Automatic barrel feeding equipment
By designing an automatic bucket-mounting equipment that includes components such as barrel clamping columns, linear motor modules, etc., the existing bucket-mounting method is solved, and efficient and accurate automatic bucket-mounting in a small space is achieved.
Patent Information
- Application Number
- CN202510378711.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
AI Technical Summary
The existing barrel-up method is inefficient, cost-effective, and is not suitable for factory buildings with compact work sections, making it difficult to achieve automated and efficient empty barrel replenishment.
An automatic bucket-up device is designed, including a support frame, a storage mechanism and a bucket-up mechanism. The upper barrel mechanism consists of upper barrel clamp columns, linear motor modules, cantilever brackets, reducer motors, universal couplings, transmission shafts, telescopic tooth arms, limit pulleys, clamping cylinders and polyurethane blocks, and can accurately clamp and top the barrels in a small space.
It realizes efficient and accurate automatic bucket loading in a small space, reducing the risk and cost of manual operation, and is suitable for factory buildings with compact construction sections.
Smart Images

Figure CN119976371A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated equipment supply, in particular to an automatic barrel loading device. Background Art
[0002] During the production process of barreled materials, empty barrels need to be continuously replenished and filled to meet production needs.
[0003] The existing barrel loading methods are mainly manual barrel loading and industrial robot clamp barrel loading; the manual barrel loading efficiency is low, due to the continuous limitation of production, the workload is large, and there are safety hazards in the handling process; the cost of industrial robot equipment for handling bagged materials is high, the working area requires no obstruction and a large safety range, which is not suitable for factories with compact work sections. At the same time, compared with automatic barrel loading equipment, the economic cost and maintenance cost of industrial robot clamp barrel loading equipment are relatively high. Based on the shortcomings of the existing technology, the present invention designs an automatic barrel loading equipment. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an automatic barrel loading device, which has the advantages of accurately clamping empty barrels in a small space and stacking multiple layers of empty barrels to store barrels to be taken.
[0005] The present invention provides the following technical solution: an automatic barrel loading device, comprising a support frame, one side of the support frame is provided with a loading mechanism for facilitating the stacking of barrels, and the other side of the support frame is provided with a barrel loading mechanism for facilitating the rapid placement of barrels;
[0006] The upper barrel mechanism comprises an upper barrel clamp column, a linear motor module, a first slide rail, a cantilever bracket, a reduction motor, a universal coupling, a transmission shaft, a second slide rail, a telescopic tooth arm, a limit pulley, a clamping cylinder and a polyurethane block. The upper barrel clamp column is arranged on one side of the support frame, and the linear motor module is fixedly installed on the upper barrel clamp column. The first slide rail is arranged on both sides of the upper barrel clamp column. The cantilever bracket slides and rises on the upper barrel clamp column and is connected to the linear motor module. The reduction motor is fixedly connected to the cantilever bracket, the universal coupling is arranged on both sides of the output end of the reduction motor, the transmission shaft is fixedly connected to the outer end of the universal coupling, the second slide rail is fixedly connected to both ends of the cantilever bracket, the telescopic tooth arm is arranged on the second slide rail, the limit pulley is fixedly connected to the cantilever bracket, the clamping cylinder is fixedly connected to the outer end of the second slide rail, and the polyurethane block is fixedly connected to the telescopic end of the clamping cylinder.
[0007] As a preferred technical solution of the present invention, the cargo placement mechanism includes a mounting seat, a limit frame, a limit cylinder, a push block, a shelf frame and a universal wheel. The mounting seat is arranged on one side of the cargo placement mechanism, the limit frame is fixedly connected to the upper surface of the mounting seat, the limit cylinder is arranged on the mounting seat and the limit frame on the same side, the push block is fixedly connected to the telescopic end of the limit cylinder, the shelf frame is slidably arranged on the mounting seat, and the universal wheel is rotatably connected to the lower surface of the shelf frame.
[0008] As a preferred technical solution of the present invention, a conveyor belt is arranged on the upper surface of the support frame, and a guide plate is arranged on the conveyor belt.
[0009] As a preferred technical solution of the present invention, a gear is provided at the outer end of the transmission shaft, and the gear at the outer end of the transmission shaft is rotatably connected in the second slide rail and meshes with the tooth groove at the bottom of the telescopic tooth arm, and the limiting pulley is slidably connected to the first slide rail.
[0010] As a preferred technical solution of the present invention, the clamping cylinder and the polyurethane block are movably arranged in the shelf frame, and the telescopic tooth arm is slidably inserted in the interior of the shelf frame.
[0011] As a preferred technical solution of the present invention, the polyurethane block and the clamping cylinder are movably arranged above the support frame, the conveyor belt and the guide plate.
[0012] As a preferred technical solution of the present invention, the universal wheel is slidably connected to the rack seat, and the shelf frame is slidably arranged in the limit frame.
[0013] As a preferred technical solution of the present invention, the push block is clamped on one side of the shelf frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The automatic barrel loading equipment is characterized in that after the empty barrels on the shelf frame are manually stacked, they are transferred to the rack seat and the limit frame by a forklift. After the shelf frame is placed, the limit cylinder is started to push out the push block to clamp and fix the shelf frame. Then the linear motor module is started to limit the lowering cantilever bracket, the second slide rail, the clamping cylinder and the polyurethane block on the first slide rail and the limit pulley to rise to the specified position, and then the reduction motor is started to drive the universal coupling and the transmission shaft to rotate. The rotating transmission shaft uses the outer end gear to drive the telescopic tooth arm to move outward to clamp the air cylinder. The cylinder and the polyurethane block are transferred to both sides of the empty barrel. After the clamping cylinder and the polyurethane block are in place, the clamping cylinder extends out to push the polyurethane block to contact the empty barrel for clamping, grabbing and fixing. After the grabbing is completed, the reduction motor rotates in the opposite direction to drive the telescopic tooth arm, the clamping cylinder, the polyurethane block and the empty barrel to move backward until the telescopic tooth arm is reset. At the same time, the linear motor module drives the cantilever bracket to descend until the empty barrel drops onto the conveyor belt. Finally, the clamping cylinder controls the polyurethane block to retract and release the clamp to complete the barrel loading action and cycle the above actions. This device is convenient for taking and placing empty barrels for automatic barrel loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 This is a schematic diagram of the shelf frame structure of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure of the rack seat of the present invention;
[0019] Figure 4 This is a schematic diagram of the main structure of the barrel loading mechanism of the present invention;
[0020] Figure 5 This is a schematic diagram of the column structure of the barrel clamp of the present invention;
[0021] Figure 6 It is a schematic diagram of the connection structure between the cantilever support and the clamping cylinder of the present invention.
[0022] In the figure: 1. support frame; 101. conveyor belt; 102. guide plate; 2. cargo placement mechanism; 201. rack seat; 202. limit frame; 203. limit cylinder; 204. push block; 205. shelf frame; 206. universal wheel; 3. barrel loading mechanism; 301. barrel loading fixture column; 302. linear motor module; 303. first slide rail; 304. cantilever bracket; 305. reduction motor; 306. universal coupling; 307. transmission shaft; 308. second slide rail; 309. telescopic tooth arm; 310. limit pulley; 311. clamping cylinder; 312. polyurethane block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-6 An automatic barrel loading device includes a support frame 1, one side of the support frame 1 is provided with a loading mechanism 2 for stacking barrels, the other side of the support frame 1 is provided with a barrel loading mechanism 3 for quickly taking and placing barrels, the upper surface of the support frame 1 is provided with a conveyor belt 101, and the conveyor belt 101 is provided with a guide plate 102.
[0025] See also Figure 4-6 , the upper barrel mechanism 3, the upper barrel mechanism 3 includes an upper barrel fixture column 301, a linear motor module 302, a first slide rail 303, a cantilever bracket 304, a reduction motor 305, a universal coupling 306, a transmission shaft 307, a second slide rail 308, a telescopic tooth arm 309, a limit pulley 310, a clamping cylinder 311 and a polyurethane block 312, the upper barrel fixture column 301 is arranged on one side of the support frame 1, the linear motor module 302 is fixedly installed on the upper barrel fixture column 301, the first slide rail 303 is arranged on both sides of the upper barrel fixture column 301, the cantilever bracket 304 slides and rises on the upper barrel fixture column 301 and is connected to the linear motor module 302, the reduction motor 305 is fixedly connected to the cantilever bracket 304, the universal coupling 306 is arranged on both sides of the output end of the reduction motor 305, and the transmission shaft 307 is fixedly connected to the universal coupling 30 6, the second slide rail 308 is fixedly connected to the two ends of the cantilever bracket 304, the telescopic tooth arm 309 is arranged on the second slide rail 308, the limiting pulley 310 is fixedly connected to the cantilever bracket 304, the clamping cylinder 311 is fixedly connected to the outer end of the second slide rail 308, the polyurethane block 312 is fixedly connected to the telescopic end of the clamping cylinder 311, the outer end of the transmission shaft 307 is provided with a gear, and the gear at the outer end of the transmission shaft 307 is rotatably connected in the second slide rail 308 and meshed with the bottom tooth groove of the telescopic tooth arm 309, the limiting pulley 310 is slidably connected to the first slide rail 303, the clamping cylinder 311 and the polyurethane block 312 are movably arranged in the shelf frame 205, the telescopic tooth arm 309 is slidably inserted in the interior of the shelf frame 205, and the polyurethane block 312 and the clamping cylinder 311 are movably arranged above the support frame 1, the conveyor belt 101 and the guide plate 102.
[0026] By setting the linear motor module 302, the horizontal height of the telescopic tooth arm 309, the clamping cylinder 311 and the polyurethane block 312 can be adjusted, so that the clamping cylinder 311 and the polyurethane block 312 can clamp and fix empty barrels of different numbers. By setting the first slide rail 303 and the limiting pulley 310, the lifting and lowering of the cantilever bracket 304 can be limited. By setting the clamping cylinder 311 and the polyurethane block 312, the empty barrels can be clamped and grasped. By setting the reduction motor 305, the universal coupling 306, the transmission shaft 307, the second slide rail 308 and the telescopic tooth arm 309, the positions of the clamping cylinder 311 and the polyurethane block 312 can be adjusted to clamp and grasp the empty barrels at different positions of a single layer.
[0027] See also Figure 1-3 The cargo placement mechanism 2 includes a mounting seat 201, a limit frame 202, a limit cylinder 203, a push block 204, a shelf frame 205 and a universal wheel 206. The mounting seat 201 is arranged on one side of the cargo placement mechanism 2, the limit frame 202 is fixedly connected to the upper surface of the mounting seat 201, the limit cylinder 203 is arranged on the mounting seat 201 and the limit frame 202 on the same side, the push block 204 is fixedly connected to the telescopic end of the limit cylinder 203, the shelf frame 205 is slidably arranged on the mounting seat 201, the universal wheel 206 is rotatably connected to the lower surface of the shelf frame 205, the universal wheel 206 is slidably connected to the mounting seat 201, the shelf frame 205 is slidably arranged in the limit frame 202, and the push block 204 is clamped and arranged on one side of the shelf frame 205.
[0028] The rack seat 201 and the limiting frame 202 are provided to facilitate the placement of the shelf frame 205, and the limiting cylinder 203 and the pushing block 204 are provided to facilitate the clamping and fixing of the shelf frame 205 containing the empty barrels.
[0029] Working principle: when an automatic barrel loading device is used, in the initial state, first, the conveyor belt 101 is rotatably connected to the support frame 1, and a guide plate 102 connected to the support frame 1 is also provided on the conveyor belt 101, so as to facilitate the transfer of empty barrels. A limit frame 202 is installed on a rack seat 201 provided on one side of the support frame 1, and a push block 204 is fixedly connected to the inner end of a limit cylinder 203 fixedly connected to one side of the limit frame 202, and a shelf frame 205 and a universal wheel 206 are also slidably connected to the shelf frame 205, so as to facilitate the clamping of the shelf frame 205. Fixed auxiliary barrel loading, a linear motor module 302 and a first slide rail 303 are installed on the barrel loading fixture column 301 fixedly connected to the other side of the support frame 1, and a second slide rail 308 and a telescopic tooth arm 309 are installed at both ends of the cantilever bracket 304 connected to the linear motor module 302. The telescopic tooth arm 309 is connected to the reduction motor 305, the universal coupling 306 and the transmission shaft 307 fixedly connected to the cantilever bracket 304, and a clamping cylinder 311 and a polyurethane block 312 are also installed at one end of the telescopic tooth arm 309 to facilitate the picking and placing of empty barrels on the shelf frame 205;
[0030] When it is necessary to take and place empty barrels for automatic loading, first, after the empty barrels on the shelf frame 205 are manually stacked, they are transferred to the rack seat 201 and the limit frame 202 by a forklift. After the shelf frame 205 is placed, the limit cylinder 203 is started to push out the push block 204 to clamp and fix the shelf frame 205. Then the linear motor module 302 is started to limit the first slide rail 303 and the limit pulley 310 to lower the cantilever bracket 304, the second slide rail 308, the clamping cylinder 311 and the polyurethane block 312 to the specified position, and then the reduction motor 305 is started to drive the universal coupling 306 and the transmission shaft 307 to rotate, and the rotating transmission shaft 307 uses the outer end gear to drive the telescopic tooth arm 309 to The clamping cylinder 311 and the polyurethane block 312 are moved outward to the two sides of the empty barrel. After the clamping cylinder 311 and the polyurethane block 312 are in place, the clamping cylinder 311 extends out to push the polyurethane block 312 to contact the empty barrel for clamping, grabbing and fixing. After the grabbing is completed, the reduction motor 305 rotates in the opposite direction to drive the telescopic tooth arm 309, the clamping cylinder 311, the polyurethane block 312 and the empty barrel to move backward until the telescopic tooth arm 309 is reset. At the same time, the linear motor module 302 drives the cantilever bracket 304 to descend until the empty barrel falls onto the conveyor belt 101. Finally, the clamping cylinder 311 controls the polyurethane block 312 to retract and release the clamping to complete the barrel loading action and repeat the above actions. This device is convenient for taking and placing empty barrels for automatic barrel loading.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic barrel loading device, comprising a support frame (1), characterized in that: A loading mechanism (2) for facilitating the stacking of barrels is disposed on one side of the support frame (1), and a barrel loading mechanism (3) for facilitating the rapid placement of barrels is disposed on the other side of the support frame (1); The barrel loading mechanism (3) comprises a barrel loading fixture column (301), a linear motor module (302), a first slide rail (303), a cantilever bracket (304), a reduction motor (305), a universal coupling (306), a transmission shaft (307), a second slide rail (308), a telescopic tooth arm (309), a limit pulley (310), a clamping cylinder (311) and a polyurethane block (312). The barrel loading fixture column (301) is arranged on one side of the support frame (1), the linear motor module (302) is fixedly mounted on the barrel loading fixture column (301), the first slide rail (303) is arranged on both sides of the barrel loading fixture column (301), and the cantilever bracket (304) is slidably raised and lowered on the barrel loading fixture column (301). The cantilever bracket (304) is mounted on a column (301) and is connected to a linear motor module (302); the reduction motor (305) is fixedly connected to a cantilever bracket (304); the universal coupling (306) is arranged on both sides of the output end of the reduction motor (305); the transmission shaft (307) is fixedly connected to the outer end of the universal coupling (306); the second slide rail (308) is fixedly connected to both ends of the cantilever bracket (304); the telescopic tooth arm (309) is arranged on the second slide rail (308); the limiting pulley (310) is fixedly connected to the cantilever bracket (304); the clamping cylinder (311) is fixedly connected to the outer end of the second slide rail (308); and the polyurethane block (312) is fixedly connected to the telescopic end of the clamping cylinder (311).
2. The automatic barrel loading device according to claim 1, characterized in that: The cargo placement mechanism (2) comprises a mounting seat (201), a limiting frame (202), a limiting cylinder (203), a push block (204), a shelf frame (205) and a universal wheel (206); the mounting seat (201) is arranged on one side of the cargo placement mechanism (2); the limiting frame (202) is fixedly connected to the upper surface of the mounting seat (201); the limiting cylinder (203) is arranged on the mounting seat (201) and the limiting frame (202) on the same side; the push block (204) is fixedly connected to the telescopic end of the limiting cylinder (203); the shelf frame (205) is slidably arranged on the mounting seat (201); and the universal wheel (206) is rotatably connected to the lower surface of the shelf frame (205).
3. The automatic barrel loading device according to claim 1, characterized in that: A conveyor belt (101) is arranged on the upper surface of the support frame (1), and a guide plate (102) is arranged on the conveyor belt (101).
4. The automatic barrel loading device according to claim 1, characterized in that: The outer end of the transmission shaft (307) is provided with a gear, and the gear at the outer end of the transmission shaft (307) is rotatably connected in the second slide rail (308) and meshes with the tooth groove at the bottom of the telescopic tooth arm (309), and the limiting pulley (310) is slidably connected to the first slide rail (303).
5. The automatic barrel loading device according to claim 1, characterized in that: The clamping cylinder (311) and the polyurethane block (312) are movably arranged in the shelf frame (205), and the telescopic tooth arm (309) is slidably inserted in the interior of the shelf frame (205).
6. The automatic barrel loading device according to claim 1, characterized in that: The polyurethane block (312) and the clamping cylinder (311) are movably arranged above the support frame (1), the conveyor belt (101) and the guide plate (102).
7. The automatic barrel loading device according to claim 2, characterized in that: The universal wheel (206) is slidably connected to the rack seat (201), and the shelf frame (205) is slidably arranged in the limit frame (202).
8. The automatic barrel loading device according to claim 2, characterized in that: The push block (204) is clamped and arranged on one side of the shelf frame (205).