A wellhead natural gas gas-liquid separation device
The number and position of the umbrella plate separator are adjusted in real time through an adjustable separator and separation intelligent controller. Combined with the centrifugal cleaning module, the problem of changes in liquid water content affecting the separation effect is solved, the natural gas separation efficiency and circulation efficiency are improved, and the risk of equipment corrosion and blockage is reduced.
Patent Information
- Application Number
- CN202510149319.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-02-11
AI Technical Summary
When the liquid water content in natural gas changes, it is difficult to achieve the optimal separation effect of the number of umbrella plate separators, which affects the gas flow rate and mining efficiency.
The adjustable separator and separation intelligent controller are adopted to adjust the number and position of the umbrella plate separator in real time through the detection mechanism, intelligently adjust the separation effect according to the moisture content, and combine the centrifugal cleaning module to achieve automatic cleaning.
It improves the separation efficiency and circulation efficiency of natural gas, ensures effective separation under different liquid water content, and reduces the risk of equipment corrosion and blockage.
Smart Images

Figure CN119979239B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a gas-liquid separation device, in particular to a wellhead natural gas gas-liquid separation device applied in the field of natural gas technology. Background Art
[0002] Natural gas flowing out of the wellhead is almost always saturated with vapor-phase water, and may even carry a certain amount of liquid water. The presence of water in natural gas often has serious consequences: natural gas containing CO2 and H2S forms acids in the presence of water, corroding pipelines and equipment; under certain conditions, natural gas hydrates form, clogging valves, pipelines, and equipment; and pipeline transportation capacity is reduced, resulting in unnecessary power consumption.
[0003] Patent publication number CN105268265A discloses a vertical natural gas gas-liquid separator, comprising a vertical separation tank body with a top demisting section, a middle separation section, a lower liquid accumulation section, and a bottom sediment storage section. The demisting section has a gas outlet at the top, and multiple demisters are arranged in parallel within the demisting section. A feed port is located in the middle of the sidewall of the separation section. The liquid accumulation section is equipped with a liquid level sensor, and a liquid outlet is located on the lower sidewall of the liquid accumulation section, which is equipped with a control valve. A sewage outlet is located at the bottom of the sediment storage section. Natural gas is introduced into the tank body and impurities are separated from the natural gas using a multi-stage processing structure, achieving the function of processing gas with a large liquid content.
[0004] In the above scheme, during the natural gas extraction process, multi-layer umbrella plate separators will also be set in the tank to separate the liquid water in the natural gas. Since the liquid water content in the natural gas does not remain constant, when the liquid water content is high, the number of umbrella plate separators is difficult to achieve a good separation effect. When the liquid water content is low, a large number of umbrella plate separators will also affect the gas flow rate, thereby affecting the natural gas extraction efficiency. Summary of the Invention
[0005] In response to the above-mentioned existing technology, the technical problem to be solved by the present invention is that the liquid water content in natural gas does not remain constant. When the liquid water content is high, the number of umbrella plate separators is difficult to achieve a good separation effect. When the liquid water content is low, a large number of umbrella plate separators will also affect the flow rate of the gas, thereby affecting the natural gas extraction efficiency.
[0006] To solve the above problems, the present invention provides a wellhead natural gas gas-liquid separation device, comprising:
[0007] The tank body has an inlet pipe connected to the middle of the tank body, a sewage pipe connected to the bottom of the tank body, and an outlet pipe connected to the top of the tank body. A dispersion baffle is fixedly connected to the inner wall of the tank body corresponding to the inlet pipe. A vertical main shaft is provided in the middle of the inner cavity of the tank body, and a plurality of umbrella plate separators are fixed on the main shaft along its axial direction.
[0008] The detection mechanism includes a detection shell mounted on the dispersion baffle, a thermoelectric cooling plate mounted in the inner cavity of the detection shell, and a collection grid corresponding to the input tube. The top of the collection grid is plugged into the detection shell. The lower end of the inner cavity of the detection shell is vertically slidably connected to a temperature conducting plate fixed to the end of the collection grid. The cooling end of the thermoelectric cooling plate is arranged facing the temperature conducting plate. A reset elastic member is installed between the bottom of the temperature conducting plate and the inner cavity of the detection shell. A distance sensor is installed at the bottom of the inner cavity of the detection shell. The cooling end of the thermoelectric cooling plate is connected to the main shaft through a cooling component.
[0009] Adjustable separator, there are multiple adjustable separators, each of which includes a fixed umbrella plate fixed to the main shaft, a dynamic umbrella plate slidably sleeved with the main shaft through a spline, and a telescopic member installed on the main shaft. The output end of the telescopic member is connected to the dynamic umbrella plate. The dynamic umbrella plate and the fixed umbrella plate form a complete umbrella structure.
[0010] The separation intelligent controller is arranged on one side of the tank body. The separation intelligent controller is provided with a water detection module, a temperature control module, and a separation control module. The input end of the water detection module is respectively connected to the temperature control module and the distance sensor signal, the output end of the water detection module is connected to the separation control module signal, the output end of the temperature control module is connected to the thermoelectric cooling plate signal, and the output end of the separation control module is connected to the telescopic part signal.
[0011] In the above-mentioned wellhead natural gas gas-liquid separation device, the corresponding separation effect can be adjusted in real time according to the water content in the mixed gas, thereby improving the separation efficiency while ensuring the separation effect.
[0012] As a further improvement of the present application, the bottom of the umbrella plate separator and the fixed umbrella plate are fixed with a temperature conducting rod, which is fixed to the main shaft, and the main shaft and the temperature conducting rod are both made of metal.
[0013] As a further improvement of the present application, a centrifugal mechanism is installed on the top of the main shaft, which includes a drive housing mounted on the top of the main shaft and fixed to the inner wall of the tank body, a drive shaft linked to the top of the main shaft through a gear set, and a drive member 1 installed on the outer wall of the tank body. The output end of the drive member 1 is fixed to the drive shaft, and the drive member 1 is used to drive the drive shaft to rotate. A centrifugal cleaning module is also provided on the separation intelligent controller, and the output end of the centrifugal cleaning module is respectively connected to the drive member 1 and the temperature control module signal.
[0014] As a further improvement of the present application, a piston plate is vertically slidably connected to the bottom of the inner cavity of the drive shell, the top surface of the piston plate is abutted against a pressure ring fixed to the main shaft, a pressure sensor is installed in the bottom cavity of the piston plate, and the input end of the centrifugal cleaning module is connected to the pressure sensor signal.
[0015] As another improvement of the present application, a sliding ring is provided under the outer ring of each umbrella-board separator, the top surface of the sliding ring is fixed with a guide rod which is plugged into the outer ring of the umbrella-board separator, and the bottom surface of the umbrella-board separator is abutted against a plurality of support plates which are fixed to the inner wall of the tank body.
[0016] As another improved supplement to the present application, a driving member 2 is installed on the side of the detection shell close to the support plate, and a switching rod is installed on the output end of the driving member 2. The driving member 2 is used to drive the switching rod to rotate, a temperature transfer head is installed on one side of the switching rod, and a temperature insulation head is installed on the other side of the switching rod. The detection shell is located above the switching rod and is provided with a heat transfer rod abutting the heating end of the thermoelectric cooling plate, and the detection shell is located below the switching rod and is provided with a cold transfer rod abutting the cooling end of the thermoelectric cooling plate. The temperature transfer head is controlled to alternately abut against the heat transfer rod and the cold transfer rod by rotating the switching rod, and the temperature insulation head located on the other side of the switching rod alternately abuts against the cold transfer rod and the heat transfer rod.
[0017] As another improved supplement of the present application, a heat-conducting sleeve is provided on the main shaft and abuts against the end of the switching rod, and the output end of the temperature control module is connected to the second signal of the driving component.
[0018] As another improvement of the present application, one of the umbrella plate separators is arranged below the dispersion baffle, the adjustable separator is arranged above the dispersion baffle, and a wire mesh debubbler is arranged at the top of the tank cavity corresponding to the pressure sensor.
[0019] To sum up, by setting up an adjustable separator, in the initial state, there is a height difference between the fixed umbrella plate and the dynamic umbrella plate, and the mixed gas flows normally along the gap between the two, thereby improving the gas circulation efficiency. When it is judged that the mixed gas contains a lot of water, the mixed gas is separated by the umbrella structure composed of the fixed umbrella plate and the dynamic umbrella plate, thereby improving the separation effect of the mixed gas. By setting up a separation intelligent controller, the water content of the mixed gas is judged by condensing water vapor on the collection grid plate, and the separation effect is intelligently adjusted according to the water content in the mixed gas, thereby improving the separation efficiency while ensuring the separation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is an overall schematic diagram of the first and second implementation methods of this application;
[0021] Figure 2 Schematic cross-sectional views of the first and second embodiments of the present application;
[0022] Figure 3 This is a cross-sectional schematic diagram from another perspective of the first and second embodiments of the present application;
[0023] Figure 4 This is a control principle diagram of a separate intelligent controller according to the first embodiment of the present application;
[0024] Figure 5 Schematic cross-sectional view of the detection housing of the first and second embodiments of the present application;
[0025] Figure 6 Schematic diagram of the adjustable separator structure of the first and second embodiments of the present application;
[0026] Figure 7 Schematic diagram of the position of the switching rod and the thermal sleeve of the first and second embodiments of the present application;
[0027] Figure 8 Schematic cross-sectional views of the drive housing of the first and second embodiments of the present application;
[0028] Figure 9 This is a control principle diagram of a separate intelligent controller according to the second embodiment of the present application.
[0029] Description of the numbers in the figure:
[0030] 1. Tank body; 2. Input pipe; 3. Output pipe; 4. Driving component 1; 5. Separation intelligent controller; 6. Drain pipe; 7. Dispersion baffle; 8. Detection shell; 9. Collection grid; 10. Umbrella plate separator; 11. Sliding ring; 12. Adjustable separator; 13. Driving shell; 14. Spindle; 15. Wire mesh debubbler; 16. Temperature conducting rod; 17. Support plate; 18. Temperature conducting sleeve; 19. Driving shaft; 20. Switching rod; 21. Heat transfer rod; 22. Cold transfer rod; 23. Temperature transfer head; 24. Insulation head; 25. Fixed umbrella plate; 26. Moving umbrella plate; 27. Telescopic part; 28. Pressure ring; 29. Piston plate; 30. Pressure sensor; 31. Temperature conducting plate; 32. Thermoelectric cooling plate; 33. Driving component 2; 34. Distance sensor. DETAILED DESCRIPTION
[0031] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0032] The first implementation method:
[0033] Figures 1-6The figure shows a wellhead natural gas gas-liquid separation device, which includes a tank body 1, a detection mechanism, an adjustable separator 12 and a separation intelligent controller 5. The middle of the tank body 1 is connected to an input pipe 2, the bottom of the tank body 1 is connected to a sewage pipe 6, and the top of the tank body 1 is connected to an output pipe 3. The inner wall of the tank body 1 is fixedly connected to the corresponding position of the input pipe 2 with a dispersion baffle 7. A vertical main shaft 14 is provided in the middle of the inner cavity of the tank body 1, and a plurality of umbrella plate separators 10 are fixed on the main shaft 14 along its axial direction. The natural gas mixture is input into the tank body 1 through the input pipe 2, and the gaseous natural gas after gas-liquid separation is discharged through the output pipe 3. The separated impurities are discharged through the drain pipe 6 at the bottom. After the mixed gas enters the tank body 1, it first collides with the dispersion baffle 7 to disperse it, and the liquid water is initially separated. The mixed gas after the collision goes downward and contacts the umbrella plate separator 10, and passes through the multi-layer umbrella plate separators 10 in sequence. By colliding with the umbrella plate separators 10, the liquid water in the mixed gas is intercepted and flows down along the surface of the umbrella plate separators 10 and is collected at the bottom of the tank body 1. When the mixed gas collides with the umbrella plate separators 10, the water vapor contained in the gas will be dispersed, which can better separate the water vapor in the mixed gas and improve the separation efficiency of natural gas.
[0034] It is worth mentioning that see Figure 3 and Figure 5 The detection mechanism includes a detection shell 8 installed on the dispersion baffle 7, a thermoelectric cooling plate 32 installed in the inner cavity of the detection shell 8, and a collection grid 9 corresponding to the input pipe 2. The top of the collection grid 9 is plugged into the detection shell 8. The lower end of the inner cavity of the detection shell 8 is vertically slidably connected to a temperature conducting plate 31 fixed to the end of the collection grid 9. The cooling end of the thermoelectric cooling plate 32 is set toward the temperature conducting plate 31. When the thermoelectric cooling plate 32 is working, one end of it cools and the other end heats. The temperature conducting plate 31 cools and transfers the low temperature to the temperature conducting plate 31 and then to the collection grid 9. When the mixed gas enters the tank body 1 through the input pipe 2, it will contact the collection grid 9. The low-temperature collection grid 9 will make the mixed gas The water vapor in the mixed gas condenses on its surface, gradually increasing the weight of the collection grid 9 and driving the heat conducting plate 31 to move downward synchronously. A reset elastic member is installed between the bottom of the heat conducting plate 31 and the inner cavity of the detection shell 8. A distance sensor 34 is installed at the bottom of the inner cavity of the detection shell 8. The position of the heat conducting plate 31 is detected by the distance sensor 34, which is convenient for judging the weight of the condensed water on the collection grid 9. The cooling end of the thermoelectric cooling plate 32 is connected to the main shaft 14 through the cooling component, and the low temperature on the thermoelectric cooling plate 32 is further transferred to the main shaft 14, and then transferred to the umbrella plate separator 10 through the main shaft 14, so that the water vapor in the mixed gas condenses on the umbrella plate separator 10, thereby improving the separation effect.
[0035] Also, see Figure 6The adjustable separator 12 is provided with multiple, the adjustable separator 12 includes a fixed umbrella plate 25 fixed to the main shaft 14, a dynamic umbrella plate 26 slidingly sleeved with the main shaft 14 through a spline, and a telescopic member 27 installed with the main shaft 14. The output end of the telescopic member 27 is connected to the dynamic umbrella plate 26. The dynamic umbrella plate 26 and the fixed umbrella plate 25 form a complete umbrella structure. In the initial state, there is a height difference between the fixed umbrella plate 25 and the dynamic umbrella plate 26. The mixed gas flows normally along the gap between the two. When it is judged that the water content in the mixed gas is high The telescopic member 27 can be controlled to push the dynamic umbrella plate 26 toward the fixed umbrella plate 25, so that the fixed umbrella plate 25 and the dynamic umbrella plate 26 are combined into a structure similar to the umbrella plate separator 10, and the mixed gas is separated by the umbrella structure composed of the fixed umbrella plate 25 and the dynamic umbrella plate 26, thereby improving the separation effect of the mixed gas. When the water content of the mixed gas is low, the dynamic umbrella plate 26 and the fixed umbrella plate 25 are controlled to separate, and the mixed gas flows through the gap between the two, thereby improving the gas circulation efficiency and the separation efficiency.
[0036] In this embodiment, the separation intelligent controller 5 is arranged on one side of the tank body 1. The separation intelligent controller 5 is provided with a water detection module, a temperature control module, and a separation control module. The input end of the water detection module is respectively connected to the temperature control module and the distance sensor 34 for signal connection, the output end of the water detection module is connected to the separation control module for signal connection, the output end of the temperature control module is connected to the thermoelectric cooling plate 32 for signal connection, and the output end of the separation control module is connected to the telescopic member 27 for signal connection. The mixed gas enters the tank body 1 through the input pipe 2 for separation, the separated natural gas is discharged through the output pipe 3, and the separated impurities are discharged through the drain pipe 6. The temperature control module controls the operation of the thermoelectric cooling plate 32, and the low temperature generated by the thermoelectric cooling plate 32 is conducted to the collection grid 9 through the temperature conduction plate 31. The water vapor in the mixed gas contacts the collection grid 9 and condenses on it. When the water content is high, the speed of condensation of water on the collection grid 9 increases, and the temperature conduction plate 31 is conducted to the collection grid 9 through the distance sensor 34. The data on the distance the plate 31 descends is fed back to the water content detection module. The water content detection module calculates the water content of the mixed gas at the corresponding moment based on the change in the distance data and compares it with a preset water content threshold (the water content detection module presets the maximum water content of the mixed gas that the current number of umbrella plate separators 10 can handle). When the water content threshold is exceeded, the water content detection module sends a reinforcement signal to the separation and control module, which controls the telescopic member 27 to operate, moving the movable umbrella plate 26 downward to combine with the fixed umbrella plate 25, thereby increasing the separation effect of the mixed gas. When the water content detection module determines that the water content has dropped below the water content threshold, it sends a reset signal to the separation and control module, which controls the telescopic member 27 to shorten and reset. At this time, the movable umbrella plate 26 and the fixed umbrella plate 25 are separated, and gas flows through the gap between them. The separation effect can be adjusted in real time according to the water content in the mixed gas, while ensuring the separation effect and improving the separation efficiency.
[0037] In addition, the bottom of the umbrella plate separator 10 and the fixed umbrella plate 25 are fixed with a temperature conducting rod 16, and the temperature conducting rod 16 is fixed to the main shaft 14. The main shaft 14 and the temperature conducting rod 16 are both made of metal. The main shaft 14 and the temperature conducting rod 16 are metals with good thermal conductivity, or the middle of the main shaft 14 is embedded with a metal core with good thermal conductivity to improve the temperature transfer effect. The temperature on the main shaft 14 is quickly transferred to the umbrella plate separator 10 and the fixed umbrella plate 25 through the temperature conducting rod 16, so that the mixed gas can more effectively remove the water vapor when it collides with it. Separation, one of the umbrella plate separators 10 is set below the dispersion baffle 7. When the mixed gas moves downward through the dispersion baffle 7, it will collide with the umbrella plate separator 10 at the bottom, further increasing the separation effect. The adjustable separator 12 is set above the dispersion baffle 7. A wire mesh debubbler 15 is set at the top of the inner cavity of the tank body 1 corresponding to the pressure sensor 30. The gas after multiple separations is discharged after passing through the wire mesh debubbler 15, and the wire mesh debubbler 15 condenses finer water droplets or water vapor to improve the separation effect.
[0038] Second implementation method:
[0039] Figure 7-Figure 9 The wellhead natural gas gas-liquid separation device shown is different from the first embodiment in that if the water and impurities condensed on the umbrella plate separator 10, the fixed umbrella plate 25 and the dynamic umbrella plate 26 are not cleaned in time, they will gradually adhere and become difficult to clean, thereby reducing the separation effect. A centrifugal mechanism is installed on the top of the main shaft 14. The centrifugal mechanism includes a drive housing 13 mounted on the top of the main shaft 14 and fixed to the inner wall of the tank body 1, a drive shaft 19 linked to the top of the main shaft 14 through a gear set, a drive member 4 mounted on the outer wall of the tank body 1, and an output of the drive member 4. The end is fixed to the drive shaft 19, and the drive member 4 is used to drive the drive shaft 19 to rotate. The drive member 4 is preferably an electric motor or a pneumatic motor. The separation intelligent controller 5 is also provided with a centrifugal cleaning module. The output end of the centrifugal cleaning module is respectively connected to the drive member 4 and the temperature control module signal. The drive member 4 is controlled to work by the centrifugal cleaning module. The drive member 4 drives the main shaft 14 to rotate through the drive shaft 19. The main shaft 14 drives multiple umbrella plate separators 10, fixed umbrella plates 25 and dynamic umbrella plates 26 to rotate, and uses centrifugal force to separate impurities to achieve the purpose of rapid cleaning.
[0040] In addition, a piston plate 29 is vertically slidably connected to the bottom of the inner cavity of the drive housing 13, and the top surface of the piston plate 29 is in contact with a pressure ring 28 fixed to the main shaft 14. A pressure sensor 30 is installed in the bottom cavity of the piston plate 29, and the input end of the centrifugal cleaning module is connected to the pressure sensor 30 signal. When the impurities attached to the umbrella plate separator 10, the fixed umbrella plate 25 and the dynamic umbrella plate 26 gradually increase, the main shaft 14 will be driven to move downward. The downward-moving main shaft 14 presses the piston plate 29 downward through the pressure ring 28, and compresses the space at the bottom of the piston plate 29. The sensor 30 can detect the pressure change of the gas at the bottom of the piston plate 29. The centrifugal cleaning module compares the air pressure data fed back by the pressure sensor 30 with the preset air pressure threshold (a maximum air pressure value is preset in the centrifugal cleaning module). When it is judged that the air pressure threshold is exceeded, the centrifugal cleaning module will control the driving part 4 to work, thereby driving the main shaft 14 to drive multiple umbrella plate separators 10, fixed umbrella plates 25 and movable umbrella plates 26 to rotate, and use centrifugal force to separate impurities, thereby achieving the purpose of rapid cleaning, realizing the purpose of automated and intelligent cleaning, and improving the separation effect.
[0041] Preferably, see Figure 2 and Figure 3 A sliding ring 11 is provided under the outer ring of each umbrella plate separator 10, and a guide rod is fixed to the top surface of the sliding ring 11 which is plugged into the outer ring of the umbrella plate separator 10. The bottom surface of the umbrella plate separator 10 is in contact with multiple support plates 17 fixed to the inner wall of the tank body 1. When the main shaft 14 drives the umbrella plate separator 10 to rotate, it will synchronously drive the sliding ring 11 to slide on the top surface of the support plate 17. The sliding ring 11 plays a certain supporting role on the umbrella plate separator 10, so that it remains in the middle of the tank body 1, and there is a certain gap with the inner wall of the tank body 1, which facilitates the condensed water vapor to quickly drip along the surface of the umbrella plate separator 10 to the bottom of the inner cavity of the tank body 1.
[0042] It is worth mentioning that see Figure 5 、 Figure 7 and Figure 8, a driving member 23 is installed on the side of the detection shell 8 close to the support plate 17, and a switching rod 20 is installed on the output end of the driving member 23. The driving member 23 is used to drive the switching rod 20 to rotate. The driving member 23 is preferably an electric motor or a pneumatic motor. A temperature transfer head 23 is installed on one side of the switching rod 20, and a temperature insulation head 24 is installed on the other side of the switching rod 20. The detection shell 8 is located above the switching rod 20 and is provided with a heat transfer rod 21 that abuts the heating end of the thermoelectric cooling plate 32. The detection shell 8 is located below the switching rod 20 and is provided with a cold transfer rod 22 that abuts the cooling end of the thermoelectric cooling plate 32. The temperature transfer head 23 is controlled to alternately abut the heat transfer rod 21 and the cold transfer rod 22 by rotating the switching rod 20, and the temperature insulation head 24 located on the other side of the switching rod 20 alternately abuts the cold transfer rod 22 and the heat transfer rod 21. The temperature transfer head 23 has good Thermal conductivity, the insulation head 24 has good insulation. The driving part 23 controls the deflection of the switching rod 20 to dock the temperature transfer head 23 with the cold transfer rod 22. At this time, the insulation head 24 is docked with the heat transfer rod 21, and the low temperature is transferred to the temperature transfer head 23 through the cold transfer rod 22 through the cooling end of the thermoelectric cooling plate 32. At the same time, the insulation head 24 insulates and seals the end of the heat transfer rod 21 to keep it warm and reduce temperature loss; on the contrary, when the driving part 23 controls the switching rod 20 to rotate and dock the temperature transfer head 23 with the heat transfer rod 21, the high temperature at the heating end of the thermoelectric cooling plate 32 can be transferred to the temperature transfer head 23 through the heat transfer rod 21, thereby switching the temperature transferred by the temperature transfer head 23. A metal core with good heat transfer performance can be set in the middle of the cold transfer rod 22 and the heat transfer rod 21 to reduce temperature loss on its surface while ensuring thermal conductivity, thereby improving heat conduction efficiency.
[0043] In addition, the main shaft 14 is provided with a heat conducting sleeve 18 that abuts against the end of the switching rod 20. The output end of the temperature control module is connected to the signal of the driving part 2 33. When separating the mixed gas, the temperature control module controls the driving part 2 33 to connect the temperature transfer head 23 with the cold transfer rod 22. The low temperature is transmitted to the heat conducting sleeve 18 through the temperature transfer head 23, and is transmitted to each umbrella plate separator 10 and the fixed umbrella plate 25 through the main shaft 14, thereby improving its separation effect on the mixed gas; when centrifugal cleaning is required, the centrifugal cleaning module sends a cleaning signal to the temperature control module, and the temperature control module controls the driving part 2 33 to connect the temperature transfer head 23 with the heat transfer rod 21, and transfers the high temperature to the main shaft 14, and to the umbrella plate separator 10 and the fixed umbrella plate 25, so that the impurities attached thereto are better detached, thereby improving the cleaning efficiency of the centrifugal module.
[0044] In view of current actual needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of the present invention.
Claims
1. A wellhead natural gas gas-liquid separation device, characterized in that: include: A tank body (1), wherein the middle of the tank body (1) is connected to an input pipe (2), the bottom of the tank body (1) is connected to a sewage pipe (6), the top of the tank body (1) is connected to an output pipe (3), a dispersion baffle (7) is fixedly connected to the inner wall of the tank body (1) corresponding to the input pipe (2), a vertical main shaft (14) is provided in the middle of the inner cavity of the tank body (1), and a plurality of umbrella plate separators (10) are fixed on the main shaft (14) along its axial direction; A detection mechanism, comprising a detection housing (8) mounted on a dispersion baffle (7), a thermoelectric cooling plate (32) mounted in the inner cavity of the detection housing (8), and a collection grid (9) corresponding to the input pipe (2); the top of the collection grid (9) is plugged into the detection housing (8); the lower end of the inner cavity of the detection housing (8) is vertically slidably connected to a heat conducting plate (31) fixed to the end of the collection grid (9); the cooling end of the thermoelectric cooling plate (32) is arranged toward the heat conducting plate (31); a reset elastic member is installed between the bottom of the heat conducting plate (31) and the inner cavity of the detection housing (8); a distance sensor (34) is installed at the bottom of the inner cavity of the detection housing (8); and the cooling end of the thermoelectric cooling plate (32) is connected to the main shaft (14) through a cooling component; An adjustable separator (12), wherein the adjustable separator (12) is provided with a plurality of pieces, the adjustable separator (12) comprising a fixed umbrella plate (25) fixed to the main shaft (14), a dynamic umbrella plate (26) slidably sleeved with the main shaft (14) via a spline, and a telescopic member (27) mounted on the main shaft (14), wherein the output end of the telescopic member (27) is connected to the dynamic umbrella plate (26), and the dynamic umbrella plate (26) and the fixed umbrella plate (25) form a complete umbrella structure; A separation intelligent controller (5) is provided on one side of the tank body (1). The separation intelligent controller (5) is provided with a water detection module, a temperature control module, and a separation control module. The input end of the water detection module is respectively connected to the temperature control module and the distance sensor (34) for signal communication. The output end of the water detection module is connected to the separation control module for signal communication. The output end of the temperature control module is connected to the thermoelectric cooling plate (32) for signal communication. The output end of the separation control module is connected to the telescopic member (27) for signal communication.
2. The wellhead natural gas gas-liquid separation device according to claim 1, characterized in that: The bottoms of the umbrella plate separator (10) and the fixed umbrella plate (25) are both fixed with a temperature conducting rod (16), the temperature conducting rod (16) is fixed to the main shaft (14), and the main shaft (14) and the temperature conducting rod (16) are both made of metal.
3. The wellhead natural gas gas-liquid separation device according to claim 1, characterized in that: A centrifugal mechanism is installed on the top of the main shaft (14), and the centrifugal mechanism includes a drive housing (13) sleeved on the top of the main shaft (14) and fixed to the inner wall of the tank body (1), a drive shaft (19) linked to the top of the main shaft (14) through a gear set, and a drive member (4) installed on the outer wall of the tank body (1), the output end of the drive member (4) is fixed to the drive shaft (19), and the drive member (4) is used to drive the drive shaft (19) to rotate. A centrifugal cleaning module is also provided on the separation intelligent controller (5), and the output end of the centrifugal cleaning module is respectively connected to the drive member (4) and the temperature control module signal.
4. The wellhead natural gas gas-liquid separation device according to claim 3, characterized in that: A piston plate (29) is vertically slidably connected to the bottom of the inner cavity of the drive housing (13); the top surface of the piston plate (29) abuts against a pressure ring (28) fixed to the main shaft (14); a pressure sensor (30) is installed in the bottom cavity of the piston plate (29); and the input end of the centrifugal cleaning module is signal-connected to the pressure sensor (30).
5. The wellhead natural gas gas-liquid separation device according to claim 4, characterized in that: A sliding ring (11) is provided below the outer ring of each umbrella-plate separator (10); a guide rod plugged into the outer ring of the umbrella-plate separator (10) is fixed on the top surface of the sliding ring (11); and a plurality of support plates (17) fixed to the inner wall of the tank body (1) are abutted against the bottom surface of the umbrella-plate separator (10).
6. The wellhead natural gas gas-liquid separation device according to claim 3, characterized in that: A second driving member (33) is installed on one side of the detection housing (8) close to the support plate (17); a switching rod (20) is installed on the output end of the second driving member (33); the second driving member (33) is used to drive the switching rod (20) to rotate; a temperature transfer head (23) is installed on one side of the switching rod (20); a temperature insulation head (24) is installed on the other side of the switching rod (20); and the detection housing (8) is provided with a thermoelectric cooling plate above the switching rod (20). The detection housing (8) is located below the switching lever (20) and is provided with a cold transfer rod (22) that abuts the cooling end of the thermoelectric cooling plate (32). The switching lever (20) is rotated to control the temperature transfer head (23) to alternately abut the heat transfer rod (21) and the cold transfer rod (22), and the temperature insulation head (24) located on the other side of the switching lever (20) to alternately abut the cold transfer rod (22) and the heat transfer rod (21).
7. The wellhead natural gas gas-liquid separation device according to claim 6, characterized in that: The main shaft (14) is sleeved with a heat-conducting sleeve (18) that abuts against the end of the switching rod (20), and the output end of the temperature control module is connected to the second driving member (33) by signal.
8. The wellhead natural gas gas-liquid separation device according to claim 1, characterized in that: One of the umbrella plate separators (10) is arranged below the dispersion baffle (7), the adjustable separator (12) is arranged above the dispersion baffle (7), and a wire mesh debubbler (15) is arranged at the top of the inner cavity of the tank body (1) corresponding to the pressure sensor (30).
Citation Information
Patent Citations
Vertical natural gas gas-liquid separator
CN105268265A
Novel oil-gas separation device
CN221371114U
Centrifugal gas-liquid separator
RU2433856C1