A filling device for producing liquid flushing fluid

By designing a filling device with a quantitative filling and residual liquid collection mechanism, the problems of low filling efficiency and residual liquid pollution in the existing technology are solved, achieving efficient quantitative filling and residual liquid collection, and improving the applicability of the equipment.

CN119976726BActive Publication Date: 2025-10-31JIANGXI TIANCHUN MEDICAL PROD CO LTD
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Patent Information

Application Number
CN202510239593.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-10-31
Estimated Expiration
2045-03-03

AI Technical Summary

Technical Problem

Existing flushing fluid filling devices are inefficient when filling bottles of different capacities, and residual liquid from the outlet pipe can easily drip into the equipment, causing contamination.

Method used

A filling device including a quantitative filling mechanism, an adjustment mechanism, and a residual liquid collection mechanism was designed. Quantitative filling is achieved by driving the quantitative tank and the rotating plate with an electric slider, and residual liquid is collected by a movable frame and a collection plate to prevent residual liquid from dripping.

Benefits of technology

It improves the filling efficiency of rinsing fluid, ensures quantitative filling of bottles of different capacities, effectively avoids residual liquid contamination, and expands the applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of rinsing fluid filling, and more particularly to a filling device for producing liquid rinsing fluid. Current rinsing fluid filling devices suffer from drawbacks such as cumbersome adjustment processes for the filling volume and speed, low filling efficiency, and the tendency for residual rinsing fluid to drip into the equipment, causing environmental pollution. The proposed filling device for producing liquid rinsing fluid includes a tank; the tank has an inlet and a dispensing port at its top; a mounting plate is fixedly connected inside the tank; a filling port is provided on the mounting plate; a supply pipe is fixedly connected to the inlet of the tank; and the tank is connected to the supply pipe. This device can quantitatively fill bottles with rinsing fluid and can also limit the bottle's position during filling, making the bottle more stable and improving filling efficiency. Furthermore, it can quantitatively fill bottles of different capacities, broadening its applicability.
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Description

Technical Field

[0001] This invention relates to the field of flushing fluid filling, and more particularly to a filling apparatus for producing liquid flushing fluid. Background Technology

[0002] Fluid filling typically refers to the process in industries such as pharmaceuticals, cosmetics, or food, of filling specific liquids (such as saline, disinfectants, or other therapeutic solutions) into sterile containers. This process requires adherence to strict hygiene standards and quality control to ensure the safety and effectiveness of the product.

[0003] Most current flushing fluid filling devices directly fill the bottles with flushing fluid through the filling equipment. When filling bottles of different capacities, engineers need to adjust the filling volume and speed of the flushing fluid, which is a complicated process, resulting in low filling efficiency. It is also inconvenient to clean the residual liquid at the outlet pipe, which can easily cause residual flushing fluid to drip into the equipment, thus polluting the filling environment. Summary of the Invention

[0004] In view of the shortcomings or deficiencies of the prior art, the present invention provides a filling device for producing liquid flushing fluid, which can improve the filling efficiency of flushing fluid and collect and support the residual liquid in the outlet pipe, thereby preventing the residual flushing fluid from dripping into the tank.

[0005] A filling device for producing liquid flushing fluid includes a tank body with an inlet and a dispensing port at the top. A mounting plate is fixedly connected inside the tank body, and a filling port is provided on the mounting plate. A supply pipe is fixedly connected to the inlet of the tank body, and the tank body communicates with the supply pipe. A slide rail is fixedly connected to the tank body, and an electric slider is slidably connected to the slide rail. A quantitative filling mechanism is provided on the tank body for filling flushing fluid. An adjustment mechanism is provided on the tank body, and a fixing mechanism is provided on the quantitative filling mechanism.

[0006] In one embodiment, the quantitative filling mechanism includes a transmission rack, which is fixedly connected to the electric slider. A rotating shaft is rotatably connected inside the tank and rotatably connected to the mounting plate. A transmission gear is fixedly connected to the bottom end of the rotating shaft and is located outside the tank. The transmission gear meshes with the transmission rack. A rotating plate is rotatably connected inside the tank and fixedly connected to the rotating shaft. A quantitative tank is fixedly connected to the top end of the rotating shaft. The quantitative tank has two cavities. One cavity of the quantitative tank is located below the liquid inlet of the tank, and the other cavity of the quantitative tank is located above the liquid inlet on the mounting plate. Two annular baffles are fixedly connected between the quantitative tanks and are symmetrically arranged. Two bottles are placed on the rotating plate and are symmetrically arranged. One bottle is located below the liquid inlet of the mounting plate.

[0007] In one embodiment, the adjusting mechanism includes a rotating frame, which is rotatably connected to the top of the tank. A screw is rotatably connected to the rotating frame, and two connecting rods are slidably connected to the rotating frame. The two connecting rods are symmetrically arranged, and a circular plate is fixedly connected to the bottom of each connecting rod. The circular plate is slidably connected to the metering tank, and a nut is fixedly connected between the two connecting rods. The nut is threadedly connected to the screw.

[0008] In one embodiment, the fixing mechanism includes a positioning plate, two positioning plates are fixedly connected to the rotating plate and are symmetrically arranged, two arc-shaped plates are slidably connected to the rotating plate and are symmetrically arranged, a return spring is connected between the rotating plate and the two arc-shaped plates, and an arc-shaped frame is fixedly connected to the lower part of the inner wall of the tank and the arc-shaped frame is provided with a pressing arc surface.

[0009] In one embodiment, a residual liquid collection mechanism is further included. The residual liquid collection mechanism is mounted on the mounting plate and includes a movable frame. The movable frame is slidably connected to the bottom of the mounting plate, and a return spring is connected between the movable frame and the mounting plate. A liquid outlet pipe is fixedly connected to the movable frame and is located below the liquid inlet of the mounting plate. An arc-shaped protrusion is fixedly connected to the rotating shaft. A liquid collection plate is slidably connected to the movable frame, and a rack is fixedly connected to the liquid collection plate. A meshing gear is rotatably connected to the movable frame and meshes with the rack. A second rack is fixedly connected to the bottom of the mounting plate, and the meshing gear meshes with the rack.

[0010] Beneficial effects: First, the worker introduces the rinsing solution into the tank through the supply pipe. The rinsing solution enters one of the chambers on the metering tank. Then, the electric slider drives one of the chambers to rotate above the injection port of the mounting plate. Simultaneously, one bottle rotates to below the injection port of the mounting plate. An arc-shaped plate and a positioning plate together limit the position of one bottle. The rinsing solution in one chamber of the metering tank is injected into one bottle. Then, the other chamber of the metering tank rotates to above the injection port of the mounting plate, and the other bottle is positioned below the injection port of the mounting plate. One of the bottles rotates to the front of the tank's dispensing port. The operator removes the bottle after it has been filled with rinsing fluid and inserts a new empty bottle, repeating this process continuously to fill the bottles with rinsing fluid. When filling bottles of different capacities, the operator rotates the screw, causing the two connecting rods to move downwards, which in turn moves the two circular plates downwards. This reduces the capacity of the two chambers in the metering tank until the new bottle has the same capacity. In this way, the operator can precisely fill the bottles with rinsing fluid and also limit the bottles during the filling process, making the bottles more stable and improving the filling efficiency. Furthermore, the ability to precisely fill bottles of different capacities broadens the applicability of this equipment.

[0011] When the transmission gear drives the rotating shaft to rotate, the rotating shaft will drive the arc-shaped protrusion to rotate. The rotation of the arc-shaped protrusion will disengage from the liquid outlet pipe, and the return spring will rebound. The rebound of the return spring will drive the movable frame to move closer to the rotating shaft. The movement of the movable frame will drive the liquid outlet pipe, rack one, meshing gear, and rack two to move closer to the rotating shaft. The movable frame will block the liquid inlet of the mounting plate. The movement of the meshing gear will rotate under the action of rack two. The rotation of the meshing gear will drive rack one to move horizontally. The horizontal movement of rack one will drive the liquid collection plate to move horizontally. The liquid collection plate will move to below the liquid outlet pipe to collect and support the residual liquid in the liquid outlet pipe. In this way, by blocking the liquid inlet on the mounting plate by the movable frame and collecting and supporting the residual liquid in the liquid outlet pipe by the liquid collection plate, the situation of residual flushing fluid dripping into the tank can be prevented. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the quantitative filling mechanism of the present invention.

[0014] Figure 3 This is a partial three-dimensional structural diagram of the fixing mechanism of the present invention.

[0015] Figure 4 This is a partial cross-sectional three-dimensional structural diagram of the quantitative filling mechanism of the present invention.

[0016] Figure 5For the present invention Figure 4 A magnified three-dimensional structural diagram of A in the middle.

[0017] Figure 6 This is a partial cross-sectional three-dimensional structural diagram of the quantitative filling mechanism and the fixing mechanism of the present invention.

[0018] Figure 7 This is a three-dimensional structural diagram of the arc-shaped frame of the present invention.

[0019] Figure 8 This is a partial cross-sectional three-dimensional structural schematic diagram of the quantitative filling mechanism and residual liquid collection mechanism of the present invention.

[0020] Figure 9 This is a partial three-dimensional structural diagram of the residual liquid collection mechanism of the present invention.

[0021] Figure 10 This is a schematic diagram of the split three-dimensional structure of the adjustment mechanism of the present invention.

[0022] The markings in the diagram are as follows: 1-Tank body, 2-Mounting plate, 3-Liquid supply pipe, 4-Slide rail, 5-Electric slider, 61-Transmission rack, 62-Rotating shaft, 63-Transmission gear, 64-Rotating plate, 65-Quantitative tank, 66-Annular baffle, 67-Bottle body, 71-Rotating frame, 72-Screw, 73-Connecting rod, 74-Circular plate, 75-Nut, 81-Positioning plate, 82-Arc plate, 83-Reset spring, 84-Arc frame, 91-Movable frame, 92-Return spring, 93-Liquid outlet pipe, 94-Arc protrusion, 95-Collection plate, 96-Rack one, 97-Meshing gear, 98-Rack two. Detailed Implementation

[0023] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, welding, and bonding that are mature in the prior art, and will not be described in detail here.

[0024] Example 1

[0025] A filling device for producing liquid flushing fluid, such as Figures 1-10 As shown, the device includes a tank body 1, with an inlet and a outlet at the top. An installation plate 2 is bolted to the inside of the tank body 1, and an injection port is located on the installation plate 2. A supply pipe 3 is connected to the inlet of the tank body 1 via a flange, and the tank body 1 communicates with the supply pipe 3. A slide rail 4 is bolted to the tank body 1, and an electric slider 5 is slidably connected to the slide rail 4. A quantitative filling mechanism is provided on the tank body 1 for filling the flushing liquid. An adjustment mechanism is provided on the tank body 1, and a fixing mechanism is provided on the quantitative filling mechanism.

[0026] The quantitative filling mechanism includes a transmission rack 61, which is bolted to the electric slider 5. A rotating shaft 62 is rotatably connected inside the tank body 1 and is rotatably connected to the mounting plate 2. A transmission gear 63 is connected to the bottom end of the rotating shaft 62 via a flat key. The transmission gear 63 is located outside the tank body 1 and meshes with the transmission rack 61. A rotating plate 64 is rotatably connected inside the tank body 1 and is fixedly connected to the rotating shaft 62. 2. A metering tank 65 is bolted to the top. The metering tank 65 has two cavities. One cavity of the metering tank 65 is located below the inlet of the tank 1, and the other cavity of the metering tank 65 is located above the injection port on the mounting plate 2. Two annular baffles 66 are welded between the metering tanks 65 and are symmetrically arranged. Two bottles 67 are placed on the rotating plate 64 and are symmetrically arranged. One of the bottles 67 is located below the injection port of the mounting plate 2.

[0027] The adjusting mechanism includes a rotating frame 71, which is rotatably connected to the top of the tank 1. A screw 72 is rotatably connected to the rotating frame 71. Two connecting rods 73 are slidably connected to the rotating frame 71. The two connecting rods 73 are symmetrically arranged. A circular plate 74 is bolted to the bottom of each of the two connecting rods 73. The circular plate 74 is slidably connected to the metering tank 65. A nut 75 is welded between the two connecting rods 73. The nut 75 is threadedly connected to the screw 72.

[0028] The fixing mechanism includes a positioning plate 81. Two positioning plates 81 are bolted to the rotating plate 64 and are symmetrically arranged. Two arc-shaped plates 82 are slidably connected to the rotating plate 64 and are symmetrically arranged. A return spring 83 is connected to the rotating plate 64 and the two arc-shaped plates 82 through a hook. An arc-shaped frame 84 is bolted to the lower part of the inner wall of the tank body 1 and the arc-shaped frame 84 is provided with a pressing arc surface.

[0029] First, the worker introduces the flushing fluid into the tank 1 through the supply pipe 3. The flushing fluid enters one of the chambers on the metering tank 65 through the inlet of the tank 1. Then, the electric slider 5 drives the transmission rack 61 to move horizontally. The horizontal movement of the transmission rack 61 drives the transmission gear 63 to rotate. The rotation of the transmission gear 63 drives the rotating shaft 62 to rotate. The rotation of the rotating shaft 62 drives the metering tank 65 and the rotating plate 64 to rotate, so that one of the chambers of the metering tank 65 rotates to above the injection port of the mounting plate 2. At the same time, the rotation of the rotating plate 64 drives the two bottles 67, the two positioning plates 81, the two arc plates 82, and the two return springs 83 to rotate. When rotated, one of the bottles 67 will rotate to below the inlet of the mounting plate 2. One of the arc-shaped plates 82 will contact the arc-shaped frame 84, which will press the arc-shaped plate 82 to move it closer to the rotating shaft 62. One of the return springs 83 will be compressed, so that one of the arc-shaped plates 82 and one of the positioning plates 81 together limit one of the bottles 67. The rinsing fluid in one cavity of the metering tank 65 will be injected into one of the bottles 67. After the other cavity of the metering tank 65 is filled with rinsing fluid, the electric slider 5 will drive the transmission rack 61 to move horizontally in the opposite direction to reset, so that the other cavity of the metering tank 65... One bottle 67 rotates to the position above the injection port of mounting plate 2, while the other bottle 67 is positioned below the injection port of mounting plate 2. When one bottle 67 rotates to the position in front of the dispensing port of tank 1, one of the return springs 83 resets. The reset of the return spring 83 causes one of the arc-shaped plates 82 to move away from the rotating shaft 62, thus resetting the position. The arc-shaped plate 82 and the positioning plate 81 no longer limit the movement of one of the bottles 67. The worker removes the bottle 67 that has been filled with rinsing fluid and inserts a new empty bottle. This process is repeated to continuously fill the bottles 67 with rinsing fluid. When filling bottles 67 of different capacities, the worker... The operator rotates screw 72, which drives nut 75 downwards via the thread. The downward movement of nut 75 causes both connecting rods 73 to move downwards, which in turn causes both circular plates 74 to move downwards. This reduces the capacity of the two chambers of the metering tank 65 to match the capacity of the new bottle 67. In this way, the bottle 67 can be metered and filled with rinsing liquid. It can also limit the position of the bottle 67 during the filling process, making the bottle 67 more stable during the filling process, thereby improving the filling efficiency of the rinsing liquid. Moreover, it can meter and fill bottles 67 of different capacities, making the equipment more widely applicable.

[0030] Example 2

[0031] Based on Example 1, such as Figures 2-9As shown, it also includes a residual liquid collection mechanism, which is mounted on the mounting plate 2. The residual liquid collection mechanism includes a movable frame 91, which is slidably connected to the bottom of the mounting plate 2. A return spring 92 is connected between the movable frame 91 and the mounting plate 2 via a hook. A liquid outlet pipe 93 is bolted to the movable frame 91 and is located below the liquid inlet of the mounting plate 2. An arc-shaped protrusion 94 is bolted to the rotating shaft 62. A liquid collection plate 95 is slidably connected to the movable frame 91. A rack 96 is bolted to the liquid collection plate 95. A meshing gear 97 is rotatably connected to the movable frame 91 and meshes with the rack 96. A rack 98 is bolted to the bottom of the mounting plate 2 and meshes with the rack 97.

[0032] Initially, the arc-shaped protrusion 94 squeezes the liquid outlet pipe 93, and the return spring 92 is in a compressed state. The liquid outlet pipe 93 is located below the liquid injection port of the mounting plate 2. When the transmission gear 63 drives the rotating shaft 62 to rotate, the rotating shaft 62 will drive the arc-shaped protrusion 94 to rotate. The rotation of the arc-shaped protrusion 94 will disengage from the liquid outlet pipe 93, and the return spring 92 will rebound. The rebound of the return spring 92 will drive the movable frame 91 to move closer to the rotating shaft 62. The movement of the movable frame 91 will drive the liquid outlet pipe 93, rack 1 96, meshing gear 97, and rack 2 98 to move closer to the rotating shaft 62. The movable frame 91 will block the liquid injection port of the mounting plate 2. The movement of the meshing gear 97 will rotate under the action of rack 2 98. The rotation of the meshing gear 97 will drive rack 1 96 to move horizontally. The horizontal movement of rack 1 96 The liquid collection plate 95 will move horizontally and move below the liquid outlet pipe 93 to collect and support the residual liquid in the liquid outlet pipe 93. When one of the bottles 67 rotates to below the liquid inlet of the mounting plate 2, the arc-shaped protrusion 94 will squeeze the liquid outlet pipe 93 to move away from the rotating shaft 62 and reset. The return spring 92 will be squeezed again, and the movable frame 91 will no longer block the liquid inlet of the mounting plate 2. The liquid outlet pipe 93 will move below the liquid inlet on the mounting plate 2, and the rack 96 will drive the liquid collection plate 95 to move horizontally and reset. The liquid collection plate 95 will no longer be located below the liquid outlet pipe 93. In this way, by blocking the liquid inlet on the mounting plate 2 by the movable frame 91 and collecting and supporting the residual liquid in the liquid outlet pipe 93 by the liquid collection plate 95, the situation of residual flushing liquid dripping into the tank 1 can be avoided.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A filling device for producing liquid flushing fluid, characterized in that, The device includes a tank (1), with an inlet and a outlet at the top. An installation plate (2) is fixedly connected inside the tank (1), and an injection port is opened on the installation plate (2). A supply pipe (3) is fixedly connected to the inlet of the tank (1), and the tank (1) is connected to the supply pipe (3). A slide rail (4) is fixedly connected to the tank (1), and an electric slider (5) is slidably connected to the slide rail (4). A quantitative filling mechanism is provided on the tank (1) for filling rinsing liquid. An adjustment mechanism is provided on the tank (1), and a fixing mechanism is provided on the quantitative filling mechanism. The quantitative filling mechanism includes a transmission rack (61), the transmission rack (61) is fixedly connected to the electric slider (5), a rotating shaft (62) is rotatably connected inside the tank (1), the rotating shaft (62) is rotatably connected to the mounting plate (2), a transmission gear (63) is fixedly connected to the bottom end of the rotating shaft (62), the transmission gear (63) is located outside the tank (1), the transmission gear (63) meshes with the transmission rack (61), a rotating plate (64) is rotatably connected inside the tank (1), the rotating plate (64) is fixedly connected to the rotating shaft (62), the rotating shaft (64) is rotatably ... 62) A metering tank (65) is fixedly connected to the top. The metering tank (65) has two cavities. One of the cavities is located below the inlet of the tank (1). The other cavity is located above the injection port on the mounting plate (2). Two annular baffles (66) are fixedly connected between the metering tanks (65). The two annular baffles (66) are symmetrically arranged. Two bottles (67) are placed on the rotating plate (64). The two bottles (67) are symmetrically arranged. One of the bottles (67) is located below the injection port on the mounting plate (2). The adjusting mechanism includes a rotating frame (71), which is rotatably connected to the top of the tank (1). The rotating frame (71) is rotatably connected to a screw (72). Two connecting rods (73) are slidably connected to the rotating frame (71). The two connecting rods (73) are symmetrically arranged. A circular plate (74) is fixedly connected to the bottom of each of the two connecting rods (73). The circular plate (74) is slidably connected to the metering tank (65). A nut (75) is fixedly connected between the two connecting rods (73). The nut (75) is threadedly connected to the screw (72). It also includes a residual liquid collection mechanism, which is mounted on the mounting plate (2). The residual liquid collection mechanism includes a movable frame (91), which is slidably connected to the bottom of the mounting plate (2). A return spring (92) is connected between the movable frame (91) and the mounting plate (2). A liquid outlet pipe (93) is fixedly connected to the movable frame (91). The liquid outlet pipe (93) is located below the liquid injection port of the mounting plate (2). The rotating shaft (62) An arc-shaped protrusion (94) is fixedly connected to the upper part. A liquid collection plate (95) is slidably connected to the upper part of the movable frame (91). A rack (96) is fixedly connected to the upper part of the liquid collection plate (95). A meshing gear (97) is rotatably connected to the upper part of the movable frame (91). The meshing gear (97) meshes with the rack (96). A rack (98) is fixedly connected to the bottom of the mounting plate (2). The meshing gear (97) meshes with the rack (98).

2. A filling apparatus for producing liquid rinsing fluid according to claim 1, characterized in that, The fixing mechanism includes a positioning plate (81), two positioning plates (81) are fixedly connected to the rotating plate (64), the two positioning plates (81) are symmetrically arranged, two arc plates (82) are slidably connected to the rotating plate (64), the two arc plates (82) are symmetrically arranged, a return spring (83) is connected between the rotating plate (64) and the two arc plates (82), and an arc frame (84) is fixedly connected to the lower part of the inner wall of the tank (1).

3. A filling apparatus for producing liquid rinsing fluid according to claim 2, characterized in that, The arc frame (84) is provided with an extrusion arc surface.

Citation Information

Patent Citations

  • Quantitative liquid filling device

    CN116620649A

  • Yoghourt direct-flow quantitative filling device and filling method thereof

    CN117602558A