Laying device and method for recycling waste soil
By designing a laying device for recycling waste soil, the problem of complicated laying process of waste soil improvement in the prior art is solved, efficient mixing and laying of soil materials is achieved, construction costs are reduced and efficiency is improved.
Patent Information
- Application Number
- CN202510400163.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-13
AI Technical Summary
In the prior art, the improvement and laying process of waste soil is complicated and requires a large amount of engineering equipment and manual cooperation, resulting in high construction costs and low efficiency.
A laying device for recycling waste soil is designed, including transportation vehicles, hoppers, dragon conveying equipment, auxiliary material delivery mechanisms, discharge mechanisms, paving components and rolling components. Through the coordinated work of these components, the loading, mixing, conveying, laying and rolling of soil materials can be realized.
The device can complete the mixing and laying of soil materials on the transport vehicle, reduce the use of stable soil mixing stations, improve the discharge efficiency of soil materials, reduce construction costs, and improve engineering efficiency.
Smart Images

Figure CN119980813A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of road paving, and in particular to a paving device and a paving method for recycling waste soil materials. Background Art
[0002] The process of road construction requires the coordination of a variety of construction equipment and manpower to achieve the construction of the road. During road construction, earth materials are basically used for paving. The paving materials are prepared by using soil, gravel and other materials as the base materials, and then mixing them with materials such as cement, asphalt or gelling materials.
[0003] At present, when paving materials formed by a combination of soil, cement and cementitious materials are used for road paving, the operating procedures are as follows: the excavated silty clay is first piled in a spoil yard, and then the silty clay is transported to a stabilized soil mixing station, where a cementitious material mixed with ultrafine cement and cement is added to improve it. The improved soil is then transported to the site for paving, and the paved improved soil is rolled.
[0004] In the prior art, the improved paving process of waste soil is relatively complicated, and requires the cooperation of a large number of engineering equipment and manpower to achieve the paving of the road. The process composed of these equipment requires various engineering vehicles to transfer to multiple locations during the actual operation, which not only increases the burden on the staff, but also the configuration of a large number of equipment and manpower and the special equipment required for the transportation and paving of paving materials, further increasing the cost of road construction.
[0005] Therefore, the present application designs a paving device and a paving method for recycling waste soil to solve the above-mentioned technical problems. Summary of the invention
[0006] The purpose of the present invention is to provide a laying device and a laying method for recycling waste soil materials, so as to solve the problems existing in the prior art.
[0007] To achieve the above-mentioned purpose, the present invention provides the following scheme: The present invention provides a paving device for recycling waste soil materials, comprising a transport vehicle consisting of a vehicle head body and a vehicle body, the vehicle body being provided with a hopper for loading soil materials, the bottom end of the hopper being connected with an auger conveying device for mixing materials, the discharging end of the auger conveying device being provided with a discharging mechanism for efficiently spreading paving materials, the discharging mechanism being provided with a paving assembly for paving paving materials in linkage, and rolling the paving materials through a rolling assembly provided at the rear end of the vehicle body;
[0008] A material dropping channel is provided between the hopper and the auger conveying device, and a blocking mechanism for blocking and a crushing mechanism for crushing soil materials are provided on the material dropping channel;
[0009] One side of the hopper is provided with an auxiliary material delivery mechanism for quantitatively delivering the cementitious material, and the auxiliary material delivery mechanism is connected to the auger conveying device;
[0010] A vibration mechanism for knocking is arranged below the hopper, and the vibration mechanism is transmission-connected to the auger conveying equipment through a transmission assembly.
[0011] As a further solution of the present invention, the auger conveying equipment includes a shell, a screw conveying shaft for mixing and conveying materials is provided inside the shell, both ends of the screw conveying shaft respectively penetrate the side walls of the shell, a cover plate for sealing is installed on the top of the screw conveying shaft by screws, a conveying motor is provided on the right side of the shell, and the output end of the conveying motor is transmission-connected to the screw conveying shaft.
[0012] As a further solution of the present invention, through grooves are symmetrically opened on the front and rear side shell walls of the blanking channel, and the crushing mechanism is located above the through grooves. The crushing mechanism includes two symmetrically arranged crushing components; the crushing component includes a crushing motor fixedly connected to the outer wall of the blanking channel by bolts, and the output end of the crushing motor is transmission-connected to a crushing roller installed inside the blanking channel.
[0013] As a further solution of the present invention, the blocking mechanism includes a gear, a rack, a curved frame and a sealing plate. The gear is installed on the spiral conveying shaft between the outer shell and the conveying motor. The rack is located above the gear and is slidably connected to the outer shell. The sealing plate is inserted into the through groove, and the curved frame is transmission-connected between the rack and the sealing plate.
[0014] As a further solution of the present invention, the auxiliary material delivery mechanism includes a bracket, a storage box for storing gelling material is fixedly connected to the top of the bracket, a discharge pipe is installed on the bottom shell wall of the storage box, a quantitative box for quantitatively measuring gelling material is arranged at the bottom end of the discharge pipe, and a one-way valve for controlling the flow of gelling material is also installed on the discharge pipe;
[0015] A pushing plate is provided in the metering box, a cross rod is installed on the side wall of the pushing plate, one end of the cross rod away from the pushing plate passes through the side wall of the metering box and is fixedly connected to an adjustment plate, and the metering box is connected to the auger conveying equipment through a feed pipe.
[0016] As a further solution of the present invention, the transmission assembly includes a reciprocating screw rod, a toothed chain member and a support plate, and the support plate is sleeved on the reciprocating screw rod and fixedly connected to the auger conveying device;
[0017] The adjusting plate is sleeved with an inner ring, and the inner ring is movably connected to the reciprocating screw rod;
[0018] The toothed chain member comprises a driving sprocket, a driven sprocket and a chain, wherein the chain transmission is connected between the driving sprocket and the driven sprocket, the driving sprocket is arranged on the screw conveying shaft, and the driven sprocket is installed on the end of the reciprocating screw rod.
[0019] As a further solution of the present invention, the vibration mechanism includes a driving member and a vibration member, and the driving member is transmission-connected with the vibration member;
[0020] The vibrating member comprises a base plate, a bottom shell wall of the base plate is provided with a plurality of holes in a transverse linear manner, a knocking rod for knocking the hopper is movably connected in the hole, and the bottom ends of the plurality of knocking rods are commonly connected to a joint plate for integration;
[0021] The driving member includes a disc arranged on a reciprocating screw rod, the disc is provided with a guide column located above the auger conveying device, the guide column is sleeved with a transverse plate for longitudinal movement, the transverse plate is provided with a return groove, a convex rod is movably connected in the return groove, the convex rod is fixedly connected to the disc, connecting frames are installed at both ends of the transverse plate, and the end of the connecting frame away from the transverse plate is fixedly connected to the joint plate.
[0022] As a further solution of the present invention, the paving assembly includes a carrier plate arranged on the rolling assembly, a scraper for leveling the paving material is installed on the carrier plate, an L-shaped slide plate is slidably connected to the carrier plate, a plurality of distribution plates for distributing the paving material are linearly distributed at the bottom of the L-shaped slide plate, and a cleaning plate for cleaning adhesions on the rolling assembly is installed above the L-shaped slide plate.
[0023] As a further scheme of the present invention, the discharging mechanism includes an adjusting arm, a straight plate, a bellows and a fixed plate, the adjusting arm is fixedly connected to the spiral conveying shaft, a rod body is fixedly connected to the side wall of the adjusting arm, and the straight plate is fixedly connected to the top of the movable plate; a movement groove is opened on the straight plate, and the end of the rod body extends into the movement groove, the bellows is fixedly connected to the discharging end of the auger conveying equipment, and the bottom end of the bellows passes through the vehicle body, the movable plate and the bellows are connected by the fixed plate, and the L-shaped slide plate and the fixed plate are connected by a bending plate.
[0024] The present invention also discloses a laying method based on the device for recycling waste soil, comprising the following steps:
[0025] The soil in the spoil field is loaded into the hopper through the loading equipment, and the cement and superfine cement used to generate the cementitious material are put into the auxiliary material delivery mechanism for storage;
[0026] Start the auger conveying equipment and simultaneously drive the discharging mechanism, transmission assembly and blocking mechanism to operate, so as to block the material drop channel. At the same time, the transmission assembly drives the vibration mechanism to knock and vibrate the hopper to ensure that the soil material is loaded in the hopper to the maximum extent;
[0027] The cement and superfine cement in the auxiliary material delivery mechanism are delivered in proportion and stirred to form a cementitious material; at the same time, the loaded materials are transported from the loading site to the construction site by a transport vehicle;
[0028] The crushing mechanism is started to crush the soil material being outputted, and the auger conveying device is started to move forward, so that the blocking mechanism is opened and the soil material in the hopper is crushed and falls into the interior of the auger conveying device for mixed transportation under the assistance of the vibration mechanism;
[0029] The auger conveying equipment synchronously drives the transmission component to move, so that the cementitious material in the auxiliary material delivery mechanism is input into the auger conveying equipment to be mixed with the transported soil material, and the paving material is generated under the mixing and conveying action of the auger conveying equipment;
[0030] The paving materials generated by the mixed transportation of the auger conveying equipment are discharged from the discharging end, and the discharging mechanism is driven synchronously to prevent the paving materials from piling up during the unloading process, and the discharging mechanism drives the paving components synchronously to distribute the paving materials falling on the ground;
[0031] From the moment the paving material falls on the ground, the transport vehicle begins to move at a constant speed to spread the paving material on the ground. The movement of the transport vehicle enables the spreading assembly to level the spread paving material, and the rolling assembly to roll the leveled paving material, thereby achieving the paving of the road.
[0032] Compared with the prior art, the laying device and laying method for recycling waste soil disclosed in the present invention have the following advantages and technical effects:
[0033] 1. By configuring a hopper, auger conveying equipment and auxiliary material delivery mechanism on the transport vehicle, the process of mixing materials and cementitious materials in the stabilized soil mixing station in the prior art can be replaced, thereby not only optimizing the stabilized soil mixing station, reducing the time required for its operation, and improving the discharge efficiency of soil materials, but also ensuring the supply of soil materials, facilitating the coordination between various processes, and avoiding the waiting time of transport vehicles, thereby improving engineering efficiency.
[0034] 2. The process of mixing materials with cementitious materials is set up on the transport vehicle, which can realize the on-site synthesis of paving materials when arriving at the paving site, replacing the prior art in which paving materials are pre-generated in the stabilized soil mixing station, thereby integrating and optimizing the road paving process and ensuring improved work efficiency and construction quality.
[0035] 3. By setting up the discharging mechanism and the coordination of the paving components, the synthesized paving materials can be reasonably discharged and paved, replacing the special engineering equipment used in the prior art, thereby reducing the cost of road construction.
[0036] 4. A rolling assembly is configured on the transport vehicle, so that the laid paving materials can be rolled synchronously and efficiently, replacing the existing technology of manually driving the roller to compact the laid materials, further integrating the road paving process, reducing the labor burden, reducing construction costs, and improving construction efficiency.
[0037] 5. A blocking mechanism is provided on the material dropping channel between the hopper and the auger conveying equipment. When the hopper is loaded, the vibration mechanism driven synchronously by the reverse movement of the auger conveying equipment can be used to realize the most reasonable loading of the hopper and ensure the smoothness of subsequent material dropping. This replaces the compaction operation of the excavator bucket when the hopper is loaded in the prior art and ensures the most reasonable use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0039] Figure 1 It is a front axial view of the laying device for recycling waste soil materials of the present invention;
[0040] Figure 2 It is a rear axial view of the paving device for recycling waste soil materials of the present invention;
[0041] Figure 3 It is a top view schematic diagram of the auger conveying equipment and the auxiliary material delivery mechanism of the present invention;
[0042] Figure 4 It is a schematic side view of the auger conveying device and the auxiliary material delivery mechanism of the present invention;
[0043] Figure 5 For the present invention Figure 2 A schematic diagram of the enlarged local structure at A;
[0044] Figure 6 For the present invention Figure 4 A schematic diagram of the enlarged local structure at B;
[0045] Figure 7 For the present invention Figure 4 A schematic diagram of the enlarged local structure at C;
[0046] Figure 8 It is a schematic diagram of the structure of the rolling assembly and the paving assembly of the present invention;
[0047] Fig. 9 It is a side elevation schematic diagram of the rolling assembly and the paving assembly of the present invention;
[0048] Fig.10 It is a schematic diagram of the structure of the sealing mechanism and the crushing mechanism of the present invention;
[0049] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged local structure at D;
[0050] Fig.12 A schematic diagram of a road paved using the paving device of the present invention;
[0051] In the figure: 1. transport vehicle; 11. vehicle body; 12. vehicle body; 2. hopper; 3. auger conveying equipment; 31. housing; 32. cover plate; 33. conveying motor; 34. screw conveying shaft; 4. auxiliary material delivery mechanism; 41. bracket; 42. material storage box; 43. quantitative box; 44. pushing plate; 45. cross rod; 46. adjustment plate; 47. material delivery pipeline; 48. stirring assembly; 49. air pump body; 5. vibration mechanism; 51. base plate; 52. knocking rod; 53. joint plate; 54. connecting frame; 55. disc; 56. horizontal plate; 57. guide column; 6. roller Pressure assembly; 61. Support arm; 62. Roller; 7. Spreading assembly; 71. Carrier plate; 72. Scraper; 73. L-shaped slide plate; 74. Distribution plate; 8. Dropping channel; 9. Discharging mechanism; 91. Adjusting arm; 92. Straight plate; 93. Bellows; 94. Fixed plate; 10. Cleaning plate; 13. Transmission assembly; 131. Reciprocating screw rod; 132. Tooth chain member; 14. Blocking mechanism; 141. Gear; 142. Rack; 1421. Long rack; 1422. End tooth; 1423. Spring telescopic rod; 143. Curved frame; 144. Blocking plate; 15. Crushing mechanism. DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0053] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0054] See attached Figure 1-Figure 2 As shown, in an embodiment of the present invention, a paving device for recycling waste soil materials includes a transport vehicle 1 consisting of a front body 11 and a body 12; the setting of the transport vehicle 1 can realize the transfer and movement of the equipment itself, thereby facilitating the loading of materials.
[0055] See attached Figure 2-Figure 4 In one embodiment of the present application, a hopper 2 for loading soil and an auger conveying device 3 for mixing materials are provided on the vehicle body 12, wherein the auger conveying device 3 is located directly below the hopper 2, and the auger conveying device 3 and the hopper 2 are spliced through a material dropping channel 8, and the soil in the hopper 2 enters the auger conveying device 3 through the material dropping channel 8, and then is mixed and conveyed under the operation of the auger conveying device 3.
[0056] A blocking mechanism 14 for blocking and a crushing mechanism 15 for crushing soil are installed on the material drop channel 8; the blocking mechanism 14 is set to ensure that the material drop channel 8 can be closed when the hopper 2 is loaded with materials to prevent the materials from directly entering the auger conveying equipment 3.
[0057] An auxiliary material feeding mechanism 4 for quantitatively feeding cementitious materials is provided on the left side of the hopper 2. The auxiliary material feeding mechanism 4 is located above the auger conveying equipment 3 and is connected to the auger conveying equipment 3. The auxiliary material feeding mechanism 4 is driven synchronously during the operation of the auger conveying equipment 3, so that the cementitious materials are fed synchronously during the process of soil material transportation, so that the soil material and the cementitious materials are mixed and transported in the auger conveying equipment 3.
[0058] A vibration mechanism 5 for striking is also provided under the hopper 2. The vibration mechanism 5 and the auger conveying device 3 are linked via a transmission assembly 13. When the auger conveying device 3 is running, the vibration mechanism 5 is synchronously driven to move. On the one hand, the maximum capacity of a single load of the hopper 2 is guaranteed when the hopper 2 is loaded with materials. On the other hand, the continuity and stability of the falling of materials are guaranteed when the hopper 2 is unloading materials.
[0059] The discharging end of the auger conveying device 3 is provided with a discharging mechanism 9 for efficiently spreading the paving material. The discharging mechanism 9 is provided so that the paving material is dispersed during unloading, thereby avoiding the accumulation of the paving material and facilitating its distribution and processing.
[0060] A rolling assembly 6 located at the rear end of the transport vehicle 1 is provided on the left side of the discharge mechanism 9. The rolling assembly 6 is used to roll the spread paving materials. The rolling assembly 6 moves with the transport vehicle 1, so that the equipment can compact the spread paving materials simultaneously when spreading the paving materials. A paving assembly 7 for paving the paving materials is installed on the rolling assembly 6, and the paving assembly 7 is linked with the discharge mechanism 9. The linkage between the paving assembly 7 and the discharge mechanism 9 allows the paving materials to synchronously drive the paving assembly 7 to move when unloading, so as to further distribute the dispersed paving materials, facilitate the subsequent scraping operation, and improve the convenience of paving.
[0061] See attached Figure 3-Figure 4 As shown, in one embodiment of the present application, a frame for support is fixedly connected to the top of the vehicle body 12 , a hopper 2 is arranged on the frame, and a discharge end of the hopper 2 corresponds to a feed end of the auger conveying device 3 .
[0062] In one embodiment of the present application, the frame is connected to the vehicle body 12 in various ways, including but not limited to welding, riveting and bolt fixing. In this embodiment, bolt fixing is used for assembly, and other methods also fall within the scope of protection of the present application.
[0063] The auger conveying device 3 includes a shell 31, inside which is provided a screw conveying shaft 34 for mixing and conveying materials, and both ends of the screw conveying shaft 34 respectively penetrate the corresponding side walls of the shell 31; a cover plate 32 for sealing is installed on the top of the screw conveying shaft 34 by screws; a conveying motor 33 is provided on the right side of the shell 31, and the output end of the conveying motor 33 is connected to the right end of the screw conveying shaft 34; the operation of the conveying motor 33 drives the screw conveying shaft 34 to rotate, thereby realizing the mixed conveying of the materials falling into the shell 31.
[0064] A support frame is symmetrically arranged on the outer wall of the shell 31, and the support frame is connected to the vehicle body 12 by bolts; the conveying motor 33 is connected to the vehicle body 12 by a pad; the convenient assembly between the auger conveying equipment 3 and the vehicle body 12 allows it to be conveniently disassembled, assembled and maintained.
[0065] See attached Figure 3 , Fig.10 and Fig.11As shown, in one embodiment of the present application, the two ends of the material drop channel 8 are respectively fixedly connected to the material discharge end of the hopper 2 and the material feed end of the auger conveyor 3 by screws, and through grooves are symmetrically opened on the front and rear side shell walls of the material drop channel 8. The crushing mechanism 15 is located above the through groove, and the crushing mechanism 15 is composed of two crushing assemblies arranged symmetrically in the front and rear. The crushing assembly includes a crushing motor fixedly connected to the right outer wall of the material drop channel 8 by bolts, and the output end of the crushing motor is equipped with a crushing roller located inside the material drop channel 8.
[0066] The material drop channel 8 connects the hopper 2 and the auger conveying device 3 so that the soil in the hopper 2 can smoothly fall into the auger conveying device 3. A sealing strip is arranged inside the through groove, and the sealing strip includes two sealing strips, which are respectively located on the top and bottom inner walls of the through groove, and the sealing strips are made of rubber.
[0067] The crushing mechanism 15 composed of two crushing components is set in the material dropping channel 8 to crush the soil entering the material dropping channel 8, reduce the particle size of the soil when entering the auger conveying equipment 3, and ensure the sufficient mixing of the soil and the cementitious material. The configuration of the crushing mechanism 15 avoids the pre-crushing step of the soil, further optimizes the equipment configuration, reduces the construction cost, and improves the construction efficiency.
[0068] The blocking mechanism 14 is composed of a gear 141, a rack 142, a curved frame 143 and a blocking plate 144. Among them, the gear 141 is installed on the screw conveying shaft 34 between the housing 31 and the conveying motor 33. The rack 142 is located above the gear 141, and the rack 142 is slidably connected to the housing 31. The gear 141 and the rack 142 are meshed and transmitted, and then the rack 142 is driven to perform linear displacement as the gear 141 rotates. The blocking plate 144 is inserted into the symmetrical through groove, and the rack 142 and the blocking plate 144 are connected by the curved frame 143. When the blocking plate 144 leaves the through groove, the blocking bars arranged in the through groove approach each other, so as to achieve the blocking of the through groove and prevent the soil in the hopper 2 from scattering from the through groove when unloading.
[0069] The rack 142 includes a guide groove provided on the right side wall of the housing 31, in which a guide block is slidably connected. A long rack 1421 is installed on the outer wall of the guide block, which is meshed with the gear 141. The front and rear ends of the long rack 1421 are provided with end teeth 1422, and the left and right side walls of the end teeth 1422 are provided with spring telescopic rods 1423 for reset adjustment, and the other end of the spring telescopic rod 1423 is provided on the corresponding side wall of the long rack 1421. The guide block can only move in the guide groove and cannot be separated from the guide groove, thereby ensuring the maximum mileage of the rack 142 movement. A protrusion is integrally provided on the left and right side walls of each end tooth 1422, one end of the spring telescopic rod 1423 is fixedly connected to the protrusion, and the other end of the spring telescopic rod 1423 is installed with an ear plate, and the ear plate is fixedly connected to the side wall of the long rack 1421. The guide block and the long rack 1421 are connected through a loading arm.
[0070] See attached Figure 3 , Figure 4 and Figure 6 In one embodiment of the present application, the auxiliary material feeding mechanism 4 includes a bracket 41 fixedly connected to the outer wall of the frame by bolts, and a storage box 42 for storing gelling material is fixedly connected to the top of the bracket 41. A feeding pipe for feeding raw materials for generating gelling material is installed on the top shell wall of the storage box 42.
[0071] A discharge pipe is installed on the bottom shell wall of the storage box 42, and a quantitative box 43 for quantitatively dispensing the gelling material is installed at the bottom end of the discharge pipe, and a one-way valve for controlling the flow of the gelling material is also installed on the discharge pipe. The one-way valve is set so that the gelling material can only flow from the storage box 42 to the quantitative box 43. Support feet are set at the four corners of the bottom of the quantitative box 43, and the bottom ends of the support feet are installed on the cover plate 32.
[0072] The material storage box 42 is also provided with a stirring assembly 48 for synthesizing the cementitious material. The stirring assembly 48 includes a stirring motor fixedly connected to the front outer wall of the material storage box 42 by bolts, and a stirring rod located inside the material storage box 42 is installed at the output end of the stirring motor. The stirring rod is driven by the stirring motor to move, and the raw materials put into the material storage box 42 can be stirred and mixed, thereby generating the cementitious material.
[0073] A pushing plate 44 is provided inside the dosing box 43, and the vertical section of the pushing plate 44 is an inverted L-shaped structure, so that when the pushing plate 44 is in the initial state, its top blocks the discharge pipe to prevent the entry of the cementitious material. A cross bar 45 is installed on the side wall of the pushing plate 44, and the end of the cross bar 45 away from the pushing plate 44 penetrates the corresponding side wall of the dosing box 43, and is fixedly connected with an adjustment plate 46 by bolts. The setting of the cross bar 45 ensures the stability of the pushing plate 44 during displacement. The dosing box 43 is connected to the auger conveying device 3 through a material delivery pipeline 47. A through hole is opened inside the cross bar 45, and the right end of the through hole penetrates the corresponding side wall of the pushing plate 44. An air pump body 49 for blowing is provided on the top of the adjustment plate 46, and an air supply pipe is installed at the output end of the air pump body 49, and the other end of the air supply pipe is spliced in the through hole. The operation of the air pump body 49 can blow air to the through hole opened inside the cross rod 45 through the air delivery pipe. The gas entering the through hole passes through the pushing plate 44 and can blow the gelling material located in the quantitative box 43.
[0074] The material delivery pipeline 47 is composed of an inclined pipe, a horizontal pipe and a diverter pipe, wherein the diverter pipe includes a plurality of pipes which are linearly arranged on the horizontal pipe, and the bottom end of the diverter pipe passes through the cover plate 32 and extends into the interior of the auger conveying device 3. One end of the inclined pipe is mounted on the right shell wall of the metering box 43, and the other end of the inclined pipe is arranged on the horizontal pipe, so that the cementitious material in the metering box 43 enters the auger conveying device 3 through the material delivery pipeline 47 under the action of air conveying and pushing.
[0075] See attached Figure 2 and Figure 5 As shown, in one embodiment of the present application, the transmission assembly 13 is composed of a reciprocating screw 131, a toothed chain member 132 and a support plate. There are two support plates, both of which are sleeved on the reciprocating screw 131 and fixedly connected to the auger conveying device 3 by bolts. The reciprocating screw 131 is located directly below the quantitative box 43. The toothed chain member 132 is arranged to synchronously drive the reciprocating screw 131 to move when the auger conveying device 3 is running.
[0076] The adjusting plate 46 is sleeved with an inner ring, which is movably connected to the reciprocating screw 131. As the reciprocating screw 131 rotates, the inner ring sleeved thereon drives the adjusting plate 46 to reciprocate, thereby driving the movement of the cross rod 45.
[0077] The toothed chain member 132 is composed of a driving sprocket, a driven sprocket and a chain. The driving sprocket is arranged on the screw conveying shaft 34, and the driven sprocket is installed on the left end of the reciprocating screw rod 131. The driving sprocket and the driven sprocket are connected by a chain.
[0078] See attached Figure 3 , Figure 4 and Figure 7 As shown, in one embodiment of the present application, the vibration mechanism 5 is composed of a driving member and a vibration member. Among them, there are two vibration members, which are symmetrically arranged on the inner shell wall of the frame. The vibration member includes a base plate 51 fixedly connected to the inner wall of the frame by screws, and a plurality of holes are linearly opened on the bottom shell wall of the base plate 51 in a horizontal direction, and a knocking rod 52 for knocking the hopper 2 is movably connected in each hole. The bottom ends of the plurality of knocking rods 52 are commonly connected to a joint plate 53 for integration. A ring is integrally provided on the knocking rod to ensure that the knocking rod 52 falls during the falling movement, and a rubber head is provided on the top of the knocking rod 52 to prevent it from being deformed when knocking and vibrating the hopper 2. The knocking rod 52 and the joint plate 53 are loaded by means of a threaded connection, so as to facilitate the disassembly, assembly and replacement of the knocking rod 52.
[0079] The driving member includes a disc 55 arranged on the right end of the reciprocating screw 131, and a guide column 57 located on the auger conveying device 3 is arranged on the right side of the disc 55. A support plate is sleeved on the guide column 57, and a cross plate 56 for longitudinal movement is fixedly connected to the top of the support plate. A return groove is provided on the cross plate 56, and a protruding rod is movably connected in the return groove, and the left end of the protruding rod is fixedly connected to the disc 55. Connecting frames 54 are installed at both ends of the cross plate 56 by bolts, and one end of the connecting frame 54 away from the cross plate 56 is fixedly connected to the corresponding joint plate 53 by screws. The rotation of the reciprocating screw 131 drives the disc 55 to move, and then the cross plate 56 performs longitudinal reciprocating movement under the constraint of the guide column 57, thereby driving each joint plate 53 to move through the connecting frame 54, and then the knocking rod 52 knocks and vibrates the hopper 2.
[0080] See attached Figure 8-Figure 9 As shown, in one embodiment of the present application, the rolling assembly 6 is composed of a support arm 61 and a rolling roller 62. The support arm 61 includes two, which are movably connected to the two ends of the rolling roller 62, and the other end of the support arm 61 is fixedly connected to the vehicle body 12 by a fastening bolt, wherein the rolling roller 62 is in contact with the ground. The rolling of the rolling roller 62 on the ground not only compacts the spread paving material, but also further supports the equipment to ensure the stability of the equipment operation.
[0081] The paving assembly 7 includes a carrier plate 71 disposed between two support arms 61, and the carrier plate 71 and the two support arms 61 are assembled by bolts. A receiving groove is provided on the left shell wall of the carrier plate 71, and a scraper 72 for scraping the paving material is installed in the receiving groove by adjusting bolts. When the scraper 72 is assembled, the height between its bottom end and the ground can be adjusted according to the thickness requirement of the paving material. A moving groove is provided on the right shell wall of the carrier plate 71, and a slide rail is slidably connected in the moving groove, and an L-shaped slide plate 73 is fixedly connected to the right side of the slide rail. A plurality of distribution plates 74 for distributing the paving material are linearly distributed at the bottom of the L-shaped slide plate 73. A cleaning plate 10 for cleaning the adhered objects on the rolling roller 62 is installed above the L-shaped slide plate 73 by bolts. The cleaning plate 10 is arranged to scrape off the objects adhered to the rolling roller 62 after the rolling roller 62 rotates one circle, thereby ensuring the compaction effect of the rolling roller 62 on the road.
[0082] See attached Figure 2 , Figure 4 and Figure 5 As shown, in one embodiment of the present application, a rectangular through hole and a strip movable groove are provided on the vehicle body 12. The rectangular through hole is located directly below the discharge end of the auger conveying device 3, the strip movable groove is located on the left side of the rectangular through hole, and a movable plate is slidably connected in the strip movable groove.
[0083] The discharging mechanism 9 is composed of an adjusting arm 91, a straight plate 92, a bellows 93 and a fixed plate 94. The adjusting arm 91 is fixedly connected to the left end of the screw conveying shaft 34, and a rod body is fixedly connected to the side wall of the adjusting arm 91. The screw conveying shaft 34 drives the adjusting arm 91 to move synchronously when rotating.
[0084] The straight plate 92 is fixedly connected to the top of the movable plate, and a motion groove is provided on the straight plate 92, and the left end of the rod body extends into the motion groove. When the adjusting arm 91 performs a rotational motion, the movement of the rod body arranged thereon in the motion groove drives the straight plate 92 to perform a linear reciprocating motion.
[0085] The bellows 93 is fixedly connected to the discharge end of the auger conveying device 3 by bolts, and the bottom end of the bellows 93 passes through the rectangular through hole. The setting of the bellows 93 can put the paving materials discharged by the auger conveying device 3 onto the ground. The movable plate and the bellows 93 are connected by the fixed plate 94, and the L-shaped slide plate 73 and the fixed plate 94 are connected by the bending plate. The adjusting arm 91 drives the straight plate 92 to reciprocate, thereby driving the movable plate to move, and the swing of the bottom end of the bellows 93 is realized through the fixed plate 94, so that the paving materials can be dispersed when they are put in. The setting of the bending plate enables the L-shaped slide plate 73 to move with the movement of the fixed plate 94, thereby driving the distribution plate 74 to further spread the dispersed paving materials.
[0086] See attached Fig.12 As shown, in one embodiment of the present application, during the road paving process, both sides of the road surface at the construction site can be unobstructed, and the road paving operation can be performed on the road surface by the equipment, or retaining walls can be piled on both sides of the road surface, and then the road surface between the retaining walls on both sides can be paved by the equipment. When the equipment is performing the road paving operation on the road surface, the layered paving operation of the road can be realized through the repetitive operation of the equipment. The design requirements of the retaining walls on both sides are that the upper part of the retaining wall is about 2m-3m, the height is about 2m, and the slopes on both sides are 1:1.
[0087] The present invention provides a laying method for a laying device for recycling waste soil, the method comprising the following steps:
[0088] Step 1: Material loading. Material loading consists of three steps: loading, shocking and generating cementitious materials.
[0089] The first step is loading: first, the equipment is driven to the location of the landfill by a transport vehicle 1, and then the soil in the landfill is loaded into the hopper 2 by an excavator or other loading equipment, and the cement and ultrafine cement used to generate the cementitious material are placed in proportion into the storage box 42 for storage, wherein the raw materials of the cementitious material are placed after the hopper 2 completes the material loading.
[0090] The second step is to vibrate the material: during the loading process, the conveying motor 33 in the auger conveying device 3 is started by the external control device to drive the screw conveying shaft 34 to move in the reverse direction. During the reverse movement of the screw conveying shaft 34, the discharging mechanism 9, the transmission assembly 13 and the blocking mechanism 14 are synchronously driven to operate. Among them, during the reverse movement of the blocking mechanism 14, the gear 141 engages with the front end teeth 1422 in the rack 142. The front end teeth 1422 are always in a disengaged state with the gear 141 under the cooperation of the corresponding spring telescopic rod 1423, and then the rack 142 drives the blocking plate 144 to remain unchanged through the curved frame 143, so as to achieve the blocking of the material drop channel 8. At this time, the soil material falling into the hopper 2 is always in the hopper 2 and has not entered the auger conveying device 3. The toothed chain member 132 in the transmission assembly 13 causes the reciprocating screw 131 to move under the action of the rotation of the screw conveying shaft 34. During the movement, the reciprocating screw 131 synchronously drives the disc 55 of the driving member in the vibration mechanism 5 to rotate synchronously. During the rotation of the disc 55, the horizontal plate 56 movably connected to the guide column 57 performs longitudinal reciprocating movement. During the longitudinal reciprocating movement, the horizontal plate 56 drives the multiple connecting frames 54 to move synchronously, and the connecting frames 54 are loaded with the joint plate 53 in the vibration member. The joint plate 53 performs longitudinal reciprocating movement with the connecting frame 54, so that the multiple knocking rods 52 arranged thereon perform synchronous movement. The knocking rods 52 realize knocking and vibration on the hopper 2 when performing longitudinal reciprocating movement, thereby solidifying the soil materials falling into the hopper 2.
[0091] By coordinating the loading and the shaking, it is ensured that the soil material is loaded in the hopper 2 to the maximum extent.
[0092] The one-way valve provided on the discharge pipe of the auxiliary material delivery mechanism 4 is in a closed state under normal conditions, and the operation of the transmission assembly 13 during the soil material feeding process of the product does not cause the cementitious material to be quantitatively added to the auger conveying device 3. At this time, since there is no material in the auger conveying device 3, the movement of the discharge mechanism 9 and the paving assembly 7 along with the movement of the screw conveying shaft 34 will not cause any adverse effects.
[0093] The third step is the generation of cementitious materials: after the cement and superfine cement in the storage box 42 are added in proportion, the stirring assembly 48 is started to operate, thereby stirring and mixing the materials in the storage box 42 to generate cementitious materials.
[0094] Step 2: Material transfer. When the soil material is loaded into the hopper 2 and the cementitious material is placed into the storage box 42, the transport vehicle 1 transports the loaded soil material and cementitious material from the loading site to the construction site.
[0095] Step 3: Generation of paving materials. The generation of paving materials consists of crushing soil and outputting cementitious materials.
[0096] When the transport vehicle 1 arrives at the predetermined construction site, the transport vehicle 1 is temporarily parked first, and the paving material needs to be prepared first, and then the transport vehicle 1 is started to move at a uniform speed after the material is discharged, so as to spread the paving material on the road.
[0097] For the crushing output of soil materials, the crushing mechanism 15 is first started by the external control device to crush the soil materials that are falling and output, and then the conveying motor 33 in the auger conveying device 3 is started to drive the screw conveying shaft 34 to move forward. The forward movement of the screw conveying shaft 34 causes the gear 141 in the blocking mechanism 14 to engage with the end teeth 1422 at the front end position of the rack 142. At this time, under the action of the spring telescopic rod 1423, the long rack 1421 in the rack 142 moves, and then the gear 141 and the long rack 1421 are meshed and transmitted, so that the rack 142 moves in the opposite direction. The blocking of the blocking plate 144 is opened by the curved frame 143. When the gear 141 is meshed and contacted with the end teeth 1422 at the rear end position of the rack 142, the gear 141 and the rack 142 are disengaged by the corresponding spring telescopic rod 1423. At this time, the opened blocking plate 144 is in a long-term open state, so that the soil in the hopper 2 can continuously enter the auger conveying equipment 3 through the drop channel 8 after being crushed.
[0098] When the blocking mechanism 14 is opened, the vibration mechanism 5 realizes continuous knocking and vibration of the hopper 2 under the action of the transmission assembly 13. With the help of vibration, the material inside the hopper 2 continuously and stably falls into the interior of the auger conveying device 3 through the material dropping channel 8, and is continuously mixed and conveyed from right to left as the screw conveying shaft 34 runs.
[0099] When the paving material is produced, the cementitious material stored in the storage box 42 can be automatically input into the quantitative box 43 through the discharge pipe and the one-way valve under the action of gravity.
[0100] The movement of the screw conveying shaft 34 synchronously drives the transmission assembly 13 to move, thereby causing the adjustment plate 46 in the auxiliary material feeding mechanism 4 to reciprocate horizontally under the action of the cross rod 45. The horizontal adjustment of the cross rod 45 drives the pushing plate 44 to reciprocate.
[0101] When the pushing plate 44 moves to the left, it removes the obstruction to the discharge pipe, and the cementitious material in the storage box 42 is put into the quantitative box 43 through the one-way valve. When the pushing plate 44 moves to the right, the air pump body 49 operates in the synchronous process, thereby blowing air into the quantitative box 43 through the cross rod 45, so as to realize the air delivery of the cementitious material in the quantitative box 43. Due to the setting of the one-way valve, the cementitious material can only be discharged from the material delivery pipe 47. After the cementitious material is input into the auger conveying device 3 through the material delivery pipe 47, it is mixed with the conveyed soil material, and the paving material is generated under the mixing and conveying action of the auger conveying device 3. The pushing plate 44 further pushes the cementitious material during the movement, thereby improving the efficiency of the cementitious material being conveyed.
[0102] Step 4: The paving material is unloaded and distributed. The paving material generated by the mixed transportation of the auger conveying equipment 3 is discharged from the discharging end. During the movement of the spiral conveying shaft 34, the adjusting arm 91 in the discharging mechanism 9 is synchronously driven to perform circular motion, so that the straight plate 92 moves. Since the straight plate 92 is loaded on the movable plate, the straight plate 92 performs linear reciprocating motion with the movement of the adjusting arm 91. The movement of the movable plate synchronously drives the fixed plate 94 to move, so that the bottom end of the bellows 93 swings, so that the paving material is prevented from piling up during the unloading process. During the movement of the fixed plate 94, the L-shaped slide plate 73 in the paving assembly 7 is synchronously driven to reciprocate, and the paving material discharged from the bellows 93 is further distributed through the distribution plate 74 distributed on the L-shaped slide plate 73, thereby reducing the burden of scraping the paving material in the later stage and ensuring the effect of scraping it.
[0103] Step 5: Rolling and paving. When the paving material falls on the ground, the transport vehicle 1 starts to move at a constant speed to spread the paving material on the ground. The movement of the transport vehicle 1 causes the scraper 72 in the paving assembly 7 to scrape the paved material after spreading, and under the continuous movement of the transport vehicle 1, the rolling roller 62 in the rolling assembly 6 rolls the scraped paving material, thereby paving the road. When the rolling roller 62 moves one circle, the cleaning plate 10 scrapes and cleans the material adhered to it to ensure the rolling effect of the rolling roller 62 on the paving material.
[0104] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0105] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A laying device for recycling waste soil, comprising a transport vehicle (1) consisting of a vehicle head body (11) and a vehicle body (12), characterized in that: The vehicle body (12) is provided with a hopper (2) for loading soil materials, the bottom end of the hopper (2) is connected to an auger conveying device (3) for mixing materials, the discharge end of the auger conveying device (3) is provided with a discharge mechanism (9) for efficiently spreading paving materials, the discharge mechanism (9) is linked to a paving assembly (7) for spreading paving materials, and the paving materials are rolled by a rolling assembly (6) provided at the rear end of the vehicle body (12); A material dropping channel (8) is provided between the hopper (2) and the auger conveying device (3), and a blocking mechanism (14) for blocking and a crushing mechanism (15) for crushing soil are provided on the material dropping channel (8); A supplementary material delivery mechanism (4) for quantitatively delivering the cementitious material is provided on one side of the hopper (2); the supplementary material delivery mechanism (4) is connected to the auger conveying device (3); A vibration mechanism (5) for knocking is provided below the hopper (2), and the vibration mechanism (5) is connected to the auger conveying device (3) through a transmission assembly (13).
2. The laying device for recycling waste soil according to claim 1 is characterized in that: The auger conveying device (3) comprises a shell (31), a screw conveying shaft (34) for mixing and conveying materials is arranged inside the shell (31), two ends of the screw conveying shaft (34) respectively penetrate the side walls of the shell (31), a cover plate (32) for sealing is installed on the top of the screw conveying shaft (34) by screws, and a conveying motor (33) is arranged on the right side of the shell (31), and the output end of the conveying motor (33) is drivingly connected to the screw conveying shaft (34).
3. The laying device for recycling waste soil according to claim 2 is characterized in that: The front and rear side shell walls of the blanking channel (8) are symmetrically provided with through grooves, the crushing mechanism (15) is located above the through grooves, and the crushing mechanism (15) includes two symmetrically arranged crushing components; the crushing components include a crushing motor fixedly connected to the outer wall of the blanking channel (8) by bolts, and the output end of the crushing motor is drivingly connected to a crushing roller installed inside the blanking channel (8).
4. The laying device for recycling waste soil according to claim 3 is characterized in that: The blocking mechanism (14) comprises a gear (141), a rack (142), a curved frame (143) and a blocking plate (144); the gear (141) is mounted on the spiral conveying shaft (34) between the housing (31) and the conveying motor (33); the rack (142) is located above the gear (141) and is slidably connected to the housing (31); the blocking plate (144) is inserted into the through groove; and the curved frame (143) is transmission-connected between the rack (142) and the blocking plate (144).
5. The laying device for recycling waste soil according to claim 2 is characterized in that: The auxiliary material delivery mechanism (4) comprises a bracket (41), the top of the bracket (41) is fixedly connected with a storage box (42) for storing gelling material, a discharge pipe is installed on the bottom shell wall of the storage box (42), a quantitative box (43) for quantitatively dispensing gelling material is arranged at the bottom end of the discharge pipe, and a one-way valve for controlling the flow of gelling material is also installed on the discharge pipe; A pushing plate (44) is provided inside the dosing box (43), a cross rod (45) is installed on the side wall of the pushing plate (44), one end of the cross rod (45) away from the pushing plate (44) passes through the side wall of the dosing box (43) and is fixedly connected to an adjustment plate (46), and the dosing box (43) is connected to the auger conveying device (3) via a conveying pipeline (47).
6. The laying device for recycling waste soil according to claim 5 is characterized in that: The transmission assembly (13) comprises a reciprocating screw rod (131), a toothed chain member (132) and a support plate, wherein the support plate is sleeved on the reciprocating screw rod (131) and fixedly connected to the auger conveying device (3); The adjusting plate (46) is sleeved with an inner ring, and the inner ring is movably connected to the reciprocating screw rod (131); The toothed chain member (132) comprises a driving sprocket, a driven sprocket and a chain, wherein the chain is connected between the driving sprocket and the driven sprocket, the driving sprocket is arranged on the screw conveying shaft (34), and the driven sprocket is installed on the end of the reciprocating screw rod (131).
7. The laying device for recycling waste soil according to claim 6 is characterized in that: The vibration mechanism (5) comprises a driving member and a vibration member, wherein the driving member is in transmission connection with the vibration member; The vibrating member comprises a base plate (51), a bottom shell wall of the base plate (51) is provided with a plurality of holes in a transverse linear manner, a knocking rod (52) for knocking the hopper (2) is movably connected in the hole, and the bottom ends of the plurality of knocking rods (52) are commonly connected to a joint plate (53) for integration; The driving member comprises a disc (55) arranged on a reciprocating screw rod (131), the disc (55) is provided with a guide column (57) located above the auger conveying device (3), the guide column (57) is sleeved with a transverse plate (56) for longitudinal movement, the transverse plate (56) is provided with a return groove, a convex rod is movably connected in the return groove, the convex rod is fixedly connected to the disc (55), connecting frames (54) are installed at both ends of the transverse plate (56), and the end of the connecting frame (54) away from the transverse plate (56) is fixedly connected to the joint plate (53).
8. The laying device for recycling waste soil according to claim 2 is characterized in that: The paving assembly (7) comprises a carrier plate (71) arranged on the rolling assembly (6), a scraper (72) for scraping the paving material is installed on the carrier plate (71), an L-shaped slide plate (73) is slidably connected to the carrier plate (71), a plurality of distribution plates (74) for distributing the paving material are linearly distributed at the bottom of the L-shaped slide plate (73), and a cleaning plate (10) for cleaning adhered materials on the rolling assembly (6) is installed above the L-shaped slide plate (73).
9. The laying device for recycling waste soil according to claim 8 is characterized in that: The discharging mechanism (9) comprises an adjusting arm (91), a straight plate (92), a bellows (93) and a fixed plate (94); the adjusting arm (91) is fixedly connected to the spiral conveying shaft (34); a rod body is fixedly connected to the side wall of the adjusting arm (91); the straight plate (92) is fixedly connected to the top of the movable plate; a movement groove is provided on the straight plate (92); the end of the rod body extends into the movement groove; the bellows (93) is fixedly connected to the discharging end of the auger conveying device (3); and the bottom end of the bellows (93) passes through the vehicle body (12); the movable plate and the bellows (93) are connected via the fixed plate (94); and the L-shaped slide plate (73) and the fixed plate (94) are connected via a bending plate.
10. A paving method for recycling waste soil, using the paving device for recycling waste soil as claimed in any one of claims 1 to 9, characterized in that The following steps are involved: The soil in the soil dump is loaded into the hopper (2) through the loading equipment, and the cement and ultrafine cement used to generate the cementitious material are put into the auxiliary material feeding mechanism (4) for storage; The auger conveying device (3) is started and the discharging mechanism (9), the transmission component (13) and the blocking mechanism (14) are driven to operate synchronously to achieve blocking of the material drop channel (8); at the same time, the transmission component (13) drives the vibration mechanism (5) to knock and vibrate the hopper (2) to ensure that the soil material is loaded in the hopper (2) to the greatest extent; The cement and superfine cement in the auxiliary material delivery mechanism (4) are delivered in proportion and stirred to generate a cementitious material; at the same time, the loaded materials are transported from the loading site to the construction site by the transport vehicle (1); The crushing mechanism (15) is started to crush the soil material that is being output and the auger conveying device (3) is started to move forward, so that the blocking mechanism (14) is opened and the soil material in the hopper (2) is crushed and falls into the interior of the auger conveying device (3) for mixed transportation with the assistance of the vibration mechanism (5); The auger conveying device (3) synchronously drives the transmission component (13) to move, so that the cementitious material in the auxiliary material delivery mechanism (4) is input into the auger conveying device (3) and mixed with the transported soil material, and the paving material is generated under the mixing and conveying action of the auger conveying device (3); The paving materials generated by the mixed transportation of the auger conveying device (3) are discharged from the discharge end, and the discharge mechanism (9) is simultaneously driven to prevent the paving materials from piling up during the unloading process, and the discharge mechanism (9) simultaneously drives the paving assembly (7) to distribute the paving materials falling on the ground; When the paving material falls on the ground, the transport vehicle (1) starts to move at a constant speed to spread the paving material on the ground. The movement of the transport vehicle (1) enables the spreading component (7) to flatten the spread paving material, and the rolling component (6) to roll the flattened paving material, thereby achieving the paving of the road.
Citation Information
Cited By
Erosion gully repairing equipment suitable for desert area soil treatment
CN120283479A