Steel slideway monorail continuous pushing translation device and construction method

Abstract

The invention discloses a single-track continuous pushing and translation device and method for a steel slide way. A steel track (2) is installed on a steel slide way (1), and two sets of automatic clamping groove counter-force seats (3), two hydraulic jacks (4) and a force transmission frame (5) are arranged on the steel track (2). Wherein one hydraulic jack (4) directly pushes an upper structure, and the other hydraulic jack (4) drives the upper structure through a pushing force transmission frame (5). The automatic clamping groove counter-force seat (3) can slide forwards to provide counter-force for the automatic clamping groove backwards. The two hydraulic jacks (4) are controlled to alternately push through a software system, stable transition of stress conversion is well controlled, and continuous pushing translation of an upper structure is achieved.

Description

Technical Field

[0001] The invention relates to the field of translation of buildings, heavy equipment and the like, and in particular to a steel slideway single-track continuous pushing and translation device and a construction method. Background Art

[0002] With the development of society and the continuous adjustment of planning, more and more buildings and heavy equipment (hereinafter referred to as "superstructures") need to be moved. In the process of translation, because the hydraulic jack used for pushing has limited stroke, repeated pushing can easily cause fatigue damage to the superstructure; and because the pushing speed is too slow, the foundation treatment requirements are high; in addition, the repeated pushing period is too long and the efficiency is too low.

[0003] Therefore, an uninterrupted, non-stop continuous pushing and translation device and method is needed to promote the continuous translation of the superstructure, avoid repeated loading of the superstructure, reduce the foundation settlement, improve the pushing and translation efficiency, and effectively improve the safety of the translation project. Summary of the invention

[0004] The core idea of ​​the present invention is to install a steel track with automatic slotting function on the steel slideway, and set two hydraulic jacks on the steel track. The two hydraulic jacks are controlled by the software system to push alternately, so as to control the smooth transition of force conversion and realize continuous pushing and translation of the upper structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0005] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the technical description of the present invention.

[0006] Figure 1 It is a schematic diagram of the overall arrangement of the components disclosed in the present invention;

[0007] Figure 2 It is a schematic diagram of the steel track structure disclosed in the present invention;

[0008] Figure 3 It is a schematic diagram of the structure of the automatic slot pin reaction seat disclosed in the present invention;

[0009] Figure 4 The working process of the automatic slot pin reaction seat disclosed in the present invention

[0010] Figure 5 It is a structural schematic diagram of the force transmission frame disclosed in the present invention; DETAILED DESCRIPTION

[0011] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described here are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0012] The present invention is further described below in conjunction with the accompanying drawings. The present invention discloses a steel slideway single track continuous pushing and translation device, such as Figure 1 As shown, it is characterized in that a steel track (2) is installed on the steel slideway (1), and two sets of automatic slot reaction seats (3), two hydraulic jacks (4) and a force transmission frame (5) are arranged on the steel track (2). One of the hydraulic jacks (4) directly pushes the upper structure, and the other drives the upper structure by pushing the force transmission frame (5). The automatic slot reaction seat (3) can slide forward along the steel track (2) with the hydraulic jack (4), automatically slot backward and provide reaction force for the hydraulic jack (4). The two hydraulic jacks (4) are controlled by the software system to push alternately, and the smooth transition of the force conversion is controlled to achieve continuous pushing and translation of the upper structure.

[0013] The steel rail (2) is as follows Figure 2 As shown, it is characterized in that it is composed of an upper cover plate (21), a lower cover plate (22), a web plate (23), etc. The upper cover plate (21) is partially suspended on both sides of the web plate (23), and the upper cover plate is evenly distributed with slots (24), and the spacing of the slots (24) matches the stroke of the hydraulic jack. The steel track is fixed to the steel slideway through the lower cover plate (22), and can be removed from the rear of the translation together with the steel slideway and spliced ​​at the front.

[0014] The automatic slot pin reaction seat (3) is as follows: Figure 3 As shown, it is characterized in that it is composed of a seat body (31), a rotating shaft (32), a slot pin (33), etc. The seat body (31) is connected to the hydraulic jack and can move forward and backward along the steel track with the hydraulic jack. Horizontal guide devices (34) are arranged on both sides of the bottom plate of the seat body (31) to prevent the reaction seat from lateral displacement when moving along the steel track. A baffle (35) is arranged below the horizontal guide device (34) to prevent the reaction seat from turning up when providing reaction force for the hydraulic jack; the rotating shaft (32) connects the slot pin (33) with the seat body (31) so that the slot pin (33) can rotate flexibly around the rotating shaft (32); the slot pin (33) can rotate backward from a vertical downward state, but cannot rotate forward from a vertical downward state because the forward rotation will abut against a block arranged on the seat body.

[0015] The working process of the automatic slot pin reaction seat is as follows Figure 4As shown in the figure, when the reaction seat is dragged forward by the hydraulic jack, the slot pin is lifted up by the upper cover of the steel track and rotates backward (a). When the slot pin encounters the slot of the upper cover of the steel track, it falls into the slot due to gravity and rotates forward to a vertical downward state (b). At this time, the hydraulic jack extends to push the reaction seat backward, and the slot pin is stuck between the rear edge of the slot and the block of the seat body, so that the reaction seat cannot move backward, thereby providing a forward reaction force for the hydraulic jack (c). When the hydraulic jack retracts, it drags the reaction seat forward again, and the reaction seat is automatically slotted repeatedly.

[0016] The force transmission frame (5) is as follows: Figure 5 As shown, it is characterized in that it is a door-shaped structure, mainly composed of a crossbeam (51) and a longitudinal beam (52), the crossbeam (51) is used to bear the thrust of the hydraulic jack, the longitudinal beam (52) is used to transmit force to the upper structure, and the middle gap is used to avoid the hydraulic jack and the corresponding automatic slot reaction seat that directly push the upper structure.

[0017] A steel slideway single track continuous pushing and translation method of the present invention comprises the following steps:

[0018] Step 1: Install a steel track (2) on the steel slideway (1), install two sets of automatic slot pin reaction seats (3) and two hydraulic jacks (4) on the steel track (2), and then install a reaction frame (5) and make corresponding connections;

[0019] Step 2: fully retract the two hydraulic jacks (4). If the slot pin (33) of the first reaction seat (3) falls into a certain slot (24) during the process, proceed to the next step. If not, extend the two hydraulic jacks (4) until the slot pin (33) of the first reaction seat (3) falls into a certain slot (24), and the corresponding first hydraulic jack (4) reaches a jacking force state, and start the continuous jacking software system.

[0020] Step 3: The first hydraulic jack (4) pushes the upper structure to extend slowly, and the second hydraulic jack (4) drags the second reaction seat (3) to retract quickly;

[0021] Step 4: When the first hydraulic jack (4) is about to be fully extended, the slot pin (33) of the second reaction seat (3) just falls into the next slot (24);

[0022] Step 5: The second hydraulic jack (4) is extended quickly to eliminate the gap between the second reaction seat (3) and the steel track (2), and catches up with the first hydraulic jack (4) until it reaches a stress state;

[0023] Step 6: The two hydraulic jacks (4) simultaneously push the upper structure and slowly extend it until the first hydraulic jack (4) is fully extended;

[0024] Step 7: The second hydraulic jack (4) continues to push the upper structure to extend slowly, and the first hydraulic jack (4) drags the first reaction seat (3) to retract quickly;

[0025] Step 8: When the second hydraulic jack (4) is about to be fully extended, the slot pin (33) of the first reaction seat (3) just falls into the slot (24);

[0026] Step 9: The first hydraulic jack (4) is extended quickly to eliminate the gap between the first reaction seat (3) and the steel track (2), and catches up with the second hydraulic jack (4) until the force-bearing state is reached;

[0027] Step 10: The two hydraulic jacks (4) simultaneously push the upper structure and slowly extend it until the second hydraulic jack (4) is fully extended;

[0028] Repeat steps 3 to 10 to achieve continuous and uninterrupted translation of the upper structure until the destination is reached.

[0029] According to the process steps of the construction method, the hydraulic jack can realize three movement modes of rapid extension, rapid retraction and slow extension under the control of the software system. The extension distance of the hydraulic jack can be detected in real time by the software system, and the software system can detect when the slot pin falls into the slot.

Claims

1. The present invention discloses a steel slideway single track continuous pushing and translation device, as shown in FIG1 , characterized in that: A steel track (2) is installed on a steel slideway (1), and two sets of automatic slotting reaction seats (3), two hydraulic jacks (4) and a force transmission frame (5) are arranged on the steel track (2); one of the hydraulic jacks (4) directly pushes the upper structure, and the other drives the upper structure by pushing the force transmission frame (5); the automatic slotting reaction seat (3) can slide forward along the steel track (2) with the hydraulic jack (4), automatically slot backward and provide reaction force for the hydraulic jack (4); the two hydraulic jacks (4) are controlled by a software system to push alternately, and the smooth transition of force conversion is controlled to achieve continuous pushing and translation of the upper structure.

2. The track (2) according to claim 1, as shown in FIG2, is characterized in that: The utility model is composed of an upper cover plate (21), a lower cover plate (22), a web plate (23), etc. The upper cover plate (21) is partially suspended on both sides of the web plate (23). The upper cover plate is evenly distributed with slots (24). The spacing of the slots (24) matches the stroke of the hydraulic jack. The steel rail is fixed to the steel slideway through the lower cover plate (22) and can be removed from the rear of the translation and spliced ​​at the front together with the steel slideway.

3. The automatic slot pin reaction seat (3) according to claim 1, as shown in FIG3, is characterized in that: The invention comprises a seat body (31), a rotating shaft (32), a slot pin (33), etc. The seat body (31) is connected to a hydraulic jack and can move forward and backward along a steel track with the hydraulic jack. Horizontal guide devices (34) are arranged on both sides of the bottom plate of the seat body (31) to prevent the reaction seat from lateral displacement when moving along the steel track. A baffle (35) is arranged below the horizontal guide device (34) to prevent the reaction seat from turning upward when providing a reaction force for the hydraulic jack. The rotating shaft (32) connects the slot pin (33) with the seat body (31) so that the slot pin (33) can rotate flexibly around the rotating shaft (32). The slot pin (33) can rotate backward from a vertical downward state, but cannot rotate forward from a vertical downward state because the forward rotation will abut against a stopper arranged on the seat body.

4. The force transmission frame according to claim 1, as shown in FIG5, is characterized in that: The structure is in the shape of a door, and mainly consists of a crossbeam (51) and a longitudinal beam (52). The crossbeam (51) is used to bear the thrust of the hydraulic jack, and the longitudinal beam (52) is used to transmit the force to the upper structure. The intermediate space is used to avoid the hydraulic jack and the corresponding automatic slot reaction seat that directly push the upper structure.

5. The present invention discloses a method for continuous pushing and translation of a single track of a steel slideway, comprising the following steps: Step 1: Install a steel track (2) on the steel slideway (1), install two sets of automatic slot pin reaction seats (3) and two hydraulic jacks (4) on the steel track (2), and then install a reaction frame (5) and make corresponding connections; Step 2: fully retract the two hydraulic jacks (4). If the slot pin (33) of the first reaction seat (3) falls into a certain slot (24) during the process, proceed to the next step. If not, extend the two hydraulic jacks (4) until the slot pin (33) of the first reaction seat (3) falls into a certain slot (24), and the corresponding first hydraulic jack (4) reaches a jacking force state, and start the continuous jacking software system. Step 3: The first hydraulic jack (4) pushes the upper structure to extend slowly, and the second hydraulic jack (4) drags the second reaction seat (3) to retract quickly; Step 4: When the first hydraulic jack (4) is about to be fully extended, the slot pin (33) of the second reaction seat (3) just falls into the next slot (24); Step 5: The second hydraulic jack (4) is extended quickly to eliminate the gap between the second reaction seat (3) and the steel track (2), and catches up with the first hydraulic jack (4) until it reaches a stress state; Step 6: The two hydraulic jacks (4) simultaneously push the upper structure and slowly extend it until the first hydraulic jack (4) is fully extended; Step 7: The second hydraulic jack (4) continues to push the upper structure to extend slowly, and the first hydraulic jack (4) drags the first reaction seat (3) to retract quickly; Step 8: When the second hydraulic jack (4) is about to be fully extended, the slot pin (33) of the first reaction seat (3) just falls into the slot (24); Step 9: The first hydraulic jack (4) is extended quickly to eliminate the gap between the first reaction seat (3) and the steel track (2), and catches up with the second hydraulic jack (4) until the force-bearing state is reached; Step 10: The two hydraulic jacks (4) simultaneously push the upper structure and slowly extend it until the second hydraulic jack (4) is fully extended; Repeat steps 3 to 10 to achieve continuous and uninterrupted translation of the upper structure until the destination is reached.

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