Energy storage type multi-effect evaporator
By filling the sewage evaporator with steel balls for heat storage and heating sewage, combined with the preheating silo and volleyball mechanism, the existing sewage evaporator has been solved, and efficient and energy-saving sewage treatment has been achieved.
Patent Information
- Application Number
- CN202510220332.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-13
AI Technical Summary
Existing sewage evaporators have problems such as low evaporation efficiency, cumbersome processing procedures, low energy utilization and inconvenient cleaning and maintenance.
Design an energy storage multi-effect evaporator, which is filled with steel balls, uses steel balls to store heat and heat sewage, combines preheating silos and volleyball mechanisms to improve evaporation efficiency and energy utilization, and simplify the cleaning and maintenance process.
Efficient wastewater evaporation is achieved, evaporation efficiency and energy utilization is improved, cleaning and maintenance processes are simplified, and treatment costs and difficulty are reduced.
Smart Images

Figure CN119977035A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of evaporators, and in particular to an energy storage type multiple-effect evaporator. Background Art
[0002] One of the ways to treat sewage is to send the sewage to be treated into the evaporator in the form of evaporation. The sewage encounters high temperature, evaporates to form steam and is drawn out. The remaining sewage and impurities remain in the evaporator. The evaporator is cleaned regularly to ensure its continuous and reliable operation.
[0003] For example, the patent with application number "CN2021219541705" discloses a sewage evaporator, in which the tower body is provided with a chimney, a negative pressure vacuum section, a heat exchange section, a water collection section, a gas-liquid mixing section and a spray section from top to bottom. The heat exchange section is provided with a heat exchanger, and an air inlet is provided on the tower body of the gas-liquid mixing section, which is connected to the heating component, and a water inlet pipe is provided at the bottom of the tower body; sewage enters the tower body from the water inlet pipe, and forms a mist after being sprayed out from the nozzle, and forms rising small water droplets and water vapor after being heated by the hot air sprayed by the heating component, and the water collection section removes large particles of small water droplets, and the heat exchange section is heated again, and the membrane assembly in the negative pressure vacuum section is used to filter and remove small particles of water droplets and impurities, and finally the water vapor in gaseous state is discharged from the chimney. The device can realize the heating of part of the sewage into gaseous discharge, but it will form some concentrated sewage, which needs to be treated separately; the steps are relatively cumbersome and the evaporation effect is poor.
[0004] For example, the patent with application number "CN2015211060970" discloses a rapid evaporation sewage evaporator, including an evaporator, wherein: a water baffle is installed on the inner side of the top of the evaporator, and a plurality of holes are arranged on the water baffle; overflow ports are respectively arranged on the walls of the evaporator; a thermal resistor is arranged on the inner side of the bottom of the evaporator, an insulation layer is arranged between the outer wall and the inner wall of the evaporator, and a slag discharge port is arranged at the bottom of the evaporator; a gas collecting tank is installed on the top of the evaporator, and the gas collecting tank is connected to a first drying tank, and an acidic desiccant is arranged in the first drying tank. The evaporator injects high-concentration sewage into the nozzle and sprays it into the inner cavity of the evaporator at a high speed; the thermal resistor evaporates the medium; due to the design and installation position, area and other restrictions of the heating resistor, the overall evaporation efficiency is not high, the sewage treatment speed is low, and it is difficult to meet the needs of continuous operation; and debris adheres to the resistor, resulting in a continuous decrease in evaporation efficiency and troublesome maintenance.
[0005] For example, the patent with application number "CN2012203907591" discloses a chemical evaporator, which includes a cylinder, a first feed pipe, a second feed pipe, a reduced-pressure steam extraction pipe, an upper packing layer, a partition, a first lower packing layer, a second lower packing layer and a discharge pipe; a reduced-pressure steam extraction pipe communicating with the inner cavity of the cylinder is fixed at the upper end of the cylinder, a discharge pipe is provided at the bottom of the cylinder, a support leg is fixed at the lower end of the cylinder, an upper packing layer is fixed in the upper part of the cylinder, a partition is fixed in the cylinder below the upper packing layer along the front-to-back direction, there is a gap between the bottom of the partition and the bottom of the cylinder, and a first feed pipe is fixed in the cylinder on the left side of the upper end of the partition. The device uses stainless steel metal balls, which have a larger specific surface area, increase the evaporation treatment surface area of sewage and accelerate the evaporation rate; however, since debris will adhere to the stainless steel metal balls, blockage and reduced efficiency will gradually occur over time; and the maintenance of the stainless steel metal balls as fillers is also extremely inconvenient; in addition, relying solely on the increased treatment surface area, the efficiency is still not very high; in addition, the incoming sewage is required to be high temperature, which requires the coordination of other equipment, and the overall effect is not good.
[0006] In summary, it can be seen that there are still some problems and shortcomings in the relevant equipment currently on the market. First of all, it is generally necessary to cooperate with other equipment to realize the entire sewage treatment process, which leads to a long overall treatment process, a large area occupied by the equipment, and correspondingly low efficiency. Secondly, low energy utilization is a more prominent problem; the sewage needs to be heated externally, or the sewage needs to be heated directly inside the evaporator; in this process, a large amount of energy is required to provide a high temperature environment, but the energy utilization is not efficient enough, and some energy is not effectively utilized, resulting in energy waste. In addition, the energy of steam has not been reasonably and effectively utilized, which further leads to high overall energy consumption. In addition, there are also inconveniences in cleaning and maintenance; due to the lack of convenient cleaning and maintenance mechanisms in the internal structure design, the operation is complicated, time-consuming and labor-intensive when cleaning and maintaining the evaporator, which increases the processing cost and difficulty. Summary of the invention
[0007] The purpose of the present invention is to solve the above problems in the prior art and to propose an energy storage type multiple-effect evaporator.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions: An energy storage type multi-effect evaporator comprises an evaporating cylinder filled with steel balls and a preheating chamber with a sewage pipe reciprocatingly arranged inside; A steam outlet is provided at the top of the evaporating cylinder and is connected to a steam inlet at the bottom of the preheating bin through a pipeline; a steam outlet is provided at the top of the preheating bin; the inlet and outlet of the sewage pipe are respectively provided outside the preheating bin; The outlet of the sewage pipe is connected to the water distribution pipe arranged at the upper position inside the evaporation cylinder through a pipeline.
[0009] In some embodiments, a combustion chamber is disposed at the lower part of the evaporation cylinder; a fire cylinder with a closed top is disposed in the middle of the top of the combustion chamber; The outer ring side of the fire tube is provided with multiple layers of fire holes; The outer ring side of the fire tube is provided with a ring retaining edge which is inclined downward on the outer side, corresponding to the upper position of the fire-spraying hole.
[0010] In some embodiments, the gap between the two layers of the annular retaining edges is smaller than the diameter of the steel ball.
[0011] In some embodiments, the top surface of the combustion chamber is in the shape of a top cone. In some embodiments, a volleyball mechanism is provided at the lower outer side of the evaporating cylinder.
[0012] In some embodiments, the ball discharge mechanism includes: a ball outlet hole surrounding the evaporator tube, a lower opening enclosure fixedly connected to the outer side of the evaporator tube, and a ball outlet plate rotatably arranged below the lower opening enclosure; The ball outlet plate is provided with one or more ball outlets.
[0013] In some embodiments, the ball outlet hole is a door-shaped structure with a semicircular top.
[0014] In some embodiments, ball spacers are provided at intervals inside the lower opening enclosure.
[0015] In some embodiments, a volleyball tube is disposed below the circular opening.
[0016] In some embodiments, a lower ring is provided on the inner side of the lower part of the ball outlet plate to match the outer wall of the evaporator tube; an upper ring is provided on the outer side of the upper part of the ball outlet plate to match the outer wall of the lower opening enclosure; a gear ring is fixedly provided on the outer side of the lower ring or the upper ring and is transmission-connected to an external drive gear.
[0017] In some embodiments, a ball adding mechanism is provided at the upper outer side of the evaporating cylinder; The ball adding mechanism comprises: a ball hole surrounding the evaporator tube, an upper opening enclosure fixedly connected to the outside of the evaporator tube, and a ball ring rotatably arranged inside the evaporator tube and corresponding to the ball hole; The goal ring is provided with one or more goal openings.
[0018] In some embodiments, a support ring fixedly connected to the evaporation cylinder is provided at the lower end of the ball ring; A plurality of driving components are arranged above the ball ring.
[0019] In some embodiments, a vertically movable cover is provided above the upper opening enclosure.
[0020] In some embodiments, the water distribution pipe includes multiple layers of coaxially arranged, interconnected annular pipes; A water outlet hole is provided at the lower end of the ring tube; Among them, the height of the multi-layer annular tube gradually decreases from the outside to the inside.
[0021] In some embodiments, a water receiving edge with an inner ring side raised is provided at the upper position inside the evaporating tube; A drainage device connected to the outside is arranged at the lower end of the water receiving edge.
[0022] Compared with the prior art, the present invention provides an energy storage type multiple-effect evaporator having the following beneficial effects.
[0023] 1. In the present invention, the interior of the evaporating cylinder is filled with steel balls, which are directly heated and heat stored by the steel balls, and then the sewage is heated and evaporated by the surface area of the steel balls, which has a large surface area and high evaporation efficiency; and the device can realize the entire sewage treatment process without the need for other equipment, and does not need to be transported between equipment, which further improves the efficiency; and the steel balls are used as heating bodies, which are heat-resistant and corrosion-resistant, and the consumption during use is almost negligible, and the service life of the steel balls is extremely long, and there is almost no need to bear subsequent material costs; and the steel balls are cleaned during cleaning, which is more convenient to operate; a preheating bin is set to pre-treat the incoming sewage, increase the initial temperature of the sewage entering the evaporating cylinder, and further improve the treatment efficiency of the evaporator; the sewage pipe is arranged in a serpentine shape in the preheating bin, and the length of the sewage pipe in the preheating bin is increased, so that the sewage is preheated for a longer time and is heated more, and the overall treatment efficiency is further improved by cooperating with the evaporating cylinder; and the evaporating cylinder cooperates with the preheating bin to realize the preheating process by recycling the steam generated in the evaporating cylinder; it significantly improves the overall energy utilization rate and is more energy-saving.
[0024] 2. The present invention provides a fire tube to guide the flame upward, which can directly transfer heat to the steel balls in the upper layer. Compared with the scheme of only providing a combustion chamber, the heating speed and effect are greatly improved. Multiple layers of flame holes are provided to form a chimney effect, which can draw the flame, and more flame can be emitted outward from the flame holes. The overall combustion is more vigorous, and the heating efficiency and heating effect of the steel balls are higher. A downwardly inclined outer ring baffle is provided to prevent the entry of unvaporized sewage. The inner and outer diameter difference of the ring baffle can be controlled to directly control the length and space of the flame ejected outward. The top surface of the combustion chamber is a top cone, which has a larger combustion contact surface. At the same time, the steel balls are guided, which is more convenient for cooperating with the subsequent ball discharge process.
[0025] 3. In the present invention, a ball discharge mechanism is arranged at the lower position to discharge part or all of the steel balls inside; and its operation is fully controllable; the steel balls at different positions can be taken out by rotating the ball discharge plate, and the operation is convenient, efficient and fully controllable; the ball discharge hole is a door-like structure with a semicircular shape on the top, which is more convenient for the passage of steel balls; ball partitions are arranged at intervals for better and more effective control; a ball discharge tube is arranged to guide the steel balls to a suitable position; a lower ring that cooperates with the outer wall of the evaporator tube and an upper ring that cooperates with the outer wall of the lower opening enclosure are arranged to ensure and improve the stability of the ball discharge plate during the rotating operation.
[0026] 4. The present invention is provided with a ball adding mechanism to add materials inside; under the rotation of the ball-adding ring, balls are scored in turn at different positions; the uniformity of the ball-adding process is ensured everywhere, and the ball-adding effect is good; a sealing cover is provided to avoid steam overflow; and a multi-layer ring tube is provided to improve the comprehensiveness of water distribution coverage, so that the steel balls used are relatively more uniform.
[0027] Other advantages, objectives and features of the present invention will be described in part in the following description; and in part, will be apparent to those skilled in the art based on an examination of the following; or, may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the present invention.
[0029] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.
[0030] Figure 3 It is a schematic diagram of the cross-sectional structure of the evaporator tube.
[0031] Figure 4 This is a schematic diagram of the cross-sectional structure of the evaporator cylinder (without the steel ball).
[0032] Figure 5 This is a schematic diagram of the front cross-sectional structure of the evaporator cylinder (without the steel ball).
[0033] Figure 6 It is a schematic diagram of the lower structure of the present invention.
[0034] Figure 7 It is a schematic cross-sectional structural diagram of the lower part of the present invention.
[0035] Figure 8 It is a schematic diagram of the structure of the ball outlet plate.
[0036] Fig. 9 It is a schematic diagram of the cross-sectional structure of the ball outlet plate.
[0037] Fig.10It is a partial structural schematic diagram of the ball adding mechanism.
[0038] Fig.11 It is a partial structural diagram of the ball adding mechanism (with the cover removed).
[0039] Fig.12 Schematic diagram of the structure of the goal ring.
[0040] Fig.13 This is a schematic diagram of the water distribution pipe structure.
[0041] Fig.14 It is a schematic diagram of the structure in top section.
[0042] Fig.15 It is a schematic diagram of the top-view structure.
[0043] In the figure: 1. Steel ball; 2. Evaporation cylinder; 21. Steam outlet; 22. Combustion chamber; 3. Sewage pipe; 4. Preheating chamber; 41. Steam inlet; 42. Steam outlet; 5. Lay water pipes; 6. Fire gun; 61. Flame-spraying hole; 62. Ring retaining edge; 7. Volleyball organization; 71. ball outlet hole; 72. lower opening enclosure; 73. ball outlet plate; 721, Ball Block; 731, ball outlet; 732, volleyball tube; 733, lower ring; 734, upper ring; 8. Ball adding mechanism; 81. Goal hole; 82. Upper opening enclosure; 83. Goal ring; 84. Capping; 831, goal mouth; 9. Water receiving edge. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] Reference Figure 1-15 , an energy storage type multiple-effect evaporator, comprising an evaporating cylinder 2 filled with steel balls 1, and a preheating chamber 4 with a sewage pipe 3 reciprocatingly arranged inside.
[0046] This device is different from the traditional evaporator for sewage treatment. The heated steel ball 1 is designed to store energy to heat the sewage and form evaporation. At the same time, the preheating bin 4 is designed to cooperate with the evaporating cylinder 2 to preheat the sewage to be treated. A set of equipment has multiple functions and can directly complete the entire sewage treatment function.
[0047] like Figure 2 As shown, the evaporation tube 2 is cylindrical in shape as a whole, and is filled with a suitable number of steel balls 1; the sewage pipe 3 is arranged in a serpentine shape in the preheating chamber 4 to increase the length of the sewage pipe 3 in the preheating chamber 4, so that the sewage can be preheated for a longer time.
[0048] It should be noted that the size, quantity, filling height and other data of the steel balls 1 should be reasonably calculated and evenly filled according to the specifications of the evaporator tube 2, the amount of sewage to be treated, the treatment speed requirements, etc.
[0049] At the same time, a steam outlet 21 is provided at the top of the evaporating cylinder 2, and is connected to the steam inlet 41 at the lower part of the preheating chamber 4 through a pipeline; thereby, the steam generated in the evaporating cylinder 2 is recycled, the overall energy utilization rate is improved, and more energy is saved.
[0050] It is understandable that a steam outlet 42 is provided at the top of the preheating chamber 4; after preheating the sewage pipe 3, the steam is discharged to the outside of the preheating chamber 4. It should be noted that if the steam temperature at the steam outlet 42 is still high, it can be reused; or, the volume of the preheating chamber 4 can be increased to make the steam stay longer.
[0051] It can be understood that the inlet and outlet of the sewage pipe 3 are respectively arranged to penetrate the outside of the preheating chamber 4 to facilitate the connection of the pipeline; further, flanges or quick connectors are arranged at the ends of the inlet and outlet to facilitate the docking and assembly of the pipeline.
[0052] Preferably, the inlet of the sewage pipe 3 is located at the high end, and the outlet is located at the low end; thereby, a certain pressure difference is created, which can speed up the flow rate and reduce adhesion in the pipe.
[0053] It is important to note that the location of this setting is not mandatory.
[0054] In addition, the outlet of the sewage pipe 3 is connected to the water distribution pipe 5 arranged at the upper position inside the evaporating cylinder 2 through a pipeline; the preheated sewage is sent into the evaporating cylinder 2 through the water distribution pipe 5 to be evaporated; and the steam formed by evaporation enters the preheating chamber 4 for utilization.
[0055] When the device is used, the inlet end of the sewage pipe 3 is connected to the sewage to be treated, and the outlet end is connected to the water distribution pipe 5 of the evaporating cylinder 2; the sewage is preheated in the preheating chamber 4, and then dispersed through the water distribution pipe 5 and sprinkled onto the steel ball 1; the steel ball heated and storing energy heats the sewage at high temperature to form steam in the evaporating cylinder 2; impurities in the sewage remain on the steel ball 1 of the evaporating cylinder 2; at the same time, the formed steam enters the preheating chamber 4 to preheat the sewage pipe 3; after a period of use, the inside of the evaporating cylinder 2 and the steel ball 1 are cleaned.
[0056] It should be noted that a water collection pipe is provided at the bottom of the preheating chamber 4 to collect the condensed water or water vapor in the preheating chamber 4 .
[0057] In this device, steel balls 1 are filled in the evaporating cylinder 2 to directly heat the steel balls 1, which are used to store heat. The sewage is then heated and evaporated through the surface area of the steel balls 1. The surface area is large and the evaporation efficiency is high. Without the need for other equipment, this device can realize the entire sewage treatment process without the need for transportation between equipment, further improving efficiency.
[0058] In this device, a preheating bin 4 is provided to pretreat the incoming sewage, thereby increasing the initial temperature of the sewage entering the evaporating cylinder 2, and further improving the treatment efficiency of the evaporator; the sewage pipe is arranged in a serpentine shape in the preheating bin 4, and the arrangement length of the sewage pipe 3 in the preheating bin 4 is increased, so that the sewage undergoes a longer preheating treatment and obtains more heating, further cooperating with the evaporating cylinder 2 to improve the overall treatment efficiency; and the evaporating cylinder 2 cooperates with the preheating bin 4 to realize the preheating process by recycling the steam generated in the evaporating cylinder 2; it significantly improves the overall energy utilization rate and is more energy-saving.
[0059] In some embodiments, a combustion chamber 22 is provided at the lower part of the evaporation cylinder 2 to transfer heat to the steel ball 1, so that the steel ball 1 is in a high temperature state; after the sewage enters, it comes into contact with the steel ball 1, quickly vaporizes and evaporates, and debris is attached to the surface of the steel ball 1.
[0060] It should be noted that the steel ball 1 used as the heating body is heat-resistant and corrosion-resistant, and its consumption during use is almost negligible. The service life of the steel ball 1 is extremely long, and there is almost no need to bear subsequent material costs; and the steel ball 1 can be cleaned during cleaning, which makes the operation more convenient.
[0061] It is understandable that the steel ball 1 should be made of a heat-resistant and corrosion-resistant material with high reliability; for example, 722M24 steel, 1.4845 stainless steel, SKD61, etc. Furthermore, a fire tube 6 with a closed top is provided in communication with the middle position of the top of the combustion chamber 22 .
[0062] It is understandable that since the combustion chamber 22 is located at the lower part, the temperature of the steel balls 1 in the lower layer will be high, but the temperature is difficult to transfer to the steel balls 1 in the upper layer; however, the sewage is distributed from above; this actually results in the upper steel balls with lower temperatures being the first to contact the sewage, and even the temperature may be extremely low; the overall evaporation efficiency is low and the effect is poor.
[0063] In this solution, after the fire tube is set, the flame can be guided upward to directly transfer heat to the upper steel ball 1; compared with the solution of only setting the combustion chamber 22, the heating speed and effect are greatly improved.
[0064] Furthermore, a plurality of flame-spraying holes 61 are provided on the outer ring side of the fire tube 6 .
[0065] As shown in the figure, a plurality of flame-spraying holes 61 are evenly, spaced apart and arranged around each layer; the distance between the flame-spraying holes 61 in each layer is kept consistent.
[0066] It is understandable that when the top is in a closed state, the flame can hardly reach the upper position; and the internal airflow must be blocked, further affecting the combustion effect of the flame; thus, directly affecting the evaporation effect.
[0067] In this solution, after the flame hole 61 is provided, the fire tube 6 also forms a chimney effect; the flame is sucked, and more flames can be emitted from the flame hole 61; the overall combustion is more vigorous, and the heating efficiency and heating effect of the steel ball 1 are also better.
[0068] Furthermore, in order to avoid the impact of sewage on combustion, we also set up corresponding shielding structures.
[0069] Specifically, the outer ring side of the fire tube 6 is provided with a ring retaining edge 62 which is inclined downward on the outer side, corresponding to the upper position of the flame-spraying hole 61 .
[0070] like Figure 3-7 As shown; the barrier structure is set to prevent unvaporized sewage from entering.
[0071] Preferably, the gap between the two layers of annular retaining edges 62 is smaller than the diameter of the steel ball 1. In other words, the steel ball 1 will not get stuck between the two layers of annular retaining edges 62; thus, the space for the flame to spray outward can be directly controlled by controlling the inner and outer diameter difference of the annular retaining edges 62.
[0072] In some embodiments, the top surface of the combustion chamber 22 is in the shape of a top cone; it not only has a larger combustion contact surface; at the same time, it guides the steel ball 1, making it easier to cooperate with the subsequent ball discharge process.
[0073] In some embodiments, a volleyball mechanism 7 is provided at the lower outer side of the evaporating cylinder 2 .
[0074] It is understandable that the purpose of the evacuation mechanism 7 is to discharge part or all of the internal steel balls 1 after a certain period of time for cleaning; and to make its operation fully controllable.
[0075] It is understandable that, in the conventional form, if the steel ball 1 needs to be discharged, it needs to be taken in and placed from the top; if the opening is opened from the bottom, the ball discharge will be uncontrollable (under the action of pressure, the steel ball tilts out); and the ball discharge from various places cannot be uniform, and the partial ball discharge cannot be controlled, etc.
[0076] After setting up this component, the ball output can be well controlled and the ball output position can be controlled.
[0077] Specifically, the ball discharge mechanism 7 includes: a ball outlet hole 71 surrounding the evaporator tube 2 , a lower opening enclosure 72 fixedly connected to the outer side of the evaporator tube 2 , and a ball outlet plate 73 rotatably arranged below the lower opening enclosure 72 .
[0078] It should be noted that the position of the ball outlet hole 71 is set according to the number of steel balls 1 that can be placed in the outermost layer of the evaporating tube 2. For example, if the outermost layer can accommodate 28 steel balls 1, 28 ball outlet holes are opened.
[0079] In addition, one or more ball outlets 731 are formed on the ball outlet plate 73 .
[0080] During each rotation, after the ball outlet 731 corresponds to the ball outlet hole 71 at a certain position, the steel ball 1 can be discharged outward through the ball outlet hole 71, the lower opening enclosure 72, and the ball outlet plate 73 in sequence.
[0081] It should be noted that by providing several ball outlets 731, steel balls in several positions can be discharged simultaneously. As for whether to provide one or more, it can be provided according to the needs.
[0082] In this solution, the steel balls 1 at different positions are taken out respectively by rotating the ball-out plate 73; the operation is convenient, efficient, and fully controllable.
[0083] Preferably, the ball outlet hole 71 is a door-shaped structure with a semicircular top.
[0084] As shown in the figure, the inner diameter of the lower part of the gate-like structure is not less than the size of the upper part, which makes it easier for the steel ball 1 to pass through.
[0085] It can be understood that since the ball outlet hole 71 and the lower opening enclosure 72 are always connected, some steel balls 1 will be temporarily stored in the lower opening enclosure 72; when in use, after the ball outlet 731 corresponds to a certain steel ball 1, the steel ball 1 is discharged; and by rotation, the ball outlet at each position can be controlled to be relatively uniform.
[0086] In some embodiments, ball spacers 721 are disposed at intervals in the lower opening enclosure 72 .
[0087] The ball stopper 721 is arranged corresponding to the ball outlet hole 71 and is located on both sides thereof to form a gap.
[0088] Therefore, only one steel ball 1 can be accommodated between two adjacent ball spacers 721, so that the steel ball 1 can be effectively controlled better.
[0089] In some embodiments, a ball volley tube 732 is disposed below the ball outlet 731 .
[0090] The steel ball 1 is guided by the additional ball volley tube 732; the lower end of the ball volley tube 732 can be provided with a conveying trough, a conveying pipe and other structures to directly guide the steel ball 1 to a suitable position.
[0091] In some embodiments, a lower ring 733 is provided on the inner side of the lower part of the ball outlet plate 73 to match the outer wall of the evaporator tube 2; an upper ring 734 is provided on the outer side of the upper part of the ball outlet plate 73 to match the outer wall of the lower opening enclosure 72; a gear ring is fixedly provided on the outer side of the lower ring 733 or the upper ring 734, and is transmission-connected to an external driving gear (not shown in the figure).
[0092] It should be noted that the two upper and lower ring bodies are provided to ensure and improve the stability of the ball outlet plate 73 during the rotation operation; they cooperate with the inner and outer equipment structures respectively, and have excellent stability.
[0093] It is understandable that a support ring fixedly connected to the evaporator tube 2 is provided at the lower end of the lower ring 733 to limit the ball outlet plate 73. The gear ring is matched with the driving gear, and the driving gear is driven by the power device; when rotating, the relative position of the ball outlet 731 changes.
[0094] In some embodiments, a ball adding mechanism 8 is provided on the upper outer side of the evaporating cylinder 2 .
[0095] It is understandable that after taking out some steel balls 1 from the bottom, the data of steel balls 1 in the evaporating tube 2 is insufficient, which will directly affect the efficiency of the evaporator; therefore, it is necessary to add material inside, and we have set up a ball adding structure accordingly.
[0096] Specifically, the ball adding mechanism 8 includes: a ball hole 81 surrounding the evaporator tube 2, an upper opening enclosure 82 fixedly connected to the outside of the evaporator tube 2, and a ball ring 83 rotatably arranged inside the evaporator tube 2 and corresponding to the ball hole 81; one or more ball openings 831 are opened on the ball ring 83.
[0097] For the structural settings here, please refer to the previous description.
[0098] Specifically, the number of the ball holes 81 does not need to be specially set, as long as it can be evenly distributed.
[0099] When in use, through the rotation of the goal ring 83, one or more goal openings 831 are overlapped with different goal holes 81 respectively, so that the steel ball 1 can be introduced into the interior to achieve ball addition.
[0100] Through the arrangement of the present application, under the rotation of the goal ring 83, goals are scored in sequence at different positions; the uniformity of each position during the ball adding process can be ensured, and the ball adding effect is good.
[0101] In some embodiments, a support ring fixedly connected to the evaporator tube 2 is provided at the lower end of the goal ring 83; the vertical movement of the goal ring 83 is limited by the support ring and the gravity of the goal ring 83.
[0102] At the same time, a plurality of driving components are arranged above the goal ring 83 to drive the rotation of the goal ring 83 .
[0103] Preferably, the driving component is a motor in a closed housing; a rubber wheel is provided on the output shaft of the motor, which is pressed against the inner side of the ball ring 83 to drive it to rotate; or, a gear is provided on the output shaft of the motor, and teeth are correspondingly provided on the inner ring side of the ball ring 83, and rotational drive is performed through meshing.
[0104] In some embodiments, a vertically movable cover 84 is disposed above the upper opening enclosure 82 .
[0105] It should be noted that the cover 84 is provided to seal the upper opening enclosure 82 when no balls are added to prevent the steam from overflowing.
[0106] In some embodiments, the water distribution pipe 5 includes multiple layers of coaxially arranged and interconnected ring pipes.
[0107] Correspondingly, a water outlet is provided at the lower end of the annular tube; as shown in the figure, by setting up the multi-layer annular tube, the comprehensiveness of water distribution coverage can be improved, so that the steel balls 1 used are relatively uniform.
[0108] Furthermore, the height of the multi-layer annular pipe gradually decreases from the outside to the inside; it can better match different water distribution ranges, and the water pressure in the inner circle is generally lower, which can be compensated by the height setting.
[0109] It can be understood that the outermost ring tube is provided with a water receiving pipe opening penetrating to the outside.
[0110] Preferably, a plurality of water receiving pipe openings are provided to increase the pressure of the water distribution pipe 5 and better ensure the relative balance of the water flow.
[0111] In some embodiments, a water receiving edge 9 with an inner ring side raised is provided at the upper inner position of the evaporator tube 2; as shown in the figure, the high inside and low outside shape cooperates with the inner wall of the evaporator tube 2 to form a recovery space for condensed water or water vapor.
[0112] Correspondingly, a drainage pipe connected to the outside is arranged at the lower end of the water receiving edge 9 to collect and process the condensed water or water vapor.
[0113] It should be noted that the top of the evaporating cylinder 2 is preferably configured as a conical structure, which can better collect condensed water or water vapor.
[0114] After using for a period of time, remove part or all of the steel ball 1, clean it and then add it back.
[0115] In the present invention, heated energy storage steel balls are designed to evaporate sewage, which is different from the traditional form; while having a larger surface area, the heating efficiency and effect are good; the preheating bin 4 matched with the evaporating cylinder 2 recovers the steam formed by evaporation, preheats the sewage, and realizes the recycling of energy; the overall equipment has multiple functions and can directly complete the entire sewage treatment function.
[0116] In the present invention, the interior of the evaporating cylinder 2 is filled with steel balls 1, which are directly heated and utilized to store heat. Then, the sewage is heated and evaporated through the surface area of the steel balls 1, which has a large surface area and a high evaporation efficiency. The device can realize the entire sewage treatment process without the need for transportation between equipments, thereby further improving the efficiency. The steel balls 1 are heat-resistant and corrosion-resistant as heating bodies, and their consumption during use is almost negligible. The service life of the steel balls 1 is extremely long, and there is almost no need to bear subsequent material costs. The steel balls 1 are cleaned during cleaning, which makes the operation more convenient. A preheating chamber 4 is provided to pretreat the incoming sewage, thereby increasing the initial temperature of the sewage entering the evaporating cylinder 2, thereby further improving the The treatment efficiency of the evaporator is improved; the sewage pipe 3 is arranged in a serpentine shape in the preheating chamber 4, and the length of the sewage pipe 3 in the preheating chamber 4 is increased, so that the sewage is preheated for a longer time and gets more heat, which is further coordinated with the evaporation tube 2 to improve the overall treatment efficiency; the evaporation tube 2 cooperates with the preheating chamber 4 to recycle the steam generated in the evaporation tube 2, improve the overall energy utilization rate, and save more energy; a fire tube 6 is set to guide the flame upward, and the heat can be directly transferred to the upper steel ball 1; compared with the scheme of only setting the combustion chamber 22, its heating speed and effect are greatly improved; multiple layers of flame holes 61 are opened to form a chimney effect; the flame will be sucked, and more flames can be emitted from the flame holes 6 1 outward; the overall combustion is more vigorous, the heating efficiency of the steel ball 1 is higher, and the heating effect is better; a downwardly inclined outer ring baffle 62 is set to prevent the entry of unvaporized sewage; the length and space of the flame spraying outward can be directly controlled by controlling the inner and outer diameter difference of the ring baffle 62; the top surface of the combustion chamber 22 is a top cone, which has a larger combustion contact surface; at the same time, the steel ball 1 is guided, which is more convenient for the subsequent ball discharge process; a ball discharge mechanism 7 is set at the lower position to discharge part or all of the internal steel balls 1; and its operation is fully controllable; the steel balls 1 at different positions are taken out respectively by rotating the ball discharge plate 73, and the operation is convenient, efficient, and fully controllable; the ball discharge hole 71 is a door-shaped structure with a semicircular top The structure is more convenient for the steel ball 1 to pass through; the ball barriers 721 are arranged at intervals for better and more effective control; the ball discharge tube 732 is arranged to guide the steel ball 1 to a suitable position; the lower ring 733 is arranged to cooperate with the outer wall of the evaporating tube 2, and the upper ring 734 is arranged to cooperate with the outer wall of the lower opening enclosure 72; the stability of the ball outlet plate 73 during the rotating operation is ensured and improved; the ball adding mechanism 8 is arranged to add material to the interior; under the rotation of the goal ring 83, goals are scored at different positions in turn; the uniformity of various places in the process of adding balls can be ensured, and the ball adding effect is good; the sealing cover 84 is arranged to avoid the overflow of steam; the multi-layer ring tube is arranged to improve the comprehensiveness of the water distribution coverage, so that the relatively used steel balls 1 are also more uniform.
[0117] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
[0118] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0119] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. An energy storage type multiple-effect evaporator, characterized in that: include: An evaporating cylinder (2) filled with steel balls (1) and a preheating chamber (4) with a sewage pipe (3) reciprocatingly arranged inside; A steam outlet (21) is provided at the top of the evaporating cylinder (2) and is connected to a steam inlet (41) at the bottom of the preheating chamber (4) through a pipeline; a steam outlet (42) is provided at the top of the preheating chamber (4); and the inlet and outlet of the sewage pipe (3) are respectively provided through the outside of the preheating chamber (4); The outlet of the sewage pipe (3) is connected to a water distribution pipe (5) arranged at an upper position inside the evaporation cylinder (2) through a pipeline.
2. The energy storage type multiple-effect evaporator according to claim 1, characterized in that: A combustion chamber (22) is disposed at the lower part of the evaporation cylinder (2); a fire cylinder (6) with a closed top is disposed in communication with the middle position of the top of the combustion chamber (22); The outer ring side of the fire tube (6) is provided with multiple layers of fire-spraying holes (61); The outer ring side of the fire tube (6) is provided with a ring retaining edge (62) which is inclined downward on the outer side, at a position above the fire-spraying hole (61).
3. The energy storage type multiple-effect evaporator according to claim 2, characterized in that: The gap between the two layers of the annular retaining edges (62) is smaller than the diameter of the steel ball.
4. The energy storage type multiple-effect evaporator according to claim 2, characterized in that: The top surface of the combustion chamber (22) is in the shape of a top cone.
5. The energy storage type multiple-effect evaporator according to claim 1, characterized in that: A volleyball mechanism (7) is provided at the lower outer side of the evaporation cylinder (2).
6. The energy storage type multiple-effect evaporator according to claim 5, characterized in that: The ball discharge mechanism (7) comprises: a ball discharge hole (71) arranged around the evaporator tube (2), a lower opening enclosure (72) fixedly connected to the outside of the evaporator tube (2), and a ball discharge plate (73) rotatably arranged below the lower opening enclosure (72); The ball outlet plate (73) is provided with one or more ball outlets (731).
7. The energy storage type multiple-effect evaporator according to claim 1, characterized in that: A ball adding mechanism (8) is provided at the upper outer side of the evaporating cylinder (2); The ball adding mechanism (8) comprises: a ball hole (81) surrounding a ball hole formed on the evaporating cylinder (2), an upper opening enclosure (82) fixedly connected to the outside of the evaporating cylinder (2), and a ball ring (83) rotatably arranged inside the evaporating cylinder (2) and corresponding to the ball hole (81); The goal ring (83) is provided with one or more goal openings (831).
8. The energy storage type multiple-effect evaporator according to claim 7, characterized in that: A vertically movable cover (84) is provided above the upper opening enclosure (82).
9. The energy storage type multiple-effect evaporator according to claim 1, characterized in that: The water distribution pipe (5) comprises multiple layers of coaxially arranged, interconnected annular pipes; A water outlet hole is provided at the lower end of the ring tube; Among them, the height of the multi-layer annular tube gradually decreases from the outside to the inside.
10. The energy storage type multiple-effect evaporator according to claim 1, characterized in that: A water receiving edge (9) with an inner ring side raised is provided at the upper position inside the evaporating cylinder (2); A drainage pipe connected to the outside is arranged at the lower end of the water receiving edge (9).
Citation Information
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