Municipal sludge resource comprehensive utilization device
By designing a vertical fermentation kettle device for municipal sludge, the problem of failure to effectively utilize organic matter in the existing sludge utilization process is solved, efficient decomposition and preparation of high-fertility fertilizers are achieved, and recycling costs are reduced and sludge utilization is improved.
Patent Information
- Application Number
- CN202510220202.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing municipal sludge utilization process fails to effectively utilize the organic matter in the sludge, and the cost of preparing permeable bricks is high, resulting in increased resource waste and energy consumption.
A comprehensive utilization device for municipal sludge resources is designed, and fermented through a vertical fermentation kettle to efficiently decompose the organic matter in the sludge to prepare fertilizer with high fertility. The device uses a foundation seat to place it below the ground, and uses a circumferential running mechanism, a vertical adjustment mechanism and a universal guide mechanism to achieve no blind spot disturbance and full mixing of the sludge.
The full utilization of organic matter in the sludge was achieved, the cost of sludge recycling was reduced, the utilization rate of sludge was increased, and high-fertility fertilizer was obtained.
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Figure CN119977650A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of municipal sludge recovery and treatment, and in particular relates to a municipal sludge resource comprehensive utilization device. Background Art
[0002] At present, in the municipal field, the sludge produced is generally rich in a large amount of organic matter. If it is not effectively treated, the sludge will be directly piled up and discarded, which will not only cause environmental pollution, but also cause a large amount of resource waste. In order to avoid the waste of resources, the existing means is to improve the sludge and use it as a raw material to make permeable bricks for recycling. A large amount of organic matter in the sludge needs to be removed or calcined at high temperature so that the organic matter forms inorganic matter under high temperature environment, so as to ensure that the prepared permeable bricks have the expected characteristics and prevent the permeable bricks from being quickly destroyed by microorganisms. However, this process of utilizing municipal sludge not only fails to effectively utilize the organic matter in the sludge, but also increases the cost of preparing permeable bricks, which is contrary to the expectation of saving energy, reducing costs and increasing efficiency. It can be seen from this that there is an urgent need for a measure for the reuse of municipal sludge resources, which can effectively utilize the organic matter in the sludge, reduce the cost of recycling, and improve the utilization rate of the sludge. Summary of the invention
[0003] The present invention provides a municipal sludge resource comprehensive utilization device, which is used for fermenting municipal sludge, so that the organic matter in the municipal sludge is efficiently decomposed to obtain fertilizer with extremely high fertility, thereby ensuring the full utilization of the organic matter in the sludge, reducing the recovery cost of the sludge, and improving the utilization rate of the sludge.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0005] A device for comprehensive utilization of municipal sludge resources comprises a vertical fermentation kettle installed in a base, the upper end of the vertical fermentation kettle extends out from the upper end of the base, an annular mounting rail coinciding with the axis of the vertical fermentation kettle is installed at the upper end of the base, the lower end of a vertical adjustment mechanism is transmission-connected to the annular mounting rail via a circumferential running mechanism, a radial guide seat is transmission-connected to the vertical adjustment mechanism, and a universal material guide mechanism is installed on the radial guide seat.
[0006] Furthermore, the foundation base includes a concrete base body with a foundation assembly pit, the concrete base body is constructed below the ground surface, and its upper end is flush with the upper end surface of the ground surface, the vertical fermentation kettle is arranged in the foundation assembly pit, and an operating pit connected to the foundation assembly pit is constructed in the concrete base body and below the vertical fermentation kettle, and an operating channel is constructed in the concrete base body and between the operating pit and the ground surface, and a sealing cover is installed at the upper end of the operating channel.
[0007] Furthermore, the vertical fermentation kettle includes a vertical kettle body with a water seepage portion at the lower end, an upper end cover is buckled on the upper end of the vertical kettle body, the lower end of the central tube extends into the lower part of the water seepage portion, and the upper end of the central tube extends out of the upper end cover along the axis of the vertical kettle body.
[0008] Furthermore, the water seepage part includes a mounting frame fixedly installed on the lower part of the vertical kettle body, a water seepage layer is installed on the mounting frame, an outer annular fixed plate and a central bottom plate with coinciding axes are constructed at the lower part of the vertical kettle body, an annular assembly opening is formed between the outer annular fixed plate and the central bottom plate, an annular transition plate is detachably installed at the annular assembly opening, and a water seepage cavity is formed between the water seepage layer, the outer annular fixed plate, the annular transition plate and the central bottom plate, and the diameter of the water seepage cavity gradually decreases downward in the vertical direction.
[0009] Furthermore, the central tube includes a first tube body with a first connecting head constructed at the upper end, the lower end of the first tube body extends into the lower part of the water seepage chamber through a mounting frame, a water suction nozzle is constructed at the lower end of the first tube body, a filter cartridge is mounted on the outer surface of the water suction nozzle, a second tube body penetrating the upper end cover is constructed at the center of the upper end cover, a first connecting sleeve plugged into the first connecting head is constructed at the lower end of the second tube body, and a transfer tube is connected to the upper part of the second tube body; a plurality of guide sleeves are constructed at intervals on the upper end cover, a connecting cap is detachably mounted on the upper end of each of the guide sleeves, an exhaust pipe is constructed on the upper end cover, and a control valve is mounted on the exhaust pipe.
[0010] Furthermore, the annular mounting rail includes an inner annular rail body, an annular transition seat and an outer annular transmission rail body which are coaxially fixedly connected from the inside to the outside, the lower end of the vertical adjustment mechanism is slidably assembled on the inner annular rail body, and the annular transition seat is removably fixed on the upper end surface of the base seat; the circumferential running mechanism includes a first drive motor installed on the lower part of the vertical adjustment mechanism, and a running gear is installed on the output shaft of the first drive motor, and the running gear is meshed with the outer annular transmission rail body.
[0011] Furthermore, the vertical adjustment mechanism includes a vertical guide seat with a lower sliding seat and an upper fixed seat respectively constructed at two vertical ends, a second driving motor is installed on the upper fixed seat, a vertical transmission screw is coaxially connected to the output shaft of the second driving motor, the lower end of the vertical transmission screw is rotatably connected to the lower sliding seat, the lower sliding seat is slidably connected to the annular mounting rail, a transmission seat is slidably connected to the vertical guide seat, the transmission seat is threadedly connected to the vertical transmission screw, the transmission seat is pivotally connected to the adjustment seat via a vertical pivot shaft, and a plurality of limit holes evenly arranged along the circumference of the vertical pivot shaft are respectively provided on the transmission seat and the adjustment seat.
[0012] Furthermore, the radial guide seat includes a radial seat body having one end connected to the vertical adjustment mechanism through an assembly plate, an adapter sleeve is constructed at the other end of the radial seat body, a fixing hole is opened on the adapter sleeve, a plurality of vertical holes are opened on the radial seat body at intervals along its length direction, and transverse holes are opened on the side wall of the radial seat body and located at each vertical hole, and each of the transverse holes is interconnected with the corresponding vertical hole.
[0013] Furthermore, the universal material guide mechanism includes a linear motor assembled with a radial guide seat, a mounting seat is installed on the linear motor, the mounting seat is connected to the auger conveying assembly via an articulated adjustment assembly, an outer material guide cylinder is detachably connected to the outside of the auger conveying assembly, an introduction portion is constructed at the lower end of the outer material guide cylinder, and a material guide joint is connected to the upper part of the outer material guide cylinder.
[0014] Furthermore, the articulated adjustment component includes a joint sleeve constructed on a mounting seat, a joint ball is movably connected in the joint sleeve, a limiting threaded hole is opened on the mounting seat and penetrates the joint sleeve along the radial direction of the joint ball, the limiting bolt is threadedly connected in the limiting threaded hole and abuts against the joint ball, and a socket is constructed at the lower end of the joint ball; the auger conveying component includes a third drive motor connected to the socket, a mounting rod is coaxially connected to the output shaft of the third drive motor, and a spiral guide blade extending spirally along the axis of the mounting rod is installed on the mounting rod.
[0015] Due to the adoption of the above structure, the present invention has achieved technical progress compared with the prior art in that the present invention places the vertical fermentation kettle below the ground through the base, thereby avoiding occupying too much ground space. Municipal sludge is put into the vertical fermentation kettle, and biomass materials such as straw, poultry and livestock feces can be added into the vertical fermentation kettle according to needs, and a fermentation agent is added. Afterwards, the circumferential running mechanism is controlled to move along the circumference of the vertical fermentation kettle on the annular mounting rail. During the movement of the circumferential running mechanism, the universal feed guide mechanism is controlled to stir and mix the different raw materials in the vertical fermentation kettle, and the universal feed guide mechanism is controlled to move along the length direction of the radial guide seat, that is, along the radial movement of the vertical fermentation kettle. At the same time, the vertical adjustment mechanism is controlled to drive the universal feed guide mechanism to move in the vertical direction through the radial guide seat, so that the universal feed guide mechanism continuously disturbs the sludge in the vertical fermentation kettle in the circumferential direction and at different depths, and the sludge at different depths is regularly exchanged as needed, so as to achieve the effect of no dead angle disturbance in the vertical fermentation kettle, and achieve the purpose of sufficient mixing between different raw materials, thereby improving the sufficiency of fermentation. After the sludge in the vertical fermentation kettle is fermented and fermented fertilizer is formed, the circumferential running mechanism, the vertical adjustment mechanism and the universal feed guide mechanism are controlled so that the fermented fertilizer in the vertical fermentation kettle is discharged from the vertical fermentation kettle by the universal feed guide mechanism and transported by a fertilizer transport vehicle. In summary, the present invention ferments municipal sludge to efficiently decompose organic matter therein, thereby obtaining fertilizer with extremely high fertility, thereby ensuring the full utilization of organic matter in the sludge, reducing the sludge recovery cost, and improving the utilization rate of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0017] In the attached picture:
[0018] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;
[0019] Figure 2 It is a structural cross-sectional view of the assembly of the base and the vertical fermentation kettle according to an embodiment of the present invention;
[0020] Figure 3 for Figure 2 A magnified view of the structure of the middle A part;
[0021] Figure 4 for Figure 2 A magnified view of the structure of the middle B area;
[0022] Figure 5 This is a schematic diagram of the structure of the disassembled annular transition plate in the vertical fermentation kettle according to an embodiment of the present invention;
[0023] Figure 6 It is a partial structural schematic diagram of a vertical fermentation kettle according to an embodiment of the present invention;
[0024] Figure 7 It is a top view of the structure of the vertical kettle body, the mounting frame and the water seepage layer connected in an embodiment of the present invention;
[0025] Figure 8 This is a schematic diagram of the structure of the upper end cover of the vertical fermentation kettle according to an embodiment of the present invention;
[0026] Fig. 9 This is a structural schematic diagram of another angle of the upper end cover of the vertical fermentation kettle according to an embodiment of the present invention;
[0027] Fig.10 This is a schematic diagram of the structure of an embodiment of the present invention after removing the base and the vertical fermentation kettle;
[0028] Fig.11 for Fig.10 a side view of the structure shown;
[0029] Fig.12 This is a schematic structural diagram of an annular mounting rail according to an embodiment of the present invention;
[0030] Fig.13 It is a structural schematic diagram of the connection between the vertical adjustment mechanism and the circumferential running mechanism according to an embodiment of the present invention;
[0031] Fig.14 It is a schematic structural diagram of the circumferential running mechanism and the annular mounting rail in driving connection with each other according to an embodiment of the present invention;
[0032] Fig.15 It is a structural schematic diagram of the connection between the radial guide seat and the universal material guide mechanism according to an embodiment of the present invention;
[0033] Fig.16 This is a schematic structural diagram of a radial guide seat according to an embodiment of the present invention;
[0034] Fig.17 This is a schematic structural diagram of the connection between the linear motor, the mounting seat and the articulated adjustment assembly in the universal material guide mechanism of the embodiment of the present invention;
[0035] Fig.18 for Fig.17 An exploded view of the structure shown;
[0036] Fig.19 It is a schematic diagram of the structure of the auger conveying assembly after being disassembled in the universal material guide mechanism according to an embodiment of the present invention;
[0037] Fig. 20 for Fig.19 A partial schematic diagram of the structure shown at another angle;
[0038] Fig.21 It is a schematic structural diagram of the outer material guide cylinder in the universal material guide mechanism of an embodiment of the present invention.
[0039] Labeled parts: 100-base, 101-concrete base, 102-operation pit, 103-operation channel, 104-climbing ladder, 105-sealing cover, 200-vertical fermentation kettle, 201-vertical kettle body, 202-fermentation chamber, 203-first tube body, 204-outer annular fixing plate, 205-annular transition plate, 206-center bottom plate, 207-annular assembly port, 208-annular support edge, 209-first buckle edge, 210-water suction nozzle, 211-filter cartridge, 212-water seepage chamber, 213-water seepage layer, 214-installation frame Frame, 215-first connector, 216-upper end cover, 217-second tube body, 218-adapter tube, 219-adapter column, 220-pin rod jack, 221-guide sleeve, 222-connecting cap, 223-exhaust pipe, 224-control valve, 225-second buckle edge, 226-first connecting sleeve, 300-annular mounting rail, 301-annular transition seat, 302-inner annular rail body, 303-outer annular transmission rail body, 400-vertical adjustment mechanism, 401-vertical guide seat, 402-lower sliding seat, 403-upper fixed seat, 404- Vertical transmission screw, 405-second drive motor, 406-transmission seat, 407-adjustment seat, 408-vertical pivot shaft, 409-limiting hole, 500-circumferential running mechanism, 501-first drive motor, 502-running gear, 600-radial guide seat, 601-radial seat body, 602-assembly plate, 603-adapter sleeve, 604-fixing hole, 605-vertical hole, 606-transverse hole, 700-universal guide mechanism, 701-linear motor, 702-first installation half seat, 703-first joint half sleeve, 704-second installation Install half seat, 705-second joint half sleeve, 706-connecting threaded hole, 707-limiting threaded hole, 708-connecting screw, 709-limiting bolt, 710-joint ball, 711-receiving seat, 712-disc-shaped seat body, 713-fixing ear, 714-first connecting ring, 715-third drive motor, 716-second connecting sleeve, 717-assembly hole, 718-mounting rod, 719-spiral guide blade, 720-second connecting head, 721-outer guide barrel, 722-second connecting ring, 723-guide joint, 724-introduction part. DETAILED DESCRIPTION
[0040] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0041] The present invention discloses a device for comprehensive utilization of municipal sludge resources, such as Figure 1-21As shown, it includes a base 100, a vertical fermentation kettle 200, an annular mounting rail 300, a vertical adjustment mechanism 400, a circumferential running mechanism 500, a radial guide seat 600 and a universal material guide mechanism 700. Among them, the vertical fermentation kettle 200 is installed in the base 100, and the upper end of the vertical fermentation kettle 200 extends from the upper end of the base 100. The annular mounting rail 300 is installed at the upper end of the base 100, and the axis of the annular mounting rail 300 coincides with the axis of the vertical fermentation kettle 200. The lower end of the vertical adjustment mechanism 400 is connected to the circumferential running mechanism 500, and the circumferential running mechanism 500 is transmission-connected to the annular mounting rail 300; the radial guide seat 600 is transmission-connected to the vertical adjustment mechanism 400, and the universal material guide mechanism 700 is installed on the radial guide seat 600. The working principle and advantage of the present invention are: the present invention places the vertical fermentation kettle 200 below the ground through the base 100, thereby avoiding occupying too much ground space. Municipal sludge is put into the vertical fermentation kettle 200. Biomass materials such as straw, livestock excrement, etc. can be added into the vertical fermentation kettle 200 according to needs, and a fermentation agent is added. Afterwards, the circumferential running mechanism 500 is controlled to run circumferentially along the vertical fermentation kettle 200 on the annular mounting rail 300. During the running of the circumferential running mechanism 500, the universal material guide mechanism 700 is controlled to stir and mix the different raw materials in the vertical fermentation kettle 200, and the universal material guide mechanism 700 is controlled to move along the length direction of the radial guide seat 600, that is, along the radial direction of the vertical fermentation kettle 200. At the same time, the vertical adjustment mechanism 400 is controlled to move so that the universal material guide mechanism 700 is driven to move in the vertical direction through the radial guide seat 600, so that the universal material guide mechanism 700 continuously disturbs the sludge in the vertical fermentation kettle 200 circumferentially and at different depths, and regularly exchanges the sludge at different depths as needed, thereby achieving the effect of disturbing the vertical fermentation kettle 200 without dead angles, and realizing the purpose of sufficient mixing between different raw materials, thereby improving the sufficient fermentation. After the sludge in the vertical fermentation tank 200 is fermented and the fermented fertilizer is formed, the circumferential running mechanism 500, the vertical adjustment mechanism 400 and the universal guide mechanism 700 are controlled so that the fermented fertilizer in the vertical fermentation tank 200 is discharged from the vertical fermentation tank 200 by the universal guide mechanism 700 and transported by the fertilizer transport vehicle. In summary, the present invention ferments municipal sludge to efficiently decompose the organic matter therein and obtains fertilizer with extremely high fertility, thereby ensuring the full utilization of the organic matter in the sludge, reducing the recovery cost of the sludge, and improving the utilization rate of the sludge.
[0042] As a preferred embodiment of the present invention, Figure 1 , 2As shown, the base 100 includes a concrete base 101, a foundation assembly pit is constructed in the concrete base 101, and the foundation assembly pit extends downward from the upper end surface of the concrete base 101. The concrete base 101 is constructed below the ground surface, and the upper end of the concrete base 101 is flush with the upper end surface of the ground surface. The vertical fermentation kettle 200 of this embodiment is set in the foundation assembly pit, and an operation pit 102 is constructed in the concrete base 101 and below the vertical fermentation kettle 200, and the operation pit 102 is connected to the foundation assembly pit; an operation channel 103 is constructed in the concrete base 101 and between the operation pit 102 and the ground surface, and a climbing ladder 104 is installed at the vertical position of the operation channel 103, and a sealing cover 105 is installed at the upper end of the operation channel 103. When it is necessary to inspect, repair, etc. the lower part of the vertical fermentation kettle 200, the relevant personnel will open the sealing cover 105 and use the blower to blow air into the operating channel 103 to ensure that there is sufficient fresh air in the working pit 102; then, they will enter the working pit 102 through the operating channel 103 and inspect, repair, etc. the lower part of the vertical fermentation kettle 200.
[0043] As a preferred embodiment of the present invention, Figure 2-9 As shown, the vertical fermentation kettle 200 includes a vertical kettle body 201, an upper end cover 216 and a central tube. The interior of the vertical kettle body 201 is a fermentation chamber 202, a water seepage portion is configured at the lower end of the vertical kettle body 201, a first buckle edge 209 is formed at the upper end of the vertical kettle body 201, and a second buckle edge 225 is configured at the outer edge of the upper end cover 216. When the upper end cover 216 is buckled on the upper end of the vertical kettle body 201, the second buckle edge 225 is tightly sleeved outside the first buckle edge 209. In this embodiment, the lower end of the central tube extends into the lower part of the water seepage portion, and the upper end of the central tube extends out of the upper end cover 216 along the axis of the vertical kettle body 201. When the upper end cover 216 is opened, raw materials such as sludge can be added into the fermentation chamber 202, or fermented fertilizer in the fermentation chamber 202 can be discharged, or the raw materials in the fermentation chamber 202 can be disturbed by the universal material guide mechanism 700 to promote fermentation. During the fermentation process, the water that permeates downward and enters the water seepage part can connect the inlet end of the pump with the upper end of the central tube and perform a suction operation, thereby extracting the water in the water seepage part to avoid excessive water affecting the humidity of the fermentation environment and preventing the water from stinking. In this embodiment, an annular support edge 208 is constructed at the lower end of the vertical kettle body 201, and the annular support edge 208 is supported at the junction of the basic assembly pit and the working pit 102.
[0044] As a preferred embodiment of the present invention, Figure 4 , 5As shown in , 7, the water seepage part includes a mounting frame 214, a water seepage layer 213, an outer annular fixed plate 204, an annular transition plate 205 and a central bottom plate 206. The outer annular fixed plate 204, the annular transition plate 205 and the central bottom plate 206 are arranged in sequence from the outside to the inside, and the axes of the three coincide. Among them, the mounting frame 214 is fixedly installed at the lower part of the vertical kettle body 201, and the water seepage layer 213 is installed on the mounting frame 214. The outer annular fixed plate 204 and the central bottom plate 206 are constructed at the lower part of the vertical kettle body 201, and an annular assembly port 207 is formed between the outer annular fixed plate 204 and the central bottom plate 206. The annular transition plate 205 is detachably installed at the annular assembly port 207, and a water seepage cavity 212 is formed between the water seepage layer 213, the outer annular fixed plate 204, the annular transition plate 205 and the central bottom plate 206. The diameter of the water seepage cavity 212 gradually decreases downward in the vertical direction, so that the water in the fermentation cavity 202 penetrates into the water seepage cavity 212 through the water seepage layer 213, and gradually converges toward the central bottom plate 206, so as to quickly and fully extract the water in the water seepage cavity 212 through the central tube. When it is necessary to clean the water seepage cavity 212, the relevant personnel enter the working pit 102, remove the annular transition plate 205, and use cleaning tools to clean the water seepage cavity 212 through the annular assembly port 207.
[0045] As a preferred embodiment of the present invention, Figure 3 , 4As shown in Figures 6, 8 and 9, the central tube includes a first tube body 203 and a second tube body 217. A first connector 215 is configured at the upper end of the first tube body 203, and the lower end of the first tube body 203 passes through the mounting frame 214 and extends into the lower part of the water seepage cavity 212. A water suction nozzle 210 is configured at the lower end of the first tube body 203, and a filter cartridge 211 is sleeved on the water suction nozzle 210. After the water entering the water seepage cavity 212 is filtered by the filter cartridge 211, the water enters the first tube body 203 through the water suction nozzle 210. When the filter cartridge 211 is dirty and blocked, the filter cartridge 211 is cleaned at the same time during the cleaning of the water seepage cavity 212. The second tube body 217 of this embodiment is constructed at the center of the upper end cover 216. The second tube body 217 passes through the upper end cover 216. A first connecting sleeve 226 is constructed at the lower end of the second tube body 217. The first connecting sleeve 226 and the first connector 215 are plugged into each other and connect the first tube body 203 and the second tube body 217. A transfer pipe 218 is connected to the upper part of the second tube body 217. The transfer pipe 218 is connected to the inlet end of the water pump. In this embodiment, multiple guide sleeves 221 are spaced apart on the upper end cover 216. These guide sleeves 221 are divided into two groups. The multiple guide sleeves 221 in each group of guide sleeves 221 are evenly arranged along the circumference of the upper end cover 216, and the two groups of guide sleeves 221 are evenly arranged on the upper end cover 216. A connecting cap 222 is detachably mounted on the upper end of each guide sleeve 221, and an exhaust pipe 223 is constructed on the upper end cover 216, and a control valve 224 is mounted on the exhaust pipe 223. In this embodiment, when disturbing the material in the fermentation chamber 202, or performing operations such as feeding and discharging in the fermentation chamber 202, the upper end cover 216 is opened, and at this time, the second tube body 217 moves upward with the upper end cover 216 and is disengaged from the first tube body 203, and then the upper end cover 216 is placed beside the vertical kettle body 201. When the upper end cover 216 is buckled on the vertical kettle body 201, in order to ensure the adequacy of aerobic fermentation, it is necessary to timely introduce air into the raw materials in the fermentation chamber 202; specifically, each connection cap 222 is disassembled, and multiple ventilation pipes are respectively inserted into the fermentation chamber 202 through each guide sleeve 221, and each ventilation pipe is covered with air outlets. By ventilating these ventilation pipes, air enters the fermentation chamber 202 and is evenly dispersed to various areas in the fermentation chamber 202, thereby prompting aerobic bacteria to decompose the organic matter in the raw materials, and finally obtaining a fertilizer with extremely high fertility. The gas generated during the fermentation process of this embodiment gradually rises and enters the area between the vertical kettle body 201 and the upper end cover 216, and then is discharged by the exhaust pipe 223, and then this part of the gas is purified, and then directly discharged into the surrounding environment after purification. In this embodiment, water vapor can also be introduced into the fermentation chamber 202 through the ventilation pipe, thereby increasing the humidity of the fermentation chamber 202 to suit the life activities of aerobic bacteria.
[0046] As a preferred embodiment of the present invention, Figure 10-12 As shown, the inner annular rail body 302, the annular transition seat 301 and the outer annular transmission rail body 303 are arranged in sequence from the inside to the outside, and the axes of the three coincide. Among them, the lower end of the vertical adjustment mechanism 400 is slidably assembled on the inner annular rail body 302, and the annular transition seat 301 is detachably fixed on the upper end surface of the base seat 100. Fig.14 As shown, the circumferential running mechanism 500 includes a first drive motor 501 and a running gear 502. The first drive motor 501 is installed at the lower part of the vertical adjustment mechanism 400. The running gear 502 is coaxially mounted on the output shaft of the first drive motor 501, and the running gear 502 is meshed with the outer annular transmission rail body 303. In this embodiment, the running gear 502 is driven to rotate by the first drive motor 501. During the rotation of the running gear 502, the running gear 502 and the outer annular transmission rail body 303 are mutually transmitted, thereby driving the vertical adjustment mechanism 400 to slide along the inner annular rail body 302, so that the universal material guide mechanism 700 disturbs the raw materials such as sludge in the fermentation chamber 202.
[0047] As a preferred embodiment of the present invention, Fig.13 , 14As shown, the vertical adjustment mechanism 400 includes a vertical guide seat 401, a lower sliding seat 402, an upper fixed seat 403, a vertical transmission screw 404, a second drive motor 405, a transmission seat 406 and an adjustment seat 407. The lower sliding seat 402 and the upper fixed seat 403 are respectively constructed at the vertical ends of the vertical guide seat 401, the second drive motor 405 is fixedly mounted on the upper fixed seat 403, the output shaft of the second drive motor 405 is coaxially connected with the vertical transmission screw 404, the lower end of the vertical transmission screw 404 is rotatably connected with the lower sliding seat 402, and the lower sliding seat 402 is slidably connected with the annular mounting rail 300. The transmission seat 406 of the present embodiment is slidably connected to the vertical guide seat 401. The transmission seat 406 is threadedly connected to the vertical transmission screw 404. The transmission seat 406 is pivotally connected to the adjustment seat 407 through a vertical pivot shaft 408. A plurality of limiting holes 409 are respectively provided on the transmission seat 406 and the adjustment seat 407. The limiting holes 409 on the transmission seat 406 are evenly arranged along the circumference of the vertical pivot shaft 408, and the limiting holes 409 on the adjustment seat 407 are also evenly arranged along the circumference of the vertical pivot shaft 408. When the limiting hole 409 on the adjustment seat 407 is aligned with the limiting hole 409 on the transmission seat 406, the limiting pin is inserted into the aligned limiting hole 409, thereby locking the angle between the adjustment seat 407 and the transmission seat 406, so that the radial guide seat 600 is extended to the top of the vertical fermentation kettle 200 through the universal guide mechanism 700 connected to the radial guide seat 600, so that the universal guide mechanism 700 can disturb the fermentation chamber 202; or the radial guide seat 600 is offset from the top of the vertical fermentation kettle 200. When the fermentation chamber 202 is not disturbed, the universal guide mechanism 700 can be disassembled, so that the upper end cover 216 can be opened and closed conveniently using the vertical adjustment mechanism 400 and the radial guide seat 600, or the ventilation pipe can be smoothly inserted into the fermentation chamber 202.
[0048] As a preferred embodiment of the present invention, Fig.15 , 16As shown, the radial guide seat 600 includes a radial seat body 601, a mounting plate 602 is fixed at one end of the radial seat body 601, and the mounting plate 602 is detachably connected to the adjustment seat 407 of the vertical adjustment mechanism 400, and an adapter sleeve 603 is configured at the other end of the radial seat body 601, and a fixing hole 604 is opened on the adapter sleeve 603. In this embodiment, an adapter column 219 is configured at the upper end of the second tube body 217, and a pin rod insertion hole 220 is opened on the adapter column 219 and penetrates the adapter column 219 along its radial direction. When it is necessary to open the upper end cover 216, the second drive motor 405 is controlled to operate so that the vertical transmission screw 404 drives the radial seat body 601 to move downward through the transmission seat 406 and the adjustment seat 407 until the adapter sleeve 603 is mounted on the outside of the adapter column 219 and the fixing hole 604 is aligned with the pin rod insertion hole 220. After that, the adapter column 219 and the adapter sleeve 603 are connected by a connecting pin, and the vertical transmission screw 404 is controlled to drive the radial seat body 601 to move upward, so that the upper end cover 216 is separated from the vertical kettle body 201; then, it is rotated a certain angle along the circumference of the vertical pivot shaft 408, so that the upper end cover 216 is moved away from the top of the vertical kettle body 201, and finally, the upper end cover 216 is placed on the base seat 100. In this embodiment, a plurality of vertical holes 605 are provided at intervals along the length direction of the radial seat body 601, and transverse holes 606 are provided on the side wall of the radial seat body 601 and at each vertical hole 605, and each transverse hole 606 is interconnected with the corresponding vertical hole 605. When the fermentation chamber 202 needs to be ventilated, the upper part of the vent pipe is inserted into the vertical hole 605, and the fastening bolt is threadedly connected in the transverse hole 606, and the fastening bolt is tightened to the outer wall of the vent pipe, so that the vent pipe is fixed to the radial seat body 601, and then the vertical transmission screw 404 is controlled to drive the radial seat body 601 to move downward, so that the vent pipe is inserted into the fermentation chamber 202 by the corresponding guide sleeve 221.
[0049] As a preferred embodiment of the present invention, Fig.15 , 17As shown in Figure 21, the universal material guide mechanism 700 includes a linear motor 701, a mounting seat, an articulated adjustment component, an auger conveying component and an outer material guide cylinder 721. The linear motor 701 is assembled on the radial guide seat 600, and the mounting seat is mounted on the linear motor 701. The mounting seat includes a first mounting half seat 702 and a second mounting half seat 704. The first mounting half seat 702 is connected and fixed to the linear motor 701. Two connecting threaded holes 706 are respectively provided on the first mounting half seat 702 and the second mounting half seat 704. When the two connecting threaded holes 706 on the first mounting half seat 702 are aligned one by one with the two connecting threaded holes 706 on the second mounting half seat 704, two connecting screws 708 are used to thread the two groups of aligned connecting threaded holes 706, thereby realizing the connection and fixation of the first mounting half seat 702 and the second mounting half seat 704. The mounting seat of the present embodiment is connected to the auger conveying assembly through an articulated adjustment assembly, and the outer material guide cylinder 721 is detachably connected to the outside of the auger conveying assembly. An introduction portion 724 is constructed at the lower end of the outer material guide cylinder 721, and a material guide joint 723 is connected to the upper part of the outer material guide cylinder 721. In this embodiment, the angle between the auger conveying assembly and the mounting seat can be adjusted by adjusting the articulated adjustment assembly, so that the auger conveying assembly extends into the fermentation chamber 202 at a predetermined angle. When the auger conveying assembly vertically extends into the fermentation chamber 202, the auger conveying assembly is controlled to move, so that the material in the fermentation chamber 202 is disturbed and moves in the vertical direction, thereby achieving the purpose of changing the vertical position of the material, that is, the material located at the upper part is converted to the lower part, or the material located at the lower part is converted to the upper part; when the auger conveying assembly is obliquely extended into the fermentation chamber 202, the auger conveying assembly is controlled to move, so that the material in the fermentation chamber 202 is disturbed and moves in the oblique direction, thereby achieving the transformation of the materials inside and outside the fermentation chamber 202 along the oblique direction, and then achieving the purpose of radial and vertical three-dimensional conversion of the materials in the fermentation chamber 202 along the fermentation chamber 202, and achieving the effect of sufficient disturbance. When the fermented fertilizer obtained in the fermentation chamber 202 needs to be transported out of the present embodiment, the outer material guide barrel 721 is mounted on the outside of the auger conveying assembly. The fermented fertilizer disturbed outside the auger conveying assembly is gradually transported from the lower part of the outer material guide barrel 721 to the material guide joint 723 under the restriction of the outer material guide barrel 721, and then discharged from the fermentation chamber 202 through the material guide joint 723.
[0050] As a preferred embodiment of the present invention, Figure 17-21As shown, the articulated adjustment assembly includes a joint sleeve, a joint ball 710 and a receiving seat 711. The joint sleeve is divided into a first joint half sleeve 703 and a second joint half sleeve 705. The first joint half sleeve 703 and the second joint half sleeve 705 are respectively constructed at one end of the first mounting half seat 702 and the second mounting half seat 704 close to each other. When the first mounting half seat 702 and the second mounting half seat 704 are connected to each other, the first joint half sleeve 703 and the second joint half sleeve 705 are interlocked to form a complete bowl-shaped sleeve. The joint ball 710 of this embodiment is movably assembled in the joint sleeve, and a limited threaded hole 707 is provided on the mounting seat. The limited threaded hole 707 penetrates the joint sleeve along the radial direction of the joint ball 710, and a limited bolt 709 is threadedly connected in the limited threaded hole 707, and the limited bolt 709 abuts on the joint ball 710, so that the relative position of the joint ball 710 and the joint sleeve is locked. The receiving seat 711 is constructed at the lower end of the joint ball 710, and the auger conveying assembly is connected and fixed to the receiving seat 711. The auger conveying assembly of this embodiment includes a third drive motor 715, a disc-shaped seat body 712, a mounting rod 718 and a spiral material guide blade 719. Among them, the third drive motor 715 is connected to the receiving seat 711, the disc-shaped seat body 712 is rotatably connected to the output shaft of the third drive motor 715, and coincides with the axis of the output shaft of the third drive motor 715, a fixing ear 713 is constructed on the disc-shaped seat body 712, and the fixing ear 713 is connected to the third drive motor 715, a first connecting ring 714 is constructed on the outer peripheral edge of the disc-shaped seat body 712, and a second connecting ring 722 is constructed at the upper end of the outer material guide cylinder 721, the first connecting ring 714 and the second connecting ring 722 are coaxially assembled, and the two are connected and fixed by a plurality of fastening bolts. In this embodiment, a second connecting sleeve 716 is configured at the lower end of the output shaft of the third drive motor 715, and an assembly hole 717 is formed in the second connecting sleeve 716. A second connecting head 720 is configured at the upper end of the mounting rod 718, and the second connecting head 720 extends into the assembly hole 717. A fixing bolt is threadedly connected to the second connecting sleeve 716, and one end of the fixing bolt extends radially inwardly along the second connecting sleeve 716, and the end of the fixing bolt tightly abuts against the second connecting head 720, thereby achieving a fastening connection between the mounting rod 718 and the output shaft of the third drive motor 715, so that the mounting rod 718 coincides with the axis of the output shaft of the third drive motor 715. The spiral guide blade 719 of this embodiment is installed on the mounting rod 718, and the spiral guide blade 719 extends spirally along the axis of the mounting rod 718.
[0051] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A municipal sludge resource comprehensive utilization device, characterized in that: It includes a vertical fermentation kettle installed in a base seat, the upper end of the vertical fermentation kettle extends out from the upper end of the base seat, an annular mounting rail coinciding with the axis of the vertical fermentation kettle is installed at the upper end of the base seat, the lower end of the vertical adjustment mechanism is transmission connected to the annular mounting rail via a circumferential running mechanism, a radial guide seat is transmission connected to the vertical adjustment mechanism, and a universal material guide mechanism is installed on the radial guide seat.
2. A municipal sludge resource comprehensive utilization device according to claim 1, characterized in that: The base includes a concrete base body with a foundation assembly pit. The concrete base body is constructed below the ground surface, and its upper end is flush with the upper end surface of the ground surface. The vertical fermentation kettle is arranged in the foundation assembly pit. An operating pit connected to the foundation assembly pit is constructed in the concrete base body and below the vertical fermentation kettle. An operating channel is constructed in the concrete base body and between the operating pit and the ground surface, and a sealing cover is installed at the upper end of the operating channel.
3. The municipal sludge resource comprehensive utilization device according to claim 1 is characterized in that: The vertical fermentation kettle comprises a vertical kettle body with a water seepage portion at the lower end, an upper end cover is buckled on the upper end of the vertical kettle body, the lower end of the central tube extends into the lower part of the water seepage portion, and the upper end of the central tube extends out of the upper end cover along the axis of the vertical kettle body.
4. A municipal sludge resource comprehensive utilization device according to claim 3, characterized in that: The water seepage part includes a mounting frame fixedly installed at the lower part of the vertical kettle body, a water seepage layer is installed on the mounting frame, an outer annular fixing plate and a central bottom plate with coinciding axes are constructed at the lower part of the vertical kettle body, an annular assembly opening is formed between the outer annular fixing plate and the central bottom plate, an annular transition plate is detachably installed at the annular assembly opening, and a water seepage cavity is formed between the water seepage layer, the outer annular fixing plate, the annular transition plate and the central bottom plate, and the diameter of the water seepage cavity gradually decreases downward along the vertical direction.
5. A municipal sludge resource comprehensive utilization device according to claim 4, characterized in that: The central tube includes a first tube body with a first connector at the upper end, the lower end of the first tube body extends into the lower part of the water seepage chamber through a mounting frame, a water suction nozzle is configured at the lower end of the first tube body, a filter cartridge is mounted on the outer surface of the water suction nozzle, a second tube body penetrating the upper end cover is configured at the center of the upper end cover, a first connecting sleeve plugged with the first connector is configured at the lower end of the second tube body, and a transfer tube is connected to the upper part of the second tube body; a plurality of guide sleeves are configured at intervals on the upper end cover, a connecting cap is detachably mounted on the upper end of each of the guide sleeves, an exhaust pipe is configured on the upper end cover, and a control valve is mounted on the exhaust pipe.
6. The municipal sludge resource comprehensive utilization device according to claim 1 is characterized by: The annular mounting rail includes an inner annular rail body, an annular transition seat and an outer annular transmission rail body which are coaxially fixedly connected from the inside to the outside. The lower end of the vertical adjustment mechanism is slidably assembled on the inner annular rail body, and the annular transition seat is removably fixed on the upper end surface of the base seat; the circumferential running mechanism includes a first driving motor installed on the lower part of the vertical adjustment mechanism, and a running gear is assembled on the output shaft of the first driving motor, and the running gear is meshed with the outer annular transmission rail body.
7. The municipal sludge resource comprehensive utilization device according to claim 1 is characterized by: The vertical adjustment mechanism includes a vertical guide seat with a lower sliding seat and an upper fixed seat respectively constructed at two vertical ends, a second driving motor is installed on the upper fixed seat, a vertical transmission screw is coaxially connected to the output shaft of the second driving motor, the lower end of the vertical transmission screw is rotatably connected to the lower sliding seat, the lower sliding seat is slidably connected to the annular mounting rail, a transmission seat is slidably connected to the vertical guide seat, the transmission seat is threadedly connected to the vertical transmission screw, the transmission seat is pivotally connected to the adjustment seat via a vertical pivot shaft, and a plurality of limit holes evenly arranged along the circumference of the vertical pivot shaft are respectively provided on the transmission seat and the adjustment seat.
8. The municipal sludge resource comprehensive utilization device according to claim 1 is characterized by: The radial guide seat includes a radial seat body, one end of which is connected to the vertical adjustment mechanism through an assembly plate, and an adapter sleeve is constructed at the other end of the radial seat body. A fixing hole is opened on the adapter sleeve, and a plurality of vertical holes are opened on the radial seat body at intervals along its length direction. Transverse holes are opened on the side wall of the radial seat body and located at each vertical hole, and each of the transverse holes is connected to the corresponding vertical hole.
9. The municipal sludge resource comprehensive utilization device according to claim 1, characterized in that: The universal material guide mechanism includes a linear motor assembled with a radial guide seat, a mounting seat is installed on the linear motor, the mounting seat is connected to the auger conveying assembly via an articulated adjustment assembly, an outer material guide cylinder is detachably connected to the outside of the auger conveying assembly, an introduction part is constructed at the lower end of the outer material guide cylinder, and a material guide joint is connected to the upper part of the outer material guide cylinder.
10. A municipal sludge resource comprehensive utilization device according to claim 9, characterized in that: The articulated adjustment component includes a joint sleeve constructed on a mounting seat, a joint ball is movably connected in the joint sleeve, a limiting threaded hole is opened on the mounting seat and penetrates the joint sleeve along the radial direction of the joint ball, a limiting bolt is threadedly connected in the limiting threaded hole and abuts against the joint ball, and a socket is constructed at the lower end of the joint ball; the auger conveying component includes a third drive motor connected to the socket, a mounting rod is coaxially connected to the output shaft of the third drive motor, and a spiral guide blade extending spirally along the axis of the mounting rod is installed on the mounting rod.