Equipment for assisting in hoisting assembly type bridge prefabricated cover beam

By designing an auxiliary hoisting equipment including a driving frame, a drive motor, a limiting chute, a threaded rod, a slider, a synchronous wheel and a cylinder, the problem of inefficient movement of prefabricated cover beams to the installation position in the prior art is solved, efficient movement and stable fixation of prefabricated beams are achieved, and working efficiency and practicality of the device are improved.

CN119976668APending Publication Date: 2025-05-13CHINA CONSTR THIRD ENG BUREAU GRP CO LTD
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Patent Information

Application Number
CN202510396151.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently move prefabricated cover beams to the installation position, reducing overall practicality.

Method used

A device for assisting lifting and prefabricated cover beams of prefabricated bridges is designed, including a driving frame, a drive motor, a limit slide chute, a threaded rod, a slider, a synchronization wheel and a cylinder. By driving the motor, the threaded rod and a synchronization wheel are driven to rotate, the slider slides in the limit slide chute, and the cylinder drives the base and the pressure plate to move, realizing the stable fixing and lifting of the prefabricated beams.

Benefits of technology

It realizes efficient movement and stable fixation of prefabricated beams, improves working efficiency and practicality of the device, and is suitable for beam bodies of different models and lengths.

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Abstract

The invention relates to the technical field of bridge hoisting equipment, and discloses equipment for assisting in hoisting an assembly type bridge prefabricated cover beam, the equipment comprises a travelling crane frame, a driving motor is fixedly mounted on the front side surface of the travelling crane frame, a limiting sliding groove is formed in the travelling crane frame, and a threaded rod and a sliding block are mounted in the limiting sliding groove; a cross beam is installed on the inner side face of the sliding block, a first air cylinder is installed on the top face of the cross beam, an output shaft of the first air cylinder is connected with a connecting rod, and a base is installed at the bottom end of the connecting rod. A precast beam is put into the base, then a second air cylinder is started, an output shaft of the second air cylinder can drive a pressing plate to move and press and fix the precast beam, by arranging the base, the pressing plate and other parts, a worker can conveniently and rapidly place the precast beam, meanwhile, the device can be suitable for beam bodies of different types and lengths, and the practicability is high. And the overall working efficiency and practicability of the device are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of bridge hoisting equipment, and in particular to a device for assisting in hoisting a prefabricated cap beam of an assembled bridge. Background Art

[0002] An assembled bridge refers to a bridge whose superstructure is composed of prefabricated components. A cap beam refers to a beam installed on top of a pile pier to support, distribute and transfer the load of the superstructure. It is also called a cap beam. A reinforced concrete or lightly reinforced concrete beam is installed on the pier or on the piles. Its main function is to support the superstructure of the bridge and transfer all loads to the lower structure. Some piles are directly connected to the cap beam, while others are connected to the columns before connecting to the cap beam. In order to quickly and accurately complete the hoisting of the prefabricated cap beam, and at the same time make the prefabricated cap beam evenly stressed during the hoisting process, reduce stress concentration, and reduce the risk of component damage, the present invention proposes a device for assisting the hoisting of the prefabricated cap beam of an assembled bridge.

[0003] According to the search, the Chinese patent document, announcement number: CN220745069U, discloses a device for assisting the lifting of prefabricated cap beams of assembled bridges. Through the cooperation of slide grooves, sliders, connecting rods, limit frames, limit holes, adjusting rods, limit plates, second bearings, threaded holes, positive and negative threaded rods and rotating motors, the device can not only fix the prefabricated cap beams of the main body length, but also greatly increase the fixing effect of the device on the prefabricated cap beams, thereby greatly increasing the practicality of the equipment. The cooperation of the first cap beam anti-skid pad, the second cap beam anti-skid pad and the anti-skid protrusions can make the prefabricated cap beam more stable. However, in actual use, the device can only clamp and fix prefabricated beams of different models, and cannot drive them to move to the installed position, which reduces the overall practicality. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a device for assisting in the lifting of prefabricated cap beams of assembled bridges, which has the advantages of simple operation, stable installation, and improved work efficiency, and solves the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for assisting in lifting prefabricated cap beams of assembled bridges, comprising a traveling frame, a driving motor is fixedly installed on the front side of the traveling frame, a limiting slide groove is provided inside the traveling frame, a threaded rod and a slider are installed inside the limiting slide groove, a synchronous wheel is fixedly installed on the bottom end of the threaded rod, a crossbeam is fixedly installed on the inner side of the slider, a first cylinder is fixedly installed on the top surface of the crossbeam, a connecting rod is fixedly connected to the output shaft of the first cylinder, a base is fixedly installed on the bottom end of the connecting rod, a limiting rod and a second cylinder are fixedly installed on the top surface of the base, and a pressure plate is fixedly connected to the output shaft of the second cylinder.

[0008] Preferably, the number of the traveling frame, the limiting slide groove, the threaded rod and the slider is set to two, and the output shaft of the driving motor is fixedly connected to the front end of one of the threaded rods, and the two sliders are respectively threadedly connected to the outer surfaces of the two threaded rods.

[0009] Through the above technical solution, when the drive motor is started, the output shaft of the drive motor can drive one of the threaded rods to rotate, and this threaded rod can then drive the corresponding slider to slide inside the carriage frame, thereby effectively driving the movement of parts such as beams, and then conveniently and efficiently moving prefabricated beams and other parts, thereby improving the overall working efficiency of the device.

[0010] Preferably, there are two synchronous wheels, and outer sides of the two synchronous wheels are connected with belts for transmission.

[0011] Through the above technical solution, when the driving motor drives one of the threaded rods to rotate, the threaded rod can drive one of the synchronous wheels to rotate together, and the synchronous wheel can drive the other synchronous wheel and the threaded rod to rotate together through the belt, thereby driving the crossbeam and other parts to move. The two synchronous wheels and belts effectively ensure the synchronous movement of the two threaded rods and parts such as the slider, thereby ensuring the normal operation of the entire device.

[0012] Preferably, the number of the first cylinder, the connecting rod and the base are all two.

[0013] Through the above technical solution, when the two first cylinders are started, the output shaft of the first cylinder can drive parts such as the connecting rod and the base to move in the vertical direction, and then can effectively drive parts such as prefabricated beams to perform lifting, erection and other operations, thereby improving the overall practicality of the device.

[0014] Preferably, there are two limit rods, and limit blocks are fixedly mounted on the outer sides of the two limit rods.

[0015] Through the above technical solution, when the first cylinder drives the base and other parts to move in the vertical direction, the two limit rods and the limit blocks on their outer sides can effectively limit the movement path and travel distance, which can not only further improve the overall stability of the device, but also effectively protect the safety of the second cylinder and other parts, thereby ensuring the normal operation of the entire device.

[0016] Preferably, the number of the second cylinder and the number of the pressure plate are both two.

[0017] Through the above technical solution, after the prefabricated beam is placed into the interior of the base, the second cylinder is started, and the output shaft of the second cylinder can drive the pressure plate to move and press and fix the prefabricated beam. The arrangement of parts such as the base and the pressure plate not only allows the staff to place the prefabricated beam conveniently and quickly, but is also suitable for beams of different models and lengths, thereby improving the overall work efficiency and practicality of the device.

[0018] Preferably, rubber pads are fixedly mounted on the inner bottom surface of the base and the bottom surface of the pressing plate.

[0019] Through the above technical solution, when the pressure plate presses and fixes the prefabricated beam, the rubber pads on both sides can not only increase the friction with the prefabricated beam, making its installation more stable, but also prevent damage to the outer surface of the beam body, thereby improving the overall practicality of the device.

[0020] Compared with the prior art, the present invention provides a device for assisting the hoisting of prefabricated cap beams of assembled bridges, which has the following beneficial effects:

[0021] 1. The present invention places the prefabricated beam into the interior of the base, and then starts the second cylinder. The output shaft of the second cylinder can drive the pressure plate to move and press the prefabricated beam to fix it. The arrangement of parts such as the base and the pressure plate can not only enable the staff to place the prefabricated beam conveniently and quickly, but also can be suitable for beams of different models and lengths, thereby improving the overall work efficiency and practicality of the device; then the two first cylinders are started, and the output shafts of the first cylinders can drive parts such as the connecting rod and the base to move in the vertical direction, thereby effectively driving parts such as the prefabricated beam to perform lifting and erection operations, while the two limit rods and the limit blocks on their outer sides can effectively limit their moving path and travel distance, thereby further improving the overall stability of the device, while also effectively protecting the safety of parts such as the second cylinder, thereby ensuring the normal operation of the device as a whole.

[0022] 2. The present invention starts the driving motor, and the output shaft of the driving motor can drive one of the threaded rods and the synchronous wheel to rotate together. The threaded rod can then drive the corresponding slider to slide inside the traveling frame. The synchronous wheel can drive the other synchronous wheel and the threaded rod to rotate together through the belt, and then drive the crossbeam and other parts to move. The two synchronous wheels and belts effectively ensure the synchronous movement of the two threaded rods and the slider and other parts, ensuring the normal operation of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;

[0024] Figure 2 It is a three-dimensional cross-sectional schematic diagram of the components such as the frame of the structure of the present invention;

[0025] Figure 3 It is a front cross-sectional schematic diagram of the structural beam and other parts of the present invention;

[0026] Figure 4 It is a right side cross-sectional schematic diagram of the structural base and other parts of the present invention.

[0027] Among them: 1. Travel frame; 2. Driving motor; 3. Limiting slide groove; 4. Threaded rod; 5. Sliding block; 6. Synchronous wheel; 7. Crossbeam; 8. First cylinder; 9. Connecting rod; 10. Base; 11. Limiting rod; 12. Second cylinder; 13. Pressing plate; 14. Belt; 15. Limiting block; 16. Rubber pad. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 4 A device for assisting in the lifting of prefabricated cap beams of assembled bridges comprises a travelling frame 1, a driving motor 2 is fixedly installed on the front side of the travelling frame 1, a limiting slide groove 3 is provided inside the travelling frame 1, a threaded rod 4 and a slider 5 are installed inside the limiting slide groove 3, a synchronous wheel 6 is fixedly installed on the bottom end of the threaded rod 4, a crossbeam 7 is fixedly installed on the inner side of the slider 5, a first cylinder 8 is fixedly installed on the top surface of the crossbeam 7, a connecting rod 9 is fixedly connected to the output shaft of the first cylinder 8, a base 10 is fixedly installed on the bottom end of the connecting rod 9, a limiting rod 11 and a second cylinder 12 are fixedly installed on the top surface of the base 10, and a pressing plate 13 is fixedly connected to the output shaft of the second cylinder 12.

[0030] Specifically, the number of the traveling frame 1, the limiting slide groove 3, the threaded rod 4 and the sliding block 5 is set to two, and the output shaft of the driving motor 2 is fixedly connected to the front end of one of the threaded rods 4, and the two sliding blocks 5 are respectively threadedly connected to the outer sides of the two threaded rods 4. The advantage is that through this structure, when the driving motor 2 is started, the output shaft of the driving motor 2 can drive one of the threaded rods 4 to rotate, and this threaded rod 4 can then drive the corresponding sliding block 5 to slide inside the traveling frame 1, so that the cross beam 7 and other parts can be effectively driven to move, and then the prefabricated beam and other parts can be conveniently and efficiently moved, thereby improving the overall working efficiency of the device.

[0031] Specifically, there are two synchronous wheels 6, and the outer sides of the two synchronous wheels 6 are connected to each other with belts 14. The advantage is that, through this structure, when the driving motor 2 drives one of the threaded rods 4 to rotate, the threaded rod 4 can drive one of the synchronous wheels 6 to rotate together, and the synchronous wheel 6 can drive the other synchronous wheel 6 and the threaded rod 4 to rotate together through the belt 14, and then can drive the crossbeam 7 and other parts to move. The two synchronous wheels 6 and the belt 14 effectively ensure the synchronous movement of the two threaded rods 4 and the slider 5 and other parts, and ensure the normal operation of the entire device.

[0032] Specifically, there are two first cylinders 8, connecting rods 9 and bases 10. The advantage is that, through this structure, when the two first cylinders 8 are started, the output shafts of the first cylinders 8 can drive the connecting rods 9, bases 10 and other parts to move in the vertical direction, and then can effectively drive the prefabricated beams and other parts to perform hoisting, erection and other operations, thereby improving the overall practicality of the device.

[0033] Specifically, there are two limit rods 11, and the outer sides of the two limit rods 11 are fixedly mounted with limit blocks 15. The advantage is that, through this structure, when the first cylinder 8 drives the base 10 and other parts to move in the vertical direction, the two limit rods 11 and the limit blocks 15 on their outer sides can effectively limit the path and travel distance of their movement, which can not only further improve the overall stability of the device, but also effectively protect the safety of the second cylinder 12 and other parts, ensuring the normal operation of the device as a whole.

[0034] Specifically, the number of the second cylinder 12 and the pressing plate 13 are both two. The advantage is that after the precast beam is placed into the interior of the base 10 through this structure, the second cylinder 12 is started, and the output shaft of the second cylinder 12 can drive the pressing plate 13 to move and press and fix the precast beam. The arrangement of the base 10 and the pressing plate 13 and other parts can not only make it convenient for the staff to place the precast beam quickly and conveniently, but also can be applied to beams of different models and lengths, thereby improving the overall working efficiency and practicality of the device.

[0035] Specifically, the inner bottom surface of the base 10 and the bottom surface of the pressing plate 13 are both fixedly mounted with rubber pads 16. The advantage is that, through this structure, when the pressing plate 13 presses and fixes the prefabricated beam, the rubber pads 16 on both sides can not only increase the friction force in contact with the prefabricated beam, making the installation more stable, but also prevent the outer surface of the beam from being damaged, thereby improving the overall practicality of the device.

[0036] When in use, first put the prefabricated beam into the interior of the base 10, then start the second cylinder 12, the output shaft of the second cylinder 12 can drive the pressure plate 13 to move and press the prefabricated beam to fix it, the arrangement of parts such as the base 10 and the pressure plate 13 can not only make it convenient for the staff to place the prefabricated beam quickly and conveniently, but also can be suitable for beams of different lengths and models, thereby improving the overall work efficiency and practicality of the device; then start the two first cylinders 8, the output shaft of the first cylinder 8 can drive the connecting rod 9 and the base 10 and other parts to move in the vertical direction, and then can effectively drive the prefabricated beam and other parts to perform lifting, erection and other operations, and at the same time the two limit rods 11 and the limit blocks 15 on the outside thereof can effectively limit Its moving path and travel distance can not only further improve the overall stability of the device, but also effectively protect the safety of parts such as the second cylinder 12, thereby ensuring the normal operation of the device as a whole; starting the drive motor 2, the output shaft of the drive motor 2 can drive one of the threaded rods 4 and the synchronous wheel 6 to rotate together, and this threaded rod 4 can then drive the corresponding slider 5 to slide inside the traveling frame 1, and this synchronous wheel 6 can drive another synchronous wheel 6 and the threaded rod 4 to rotate together through the belt 14, thereby driving parts such as the crossbeam 7 to move, and the two synchronous wheels 6 and the belt 14 effectively ensure the synchronous movement of the two threaded rods 4 and the slider 5 and other parts, thereby ensuring the normal operation of the device as a whole.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for assisting the lifting of a prefabricated cap beam of an assembled bridge, comprising a traveling frame (1), characterized in that: A driving motor (2) is fixedly mounted on the front side of the traveling frame (1); a limiting slide groove (3) is provided inside the traveling frame (1); a threaded rod (4) and a slider (5) are installed inside the limiting slide groove (3); a synchronous wheel (6) is fixedly mounted on the bottom end of the threaded rod (4); a crossbeam (7) is fixedly mounted on the inner side of the slider (5); a first cylinder (8) is fixedly mounted on the top surface of the crossbeam (7); an output shaft of the first cylinder (8) is fixedly connected to a connecting rod (9); a base (10) is fixedly mounted on the bottom end of the connecting rod (9); a limiting rod (11) and a second cylinder (12) are fixedly mounted on the top surface of the base (10); and an output shaft of the second cylinder (12) is fixedly connected to a pressure plate (13).

2. The device for assisting the lifting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The number of the traveling frame (1), the limiting slide groove (3), the threaded rod (4) and the sliding block (5) is set to two, and the output shaft of the driving motor (2) is fixedly connected to the front end of one of the threaded rods (4), and the two sliding blocks (5) are respectively threadedly connected to the outer surfaces of the two threaded rods (4).

3. The device for assisting the hoisting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The number of the synchronous wheels (6) is two, and the outer sides of the two synchronous wheels (6) are connected to the belts (14) for transmission.

4. The device for assisting the lifting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The number of the first cylinder (8), the connecting rod (9) and the base (10) is two.

5. The device for assisting the hoisting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The number of the limiting rods (11) is two, and the outer sides of the two limiting rods (11) are fixedly mounted with limiting blocks (15).

6. The device for assisting the hoisting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The number of the second cylinder (12) and the number of the pressure plate (13) are both two.

7. The device for assisting the lifting of prefabricated cap beams of assembled bridges according to claim 1 is characterized in that: The inner bottom surface of the base (10) and the bottom surface of the pressing plate (13) are both fixedly mounted with rubber pads (16).

Citation Information

Patent Citations

  • Equipment for assisting in hoisting assembly type bridge prefabricated cover beam

    CN220745069U