limiting piece fixedly connected to the two ends of the two limiting rods, and one of the limiting pieces fixedly connected to one side of the side plate.
[0014] In a possible design, the lifting assembly includes an auxiliary supporting leg fixedly connected to the bottom of the side plate, a main supporting leg slidably sleeved on the outer portion of the auxiliary supporting leg, an installation plate fixedly connected to the inner wall of one side of the auxiliary supporting leg, a same reinforcing plate fixedly connected between the two installation plates on the same side, an adjusting bolt rotationally connected to the bottom inner wall of the main supporting leg, the top of the adjusting bolt threadedly penetrating through the auxiliary supporting leg, and a second limiting nut threadedly sleeved on the outer wall of the adjusting bolt.
[0015] In a possible design, the driving assembly includes a same driving motor fixedly connected to the bottom of the two side plates, a first synchronous wheel fixedly sleeved on the outer wall of the output shaft of the driving motor and the first transmission shaft, a same first synchronous belt transmissionally sleeved on the outer walls of the two first synchronous wheels, a second synchronous wheel fixedly sleeved on the outer wall of the output shaft of the driving motor and one of the rotating rollers, and a same second synchronous belt transmissionally sleeved on the outer walls of the two second synchronous wheels.
[0016] In a possible design, the cleaning assembly comprises a first driving shaft, a micro motor fixedly connected to an inner wall of one side of the U-shaped plate, one end of each of the two first driving shafts is fixedly connected to one end of a first transmission shaft and an output shaft of the micro motor, an outer wall of the first driving shaft is fixedly sleeved with two eccentric plates arranged symmetrically, the inner wall of one side of the U-shaped plate is provided with two sliding grooves arranged symmetrically, the sliding grooves are slidably connected with sliding blocks, the top of each of the sliding blocks is fixedly connected with the inner wall of the top of the sliding groove, and the same spring is fixedly connected between the top of each of the sliding blocks and the inner wall of the top of the sliding groove.
[0017] In a possible design, the cleaning assembly comprises a first driving shaft, a micro motor fixedly connected to an inner wall of one side of the U-shaped plate, one end of each of the two first driving shafts is fixedly connected to one end of a first transmission shaft and an output shaft of the micro motor, an outer wall of the first driving shaft is fixedly sleeved with two eccentric plates arranged symmetrically, the inner wall of one side of the U-shaped plate is provided with two sliding grooves arranged symmetrically, the sliding grooves are slidably connected with sliding blocks, the top of each of the sliding blocks is fixedly connected with the inner wall of the top of the sliding groove, and the same spring is fixedly connected between the top of each of the sliding blocks and the inner wall of the top of the sliding groove.
[0018] In a possible design, the cleaning assembly comprises a first driving shaft, a micro motor fixedly connected to an inner wall of one side of the U-shaped plate, one end of each of the two first driving shafts is fixedly connected to one end of a first transmission shaft and an output shaft of the micro motor, an outer wall of the first driving shaft is fixedly sleeved with two eccentric plates arranged symmetrically, the inner wall of one side of the U-shaped plate is provided with two sliding grooves arranged symmetrically, the sliding grooves are slidably connected with sliding blocks, the top of each of the sliding blocks is fixedly connected with the inner wall of the top of the sliding groove, and the same spring is fixedly connected between the top of each of the sliding blocks and the inner wall of the top of the sliding groove.
[0019] In a possible design, the cleaning assembly further comprises a rotating rod fixedly connected to one end of one of the second transmission shafts, a half gear fixedly sleeved on an outer wall of the rotating rod, two strip-shaped rods fixedly connected to the inner wall of one side of the U-shaped plate, a gap between the two strip-shaped rods, a same strip-shaped brush slidably connected to the top of each of the two strip-shaped rods, an oval ring fixedly connected to the bottom of the strip-shaped brush, a rack fixedly connected between the top inner wall and the bottom inner wall of the oval ring, and the rack is engaged with the half gear.
[0020] In a possible design, the collecting assembly comprises a dust collecting box at the bottom of the U-shaped plate, four L-shaped blocks symmetrically arranged in pairs are fixedly connected to the top of the dust collecting box, a dust discharging hole is formed in the middle of the bottom of the U-shaped plate, a positioning hole is formed in the inner wall on both sides of the dust discharging hole, the positioning hole is used in cooperation with the L-shaped block, two inclined plates symmetrically arranged are slidably connected to the inner wall of the bottom of the U-shaped plate, the inclined plates are used for supporting the L-shaped blocks, a side edge pull plate is fixedly connected to one side of the inclined plate, two rectangular holes symmetrically arranged are formed in one side of the U-shaped plate, a rotating baffle is hingedly connected to the inside of the rectangular hole, two positioning grooves symmetrically arranged are formed in one side of the rotating baffle, two positioning rods symmetrically arranged are fixedly connected to one side of the side edge pull plate, the positioning rods are clamped with the positioning grooves, first rectangular blocks are fixedly connected to the top of the U-shaped plate on both sides, and an infrared receiver and an infrared emitter are arranged on the sides of the two first rectangular blocks, respectively.
[0021] In a possible design, a plurality of longitudinal supporting plates are fixedly connected between the sides of the two side edge plates, a plurality of transverse supporting plates are fixedly connected to the top of the longitudinal supporting plates, a plurality of fixed shafts are fixedly connected between the two side edge plates, a plurality of rotating supporting wheels are rotatably sleeved on the outer wall of the fixed shaft, and the rotating supporting wheels and the transverse supporting plates are in abutment with the inner surface of the conveying belt.
[0022] In the application, when in use, the material falls from the top end of the conveying belt, the driving motor is started, the output shaft of the driving motor drives one of the rotating rollers to rotate through the second synchronous wheel and the second synchronous belt, the rotating roller drives a plurality of pulleys to rotate, thereby the conveying belt can be conveyed forward, the conveying belt can convey the material above forward, and the function of material conveying is achieved.
[0023] When the conveying belt is conveying, the plurality of auxiliary supporting legs can support the conveying belt, the plurality of rotating supporting wheels are in abutment with the inner surface of the conveying belt, the stability of the two auxiliary supporting legs is guaranteed by the setting of the reinforcing plate, the height of the auxiliary supporting leg can be adjusted through the rotating adjusting bolt, and thereby the application range of the device can be improved.
[0024] When the conveying belt is loose, the position of the rotating roller can be adjusted to realize the tensioning operation, the position of the side edge rectangular plate relative to the lug plate can be adjusted by unscrewing the first limiting nut, the limiting rod can slide in the slot-shaped hole, and thereby the position of the rotating roller on one side can be adjusted, and the conveying belt can be tensioned to ensure the normal transportation of the material.
[0025] When the material is transported, a small amount of dust or impurities will be left on the surface of the conveying belt. When the driving motor starts, the output shaft of the driving motor drives the first transmission shaft to rotate through the first synchronous wheel and the first synchronous belt. The first transmission shaft drives one of the first driving shafts to rotate, and the first driving shaft drives the corresponding eccentric plate to rotate. The eccentric plate continuously pushes the support horizontal plate upwards, and the support horizontal plate drives the cutter to move upwards to cut the impurities on the surface of the conveying belt, facilitating subsequent cleaning. When the eccentric plate no longer abuts against the support horizontal plate, the elastic force of the spring can drive the support horizontal plate to reset;
[0026] Meanwhile, the first driving shaft can drive the second driven shaft to rotate through the third synchronous wheel and the third synchronous belt. The second driven shaft drives the drum brush to rotate, which sweeps the outer surface of the conveying belt. The second driven shaft drives the first bevel gear to rotate, which drives the second bevel gear to rotate. The second bevel gear drives the second driving shaft to rotate, which drives multiple second transmission shafts to rotate through the meshing of the driving gear, the second bevel gear and the connecting gear. The second transmission shafts drive the circular brushes at both ends to rotate, which sweeps the outer surface of the conveying belt from the side again to ensure the cleaning intensity.
[0027] When one of the second transmission shafts rotates, it can drive the rotating rod to rotate, which drives the half gear to rotate. The half gear continuously meshes with the toothed strips on the upper and lower sides, thereby continuously driving the elliptical ring to move back and forth in the horizontal direction. The elliptical ring drives the strip-shaped brush to move back and forth in the horizontal direction, thereby cleaning the dust remaining on the bottom of the conveying belt again to improve the cleaning effect.
[0028] After cleaning the outer surface of the conveying belt, the infrared emitter can also emit infrared rays, which are received by the infrared receiver on the opposite side. By monitoring the height of the inner surface of the conveying belt, the tension of the conveying belt can be understood. By monitoring the height of the outer surface of the conveying belt, the dust residue on the surface of the conveying belt can be monitored. If there is too much dust residue, the micro motor can be started to drive the cleaning assembly on the other side to clean again, thereby ensuring the cleaning effect of the conveying belt for normal transportation.
[0029] After the dust is swept out, it falls into the interior of the U-shaped plate for collection. The dust slides down the surface of the inclined plate into the interior of the dust discharge hole and enters the interior of the dust collection box for final collection. When the dust inside the dust collection box needs to be treated, the side pull plates on both sides can be moved away from each other, which drives the inclined plate to move horizontally. When the inclined plate no longer supports the L-shaped block, the L-shaped block can be removed from the inside of the gap. Thus, the dust collection box and the L-shaped block can be removed from below the U-shaped plate for easy cleaning of the internal dust.
[0030] When the internal components of the device need to be repaired and replaced, the two side pull plates can be continuously moved, the side pull plates drive the inclined plate to continue to move, at this time the side pull plates drive the two positioning rods from the inside of the positioning groove, thereby the braking state of the rotating baffle can be released, and then the rotating baffle can be opened from one side, after opening, the internal components can be conveniently taken out by the staff for replacement and repair.
[0031] Beneficial effects:
[0032] The application drives the rotating roller and the belt pulley by the driving motor, realizes continuous and stable conveying of the conveying belt, and improves the efficiency of material conveying.
[0033] By adjusting the assembly, the distance between the side rectangular plate and the side plate can be adjusted, and the position of the rotating roller can be adjusted, so that the tensioning operation of the conveying belt is realized, and the stability and reliability of the conveying process are ensured.
[0034] The design of the lifting assembly makes the height of the side plate adjustable, which meets the needs of different scenes and enhances the application range of the device.
[0035] The auxiliary leg slides in the main leg and is stable through the reinforcing plate, and the height can be accurately adjusted through the adjusting bolt.
[0036] The cleaning assembly cooperates with the eccentric plate, cutter, drum brush, circular brush and strip brush to clean the surface of the conveying belt in multiple layers and all directions, effectively removing dust and impurities.
[0037] Especially the reciprocating movement of the strip brush in the horizontal direction further improves the cleaning effect and ensures the cleanliness of the conveying belt.
[0038] The tensioning degree and surface dust residue degree of the conveying belt are monitored by the infrared emitter and the infrared receiver, realizing intelligent monitoring.
[0039] When the dust residue is too much, the micro motor can be automatically started to drive the cleaning assembly on the other side for re-cleaning, ensuring the continuous cleaning of the conveying belt.
[0040] The collection assembly is reasonably designed, which collects dust through the inclined plate and dust collection box, and is convenient to clean.
[0041] The design of the side pull plate and the rotating baffle makes the repair and replacement of the internal components of the device simple and fast. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 A three-dimensional structure schematic view of a combined cleaning device of a belt conveyor is provided for the application;
[0043] Figure 2A three-dimensional structure schematic view of a second perspective of the combined cleaning device of the belt conveyor according to the present application is provided.
[0044] Figure 3 A three-dimensional structure schematic view of the transverse support plate and the longitudinal support plate in the combined cleaning device of the belt conveyor according to the present application is provided.
[0045] Figure 4 A three-dimensional structure schematic view of the side plate and the ear plate in the combined cleaning device of the belt conveyor according to the present application is provided.
[0046] Figure 5 A three-dimensional structure schematic view of the main support leg and the auxiliary support leg in the combined cleaning device of the belt conveyor according to the present application is provided.
[0047] Figure 6 A three-dimensional structure schematic view of the U-shaped plate in the combined cleaning device of the belt conveyor according to the present application is provided.
[0048] Figure 7 A three-dimensional structure schematic view of a second perspective of the U-shaped plate in the combined cleaning device of the belt conveyor according to the present application is provided.
[0049] Figure 8 An exploded view of the U-shaped plate and the rotating baffle in the combined cleaning device of the belt conveyor according to the present application is provided.
[0050] Figure 9 An exploded view of the U-shaped plate and the dust collecting box in the combined cleaning device of the belt conveyor according to the present application is provided.
[0051] Figure 10 A three-dimensional structure schematic view of the drum brush and the micro motor in the combined cleaning device of the belt conveyor according to the present application is provided.
[0052] Figure 11 An exploded view of the drum brush and the support transverse plate in the combined cleaning device of the belt conveyor according to the present application is provided.
[0053] Figure 12 A three-dimensional structure schematic view of the fixed plate and the circular brush in the combined cleaning device of the belt conveyor according to the present application is provided.
[0054] Figure 13 A three-dimensional structure schematic view of the strip brush and the elliptical ring in the combined cleaning device of the belt conveyor according to the present application is provided.
[0055] In the figure: 1, main support leg; 2, side rectangular plate; 3, U-shaped plate; 4, side plate; 5, conveying belt; 6, first transmission shaft; 7, first synchronous wheel; 8, first synchronous belt; 9, second synchronous belt; 10, second synchronous wheel; 11, rotating roller; 12, pulley; 13, longitudinal support plate; 14, transverse support plate; 15, fixed shaft; 16, rotating support wheel; 17, driving motor; 18, limiting piece; 19, limiting rod; 20, strip-shaped hole; 21, fixing bolt; 22, first limiting nut; 23, ear plate; 24, auxiliary support leg; 25, adjusting bolt; 26, reinforcing plate; 27, mounting plate; 28, second limiting nut; 29, side pull plate; 30, dust collecting box; 31, first rectangular block; 32, infrared emitter; 33, infrared receiver; 34, rotating baffle; 35, rectangular hole; 36, chute; 37, dust discharging hole; 38, inclined plate; 39, positioning rod; 40, positioning groove; 41, clearance hole; 42, L-shaped block; 43, eccentric plate; 44, support cross plate; 45, micro motor; 46, cylinder brush; 47, fixing plate; 48, strip-shaped rod; 49, second driven shaft; 50, first bevel gear; 51, spring; 52, sliding block; 53, first driving shaft; 54, third synchronous wheel; 55, third synchronous belt; 56, cutter; 57, driving gear; 58, circular brush; 59, second transmission shaft; 60, third transmission shaft; 61, connecting gear; 62, driven gear; 63, second bevel gear; 64, second driving shaft; 65, strip-shaped brush; 66, oval ring; 67, rack; 68, half gear; 69, rotating rod. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0057] Embodiment 1
[0058] Reference Figures 1-13 A combined cleaning device comprises two side plates 4, which are arranged horizontally, and a side rectangular plate 2 is slidingly connected to each end of the two side plates 4. A rotating roller 11 is rotatably connected between two side rectangular plates 2 on the same side. A plurality of pulleys 12 are fixedly arranged on the outer wall of the rotating roller 11. A conveying belt 5 is drivingly arranged on the outer walls of the pulleys 12 on both sides.
[0059] An adjusting assembly is arranged between the side plate 4 and the side rectangular plate 2 and is used to adjust the spacing between the side plate 4 and the side rectangular plate 2. The adjusting assembly comprises an ear plate 23 fixedly connected to one side of the side plate 4, and a same fixing bolt 21 penetrating through the inside of the side rectangular plate 2 and the ear plate 23. A plurality of first limiting nuts 22 are threadedly sleeved on the outer wall of the fixing bolt 21. A plurality of strip-shaped holes 20 are formed in the inside of the side rectangular plate 2. Two limiting rods 19 symmetrically arranged penetrate through the inside of the strip-shaped holes 20. Two limiting rods 19 are both fixedly connected with a same limiting sheet 18. One of the limiting sheets 18 is fixedly connected with one side of the side plate 4. When the conveying belt 5 is conveying, a plurality of auxiliary legs 24 can support the conveying belt 5. A plurality of rotating supporting wheels 16 abut against the inner surface of the conveying belt 5, so that the conveying belt 5 cannot collapse due to materials. The auxiliary legs 24 slide in the main leg 1. The arrangement of the reinforcing plate 26 can ensure the stability of the two auxiliary legs 24. By rotating the adjusting bolt 25, the height of the auxiliary leg 24 can be adjusted, so that the application range of the device can be improved. When the conveying belt 5 is loose, the position of the rotating roller 11 can be adjusted to realize tensioning operation. By unscrewing the first limiting nut 22, the position of the side rectangular plate 2 relative to the ear plate 23 can be adjusted, so that the limiting rod 19 slides in the strip-shaped hole 20, so that the position of the rotating roller 11 on one side can be adjusted, so that the conveying belt 5 can be tensioned, and the normal transportation of materials can be ensured.
[0060] The lifting assembly is divided into four groups. The four lifting assemblies are all fixedly connected to the bottom of the side plate 4 and are used to adjust the height of the side plate 4. The lifting assembly comprises an auxiliary leg 24 fixedly connected to the bottom of the side plate 4. The outer part of the auxiliary leg 24 is slidably sleeved with a main leg 1. The side wall of the auxiliary leg 24 is fixedly connected with a mounting plate 27. The same side of the two mounting plates 27 is fixedly connected with a same reinforcing plate 26. The bottom inner wall of the main leg 1 is rotatably connected with an adjusting bolt 25. The top of the adjusting bolt 25 is threadedly penetrated through the auxiliary leg 24. The outer wall of the adjusting bolt 25 is threadedly sleeved with a second limiting nut 28. When the materials are transported, a small amount of dust or impurities will be left on the surface of the conveying belt 5. When the driving motor 17 is started, the output shaft of the driving motor 17 drives the first transmission shaft 6 to rotate through the first synchronous wheel 7 and the first synchronous belt 8. The first transmission shaft 6 drives one of the first driving shafts 53 to rotate. The first driving shaft 53 drives the corresponding eccentric plate 43 to rotate. The eccentric plate 43 constantly pushes the support horizontal plate 44 to move upwards. The support horizontal plate 44 drives the cutter 56 to move upwards, so as to cut the impurities on the surface of the conveying belt 5, which is convenient for subsequent cleaning. When the eccentric plate 43 no longer abuts against the support horizontal plate 44, the elastic force of the spring 51 can drive the support horizontal plate 44 to reset.
[0061] The bottom of the side plate 4 is fixedly connected with a U-shaped plate 3, the top of the U-shaped plate 3 is provided with an opening, and a first transmission shaft 6 penetrates through one side of the U-shaped plate 3 in a rotating mode;
[0062] A driving assembly is arranged at the bottom of the side plate 4 and is used for driving the rotating roller 11 to rotate, the driving assembly comprises a same driving motor 17 fixedly connected at the bottom of the two side plates 4, the output shaft of the driving motor 17 and the outer wall of the first transmission shaft 6 are fixedly sleeved with a first synchronous wheel 7, the outer walls of the two first synchronous wheels 7 are drivingly sleeved with a same first synchronous belt 8, the output shaft of the driving motor 17 and the outer wall of one of the rotating rollers 11 are fixedly sleeved with a second synchronous wheel 10, the outer walls of the two second synchronous wheels 10 are drivingly sleeched with a same second synchronous belt 9, the material falls from the top end of the conveying belt 5, the driving motor 17 is started, the output shaft of the driving motor 17 drives one of the rotating rollers 11 to rotate through the second synchronous wheel 10 and the second synchronous belt 9, the rotating roller 11 drives the plurality of belt pulleys 12 to rotate, and then the conveying belt 5 can be driven to forwardly convey, the conveying belt 5 can forwardly convey the material above, and the function of conveying the material is completed;
[0063] The cleaning assembly is divided into two groups, and the two groups of cleaning assemblies are symmetrically arranged in the interior of the U-shaped plate 3. The cleaning assembly is used for cleaning the outer surface of the conveying belt 5. The cleaning assembly comprises first driving shafts 53. A micro motor 45 is fixedly connected to the inner wall of one side of the U-shaped plate 3. One end of each of the first driving shafts 53 is fixedly connected to one end of the first transmission shaft 6 and the output shaft of the micro motor 45. Eccentric plates 43 are fixedly sleeved on the outer wall of the first driving shaft 53. Two sliding grooves 36 are formed in the inner wall of one side of the U-shaped plate 3. Sliding blocks 52 are slidably connected in the sliding grooves 36. A spring 51 is fixedly connected between the top of the sliding block 52 and the top inner wall of the sliding groove 36. A support horizontal plate 44 is fixedly connected to one side of each of the sliding blocks 52. A plurality of cutter knives 56 are fixedly connected to the top of the support horizontal plate 44. The support horizontal plate 44 is located above the eccentric plate 43 and is used in cooperation with the eccentric plate 43. A second driven shaft 49 is rotatably connected to the inner wall of one side of the U-shaped plate 3. A drum brush 46 is fixedly sleeved on the outer wall of the second driven shaft 49. Third synchronous gears 54 are fixedly sleeved on the outer walls of the first driving shaft 53 and the second driven shaft 49. A third synchronous belt 55 is transmissionally sleeved on the outer walls of the third synchronous gears 54. A first bevel gear 50 is fixedly sleeved on the outer wall of the second driven shaft 49. Fixed plates 47 are fixedly connected to the inner wall of one side of the U-shaped plate 3. A second driving shaft 64 is rotatably penetrated in the interior of each of the fixed plates 47. A second bevel gear 63 is fixedly connected to one end of the second driving shaft 64. The second bevel gear 63 is engaged with the first bevel gear 50. A driving gear 57 is fixedly sleeved on the other end of the second driving shaft 64. Second transmission shafts 59 are rotatably penetrated in the interior of each of the fixed plates 47. Driven gears 62 are fixedly sleeved on the outer wall of the second transmission shaft 59. Third transmission shafts 60 are rotatably penetrated in the interior of each of the fixed plates 47. Connection gears 61 are fixedly sleeved on the outer wall of the third transmission shaft 60. The connection gears 61 are located between and engaged with the driven gears 62. The driving gear 57 is engaged with one of the driven gears 62. Circular brushes 58 are fixedly sleeved on both ends of the second transmission shaft 59. The cleaning assembly further comprises a rotating rod 69 fixedly connected to one end of one of the second transmission shafts 59. A half gear 68 is fixedly sleeved on the outer wall of the rotating rod 69. Strip rods 48 are fixedly connected to the inner wall of one side of the U-shaped plate 3. A gap is left between the two strip rods 48. A strip brush 65 is slidably connected to the top of each of the strip rods 48. An oval ring 66 is fixedly connected to the bottom of the strip brush 65. A rack 67 is fixedly connected between the top inner wall and the bottom inner wall of the oval ring 66. The rack 67 is engaged with the half gear 68. Meanwhile, the first driving shaft 53 can drive the second driven shaft 49 to rotate through the third synchronous gear 54 and the third synchronous belt 55. The second driven shaft 49 drives the drum brush 46 to rotate. The drum brush 46 sweeps the outer surface of the conveying belt 5. The second driven shaft 49 drives the first bevel gear 50 to rotate.The first bevel gear 50 drives the second bevel gear 63 to rotate, the second bevel gear 63 drives the second driving shaft 64 to rotate, the second driving shaft 64 drives a plurality of second transmission shafts 59 to rotate through the meshing of the driving gear 57, the second bevel gear 63 and the connecting gear 61, the second transmission shafts 59 drive the circular brushes 58 at both ends to rotate, the outer surface of the conveying belt 5 is cleaned again from the side, and the cleaning strength is ensured, one of the second transmission shafts 59 can drive the rotating rod 69 to rotate when rotating, the rotating rod 69 drives the half gear 68 to rotate, the half gear 68 is constantly meshed with the two rack gears 67 on the upper side and the lower side, and the oval ring 66 can be constantly moved reciprocatingly in the horizontal direction, the strip-shaped brush 65 is moved reciprocatingly in the horizontal direction, and the dust remaining at the bottom of the conveying belt 5 can be cleaned again, the cleaning effect is improved, and after the outer surface of the conveying belt 5 is cleaned, the infrared emitter 32 can also emit infrared rays, the infrared receiver 33 on the side can receive the infrared rays, the tension of the conveying belt 5 can be known by monitoring the inner surface height of the conveying belt 5, the dust remaining degree on the surface of the conveying belt 5 can be monitored by monitoring the outer surface height of the conveying belt 5, if the dust remaining is too much, the micro motor 45 can be started, the micro motor 45 drives the cleaning assembly on the other side to clean again, and the cleaning effect of the conveying belt 5 can be ensured, and the conveying belt 5 can be normally conveyed.
[0064] The collecting assembly is located at the bottom of the U-shaped plate 3 and is used for collecting the cleaned dust. The collecting assembly comprises a dust collecting box 30 located at the bottom of the U-shaped plate 3. The top of the dust collecting box 30 is fixedly connected with four L-shaped blocks 42 which are symmetrically arranged in pairs. A dust discharging hole 37 is formed in the middle of the bottom of the U-shaped plate 3. Letting holes 41 are formed in the inner walls on both sides of the dust discharging hole 37. The letting holes 41 are used in cooperation with the L-shaped blocks 42. Symmetrically arranged two inclined plates 38 are slidingly connected to the inner wall of the bottom of the U-shaped plate 3. The inclined plates 38 are used for supporting the L-shaped blocks 42. A side edge pull plate 29 is fixedly connected to one side of the inclined plate 38. Two symmetrically arranged rectangular holes 35 are formed in one side of the U-shaped plate 3. A rotating baffle 34 is hingedly connected to the inside of the rectangular hole 35. Two symmetrically arranged positioning grooves 40 are formed in one side of the rotating baffle 34. Two symmetrically arranged positioning rods 39 are fixedly connected to one side of the side edge pull plate 29. The positioning rods 39 are clamped with the positioning grooves 40. First rectangular blocks 31 are fixedly connected to the top of both sides of the U-shaped plate 3. An infrared receiver 33 and an infrared emitter 32 are arranged on the sides of the two first rectangular blocks 31 which are close to each other. After the dust is swept out, it falls into the inside of the U-shaped plate 3 for collection. The dust slides along the surface of the inclined plate 38 to the inside of the dust discharging hole 37 and then enters the inside of the dust collecting box 30 for final collection. When it is necessary to process the dust in the inside of the dust collecting box 30, the side edge pull plates 29 on both sides can be moved away from each other. The side edge pull plate 29 drives the inclined plate 38 to move horizontally. When the inclined plate 38 no longer supports the L-shaped block 42, the L-shaped block 42 can be removed from the inside of the letting hole 41. Then the dust collecting box 30 and the L-shaped block 42 can be removed from the bottom of the U-shaped plate 3, so that the inside dust can be conveniently cleaned. When it is necessary to overhaul and replace the parts in the inside of the device, the two side edge pull plates 29 can be continuously moved. The side edge pull plate 29 drives the inclined plate 38 to continuously move. At this time, the side edge pull plate 29 drives the two positioning rods 39 to be removed from the inside of the positioning groove 40. Then the state of the rotating baffle 34 being braked can be released. Then the rotating baffle 34 can be opened from one side. After being opened, the inside parts can be conveniently taken out by the staff for replacement and overhaul.
[0065] The present application can be used in the field of belt conveyors, and can also be used in other fields applicable to the present application.
[0066] Embodiment 2
[0067] Reference Figures 1-13 On the basis of Embodiment 1, improvements are made: a combined cleaning device of a belt conveyor is applied to the field of belt conveyors. A plurality of longitudinal support plates 13 are fixedly connected between the sides of the two side plates 4 which are close to each other. A plurality of transverse support plates 14 are fixedly connected to the top of the longitudinal support plates 13. A plurality of fixed shafts 15 are fixedly connected between the two side plates 4. A plurality of rotating support wheels 16 are rotatably sleeved on the outer wall of the fixed shaft 15. The rotating support wheel 16 and the transverse support plate 14 are in contact with the inner surface of the conveying belt 5.
[0068] However, as known to those skilled in the art, the working principle and wiring method of the infrared emitter 32, the infrared receiver 33, the driving motor 17 and the micro motor 45 are common, the model of the infrared emitter 32 is IR333-A, the model of the infrared receiver 33 is IRM-3638T, which all belong to conventional means or common general knowledge, and will not be described here again, and those skilled in the art can make any selection according to their needs or convenience.
[0069] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A combined cleaning device for a belt conveyor, characterized in that, include: Two side plates (4) are arranged horizontally. Both ends of the two side plates (4) are slidably connected to side rectangular plates (2). The two side rectangular plates (2) located on the same side are rotatably connected to the same rotating roller (11). The outer wall of the rotating roller (11) is fixedly sleeved with multiple pulleys (12). The outer walls of the multiple pulleys (12) located on both sides are driven by the same conveyor belt (5). An adjustment component is disposed between the side plate (4) and the side rectangular plate (2) and is used to adjust the spacing between the side plate (4) and the side rectangular plate (2); The lifting assembly is divided into four groups, and all four groups of the lifting assembly are fixedly connected to the bottom of the side plate (4) and used to adjust the height of the side plate (4); The bottom of the side plate (4) is fixedly connected to a U-shaped plate (3), the top of the U-shaped plate (3) is open, and the first drive shaft (6) is rotatably passed through one side of the U-shaped plate (3). A drive assembly is disposed at the bottom of the side plate (4) and is used to drive the rotating roller (11) to rotate; The cleaning components are divided into two groups, which are symmetrically arranged inside the U-shaped plate (3). The cleaning components are used to clean the outer surface of the conveyor belt (5). The cleaning assembly includes a first drive shaft (53), a micro motor (45) is fixedly connected to one side of the inner wall of the U-shaped plate (3), one end of the two first drive shafts (53) is fixedly connected to one end of the first transmission shaft (6) and the output shaft of the micro motor (45), two symmetrically arranged eccentric plates (43) are fixedly sleeved on the outer wall of the first drive shaft (53), two symmetrically arranged sliding grooves (36) are opened on one side of the inner wall of the U-shaped plate (3), a slider (52) is slidably connected inside the sliding groove (36), the top of the slider (52) is fixedly connected to the same spring (51) between the top of the slider (52) and the top inner wall of the sliding groove (36), the same support plate (44) is fixedly connected to one side of the two sliders (52), a plurality of cutters (56) are fixedly connected to the top of the support plate (44), and the support plate (44) is located above the eccentric plate (43) and works in cooperation with the eccentric plate (43); A collection component located at the bottom of the U-shaped plate (3) and used to collect dust after cleaning; The collection assembly includes a dust collection box (30) located at the bottom of the U-shaped plate (3). Four L-shaped blocks (42) are fixedly connected to the top of the dust collection box (30) in pairs. A dust discharge hole (37) is provided in the middle of the bottom of the U-shaped plate (3). Relief holes (41) are provided on both sides of the inner wall of the dust discharge hole (37). The relief holes (41) cooperate with the L-shaped blocks (42). Two symmetrically arranged inclined plates (38) are slidably connected to the inner wall of the bottom of the U-shaped plate (3). The inclined plates (38) support the L-shaped blocks (42). A side pull plate (29) is fixedly connected to one side of each inclined plate (38). Two rectangular holes (35) are symmetrically arranged on one side of the U-shaped plate (3). A rotating baffle (34) is hinged inside the rectangular hole (35). Two positioning grooves (40) are symmetrically arranged on one side of the rotating baffle (34). Two positioning rods (39) are fixedly connected to one side of the side pull plate (29). The positioning rods (39) engage with the positioning grooves (40). Two first rectangular blocks (31) are fixedly connected to the top two sides of the U-shaped plate (3). An infrared receiver (33) and an infrared transmitter (32) are respectively arranged on the side of the two first rectangular blocks (31) that are close to each other. After the cleaning component driven by the first drive shaft (6) cleans the outer surface of the conveyor belt (5), it can also emit infrared rays through the infrared transmitter (32) and receive them through the infrared receiver (33) on the opposite side. By monitoring the height of the inner surface of the conveyor belt (5), the tension of the conveyor belt (5) can be understood. By monitoring the height of the outer surface of the conveyor belt (5), the degree of dust residue on the surface of the conveyor belt (5) can be monitored. If there is too much dust residue, the micro motor (45) can be started, and the micro motor (45) drives the cleaning component on the other side to clean again.
2. The combined cleaning device for a belt conveyor according to claim 1, characterized in that, The adjustment assembly includes an ear plate (23) fixedly connected to one side of the side plate (4). The same fixing bolt (21) runs through the interior of the side rectangular plate (2) and the ear plate (23). Multiple first limiting nuts (22) are threaded on the outer wall of the fixing bolt (21). Multiple strip holes (20) are opened inside the side rectangular plate (2). Two symmetrically arranged limiting rods (19) run through the interior of the strip holes (20). The same limiting piece (18) is fixedly connected to both ends of the two limiting rods (19). One of the limiting pieces (18) is fixedly connected to one side of the side plate (4).
3. The combined cleaning device for a belt conveyor according to claim 1, characterized in that, The lifting assembly includes an auxiliary support leg (24) fixedly connected to the bottom of the side plate (4). The main support leg (1) is slidably sleeved on the outside of the auxiliary support leg (24). An installation plate (27) is fixedly connected to the inner wall of one side of the auxiliary support leg (24). The same reinforcing plate (26) is fixedly connected between the two installation plates (27) on the same side. An adjusting bolt (25) is rotatably connected to the bottom inner wall of the main support leg (1). The top thread of the adjusting bolt (25) passes through the auxiliary support leg (24). A second limiting nut (28) is sleeved on the outer wall of the adjusting bolt (25).
4. The combined cleaning device for a belt conveyor according to claim 1, characterized in that, The drive assembly includes the same drive motor (17) fixedly connected to the bottom of the two side plates (4). The output shaft of the drive motor (17) and the outer wall of the first transmission shaft (6) are both fixedly fitted with a first synchronous pulley (7). The outer walls of the two first synchronous pulleys (7) are fitted with the same first synchronous belt (8). The output shaft of the drive motor (17) and the outer wall of one of the rotating rollers (11) are both fixedly fitted with a second synchronous pulley (10). The outer walls of the two second synchronous pulleys (10) are fitted with the same second synchronous belt (9).
5. A combined cleaning device for a belt conveyor according to claim 1, characterized in that, A second driven shaft (49) is rotatably connected to one side of the inner wall of the U-shaped plate (3). A roller brush (46) is fixedly sleeved on the outer wall of the second driven shaft (49). A third synchronous wheel (54) is fixedly sleeved on the outer wall of both the second driven shaft (49) and the first driving shaft (53). The same third synchronous belt (55) is driven sleeved on the outer wall of the two third synchronous wheels (54). A first bevel gear (50) is fixedly sleeved on the outer wall of the second driven shaft (49). Two symmetrically arranged fixed plates (47) are fixedly connected to one side of the inner wall of the U-shaped plate (3). The same second driving shaft (64) is rotatably passed through the interior of the fixed plate (47). A second bevel gear (63) is fixedly connected to one end of the second driving shaft (64). The second bevel gear (63) meshes with the first bevel gear (50). A driving gear (57) is fixedly sleeved on the other end of the second driving shaft (64).
6. A combined cleaning device for a belt conveyor according to claim 5, characterized in that, Multiple second drive shafts (59) are rotatably passed through the interior of the two fixed plates (47). Driven gears (62) are fixedly sleeved on the outer wall of the second drive shafts (59). Multiple third drive shafts (60) are rotatably passed through the interior of the two fixed plates (47). Connecting gears (61) are fixedly sleeved on the outer wall of the third drive shafts (60). The connecting gears (61) are located between multiple driven gears (62) and mesh with the driven gears (62). The driving gear (57) meshes with one of the driven gears (62). Circular brushes (58) are fixedly sleeved at both ends of the second drive shafts (59).
7. A combined cleaning device for a belt conveyor according to claim 6, characterized in that, The cleaning assembly also includes a rotating rod (69) fixedly connected to one end of one of the second drive shafts (59). A half gear (68) is fixedly sleeved on the outer wall of the rotating rod (69). Two symmetrically arranged strip rods (48) are fixedly connected to one side inner wall of the U-shaped plate (3). A gap is left between the two strip rods (48). The top of the two strip rods (48) is slidably connected to the same strip brush (65). An elliptical ring (66) is fixedly connected to the bottom of the strip brush (65). A rack (67) is fixedly connected between the top inner wall and the bottom inner wall of the elliptical ring (66). The rack (67) meshes with the half gear (68).
8. A combined cleaning device for a belt conveyor according to claim 1, characterized in that, Multiple longitudinal support plates (13) are fixedly connected between the two side plates (4) on their adjacent sides. Multiple transverse support plates (14) are fixedly connected to the top of the multiple longitudinal support plates (13). Multiple fixed shafts (15) are fixedly connected between the two side plates (4). Multiple rotating support wheels (16) are rotatably sleeved on the outer wall of the fixed shafts (15). The rotating support wheels (16) and the transverse support plates (14) both abut against the inner surface of the conveyor belt (5).
Citation Information
Patent Citations
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