Seasoning feeding pneumatic conveying equipment and using method
By designing the pneumatic conveying equipment for seasonings, using the inverter to control the rotation speed and airflow speed of the motor and fan, combined with the functions of the pumping chamber and monitoring module, the problems of uneven feeding and complex maintenance in existing equipment are solved, and uniform material transportation and stable operation of the equipment are achieved.
Patent Information
- Application Number
- CN202510375452.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-13
AI Technical Summary
The existing pneumatic conveying equipment is prone to uneven feeding, materials pile up in the pipeline or uneven flow rate when used, and the maintenance is complicated.
A pneumatic conveying equipment for seasoning feeding is designed, including a control cabinet, a conveying module, a feeding module, a monitoring module and a maintenance module. The motor speed and fan air flow speed are accurately controlled through the inverter to ensure the uniformity of the material during the transportation process. The air pump chamber balances the pipeline pressure by adjusting the air pump volume, the monitoring module monitors the conveying parameters in real time, and the maintenance module regularly carries out equipment maintenance.
The uniformity of materials such as condiments during the transportation process is achieved, the accumulation of materials in the pipeline or uneven flow rate is avoided, the complexity of equipment maintenance is reduced, and the uniformity of material feeding and the long-term and stable operation of the equipment is ensured.
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Figure CN119976414A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material conveying, and in particular to a condiment feeding pneumatic conveying device and a use method thereof. Background Art
[0002] During the production and processing of condiments, the raw materials used in production need to be transported from one processing link to another. Traditional conveying methods often have the problem of uneven feeding, which will lead to instability in subsequent processing steps and affect product quality. Pneumatic conveying, as a more advanced conveying method, has been widely used in material transportation, but there is still room for improvement in feeding uniformity.
[0003] The defects of existing pneumatic conveying equipment are: 1. In the patent document CN116573421A, the material is ejected mainly by utilizing its own elasticity to reduce the kinetic energy loss of the material, but it does not take into account the fact that the existing pneumatic conveying equipment is prone to uneven feeding when in use; 2. In the patent document CN119079560A, an adjustable flow guide device is mainly installed at the connection of each module of the conveying pipeline, which effectively reduces the impact of the material on the inner wall of the pipeline under the action of high-speed airflow and avoids the accumulation of materials in the pipeline. However, it does not take into account the fact that the existing pneumatic conveying equipment is prone to accumulation of materials in the pipeline or uneven flow rate when in use; 3. In the patent document CN108622666B, the main consideration is how to avoid the situation where the material blocks the conveying pipeline when conveying materials, but it does not take into account that the existing pneumatic conveying equipment cannot monitor the transportation of materials at all times during use, and its practicality is poor; 4. In patent document CN118701747B, the main consideration is how to prevent the connection hose from loosening due to vibration during the transportation process, and the problem of complex maintenance of existing pneumatic conveying equipment is not taken into account. Summary of the invention
[0004] The object of the present invention is to provide a condiment feeding pneumatic conveying device and a method of use to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a condiment feeding pneumatic conveying equipment, comprising a control cabinet, a human-machine interface is arranged on the front of the control cabinet, the human-machine interface interacts with the control system, the control system comprises a conveying module, a feeding module, a monitoring module and a maintenance module, the conveying module comprises a conveying pipeline and an air source device, the feeding module uses a feeding mechanism to feed the raw materials into the conveying pipeline, the monitoring module uses a sensor and a controller to monitor the feeding and feeding process, and the maintenance module is used to regularly maintain the condiment feeding pneumatic conveying equipment; A storage rack is installed on the bottom wall of the control cabinet, and the air source device includes a motor and a fan installed on the top of the storage rack. The fan is located in front of the motor, and a motor wheel is installed at the output end of the motor. A rotating shaft is installed on the output shaft of the fan, and a fan wheel is installed at one end of the rotating shaft. Belts are sleeved on the outer surfaces of the fan wheel and the motor wheel. When the motor is started, the motor wheel rotates, and the fan wheel is driven to rotate through the belt.
[0006] Preferably, the feeding mechanism comprises an exhaust chamber installed on the top of the fan, the exhaust chamber can balance the pressure of the conveying pipeline by adjusting the exhaust volume, and a feeding chamber is installed on the top of the exhaust chamber.
[0007] Preferably, the conveying pipeline includes an acceleration chamber installed at the bottom of the rack, the top of the acceleration chamber is connected to the air outlet of the fan, and connecting pipes are installed at both ends of the acceleration chamber.
[0008] Preferably, an oil filling port is provided on the top of the fan, and an oil level observation mirror and an oil drain port are provided on the outer surface of the fan. The oil level observation mirror is used to check the oil level of the lubrication part corresponding to each oil filling port, and the oil drain port is located below the oil level observation mirror.
[0009] Preferably, the human-machine interface includes a touch screen and buttons, the buttons are located below the touch screen, and the buttons include a start button, a run button, a stop button and an emergency stop button.
[0010] Preferably, a frequency converter is installed on the front wall of the control cabinet, the frequency converter is electrically connected to the motor, and the frequency converter is used to adjust the rotation speed of the motor.
[0011] Preferably, the maintenance includes cleaning the accumulated materials in the conveying pipeline, checking and replacing the worn parts, and lubricating the moving parts of the equipment.
[0012] Preferably, one end of one group of the connecting pipes passes through the back of the control cabinet and is connected to the output end of the Roots blower, and one end of the other group of connecting pipes passes through an outer wall of one side of the control cabinet and is connected to a connecting pipe, and one end of the connecting pipe is connected to an external storage bin.
[0013] Preferably, the method of using the pneumatic conveying equipment is as follows: S1. First, move the control cabinet between the storage point of condiments and other materials and the processing station to be transported, and add pipeline connections according to the needs of use to ensure that the material source can be connected to the target station; S2. Press the start button, turn on the power, and set the initial operating parameters through the touch screen; S3. After the motor is started, it drives the motor wheel to rotate, and then the fan wheel can rotate to generate airflow under the action of the belt. Under the action of the airflow generated by the fan, condiments and other materials are carried by the airflow and enter the acceleration chamber. At the same time, the raw materials can be transported along the pipeline under the push of the Roots blower; S4. When the conveying task is completed, press the stop button to shut down the equipment, regularly discharge the old lubricating oil through the oil drain port, and re-add new lubricating oil through the oil filling port to ensure the long-term stable operation of the equipment.
[0014] Preferably, in S2, the set parameters include the speed and conveying time of the fan, the speed of the motor, and the feeding speed and feeding amount of the feeding device; In S3, it also includes: S31. During the conveying process, the operating status of the equipment can be viewed in real time through the touch screen, and the conveying of materials in the pipeline can be closely monitored through the monitoring module. If blockage or uneven conveying of raw materials is found, the machine will be stopped immediately for inspection, and the relevant parameters of the feeding device or air source device will be adjusted.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, under the action of the airflow generated by the fan, condiments and other materials are carried by the airflow and transported along the pipeline. Since the frequency converter can accurately control the motor speed and the airflow speed generated by the fan, the uniformity of condiments and other materials during the transportation process can be ensured, so that condiments and other materials always maintain a stable transportation speed and state in the pipeline, avoiding the accumulation of materials in the pipeline or the situation where the flow rate is fast or slow, thereby ensuring uniform feeding.
[0016] 2. The present invention reduces the probability of material blockage or uneven flow rate in the pipeline due to uneven pressure through the pressure regulating function of the vacuum chamber, so that the material can be transported out evenly and stably. The vacuum chamber can balance the pressure by adjusting the vacuum volume to prevent local pressure from being too high or too low and affecting the normal transportation of the material. At the same time, it can ensure that the material can be transported evenly in the pipeline to avoid material accumulation or uneven flow rate in the pipeline.
[0017] 3. During the conveying process, the present invention monitors the conveying parameters and operating status in real time through the touch screen. If abnormal conditions such as uneven conveying or pressure fluctuations are found, the machine should be stopped immediately for inspection, and the parameter settings on the touch screen should be adjusted as needed.
[0018] 4. The present invention ensures that the fan can work stably for a long time by setting the oil filling port. The oil filling ports in different positions can correspond to different lubrication demand points, so as to realize precise lubrication. The oil level observation mirror plays a role of visual monitoring. Because the amount of lubricating oil inside the fan needs to be maintained at an appropriate level, too little may lead to insufficient lubrication, and too much may cause leakage and other problems. Through the oil level observation mirror, the operator can intuitively check the oil level of the lubrication parts corresponding to each oil filling port, and then timely grasp the status of the lubricating oil inside the fan, so as to make corresponding maintenance decisions. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a control system composition diagram of the present invention; Figure 2 It is a schematic diagram of the overall planar structure of the present invention; Figure 3 It is a schematic diagram of the planar assembly structure of the feeding chamber and the accelerating chamber of the present invention; Figure 4 It is a schematic diagram of the planar assembly structure of the gas source device of the present invention; Figure 5 A top view of the fan and the motor of the present invention; Figure 6 It is a top view of the acceleration chamber and the connecting pipe 11 of the present invention.
[0020] In the figure: 1. Control cabinet; 2. Human-machine interface; 3. Storage rack; 4. Motor; 5. Fan; 6. Fan wheel; 7. Motor wheel; 8. Vacuum chamber; 9. Feed chamber; 10. Acceleration chamber; 11. Connecting pipe; 12. Frequency converter; 13. Oil filling port; 14. Oil level observation mirror; 15. Oil drain port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1 , Figure 2 and Figure 4 The present invention provides an embodiment: a condiment feeding pneumatic conveying equipment, comprising a control cabinet 1, a human-machine interface 2 is arranged on the front of the control cabinet 1, the human-machine interface 2 interacts with the control system, the control system comprises a conveying module, a feeding module, a monitoring module and a maintenance module, the conveying module comprises a conveying pipeline and an air source device, the feeding module uses a feeding mechanism to feed the raw materials into the conveying pipeline, the monitoring module uses a sensor and a controller to monitor the feeding and feeding process, the maintenance module is used to regularly perform maintenance on the condiment feeding pneumatic conveying equipment, the maintenance content includes cleaning the accumulated material in the conveying pipeline, checking and replacing the worn parts, and lubricating the moving parts of the equipment, the bottom of the control cabinet 1 A shelf 3 is installed on the wall, and the air source device includes a motor 4 and a fan 5 installed on the top of the shelf 3. The fan 5 is located in front of the motor 4. A motor wheel 7 is installed at the output end of the motor 4. A rotating shaft is installed on the output shaft of the fan 5. A fan wheel 6 is installed at one end of the rotating shaft. Belts are sleeved on the outer surfaces of the fan wheel 6 and the motor wheel 7. When the motor 4 is started, the motor wheel 7 rotates, and the fan wheel 6 is driven to rotate by the belt. The human-machine interface 2 includes a touch screen and buttons. The buttons are located below the touch screen. The buttons include a start button, a run button, a stop button and an emergency stop button. A frequency converter 12 is installed on the front wall of the control cabinet 1. The frequency converter 12 is electrically connected to the motor 4 and is used to adjust the speed of the motor 4.
[0025] Furthermore, the conveying pipeline adopts a material with a smooth inner wall to minimize the friction resistance of the material during the conveying process, ensuring that the raw materials can flow smoothly from the starting point to the end point. The pipeline layout with different diameters and directions is adapted to different conveying scenarios. For example, when long-distance transportation is required, the use of a larger diameter pipeline can reduce the attenuation of air flow velocity and maintain the suspension state of the material. At the turning point, the special curve design combined with a reasonable diameter transition can effectively avoid material accumulation and blockage. The air source device is the power source for transportation, and is mainly composed of a motor 4 and a fan 5. As the core driving component, the motor 4 efficiently converts electrical energy into mechanical energy through the motor wheel 7 and the fan wheel 6 of the fan 5 with the help of belt transmission, driving the fan 5 to rotate at high speed. The strong airflow generated by the fan 5 flows into the conveying pipeline, providing the raw materials with the power to move forward. The air volume and air pressure can be adjusted according to the actual transportation needs, such as by changing the speed of the motor 4, with the help of the inverter 12 for precise control, to adapt to raw materials of different particle sizes and humidity and different transportation distances. The feeding mechanism dynamically adjusts the suction volume through the arranged suction chamber 8, cleverly balancing the pressure in the conveying pipeline, so that the raw materials in the feeding chamber 9 can enter the acceleration chamber 10 through the suction chamber 8 evenly and orderly, and are transported to the storage bin through the pipeline under the wind blowing of the Roots blower.
[0026] The monitoring module collects various key data in the feeding and feeding process in real time through the deployed sensors. For example, the material flow sensor accurately monitors the rate at which the raw materials enter the pipeline, the air flow velocity sensor always grasps the dynamic changes of the air flow in the conveying pipeline, and the pipeline pressure sensor closely monitors the pressure conditions at various locations in the pipeline. The controller is used to receive massive signals from the sensors and use advanced algorithms for analysis and processing. For example, if a sudden decrease in material flow may indicate a feed blockage, the air flow speed is too slow to meet the transportation requirements, or a sudden increase in pipeline pressure poses a safety hazard, the controller will immediately feedback the abnormal information to the human-machine interface 2 so that the operator can take corresponding measures in time.
[0027] The maintenance module scientifically formulates the maintenance cycle according to factors such as the equipment's operating time, work intensity, and past fault records. The primary task of maintenance is to clean the accumulated materials in the conveying pipeline. Over time, the sticky components or fine particles in the raw materials may adhere to and accumulate on the inner wall of the pipeline. Regular cleaning can ensure that the pipeline is unobstructed and maintain the best conveying efficiency. During frequent mechanical movements, the blades of the fan 5, the bearings of the motor 4, and the rotating parts of the feeding mechanism are prone to wear. Timely replacement of worn parts can effectively avoid equipment failures and ensure operational reliability. Regular lubrication of the rotating parts of the motor 4, fan 5, feeding mechanism, etc., such as using the oil filling port 13 on the fan 5, judging the oil level based on the oil level sight glass 14 and replenishing it in time, and regularly replacing the aged lubricating oil with the help of the oil drain port 15 can significantly reduce the friction coefficient between components and extend the service life of the equipment.
[0028] When the equipment is in a shutdown state and is ready to start running, the operator presses the start button to start the startup program of the equipment. After the equipment is started, if it is necessary to make it enter a stable running state, the operator will press the run button. At this time, the equipment will work according to the preset initial operating parameters, such as the fan 5 starts to rotate at a basic speed to generate a certain intensity of airflow, and the feeding mechanism also starts to enter the initial feeding mode to feed the raw materials into the conveying pipeline at a relatively stable rate. When the equipment completes the conveying task or needs regular maintenance, overhaul and other operations, the operator presses the stop button. The whole process is an orderly and gradually lowering process of the equipment operation state to avoid mechanical shock and material residue caused by sudden shutdown. During the operation of the equipment, if there is an emergency, such as severe blockage of materials causing a sharp increase in the pressure of the conveying pipeline, abnormal heating or smoking of the motor 4, abnormal vibration of the equipment, etc., which may endanger the safety of the equipment and the personal safety of the operator, the operator can immediately press the emergency stop button. After pressing this button, the equipment will immediately cut off all power supplies, so that the motor 4, the fan 5, the feeding mechanism and other related electrical equipment will stop running instantly, thereby minimizing possible dangers and losses.
[0029] The frequency converter 12 is electrically connected to the motor 4 and can change the power supply frequency of the motor 4. During the pneumatic conveying of the condiment feeding, the airflow speed and pressure generated by the fan 5 need to be adjusted according to different working conditions, such as conveying raw materials of different particle sizes, different conveying distances, different material humidity and other factors. Since the speed of the fan 5 directly affects the characteristics of the airflow, and the speed of the fan 5 is driven by the motor 4, the speed of the motor 4 can be adjusted by the frequency converter 12 to achieve precise control of the airflow of the fan 5. For example, when the particle size of the conveyed raw material is large, the speed of the motor 4 can be increased by the frequency converter 12, so that the fan 5 generates a stronger airflow to ensure that the material can be smoothly conveyed in the pipeline. When the conveying distance is short and the material particle size is small, the speed of the motor 4 can be appropriately reduced to save energy and reduce the wear of the material in the pipeline. In addition, during the start-up and shutdown of the equipment, the frequency converter 12 can also realize the soft start and soft stop function of the motor 4, that is, slowly increase or decrease the speed of the motor 4, avoiding the large current shock and mechanical shock during direct start-up and shutdown, and extending the service life of the equipment.
[0030] See also Figure 3 and Figure 4 An embodiment of the present invention is a pneumatic conveying device for feeding condiments, wherein the feeding mechanism comprises an exhaust chamber 8 installed on the top of a fan 5, the exhaust chamber 8 can balance the pressure of the conveying pipeline by adjusting the exhaust volume, and a feeding chamber 9 is installed on the top of the exhaust chamber 8.
[0031] Furthermore, the exhaust chamber 8 can utilize the airflow generated by the fan 5 to work. The airflow provided by the fan 5 is the power source of the entire pneumatic conveying system. The exhaust chamber 8 controls the pressure in the conveying pipeline by adjusting this airflow. The feeding chamber 9 is the entrance for materials to enter the conveying system. The power is transmitted to the fan 5 through the connection between the motor wheel 7 and the fan wheel 6. When the fan 5 is started, the generated airflow enters the conveying pipeline. During the conveying process, due to the influence of the pipeline length, bends and the material itself, the pressure at different positions in the pipeline may be unbalanced. If the pressure is too high in a certain part of the pipeline, the exhaust chamber 8 can increase the exhaust volume, extract the excess gas, and reduce the pressure in that part. Conversely, if the pressure in a certain part is too low, the exhaust chamber 8 can reduce the exhaust volume, allowing more airflow to flow to that part, thereby increasing the pressure, so that the material enters the conveying pipeline under the action of a suitable airflow, and the uniform pressure environment ensures that the material can be transported in the pipeline at a stable speed and state, which to a certain extent guarantees the uniformity and stability of material transportation.
[0032] See also Figure 4 and Figure 6An embodiment of the present invention is a pneumatic conveying device for feeding condiments, wherein the conveying pipeline includes an acceleration chamber 10 installed at the bottom of a rack 3, the top of the acceleration chamber 10 is connected to the air outlet of a blower 5, and connecting pipes 11 are installed at both ends of the acceleration chamber 10, one end of one group of connecting pipes 11 passes through the back of a control cabinet 1 and is connected to the output end of the Roots blower, and one end of another group of connecting pipes 11 passes through an outer wall of one side of the control cabinet 1 and is connected to a connecting pipe, and one end of the connecting pipe is connected to an external storage bin.
[0033] Further, the acceleration chamber 10 is installed at the bottom of the storage rack 3, and the top of the acceleration chamber 10 is connected to the air outlet of the fan 5. When in use, the airflow generated by the fan 5 can directly enter the acceleration chamber 10. The function of the acceleration chamber 10 is to accelerate the airflow and provide sufficient power for the transportation of materials in the pipeline. Connecting pipes 11 are installed at both ends of the acceleration chamber 10. One group of connecting pipes 11 is connected to the output end of the Roots blower, and the other group of connecting pipes 11 is connected to the external storage bin through the connecting pipe. The Roots blower serves as the main power source. The airflow generated by the Roots blower enters the acceleration chamber 10 through the connecting pipe 11. After acceleration, the airflow and the material are transported to the storage bin through another group of connecting pipes 11 and the connecting pipe. After the Roots blower is started, a stable airflow is generated, and the airflow enters the acceleration chamber 10 through the connecting pipe 11. In the acceleration chamber 10, the material is carried and accelerated by the airflow, and then transported to the target position along the pipeline, which can improve the transportation efficiency to a certain extent.
[0034] See also Figure 3 and Figure 5 An embodiment of the present invention is a pneumatic conveying device for feeding condiments, wherein an oil filling port 13 is provided on the top of the fan 5, and an oil level observation mirror 14 and an oil drain port 15 are provided on the outer surface of the fan 5. The oil level observation mirror 14 is used to check the oil level of the lubrication parts corresponding to each oil filling port 13, and the oil drain port 15 is located below the oil level observation mirror 14.
[0035] Furthermore, during the operation of the fan 5, its internal rotating parts such as the bearings of the fan wheel 6 require good lubrication to reduce friction, reduce wear and ensure smooth operation. The setting of the oil filling port 13 is to facilitate the addition of lubricating oil to these key parts that need lubrication to ensure that the fan 5 can work stably for a long time. The oil filling ports 13 at different positions can correspond to different lubrication demand points, thereby achieving precise lubrication. The oil level observation mirror 14 plays a role in visual monitoring. Since the amount of lubricating oil inside the fan 5 needs to be maintained at an appropriate level, too little may lead to insufficient lubrication, and too much may cause leakage and other problems. Through the oil level observation mirror 14, the operator can intuitively view the oil level of the lubricating parts corresponding to each oil filling port 13, and then timely grasp the status of the lubricating oil inside the fan 5, so as to make corresponding maintenance decisions. After the lubricating oil has been used for a period of time, its performance will decline. For example, it may be mixed with impurities or oxidized. Regular replacement is a necessary measure to ensure the good operation of the fan 5. The old lubricating oil can be completely discharged through the oil drain port 15 to prepare for the injection of new qualified lubricating oil.
[0036] When replacing the lubricating oil, first prepare an oil receiving container and place it under the oil drain port 15, open the valve or plug or other oil drain device of the oil drain port 15, and let the old lubricating oil flow into the container under the action of gravity until the old oil is basically drained. After that, close the oil drain port 15, and then inject new lubricating oil that meets the requirements through the oil filling port 13. At the same time, observe the oil level through the oil level sight glass 14 to ensure that the amount of oil injected is appropriate. To a certain extent, it can provide convenient and effective protection for the lubrication maintenance of the fan 5, help to extend the service life of the fan 5, and ensure the reliable operation of the entire pneumatic conveying equipment.
[0037] Working principle: First, check the oil level of the lubricating parts corresponding to each oil filling port 13 through the oil level observation mirror 14. If the oil level is insufficient, add an appropriate amount of lubricating oil through the oil filling port 13. Then move the control cabinet 1 between the storage point of condiments and other materials and the processing station to be transported, and add pipeline connections according to the needs of use to ensure that the material source can be connected to the target station. Press the start button, turn on the power, set the initial operating parameters through the touch screen, and after the motor 4 is started, it drives the motor wheel 7 to rotate, and then the fan wheel 6 can rotate to generate airflow under the action of the belt. Under the action of the airflow generated by the fan 5, the condiments The materials are carried by the airflow and enter the acceleration chamber 10. At the same time, the raw materials can be transported along the pipeline under the promotion of the Roots blower. During the transportation process, the operating status of the equipment can be viewed in real time through the touch screen, and the transportation of the materials in the pipeline can be closely monitored through the monitoring module. If the raw materials are found to be blocked or the transportation is uneven, the equipment is immediately stopped for inspection, and the relevant parameters of the feeding device or the air source device are adjusted. When the transportation task is completed, the stop button is pressed to turn off the equipment, and the old lubricating oil is regularly discharged through the oil drain port 15, and new lubricating oil is added through the oil filling port 13 to ensure the long-term stable operation of the equipment.
[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A pneumatic conveying device for feeding condiments, characterized in that: The control cabinet (1) comprises a human-machine interface (2) disposed on the front of the control cabinet (1), the human-machine interface (2) interacting with a control system, the control system comprising a conveying module, a feeding module, a monitoring module and a maintenance module, the conveying module comprising a conveying pipeline and an air source device, the feeding module using a feeding mechanism to feed raw materials into the conveying pipeline, the monitoring module using a sensor and a controller to monitor the feeding and feeding process, and the maintenance module being used to regularly perform maintenance on the condiment feeding pneumatic conveying equipment; The bottom wall of the control cabinet (1) is mounted with a storage rack (3), the air source device comprises a motor (4) and a fan (5) mounted on the top of the storage rack (3), the fan (5) is located in front of the motor (4), a motor wheel (7) is mounted on the output end of the motor (4), a rotating shaft is mounted on the output shaft of the fan (5), a fan wheel (6) is mounted on one end of the rotating shaft, and belts are sleeved on the outer surfaces of the fan wheel (6) and the motor wheel (7), and when the motor (4) is started, the motor wheel (7) rotates, driving the fan wheel (6) to rotate via the belt.
2. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: The feeding mechanism comprises an air extraction chamber (8) installed on the top of the fan (5); the air extraction chamber (8) can balance the pressure of the conveying pipeline by adjusting the air extraction volume; and a feeding chamber (9) is installed on the top of the air extraction chamber (8).
3. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: The conveying pipeline comprises an acceleration chamber (10) installed at the bottom of the storage rack (3), the top of the acceleration chamber (10) is connected to the air outlet of the fan (5), and connecting pipes (11) are installed at both ends of the acceleration chamber (10).
4. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: The top of the fan (5) is provided with an oil filling port (13), and the outer surface of the fan (5) is provided with an oil level observation mirror (14) and an oil drain port (15). The oil level observation mirror (14) is used to check the oil level of the lubrication part corresponding to each oil filling port (13), and the oil drain port (15) is located below the oil level observation mirror (14).
5. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: The human-machine interface (2) comprises a touch screen and buttons, wherein the buttons are located below the touch screen, and the buttons comprise a start button, a run button, a stop button and an emergency stop button.
6. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: A frequency converter (12) is installed on the front wall of the control cabinet (1). The frequency converter (12) is electrically connected to the motor (4). The frequency converter (12) is used to adjust the rotation speed of the motor (4).
7. The pneumatic conveying equipment for feeding condiments according to claim 1, characterized in that: The maintenance includes cleaning the accumulated materials in the conveying pipeline, checking and replacing the worn parts, and lubricating the moving parts of the equipment.
8. The pneumatic conveying equipment for feeding condiments according to claim 3, characterized in that: One end of one group of the connecting pipes (11) passes through the back of the control cabinet (1) and is connected to the output end of the Roots blower, and one end of the other group of the connecting pipes (11) passes through an outer wall of one side of the control cabinet (1) and is connected to a connecting pipe, and one end of the connecting pipe is connected to an external storage bin.
9. A method for using a condiment feeding pneumatic conveying device, applicable to a condiment feeding pneumatic conveying device according to any one of claims 1 to 5, characterized in that: The use of pneumatic conveying equipment is as follows: S1. First, the control cabinet (1) is moved between the storage point of the condiments and other materials and the processing station to be transported, and pipeline connections are added according to the needs of use to ensure that the material source can be connected to the target station; S2. Press the start button, turn on the power, and set the initial operating parameters through the touch screen; S3, after the motor (4) is started, it drives the motor wheel (7) to rotate, and then the fan wheel (6) can be rotated under the action of the belt to generate airflow. Under the action of the airflow generated by the fan (5), the condiments and other materials are carried by the airflow and enter the acceleration chamber (10), and at the same time, the raw materials can be transported along the pipeline under the push of the Roots blower; S4. When the conveying task is completed, press the stop button to shut down the equipment, regularly drain the old lubricating oil through the oil drain port (15), and refill new lubricating oil through the oil filling port (13) to ensure long-term stable operation of the equipment.
10. The method for using the condiment feeding pneumatic conveying equipment according to claim 9, characterized in that: In S2, the parameters set include the rotation speed and conveying time of the fan (5), the rotation speed of the motor (4), and the feeding speed and feeding amount of the feeding device; In S3, it also includes: S31. During the conveying process, the operating status of the equipment can be viewed in real time through the touch screen, and the conveying of materials in the pipeline can be closely monitored through the monitoring module. If blockage or uneven conveying of raw materials is found, the machine will be stopped immediately for inspection, and the relevant parameters of the feeding device or air source device will be adjusted.
Citation Information
Patent Citations
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