Non-magnetic plate separator, application method and non-magnetic plate layering equipment
By designing a non-magnetic sheet splitter, using moving parts and integrated gas knives to achieve rapid sheet splitting, the difficulty of non-magnetic sheet splitting in the existing technology is solved, production efficiency and safety are improved, and automation production needs are adapted.
Patent Information
- Application Number
- CN202510394171.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to efficiently split non-magnetic sheets, which leads to high cost, time-consuming and unsafety, and cannot meet the needs of automated production.
A non-magnetic sheet splitter is designed, including a splitter body, a moving part and a driving part. The moving part has a split rack. The driving part pushes the moving part along the trajectory in the splitter body to realize the splitting of the sheet. During the process of splitting the sheet, an integrated air knife is integrated to assist in blowing the air to form a gap for grabbing.
It realizes rapid separation of non-magnetic sheets, reduces the cost and risks of manual operation, adapts to automated production needs, and improves production efficiency.
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Figure CN119976424A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sheet material separation, in particular to a non-magnetic sheet material separator, an application method and non-magnetic sheet material layering equipment. Background Art
[0002] In the process of industrial production, sheet metal is an indispensable material. During the processing, since the sheets are piled up into stacks, the vacuum degree between them is relatively high. When removing the stacks, the first problem is to separate the sheets. There are magnetic materials and non-magnetic materials in the sheet metal. It is easier to separate the magnetic materials. The basic principle of magnetic isotropic separation can be adopted, and magnets can be used for separation. However, the separation of non-magnetic materials is more troublesome. When there is no other way, manual or manual high-pressure gas is usually used. The biggest problem with this method is that it is costly, time-consuming and labor-intensive, unsafe, and not suitable for automated production needs. Therefore, non-magnetic sheet metal separators came into being.
[0003] After cutting, the sheets are rarely connected to the next process for production, but are piled up and stacked together, waiting to be transported to the next process for processing. Because of the stacking, the vacuum between each sheet is relatively high. In this case, if the sheets are not separated, it is almost impossible to grab only one sheet at a time when grabbing the sheet for secondary processing. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] Therefore, the purpose of the present invention is to provide a non-magnetic sheet material separator, application method and non-magnetic sheet material layering equipment, so as to realize rapid separation of non-magnetic sheet materials and facilitate the grabbing of non-magnetic sheet materials.
[0006] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A non-magnetic sheet material separator, comprising:
[0008] Spreader body;
[0009] A moving part, arranged inside the spreader body, and having a spreader rack on the moving part;
[0010] The driving component is connected with the moving part to push the moving part to move along the track in the separator body to realize the separation of the sheet materials.
[0011] As a preferred embodiment of the non-magnetic sheet metal separator described in the present invention, it also includes an integrated air knife. During the process of the moving part separating the sheets, the solenoid valve of the integrated air knife is energized to enable the integrated air knife to assist in blowing air toward the sheet stack.
[0012] As a preferred solution of the non-magnetic sheet material separator described in the present invention, the driving component is a cylinder.
[0013] As a preferred solution of the non-magnetic sheet material separator described in the present invention, the air supply volume of the integrated air knife is greater than the air output volume;
[0014] An air storage chamber is designed inside the separator body, and the outlet of the separator body is made into a knife-edge shape with a larger inside and a smaller outside, and the knife-edge is at a distance from the separator. When blowing, the gas will gather at one point to achieve the best blowing force.
[0015] An application method of a non-magnetic sheet material separator comprises the following steps:
[0016] S1, the driving component pushes the moving part to move along the track in the separator body;
[0017] S2, the moving part is gradually inserted under the top sheet of the stacked sheets, and gradually lifts up the top sheet, so that a gap is formed between the top sheet and the sheets of the second layer;
[0018] S3. When the moving parts separate the sheets, the solenoid valve of the integrated air knife is energized to make the integrated air knife blow air toward the sheet stack;
[0019] S4. When the top sheet is grabbed and quickly lifted, the integrated air knife stops emitting air, and then the above steps S1-S3 are repeated to lift the next layer of sheet.
[0020] A non-magnetic sheet material layering device, comprising:
[0021] A workbench, comprising a base and a non-magnetic sheet material bearing seat arranged on the base;
[0022] The sheet separation assembly comprises a support mounted on the base, a guide rod symmetrically arranged on the support, a slide sliding along the guide rod, a telescopic driving mechanism mounted on the support and having a telescopic end vertically connected to the slide, and a pushing cylinder symmetrically arranged on both sides of the slide;
[0023] A non-magnetic sheet material separator is arranged in the middle position of the slide table.
[0024] As a preferred solution of the non-magnetic sheet material layering equipment described in the present invention, the telescopic drive mechanism is an electric telescopic rod, a hydraulic telescopic rod or a pneumatic telescopic rod.
[0025] As a preferred solution of the non-magnetic sheet material layering equipment described in the present invention, a sealing plate is also provided on the top of the guide rod.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. The present invention pushes the moving part to move along the trajectory in the separator body through the moving part. The moving part is gradually inserted under the top sheet of the stacked sheets, and gradually lifts up the top sheet, so that a gap is formed between the top sheet and the second sheet. During the process of the moving part separating the sheets, the solenoid valve of the integrated air knife is energized to make the integrated air knife assist in blowing air toward the sheet stack, thereby realizing rapid separation of non-magnetic sheets and facilitating the grabbing of non-magnetic sheets.
[0028] 2. The integrated air knife of the present invention has a larger air supply than air outlet. At the same time, a cavity for storing air is designed on the main body of the spreader, and the outlet is made into a knife edge with a larger inner side and a smaller outer side. It is basically controlled at a certain distance from the spreader, and the gas will gather at one point to achieve the best blowing force. The difference between this structure and the one currently used in the market is that: the market generally uses a row of small holes directly drilled on a cavity, and the inner and outer diameters of the small holes are the same; the cavity used in the spreader now consists of a cavity and a cavity cover. A gap is processed between the cavity and the cavity cover. This gap is larger inside and smaller outside. The principle is as described above. Another advantage is that the gas consumption is small and the effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0030] Figure 1 It is a schematic diagram of the overall structure of a non-magnetic sheet material separator of the present invention;
[0031] Figure 2 It is a schematic diagram of the overall structure of a non-magnetic sheet material layering device of the present invention;
[0032] Figure 3 The present invention is a schematic structural diagram of a sheet separation component of a non-magnetic sheet material layering device. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0034] The invention provides a non-magnetic sheet material separator, an application method and non-magnetic sheet material layering equipment, which can realize rapid separation of non-magnetic sheet materials and facilitate the grabbing of non-magnetic sheet materials.
[0035] Figure 1 The figure shows the overall structure of a non-magnetic sheet material separator of the present invention. Figure 1 The non-magnetic sheet material separator includes a separator body 100 , a moving part and a driving part 300 .
[0036] The moving part is arranged inside the separator body, and has a separating rack 200. The driving component 300 is connected to the moving part to push the moving part to move along the trajectory inside the separator body 100 to achieve the separation of the sheet materials. Preferably, the driving component 300 is a cylinder.
[0037] In this embodiment, the non-magnetic sheet stock separator also includes an integrated air knife. During the process of the moving part separating the sheet stock, the electromagnetic valve of the integrated air knife is energized to work, so that the integrated air knife assists in blowing air to the sheet stack. The air supply of the integrated air knife is greater than the air output. At the same time, a cavity that can store air is designed on the body of the separator, and the outlet is made into a knife edge with a large inside and a small outside. It is basically controlled at a certain distance from the separator, and the gas will gather at one point to achieve the best state of blowing force. The difference between this structure and the one currently used in the market is that the market generally uses a row of small holes directly drilled on a cavity, and the inner and outer diameters of the small holes are the same; the current separator uses a cavity composed of a cavity and a cavity cover. A gap is processed between the cavity and the cavity cover. This gap is large inside and small outside. The principle is as described above. Another advantage is that the gas consumption is small and the effect is better.
[0038] Combination Figure 1 The application method of the non-magnetic sheet material separator of the present invention comprises the following steps:
[0039] S1, the driving component 300 pushes the moving part to move along the track inside the separator body 100;
[0040] S2, the moving part is gradually inserted under the top sheet of the stacked sheets, and gradually lifts up the top sheet, so that a gap is formed between the top sheet and the sheets of the second layer;
[0041] S3. When the moving parts separate the sheets, the solenoid valve of the integrated air knife is energized to make the integrated air knife blow air toward the sheet stack;
[0042] S4. When the top sheet is grabbed and quickly lifted, the integrated air knife stops emitting air, and then the above steps S1-S3 are repeated to lift the next layer of sheet.
[0043] Figure 2 and Figure 3 The structure diagram of a non-magnetic sheet material layering device according to the present invention is shown. Figure 2 and Figure 3 A non-magnetic sheet material layering device according to this embodiment includes a workbench 10, a sheet separation component 20 and the above-mentioned non-magnetic sheet material separator.
[0044] The workbench 10 includes a base 101 and a non-magnetic sheet material bearing seat 102 disposed on the base 101. The non-magnetic sheet material bearing seat 102 is used to bear non-magnetic sheets. In this embodiment, the height of the non-magnetic sheet material bearing seat 102 is higher than the height of the support 201.
[0045] There are four sheet separation components 20, which surround the non-magnetic sheet material support seat 102 in a rectangular shape, and are used to separate the non-magnetic sheet material placed on the non-magnetic sheet material support seat 102. Specifically, in this embodiment, the sheet separation component 20 includes a support 201 installed on the base 101, a guide rod 202 symmetrically arranged on the support 201, a slide 203 sliding along the guide rod 202, a telescopic driving mechanism 204 installed on the support 201 and with the telescopic end vertically connected to the slide 203, and a pushing cylinder 205 symmetrically arranged on both sides of the slide 203. Preferably, in this embodiment, the telescopic driving mechanism 204 is an electric telescopic rod, a hydraulic telescopic rod or a pneumatic telescopic rod, and a sealing plate 206 is also provided on the top of the guide rod 202 to prevent the slide 203 from escaping from the top of the guide rod 202.
[0046] The non-magnetic sheet material separator is arranged in the middle of the slide 203 and is used for separating the non-magnetic sheet materials.
[0047] Combination Figure 1-Figure 3 , a non-magnetic sheet material layering device of this embodiment is specifically used as follows:
[0048] The non-magnetic sheets are stacked on the non-magnetic sheet material support seat 102, and according to the height of the non-magnetic sheet material stack, the slide 203 is driven to rise and fall through the telescopic drive mechanism 204 to keep it level with the height of the non-magnetic sheet material stack. When the non-magnetic sheets are separated, the push rod of the cylinder 205 is first pushed out to stabilize the side of the non-magnetic sheet material, and then the non-magnetic sheet material separator is activated to lift the top non-magnetic sheet material. After lifting, the cylinder 205 is pushed back and wait for the robot to grab the lifted non-magnetic sheet material. After completion, the above steps are repeated to start separating the next layer of non-magnetic sheets.
[0049] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A non-magnetic sheet material separator, characterized in that: include: Splitter body (100); A moving part, arranged inside the spreader body, the moving part having a spreader rack (200); The driving component (300) is connected to the moving part and pushes the moving part to move along a track in the separator body (100) to achieve the separation of the sheet materials.
2. A non-magnetic sheet material separator according to claim 1, characterized in that: It also includes an integrated air knife. During the process of the moving part separating the sheets, the solenoid valve of the integrated air knife is energized to operate, so that the integrated air knife assists in blowing air toward the sheet stack.
3. A non-magnetic sheet material separator according to claim 1, characterized in that: The driving component (300) is a cylinder.
4. A non-magnetic sheet material separator according to claim 1, characterized in that: The integrated air knife's air supply volume is greater than its air output volume; The separator body (100) is designed with an air storage chamber inside, and the outlet of the separator body (100) is made into a knife-edge shape with a larger inside and a smaller outside, and the knife-edge shape is at a distance from the separator. When blowing, the gas will gather at one point, achieving the best blowing force.
5. An application method of a non-magnetic sheet material separator, characterized in that: Here are the steps: S1, the driving component (300) pushes the moving part to move along a track inside the spreader body (100); S2, the moving part is gradually inserted under the top sheet of the stacked sheets, and gradually lifts up the top sheet, so that a gap is formed between the top sheet and the sheets of the second layer; S3. During the process of the moving parts separating the sheets, the electromagnetic valve of the integrated air knife is energized to work, so that the integrated air knife assists in blowing air toward the sheet stack; S4. When the top sheet is grabbed and quickly lifted, the integrated air knife stops emitting air, and then the above steps S1-S3 are repeated to lift the next layer of sheet.
6. A non-magnetic sheet material layering device, characterized in that: include: A workbench (10) comprises a base (101) and a non-magnetic sheet material bearing seat (102) arranged on the base (101); The sheet separation assembly (20) comprises a support (201) mounted on the base (101), a guide rod (202) symmetrically arranged on the support (201), a slide table (203) sliding along the guide rod (202), a telescopic driving mechanism (204) mounted on the support (201) and having a telescopic end vertically connected to the slide table (203), and a pushing cylinder (205) symmetrically arranged on both sides of the slide table (203); A non-magnetic sheet material separator as described in any one of claims 1 to 4, which is arranged in the middle position of the slide (203).
7. A non-magnetic sheet material layering device according to claim 6, characterized in that: The telescopic drive mechanism (204) is an electric telescopic rod, a hydraulic telescopic rod or a pneumatic telescopic rod.
8. The non-magnetic sheet material layering device according to claim 6, characterized in that: A sealing plate (206) is also provided on the top of the guide rod (202).
Citation Information
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