Sunshine rose distilled liquor high-concentration substance distillation recovery equipment

By designing an internal and external cleaning mechanism in the distillation device, and using the spindle to drive the scraper strip to clean the inner and outer walls of the condensing tank, the thermal resistance problem caused by organic residues is solved and the distillation efficiency is improved.

CN119979291AInactive Publication Date: 2025-05-13SHANDONG ACAD OF GRAPE
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Patent Information

Application Number
CN202510200291.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In existing distillation devices, organic residues on the inner and outer walls of the condenser will increase thermal resistance, reduce heat conduction efficiency, and affect the efficiency of the distillation process.

Method used

A distillation and recycling equipment for high-concentration substances of Sunshine Rose distilled liquor was designed, and the internal cleaning mechanism and the external cleaning mechanism were used to clean the inner and outer walls of the condensing tank through the spindle driving scraper to avoid dirt accumulation.

Benefits of technology

It effectively avoids the accumulation of dirt on the inner and outer wall surfaces of the condensing tank, improves the heat conduction efficiency, and improves the efficiency of the distillation process.

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Abstract

The invention relates to the technical field of distillation recovery equipment, and discloses sunlight rose distilled liquor high-concentration substance distillation recovery equipment which comprises an equipment support, a cooling cylinder is fixedly mounted at the top of the equipment support, and a first adapter block is fixedly mounted at the inner bottom of the cooling cylinder; a condensation tank of a water-drop-shaped structure is fixedly installed at the top of the first adapter block, and an inner cleaning mechanism is arranged in the condensation tank. By arranging the inner cleaning mechanism and the outer cleaning mechanism, the main shaft can simultaneously drive the first scraping strip and the second scraping strip to clean the inner and outer wall surfaces of the condensation tank when rotating, the structure is simple, the situation that the heat conduction effect is reduced due to the fact that dirt is generated on the inner and outer wall surfaces of the condensation tank is avoided, and the condensation efficiency of equipment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of distillation recovery equipment, and in particular to a distillation recovery equipment for high-concentration substances in Sunshine Rose distilled liquor. Background Art

[0002] Distillation is an important step in wine production. In this step, the ethanol and other aromatic substances in the mash are vaporized into wine vapor through distillation in a wine retort, and then the wine vapor is introduced into a condensation device for condensation and cooling to produce finished liquor. The distillation device consists of a bottom pot, a wine retort and a condensation device. The wine retort is connected to the inlet of the condenser in the condensation device through a wine vapor delivery pipe. The condensation device is provided with a cooling water inlet pipe and an outlet pipe, and a wine outlet pipe is provided at the lower end of the condenser.

[0003] In the prior art, an energy-saving distillation device and distillation method for liquor (Announcement No.: CN114214161B) generates secondary steam through heat exchange between liquor vapor and cooling water during the distillation process. The secondary steam is compressed by a steam compressor and returned to the retort for use, which can recover more than 95% of the latent heat of liquor vapor, greatly reduce the energy consumption of distillation, and greatly reduce the amount of cooling water. However, during the distillation process, some volatile organic compounds (such as alcohols, aldehydes, esters, acids, etc.) in the liquor will enter the condenser together with the steam. When condensed, these substances will gradually deposit on the inner surface of the condenser to form a layer of organic residues. If these organic residues are not cleaned up in time, the thermal resistance of the inner surface of the condenser will increase, the heat conduction efficiency will be reduced, and the efficiency of the entire distillation process will be affected. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a distillation and recovery device for high-concentration substances in Sunshine Rose distilled liquor.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A high-concentration substance distillation and recovery device for Sunshine Rose distilled liquor comprises an equipment bracket, a cooling cylinder is fixedly installed on the top of the equipment bracket, a first adapter block is fixedly installed on the bottom of the cooling cylinder, a condensing tank with a water drop-shaped structure is fixedly installed on the top of the first adapter block, an internal cleaning mechanism is provided in the condensing tank, an external cleaning mechanism is provided on the outer surface of the condensing tank, and a main shaft for simultaneously driving the internal cleaning mechanism and the external cleaning mechanism is rotatably installed in the first adapter block.

[0007] As a further solution of the present invention, the internal cleaning mechanism includes a first scraper, a first adapter shaft and a first bracket, the first adapter shaft is fixedly installed on the top of the main shaft, the first bracket is fixedly installed on the surface of the main shaft, the first scraper is an arc-shaped structure that adapts to the inner wall of the condensation tank, the first scraper is fixedly installed on the first adapter shaft and the surface of the first bracket, and baffles are fixedly installed on two opposite sides of the first scraper.

[0008] As a further solution of the present invention, the top end of the first adapter shaft passes through the outer surface of the condensation tank and is rotatably connected thereto, and temperature sensors are provided inside the two baffles. The detection end of the temperature sensor passes through the bottom of the internal cleaning mechanism and is connected to the interior of the condensation tank.

[0009] As a further solution of the present invention, the external cleaning mechanism includes a second scraper strip having an arc-shaped structure adapted to the outer wall of the condensation tank, a second adapter shaft is fixedly installed at one end of the second scraper strip, a water deflector plate having an arc-shaped structure is fixedly installed on the side of the second scraper strip away from the condensation tank, and the bottom end of the second adapter shaft is fixedly installed on the top end of the first adapter shaft.

[0010] As a further solution of the present invention, a sleeve is fixedly installed at the bottom end of the second scraper strip, and the sleeve is rotatably sleeved on the surface of the first adapter block. A wine collecting groove is provided on the top of the first adapter block, and a first wine leakage hole and a second wine leakage hole that penetrate the first adapter block are provided in the wine collecting groove. A bearing groove is provided in the middle of the top of the first adapter block, and a second adapter block is fixedly installed on the bottom end of the first adapter block.

[0011] As a further solution of the present invention, a through hole compatible with the main shaft is provided in the middle of the second adapter block and the first adapter block, and two collecting holes with funnel-shaped structures are provided on the top of the second adapter block. The tops of the two collecting holes correspond to the first wine leakage hole and the second wine leakage hole respectively, and the bottoms of the two collecting holes are fixedly installed with the first wine outlet pipe and the second wine outlet pipe respectively.

[0012] As a further solution of the present invention, a switch assembly is provided on the top of the first adapter block, and the switch assembly includes a blocking block, which is rotatably installed in the wine collecting tank, a one-way bearing is fixedly sleeved in the blocking block, and the inner ring of the one-way bearing is fixedly sleeved on the surface of the main shaft, and a sealing groove is opened on the top of the blocking block, and a sealing gasket is fixedly embedded in the sealing groove.

[0013] As a further solution of the present invention, a hot water outlet is provided on the top of the cooling cylinder, a cold water inlet is provided on one side of the cooling cylinder, a steam pipe is fixedly connected to one side of the cooling cylinder, one end of the steam pipe passes through the cooling cylinder and the condensation tank, and one end of the steam pipe is provided with a steam outlet opening upward and a wine discharge port opening downward, a servo motor is fixedly installed on the bottom of the equipment bracket, and the output end of the servo motor is fixedly installed on the bottom end of the main shaft.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. By setting up the internal cleaning mechanism and the external cleaning mechanism, the main shaft can simultaneously drive the first scraper and the second scraper to clean the inner and outer wall surfaces of the condenser tank when rotating. The structure is simple, which avoids the generation of dirt on the inner and outer wall surfaces of the condenser tank to reduce the heat conduction effect, thereby improving the condensation efficiency of the equipment;

[0016] 2. By setting a switch assembly, the first wine leakage hole and the second wine leakage hole on the top of the first adapter block can be opened separately. The main shaft can be reversed to control the block to rotate in the wine collecting tank through the one-way bearing, so that the first wine leakage hole and the second wine leakage hole are opened alternately, and then the second adapter block can be used to collect the head and tail wines and normal wine respectively, and the head and tail wines can be returned to the distillation equipment through the second wine outlet pipe for re-distillation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a high-concentration material distillation and recovery device for Sunshine Rose distilled liquor proposed by the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of a device for distilling and recovering high-concentration substances of Sunshine Rose distilled liquor proposed by the present invention;

[0019] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A;

[0020] Figure 4 This is a schematic diagram of the internal cleaning mechanism structure of a high-concentration substance distillation and recovery device for Sunshine Rose distilled liquor proposed by the present invention;

[0021] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of part B;

[0022] Figure 6 This is a schematic diagram of the structure of the first transfer block of a high-concentration substance distillation and recovery device for Sunshine Rose distilled liquor proposed by the present invention;

[0023] Figure 7 A schematic diagram of the switch assembly structure of a high-concentration material distillation and recovery device for Sunshine Rose distilled liquor proposed by the present invention;

[0024] Figure 8 This is a schematic diagram of the structure of the external cleaning mechanism of the high-concentration material distillation and recovery equipment of Sunshine Rose distilled liquor proposed by the present invention.

[0025] In the figure: 1. Equipment support; 2. Cooling cylinder; 3. Hot water outlet; 4. Cold water inlet; 5. Steam pipe; 501. Steam outlet; 502. Wine outlet; 6. First adapter block; 601. Wine collecting tank; 602. First wine leakage hole; 603. Second wine leakage hole; 604. Bearing slot; 7. Second adapter block; 701. Collection hole; 8. First wine outlet pipe; 9. Second wine outlet pipe; 10. Servo motor; 11. Spindle; 12. Inner Cleaning mechanism; 1201, first scraper; 1202, first transfer shaft; 1203, first bracket; 1204, baffle; 13, external cleaning mechanism; 1301, second scraper; 1302, water-spraying plate; 1303, second transfer shaft; 14, sleeve; 15, one-way bearing; 16, switch assembly; 1601, block; 1602, sealing groove; 1603, sealing gasket; 17, temperature sensor; 18, condensate tank. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Reference Figure 1-Figure 8A high-concentration material distillation and recovery device for sunshine rose distilled liquor comprises an equipment support 1, a cooling cylinder 2 is fixedly installed on the top of the equipment support 1, a first adapter block 6 is fixedly installed on the bottom of the cooling cylinder 2, a condensing tank 18 with a water drop-shaped structure is fixedly installed on the top of the first adapter block 6, an internal cleaning mechanism 12 is arranged in the condensing tank 18, an external cleaning mechanism 13 is arranged on the outer surface of the condensing tank 18, a main shaft 11 for simultaneously driving the internal cleaning mechanism 12 and the external cleaning mechanism 13 is rotatably installed in the first adapter block 6, the internal cleaning mechanism 12 comprises a first scraper 1201, a first adapter shaft 1202 and a first bracket 1203, the first adapter shaft 1202 is fixedly installed on the top of the main shaft 11, the first bracket 1203 is fixedly installed on the surface of the main shaft 11, the first scraper 1201 is in an arc shape adapted to the inner wall of the condensing tank 18 The structure comprises a first scraper 1201 fixedly mounted on the surface of the first adapter shaft 1202 and the first bracket 1203, baffles 1204 are fixedly mounted on two opposite sides of the first scraper 1201, the top end of the first adapter shaft 1202 passes through the outer surface of the condensation tank 18 and is rotatably connected thereto, temperature sensors 17 are arranged inside the two baffles 1204, and the detection end of the temperature sensor 17 passes through the bottom of the inner cleaning mechanism 12 and is connected to the inside of the condensation tank 18; the outer cleaning mechanism 13 comprises a second scraper 1301 in an arc-shaped structure adapted to the outer wall of the condensation tank 18, a second adapter shaft 1303 is fixedly mounted on one end of the second scraper 1301, a water deflector 1302 in an arc-shaped structure is fixedly mounted on the side of the second scraper 1301 away from the condensation tank 18, and the bottom end of the second adapter shaft 1303 is fixedly mounted on the top of the first adapter shaft 1202.

[0030] When in use, the cold water inlet 4 in the device is connected to the cold water supply device, the hot water outlet 3 is connected to the relevant heat recovery device, and then the outer end of the steam pipe 5 is connected to the wine steam generator to receive and guide the wine steam into the condensation tank 18. The servo motor 10 is started to control the rotation of the block 1601 through the main shaft 11, so that the second wine leakage hole 603 connected to the second wine outlet pipe 9 is in a smooth state, which is convenient for the first wine to be drained out of the device and reflux to the steam generator for distillation again. By setting the internal cleaning mechanism 12 and the external cleaning mechanism 13, the main shaft 11 can simultaneously drive the first scraper 1201 and the second scraper 1301 to clean the inner and outer wall surfaces of the condensation tank 18 when the direction of rotation is changed. The structure is simple, which avoids the generation of dirt on the inner and outer wall surfaces of the condensation tank 18 to reduce the heat conduction effect, thereby improving the condensation efficiency of the equipment;

[0031] In addition, the rotation process of the internal cleaning mechanism 12 can stir the wine vapor inside the condensation tank 18 through the baffle 1204, so that it can be liquefied more evenly and fully. At the same time, the rotation process of the external cleaning mechanism 13 can stir the cooling water inside the cooling cylinder 2 through the water-dispensing plate 1302, so that the heat conduction is further accelerated, thereby improving the distillation efficiency of the equipment.

[0032] In this embodiment, a sleeve 14 is fixedly installed at the bottom end of the second scraper strip 1301, and the sleeve 14 is rotatably sleeved on the surface of the first adapter block 6. A wine collecting groove 601 is provided at the top of the first adapter block 6, and a first wine leakage hole 602 and a second wine leakage hole 603 that penetrate the first adapter block 6 are provided in the wine collecting groove 601. A bearing groove 604 is provided in the middle of the top of the first adapter block 6. A second adapter block 7 is fixedly installed at the bottom end of the first adapter block 6. A through hole that is compatible with the main shaft 11 is provided in the middle of the second adapter block 7 and the first adapter block 6. Two collecting holes 701 with a funnel-shaped structure are provided at the top of the second adapter block 7. The tops of the two collecting holes 701 correspond to the first wine leakage hole 602 and the second wine leakage hole 603 respectively, and the bottoms of the two collecting holes 701 are respectively fixedly installed with a first wine outlet pipe 8 and a second wine outlet pipe 9; the first adapter block A switch assembly 16 is provided on the top of the connecting block 6, and the switch assembly 16 includes a blocking block 1601, which is rotatably installed in the wine collecting tank 601, and a one-way bearing 15 is fixedly sleeved in the blocking block 1601. The inner ring of the one-way bearing 15 is fixedly sleeved on the surface of the main shaft 11, and a sealing groove 1602 is opened on the top of the blocking block 1601. A sealing gasket 1603 is fixedly embedded in the sealing groove 1602. A hot water outlet 3 is provided on the top of the cooling cylinder 2, and a cold water inlet 4 is provided on one side of the cooling cylinder 2. A steam pipe 5 is fixedly inserted on one side of the cooling cylinder 2, and one end of the steam pipe 5 passes through the cooling cylinder 2 and the condensation tank 18. One end of the steam pipe 5 is provided with a steam outlet 501 opening upward and a wine discharge port 502 opening downward. A servo motor 10 is fixedly installed at the bottom of the equipment bracket 1, and the output end of the servo motor 10 is fixedly installed with the bottom end of the main shaft 11.

[0033] When in use, by setting the switch assembly 16, the first wine leakage hole 602 and the second wine leakage hole 603 opened on the top of the first adapter block 6 can be opened separately, and the main shaft 11 can be reversed to control the block 1601 to rotate in the wine collecting tank 601 through the one-way bearing 15, so that the first wine leakage hole 602 and the second wine leakage hole 603 are opened alternately, and then the second adapter block 7 can be used to collect the head and tail wines and normal wine respectively, and the head and tail wines can be refluxed to the evaporation equipment through the second wine outlet pipe 9 for re-distillation.

[0034] From the above description, it can be seen that the above-mentioned embodiment of the present invention achieves the following technical effects: when in use, the cold water inlet 4 in the device is connected to the cold water supply device, the hot water outlet 3 is connected to the relevant heat recovery equipment, and then the outer end of the steam pipe 5 is connected to the wine steam generator to receive and guide the wine vapor into the condensation tank 18. The servo motor 10 is started to control the rotation of the block 1601 through the main shaft 11, so that the second wine leakage hole 603 connected to the second wine outlet pipe 9 is in a smooth state, which is convenient for the head wine to be drained out of the equipment and reflux to the steam generator for distillation again. A part of the advance wine can be distilled by the steam pipe 5 provided with the wine outlet. The liquefied liquid wine is drained into the wine collecting tank 601 to prevent the liquid wine from accumulating in the steam pipe 5, thereby improving the wine output rate of the equipment. The temperature sensor 17 knows that the distillation temperature has reached the appropriate temperature and the collection of the head wine can be ended, and the blocking block 1601 is driven to change its position so that the first wine leakage hole 602 is connected to the first wine outlet pipe 8, and then the collection of liquid wine begins. During the distillation process, the main shaft 11 changes the rotation direction, and then controls the rotation of the first scraper 1201 and the second scraper 1301, and then the inner and outer walls of the condensation tank 18 are cleaned synchronously respectively, thereby improving the heat conduction efficiency of the condensation tank 18, thereby improving the working efficiency of the wine distillation.

[0035] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A high-concentration material distillation and recovery device for Sunshine Rose distilled liquor, comprising a device support (1), characterized in that: A cooling cylinder (2) is fixedly mounted on the top of the equipment bracket (1), a first adapter block (6) is fixedly mounted on the bottom of the cooling cylinder (2), a condensation tank (18) with a water drop-shaped structure is fixedly mounted on the top of the first adapter block (6), an internal cleaning mechanism (12) is provided in the condensation tank (18), an external cleaning mechanism (13) is provided on the outer surface of the condensation tank (18), and a main shaft (11) for simultaneously driving the internal cleaning mechanism (12) and the external cleaning mechanism (13) is rotatably mounted in the first adapter block (6).

2. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 1 is characterized in that: The internal cleaning mechanism (12) comprises a first scraper (1201), a first adapter shaft (1202) and a first bracket (1203); the first adapter shaft (1202) is fixedly mounted on the top of the main shaft (11); the first bracket (1203) is fixedly mounted on the surface of the main shaft (11); the first scraper (1201) is in an arc-shaped structure adapted to the inner wall of the condensation tank (18); the first scraper (1201) is fixedly mounted on the first adapter shaft (1202) and the surface of the first bracket (1203); baffles (1204) are fixedly mounted on two opposite sides of the first scraper (1201).

3. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 2 is characterized in that: The top end of the first transfer shaft (1202) passes through the outer surface of the condensation tank (18) and is rotatably connected thereto. A temperature sensor (17) is provided inside the two baffles (1204). The detection end of the temperature sensor (17) passes through the bottom of the internal cleaning mechanism (12) and is connected to the inside of the condensation tank (18).

4. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 3 is characterized in that: The external cleaning mechanism (13) comprises a second scraper (1301) having an arc-shaped structure adapted to the outer wall of the condensation tank (18); a second adapter shaft (1303) is fixedly mounted on one end of the second scraper (1301); a water deflector (1302) having an arc-shaped structure is fixedly mounted on the side of the second scraper (1301) away from the condensation tank (18); and the bottom end of the second adapter shaft (1303) is fixedly mounted on the top end of the first adapter shaft (1202).

5. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 4 is characterized in that: A sleeve (14) is fixedly installed at the bottom end of the second scraper strip (1301), and the sleeve (14) is rotatably sleeved on the surface of the first adapter block (6). A wine collecting groove (601) is provided at the top of the first adapter block (6), and a first wine leakage hole (602) and a second wine leakage hole (603) that penetrate the first adapter block (6) are provided in the wine collecting groove (601). A bearing groove (604) is provided in the middle of the top of the first adapter block (6), and a second adapter block (7) is fixedly installed at the bottom end of the first adapter block (6).

6. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 5, characterized in that: The second adapter block (7) and the first adapter block (6) are both provided with through holes adapted to the main shaft (11) in the middle thereof, and the second adapter block (7) is provided with two collecting holes (701) in a funnel-shaped structure at the top thereof, the tops of the two collecting holes (701) respectively corresponding to the first wine leakage hole (602) and the second wine leakage hole (603), and the bottoms of the two collecting holes (701) are respectively fixedly mounted with the first wine outlet pipe (8) and the second wine outlet pipe (9).

7. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 6, characterized in that: A switch assembly (16) is provided on the top of the first adapter block (6), and the switch assembly (16) includes a blocking block (1601), and the blocking block (1601) is rotatably installed in the wine collecting tank (601), and a one-way bearing (15) is fixedly sleeved in the blocking block (1601), and the inner ring of the one-way bearing (15) is fixedly sleeved on the surface of the main shaft (11), and a sealing groove (1602) is opened on the top of the blocking block (1601), and a sealing gasket (1603) is fixedly embedded in the sealing groove (1602).

8. The high-concentration substance distillation and recovery equipment of Sunshine Rose distilled liquor according to claim 1 is characterized in that: A hot water outlet (3) is provided at the top of the cooling cylinder (2), a cold water inlet (4) is provided at one side of the cooling cylinder (2), a steam pipe (5) is fixedly plugged into one side of the cooling cylinder (2), one end of the steam pipe (5) passes through the cooling cylinder (2) and the condensation tank (18), one end of the steam pipe (5) is provided with a steam outlet (501) opening upward and a wine outlet (502) opening downward, a servo motor (10) is fixedly installed at the bottom of the equipment bracket (1), and the output end of the servo motor (10) is fixedly installed with the bottom end of the main shaft (11).

Citation Information

Patent Citations

  • Energy-saving liquor distillation device and distillation method

    CN114214161B