Grouting equipment for processing assembly type prefabricated wall panel
By designing a grouting equipment including a mobile base, a storage barrel, agitator, vibration assembly and purification assembly, the problems of grouting speed adjustment and slurry solidification are solved, and efficient and sufficient grouting effect is achieved.
Patent Information
- Application Number
- CN202411074733.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
It is difficult for grouting equipment to adjust the grouting speed during grouting, resulting in insufficient grouting and the slurry is prone to solidification at the storage location, affecting the normal operation of the equipment.
A grouting equipment for prefabricated wall panel processing is designed, including a mobile base, a storage barrel, a stirring rack, a vibration assembly and a purification assembly. By driving the motor to rotate the mixing rack to prevent the slurry from solidifying; by using the vibration assembly to eliminate the internal bubbles of the wall panel, ensuring that the slurry is in full contact; and by adjusting the slurry flow rate through a pressurized pump.
It effectively avoids slurry solidification, improves the quality and efficiency of grouting, ensures sufficient grouting of wall panels, and extends the service life of the equipment.
Smart Images

Figure CN119981444A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grouting equipment, and in particular to grouting equipment for processing assembled prefabricated wall panels. Background Art
[0002] Prefabrication plants or construction sites process reinforced concrete plate-type components for building assembly, referred to as wall panels or sidings. As a construction method, prefabricated construction has the advantages of high efficiency, convenience and better quality assurance than traditional processes in building structure construction. When constructing the interior walls of a building, the prefabricated interior wall panels are transported to the construction site, and then the prefabricated wall panels are divided into warehouses and sealed. Finally, the warehouses are grouted through the grouting sleeves on the prefabricated wall panels to complete the installation and finally assembled into the interior walls of the building. However, during the grouting process, it is necessary to move the wall panels so that the grouting position can be adjusted according to the position of the wall panels. During grouting, the internal slurry is prone to solidification at the storage position, affecting the discharge of slurry during grouting of the equipment, resulting in insufficient grouting of the wall panels, reducing the effect of grouting of the wall panels, and it is not easy to adjust the grouting speed when the equipment is grouting, which makes it easy for the equipment to grout the wall panels. Insufficient grouting, gaps are prone to appear inside the wall panels after grouting, which affects the use of the wall panels after grouting.
[0003] In summary, the internal slurry is prone to solidify at the storage position during grouting, which affects the discharge of slurry during grouting of the equipment, reduces the effect of grouting of the wall panels, and makes it difficult to adjust the grouting speed during grouting of the equipment, which makes it easy for insufficient grouting to occur when the equipment is grouting the wall panels. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention solves the technical problems thereof by adopting the following technical solutions: the grouting equipment for processing assembled prefabricated wall panels described in the present invention comprises a mobile base, which is used to move the equipment as a whole, and the mobile base has a gripping rod, which is fixedly connected to a position of the mobile base close to the purification component, and the top of the mobile base is fixedly connected to a support frame, and further comprises: A storage barrel, which is fixedly connected to the inner surface of the support frame, and is used to store slurry to be grouting. A driving motor is fixedly connected to the top of the storage barrel, and the output end of the driving motor is fixedly connected to the stirring frame. The top of the inner cavity of the storage barrel is rotatably connected to the stirring frame. The bottom end of the storage barrel is connected to a transition sleeve, which is located between the storage barrel and the grouting assembly through the transition sleeve, and the bottom end of the transition sleeve is connected to the grouting assembly; A vibrating assembly, which is fixedly connected to a position of the mobile base close to the grouting assembly, and is used to vibrate the wallboard after grouting. Two vibrating assemblies are arranged on the mobile base, and the vibrating assemblies are installed at a position far away from the purification assembly, and the two vibrating assemblies are arranged opposite to each other; A purification component, which is fixedly connected to a position of the mobile base away from the vibrating component, and is used to purify the air around the equipment; The grouting assembly comprises a protective shell, which is fixedly connected to the top of the mobile base, and the bottom of the inner cavity of the protective shell is fixedly connected to an inner support frame; A conveying cylinder is connected to the bottom end of the transition sleeve, and is used to convey the slurry. One end of the conveying cylinder close to the inner support frame is connected to a pressure pump, and two pressure pumps are arranged on the conveying cylinder. One end of the conveying cylinder away from the pressure pump is connected to a grouting pipe, and the outer surface of the grouting pipe is fixedly connected to a support plate, and the outer surface of the conveying cylinder is fixedly connected to the protective shell.
[0005] Preferably, the top of the protective shell is fixedly connected to the pressure pump, and the top of the pressure pump is fixedly connected to the storage barrel.
[0006] Preferably, the inner surface of the support frame is fixedly connected to the protective shell, and the outer surface of the transition sleeve is fixedly connected to the protective shell.
[0007] Preferably, the support plate is fixedly connected to the support frame at one side close to the conveying tube, and the conveying tube is extended to the outside of the protective shell at one end close to the grouting pipe.
[0008] Preferably, the inner support frame includes a side support plate, the side support plate is fixedly connected to the bottom of the inner cavity of the protective shell, a side of the side support plate close to the conveying cylinder is fixedly connected to a mounting cylinder, and an inner surface of the mounting cylinder is fixedly connected to a limiting sleeve; A buffer disk is slidably connected to the inner surface of the mounting tube, and a spring is provided between the buffer disk and the limiting sleeve, and the two ends of the spring are respectively fixedly connected to the buffer disk and the limiting sleeve, and the side of the buffer disk away from the limiting sleeve is fixedly connected to an inner support plate, which is distributed in a circular shape on the buffer disk, and four inner support plates are arranged on the buffer disk, and the side of the inner support plate away from the buffer disk is slidably connected to a side support sleeve, which is arranged on the conveying tube through two side support sleeves, and the side support sleeve corresponds to the mounting tube.
[0009] Preferably, one end of the side support sleeve away from the mounting cylinder is fixedly connected to the conveying cylinder, and the side support plate is fixedly connected to the limiting sleeve at a position close to the mounting cylinder.
[0010] Preferably, the vibrating assembly includes a placement tube, which is fixedly connected to the top of the mobile base, a placement plate is slidably connected to the top of the placement tube, a vibration motor is fixedly connected through the top of the placement plate, an output end of the vibration motor is fixedly connected to the protective cover, and a stabilizing frame is fixedly connected to the bottom of the placement plate; A protective sleeve is fixedly connected to the bottom of the placement plate, the outer surface of the protective sleeve is slidably connected to an external ring, the inner surface of the external ring is fixedly connected to a vibrating rod, the outer surface of the external ring is rotatably connected to a locking rod, and there is an adaptive thread between the locking rod and the external ring.
[0011] Preferably, one end of the locking rod close to the protective sleeve passes through the outer ring and extends to the outside of the outer ring, the position of the outer ring close to the vibrating rod passes through the protective sleeve, and the bottom of the stabilizing frame is slidably connected to the placement tube.
[0012] Preferably, the stabilizing frame includes a stabilizing ring, which is fixedly connected to the bottom of the placement plate, and the bottom of the stabilizing ring is fixedly connected to a vertical plate, which is distributed on the stabilizing ring in a circular shape, and three vertical plates are provided; A movable plate is rotatably connected to the inner surface of the vertical plate, the bottom of the movable plate is rotatably connected to a pressure plate, the bottom of the pressure plate is fixedly connected to a connecting plate, which is distributed in a circular shape on an adsorption ring, and the bottom of the connecting plate is fixedly connected to an adsorption ring.
[0013] Preferably, the bottom of the movable plate extends to the outside of the vertical plate, and the top of the vertical plate passes through the stabilizing ring and extends to the inside of the stabilizing ring.
[0014] Preferably, the purification assembly comprises a sealing box, which is fixedly connected to the top of the mobile base, and the inner surface of the sealing box is fixedly connected to a folding plate, and two folding plates are arranged inside the sealing box through the folding plate; An activated carbon cartridge, which is fixedly connected to the bottom of the inner cavity of the sealed box, and is used to purify the air. The activated carbon cartridge is located inside the sealed box between the two folding plates; A movable plate is slidably connected to the bottom of the inner cavity of the sealing box, a dryer is fixedly connected to the top of the movable plate, a sensor is fixedly connected to the position of the movable plate close to the folding plate, the bottom of the sensor passes through the movable plate, a spring is arranged on the side of the movable plate away from the folding plate, and both ends of the spring are fixedly connected to the movable plate and the sealing box respectively.
[0015] The present invention provides a grouting device for processing assembled prefabricated wall panels. It has the following beneficial effects: 1. The grouting equipment for processing prefabricated wall panels is provided with a storage barrel, a stirring frame, and a vibrating assembly. The stirring frame is driven by a driving motor to rotate, so that the stirring frame rotates to stir the slurry stored in the storage barrel, thereby avoiding the slurry stored in the storage barrel from solidifying and causing blockage, and facilitating the extension of the slurry stirring time of the equipment. Two vibrating assemblies are provided on the mobile base, so that the vibrating assemblies can vibrate the wall panel to eliminate bubbles inside the wall after the grouting assembly is completed, ensuring that the wall panel is fully in contact with the slurry during the grouting work, thereby improving the quality of the wall panel grouting.
[0016] 2. The grouting equipment for processing prefabricated wall panels contacts the transition sleeve on the mobile base through the protective shell, so that the protective shell can protect the position of the transition sleeve conveying slurry. The installation of the protective shell can increase the contact area on the mobile base, so that the protective shell is not easy to move during operation. The grouting pipe receives the slurry conveyed by the conveying tube, and the speed of the slurry flowing through the grouting pipe is adjusted according to the air pressure of the conveying tube, thereby avoiding the solidification of the slurry remaining in the grouting pipe and affecting the conveying of subsequent feed materials.
[0017] 3. The grouting equipment for processing prefabricated wall panels receives air pressure from a pressure pump through the delivery tube, so that the air pressure pushes the slurry to flow inside the delivery tube, which is convenient for adjusting the flow speed of the slurry according to needs. The support plate contacts the support frame on the grouting pipe, so that the grouting pipe is supported by the support plate when the slurry flows, and is not easy to bend, ensuring that the grouting pipe is convenient for the flow of slurry, thereby increasing the bearing capacity of the grouting pipe itself, so that the grouting pipe can continuously transport slurry.
[0018] 4. The grouting equipment for processing the assembled prefabricated wall panels is horizontally installed on the side support plate through the installation tube, so that the installation tube guides the movement of the buffer plate to ensure that the buffer plate moves conveniently inside the installation tube, and prevents the installation tube from loosening after being installed on the side support plate, causing the installation tube to tilt. Four inner support plates are arranged on the buffer plate, so that the inner support plates contact different positions of the side support sleeves when moving, which is convenient for the inner support plates to tighten the side support sleeves and ensure that the inner support plates move smoothly inside the side support sleeves.
[0019] 5. The grouting equipment for processing prefabricated wall panels has a spring between the buffer plate and the limiting sleeve, so that the buffer plate and the spring cooperate with each other to buffer the pressure received, so that the buffer plate can move inside the installation tube to adjust the support position, so that the buffer plate can be used to reinforce different positions from inside the installation tube. The side support sleeve is installed on the conveying tube, so that the inner support plate can transmit the vibration force received by the side support sleeve, so that the buffer plate can work to buffer, and avoid excessive vibration of the conveying tube when working to affect the conveying of slurry.
[0020] 6. The grouting equipment for processing assembled prefabricated wall panels places the stabilizing frame and the protective sleeve on the mobile base through a placing tube, so that the placing tube cooperates with the placing plate to seal and store them, thereby preventing the stabilizing frame and the protective sleeve placed inside the placing tube from being affected by the external environment. The protective sleeve is connected to the vibrating motor on the placing plate, so that the rotating force transmitted by the protective sleeve can vibrate the wall panel, thereby limiting the installation position of the stabilizing frame on the wall panel by using the protective sleeve to perform the vibrating work.
[0021] 7. The grouting equipment for processing prefabricated wall panels drives the vibrating rod support to extend through the external connecting ring after the vibrating rod completes the vibrating work, so as to use the length of the vibrating rod extending out of the protective sleeve to clean the surface of the vibrating rod, so as to avoid residual slurry affecting the placement of the vibrating rod when the vibrating rod enters the protective sleeve. When the vibrating rod is extended and retracted inside the protective sleeve, the vibrating range can be extended, so as to avoid displacement of the external connecting ring when it is subjected to the vibration force transmitted by the protective sleeve, thereby ensuring the stability of the external connecting ring when it is fixed.
[0022] 8. The grouting equipment for processing the assembled prefabricated wall panels, through the stabilizing ring moving with the placement plate, makes the stabilizing ring limit the installation position of the protective sleeve on the placement plate, so that the stabilizing ring can protect the protective sleeve and avoid the connection between the protective sleeve and the vibration motor being affected. The connecting plate supports the pressure plate on the adsorption ring, so that the installation position of the connecting plate maintains the movable space between the adsorption ring and the pressure plate, which is convenient for applying tension when the adsorption ring is separated later, and the connecting plate is evenly distributed on the adsorption ring.
[0023] 9. The grouting equipment for processing prefabricated wall panels is opened and closed on the mobile base through the sealing box, so that the opening and closing of the sealing box door stretches the folding plate, which is convenient for the elongation of the folding plate to limit the opening and closing range of the upper door of the sealing box, ensuring the supporting effect of the folding plate inside the sealing box, and using the two folding plates to play a partitioning effect in the sealing box. The activated carbon cartridge is located inside the sealing box and between the two folding plates, so that the activated carbon cartridge performs purification work after the sealing box is opened, thereby avoiding the generation of odor around the equipment when it is working.
[0024] 10. The grouting equipment for processing the assembled prefabricated wall panels is convenient for automatically adjusting the position of the movable plate when it moves by shaking the movable plate when it moves with the movable base, and the movable plate has a spring on the side away from the folding plate, so that the movable plate can be pulled to reset when the spring is extended and retracted. The dryer can perform heating work at different positions when the movable plate moves, thereby increasing the circulation when the dryer generates heat, thereby accelerating the drying rate inside the sealed box, and preventing the activated carbon inside the activated carbon cylinder from being damp and affecting its use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of another perspective of the present invention as a whole; Figure 3 It is a structural schematic diagram of the grouting assembly of the present invention; Figure 4 It is a structural schematic diagram of the grouting assembly of the present invention from another perspective; Figure 5 It is a structural schematic diagram of the inner support frame of the present invention; Figure 6 It is a structural schematic diagram of the inner support frame of the present invention from another perspective; Figure 7 It is a structural schematic diagram of the vibrating assembly of the present invention; Figure 8 A schematic structural diagram of the vibrating assembly of the present invention from another perspective; Fig. 9 is an enlarged view of the locking rod of the present invention; Fig.10 It is a structural schematic diagram of the stabilizing frame of the present invention; Fig.11 is an enlarged view of the connecting plate of the present invention; Fig.12 It is a schematic diagram of the structure of the purification component of the present invention.
[0026] In the figure: 1, mobile base; 2, storage barrel; 3, support frame; 4, grouting assembly; 41, support plate; 42, grouting pipe; 43, protective shell; 44, inner support frame; 441, side support plate; 442, installation barrel; 443, inner support plate; 444, side support sleeve; 445, limiting sleeve; 446, buffer plate; 45, pressure pump; 46, conveying barrel; 5, vibrating assembly; 51, placement plate; 52, placement barrel; 53 , protective cover; 54, stabilizing frame; 541, stabilizing ring; 542, vertical plate; 543, movable plate; 544, connecting plate; 545, pressure plate; 546, adsorption ring; 55, locking rod; 56, external ring; 57, vibrating rod; 6, purification component; 61, sealing box; 62, dryer; 63, movable plate; 64, folding plate; 65, activated carbon cylinder; 66, sensor; 7, stirring frame; 8, transition sleeve. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0028] Example 1, please refer to Figure 1-Figure 12 The present invention provides a technical solution: a grouting device for processing assembled prefabricated wall panels, comprising a mobile base 1, the mobile base 1 is used to move the device as a whole, the mobile base 1 has a gripping rod, so that the staff can push the mobile base 1 with the gripping rod to move, thereby adjusting the position of the mobile base 1, so that the mobile base 1 can be moved to a suitable position as needed, and the position of the mobile base 1 can be adjusted during the movement, and a support frame 3 is fixedly connected to the top of the mobile base 1, and the storage barrel 2 is supported on the mobile base 1 by the support frame 3, so as to maintain the stability of the storage barrel 2 when storing slurry, and prevent the storage barrel 2 from loosening at the connection position with the storage barrel 2 to affect the circulation of the slurry, and the support frame 3 can separate the installation positions of the purification component 6 and the vibration component 5 on the mobile base 1, so that they are not easily affected during work, and also includes: The material storage barrel 2 is fixedly connected to the inner surface of the support frame 3. The material storage barrel 2 is used to store the slurry to be grouted. The top of the inner cavity of the material storage barrel 2 is rotatably connected with a stirring frame 7. The stirring frame 7 is driven by the driving motor to rotate, so that the stirring frame 7 rotates to stir the feed stored in the material storage barrel 2, which is convenient for maintaining the convenient circulation of the slurry stored in the material storage barrel 2 and avoiding the slurry stored in the material storage barrel 2 from solidifying and causing blockage. The rotation of the stirring frame 7 can stir the slurry inside the material storage barrel 2, so that the stirring frame 7 can assist in mixing the slurry inside the material storage barrel 2, which is convenient for extending the time for the equipment to stir the slurry. The bottom end of the material storage barrel 2 is connected with a transition sleeve 8, which is located between the material storage barrel 2 and the grouting assembly 4 through the transition sleeve 8, so that the transition sleeve 8 guides the circulation of the slurry, which is convenient for maintaining the sealing of the transition sleeve 8 during the circulation of the slurry. The installation and non-drying of the transition sleeve 8 restrict the installation position of the grouting assembly 4, and the bottom end of the transition sleeve 8 is connected with the grouting assembly 4. A vibrating assembly 5, which is fixedly connected to the position of the mobile base 1 near the grouting assembly 4, and is used to vibrate the wallboard after grouting. Two vibrating assemblies 5 are arranged on the mobile base 1, and the vibrating assemblies 5 are installed at a position far away from the purification assembly 6, so that the vibrating assembly 5 cooperates with the support frame 3 to limit the grouting position of the grouting assembly 4, so that the vibrating assembly 5 can vibrate the wallboard after the grouting of the grouting assembly 4 is completed to eliminate the bubbles inside the wall, ensure that the wallboard is fully in contact with the slurry during the grouting work, and thus improve the quality of the wallboard grouting; A purification component 6, which is fixedly connected to the position of the mobile base 1 away from the vibrating component 5, and is used to purify the air around the device. The purification component 6 is installed on the mobile base 1 near the handle, so that the purification component 6 can purify the air around the device after moving with the mobile base 1, and prevent the purification component 6 from generating odor to use the device. There is a movable space between the purification component 6 and the support frame 3, so that the movement of the purification component 6 on the mobile base 1 is not easily affected; The grouting assembly 4 includes a protective shell 43, which is fixedly connected to the top of the mobile base 1. The protective shell 43 contacts the transition sleeve 8 on the mobile base 1, so that the protective shell 43 protects the position where the transition sleeve 8 conveys slurry. The installation of the protective shell 43 can increase the contact area on the mobile base 1, so that the protective shell 43 is not easily displaced during operation, and the protective shell 43 can separate the storage barrel 2 and the mobile base 1 to prevent the slurry from leaking from the inside of the protective shell 43 and flowing to the outside of the protective shell 43. Two pressure pumps 45 are arranged on the protective shell 43, so that the pressure pump 45 cooperates with the transition sleeve 8 at the top of the protective shell 43, so that the pressure pump 45 supports the storage barrel 2, and the installation position of the pressure pump 45 is used to share the gravity on the transition sleeve 8. The bottom of the inner cavity of the protective shell 43 is fixedly connected with an inner support frame 44; The conveying tube 46 is connected to the bottom end of the transition sleeve 8. The conveying tube 46 is used to convey the slurry. The air pressure delivered by the pressure pump 45 is applied to the conveying tube 46, so that the air pressure pushes the circulation of the slurry inside the conveying tube 46, and the air pressure adjusted by the pressure pump 45 inside the conveying tube 46 controls the circulation of the slurry, so that the circulation speed of the slurry can be adjusted according to needs. The conveying tube 46 is horizontally installed inside the protective shell 43. The connection between the conveying tube 46 and the protective shell 43 makes it difficult for the conveying tube 46 to be displaced, so as to prevent the conveying tube 46 from being displaced during the movement of the mobile base 1, resulting in leakage at the slurry circulation position, and to avoid the protective shell 43 from accumulating slurry to work. The end of the conveying tube 46 close to the inner support frame 44 is connected to the pressure pump 45, and the end of the conveying tube 46 away from the pressure pump 45 is connected to the grouting pipe 42. The grouting pipe 42 receives the conveying tube The slurry transported by 46 makes the speed of the slurry flowing through the grouting pipe 42 be adjusted according to the air pressure of the conveying tube 46, and the grouting pipe 42 is exposed to the outside of the protective shell 43, so that the grouting pipe 42 is knocked on it after grouting is completed, so as to use the vibration generated by knocking the grouting pipe 42 to drop the slurry adhered inside, thereby avoiding the solidification of the slurry remaining in the grouting pipe 42 and affecting the subsequent slurry transportation. The outer surface of the grouting pipe 42 is fixedly connected with a support plate 41, and the support plate 41 contacts the support frame 3 on the grouting pipe 42, so that the grouting pipe 42 is supported by the support plate 41 when the slurry flows, and it is not easy to bend, thereby ensuring the convenience of the grouting pipe 42 for the circulation of slurry, thereby increasing the bearing capacity of the grouting pipe 42 itself, and then extending the service life of the grouting pipe 42, so that the grouting pipe 42 can continuously transport slurry, and the outer surface of the conveying tube 46 is fixedly connected to the protective shell 43.
[0029] The top of the protective shell 43 is fixedly connected to the pressure pump 45 , and the top of the pressure pump 45 is fixedly connected to the storage barrel 2 .
[0030] The inner surface of the support frame 3 is fixedly connected to the protective shell 43 , and the outer surface of the transition sleeve 8 is fixedly connected to the protective shell 43 .
[0031] Among them, one side of the support plate 41 close to the conveying tube 46 is fixedly connected to the support frame 3, and one end of the conveying tube 46 close to the grouting pipe 42 extends to the outside of the protective shell 43.
[0032] The inner support frame 44 includes a side support plate 441, which is fixedly connected to the bottom of the inner cavity of the protective shell 43 and installed inside the protective shell 43 through the side support plate 441. The installation position of the two side support plates 441 cooperates with the installation cylinder 442 to limit the position of the conveying cylinder 46, and can ensure the activity space inside the protective shell 43 when the conveying cylinder 46 is installed in the protective shell 43, so as to facilitate the staff to replace the conveying cylinder 46 and prevent the conveying cylinder 46 from being offset and stuck inside the protective shell 43. The side support plate 441 is fixedly connected with the installation cylinder 442 on the side close to the conveying cylinder 46, and the installation cylinder 442 is horizontally installed on the side support plate 441 so that the installation cylinder 442 guides the movement of the buffer disk 446 to ensure that the buffer disk 446 can move conveniently inside the installation cylinder 442, and the installation cylinder 442 cooperates with the side support plate 441 to increase the contact area, so that the pressure after installation is reduced by mutual cooperation, and the limiting sleeve 445 inside the installation cylinder 442 contacts the side support plate 441, so that the limiting sleeve 445 can reinforce the position where the installation cylinder 442 contacts the side support plate 441, and prevent the installation cylinder 442 from loosening after being installed on the side support plate 441, causing the installation cylinder 442 to tilt, and then the limiting sleeve 445 cooperates with the buffer disk 446 to increase the strength of the installation cylinder 442 itself, and the inner surface of the installation cylinder 442 is fixedly connected with the limiting sleeve 445; The buffer disk 446 is slidably connected to the inner surface of the mounting tube 442. A spring is provided between the buffer disk 446 and the limiting sleeve 445, so that the buffer disk 446 and the spring cooperate with each other to buffer the pressure received, so that the buffer disk 446 can be moved inside the mounting tube 442 to adjust the support position, so that the buffer disk 446 can be used to reinforce different positions from the inside of the mounting tube 442, and the expansion and contraction of the spring can push the buffer disk 446 to reciprocate, so that the buffer disk 446 can be reset when the pressure received is weakened, thereby avoiding the buffer disk 446 from being compressed. After the impact plate 446 moves, it pauses, which affects the buffering of the pressure exerted by the buffer plate 446 on the mounting cylinder 442. The spring can limit the moving distance of the buffer plate 446 to prevent the buffer plate 446 from deviating and getting stuck after leaving the mounting cylinder 442. The side of the buffer plate 446 away from the limiting sleeve 445 is fixedly connected with an inner support plate 443. When the inner support plate 443 is subjected to the vibration force and moves along the side support sleeve 444, the buffer plate 446 can be guided, so that the inner support plate 443 cooperates with the spring connected with the buffer plate 446 to ensure The inner support plate 443 moves in the horizontal direction, and four inner support plates 443 are arranged on the buffer plate 446, so that the inner support plate 443 contacts different positions of the side support sleeve 444 when moving, so that the inner support plate 443 can tighten the side support sleeve 444 to ensure that the inner support plate 443 moves smoothly inside the side support sleeve 444. The side of the inner support plate 443 away from the buffer plate 446 is slidably connected with the side support sleeve 444, and is installed on the conveying cylinder 46 through the side support sleeve 444, and the side support sleeve 444 corresponds to the installation cylinder 442, so that the inner support sleeve 444 can move smoothly inside the side support sleeve 444. The inner support plate 443 moves with the movement of the buffer plate 446, so that the inner support plate 443 can transmit the vibration force exerted on the side support sleeve 444. When the inner support plate 443 transmits the vibration force to the buffer plate 446, it pushes the buffer plate 446 to move, so that the buffer plate 446 works to buffer the material, thereby preventing the conveying tube 46 from vibrating too much during operation and affecting the conveying of the slurry. The inner support plate 443 is in contact with the buffer plate 446 and the side support sleeve 444 to support each other, and the side support sleeve 444 and the inner support plate 443 cooperate to limit the conveying tube 46.
[0033] One end of the side support sleeve 444 away from the installation cylinder 442 is fixedly connected to the conveying cylinder 46 , and the position of the side support plate 441 close to the installation cylinder 442 is fixedly connected to the limiting sleeve 445 .
[0034] The vibrating assembly 5 includes a placing tube 52, which is fixedly connected to the top of the mobile base 1. The placing tube 52 is used to place the stabilizing frame 54 and the protective cover 53 on the mobile base 1, so that the placing tube 52 cooperates with the placing plate 51 to seal and store them, so as to prevent the stabilizing frame 54 and the protective cover 53 placed inside the placing tube 52 from being affected by the external environment. The placing tube 52 and the placing plate 51 can be fixed, so that the placing plate 51 is not easily separated from the placing tube 52 as the equipment moves, and the connection position of the placing plate 51 and the placing tube 52 is ensured. The top of the placement tube 52 is slidably connected with a placement plate 51, and when the placement plate 51 moves, the stabilizing frame 54 can be driven to move, and when the stabilizing frame 54 fully contacts the placement tube 52 with the placement plate 51, the stabilizing frame 54 contacts the placement tube 52, so that the stabilizing frame 54 can support the placement plate 51, and the contact position or angle between the stabilizing frame 54 and the placement tube 52 can be adjusted, so that the contact between the stabilizing frame 54 and the placement tube 52 is not easy to affect the placement of the placement plate 51, and the bottom of the placement plate 51 is fixedly connected with the stabilizing frame 54; The protective sleeve 53 is fixedly connected to the bottom of the placement plate 51, and is connected to the vibrating motor on the placement plate 51 through the protective sleeve 53, so that the protective sleeve 53 vibrates with the start of the vibration motor, so that the rotational force transmitted by the protective sleeve 53 can vibrate the wall panel. When the protective sleeve 53 moves with the placement plate 51, the contact between the stabilizing frame 54 and the wall panel can fix the placement plate 51, so that the protective sleeve 53 is used to perform the vibration work to limit the installation position of the stabilizing frame 54 on the wall panel to prevent the protective sleeve 53 from falling off during the vibration work. The outer ring 56 is moved by the thrust of the protective sleeve 53, and the outer surface of the protective sleeve 53 is slidably connected with the outer ring 56, and the outer ring 56 drives the vibrating rod 57 to extend after the vibrating work of the vibrating rod 57 is completed, so that the surface of the vibrating rod 57 is cleaned by the length of the vibrating rod 57 extending out of the protective sleeve 53, so as to avoid residual slurry when the vibrating rod 57 enters the protective sleeve 53 The material affects the placement of the vibrating rod 57. The inner surface of the external ring 56 is fixedly connected to the vibrating rod 57, and the outer surface of the external ring 56 is rotatably connected to the locking rod 55. The locking rod 55 is rotated clockwise on the external ring 56 to move in the direction close to the protective sleeve 53, so that the locking rod 55 can fix the external ring 56 when it contacts the protective sleeve 53, to prevent the external ring 56 from being displaced when the vibration force transmitted by the protective sleeve 53 is transmitted, so that the external ring 56 can adjust the extended length of the vibrating rod 57 under the fixation of the locking rod 55, and the locking rod 55 is gradually separated from the protective sleeve 53 when it rotates counterclockwise, so that the locking rod 55 is adjusted on the external ring 56, and the locking rod 55 and the external ring 56 have matching threads, so that the locking rod 55 is not easy to rotate when it is not subjected to the rotational force applied by the staff, thereby ensuring the locking force of the locking rod 55 on the external ring 56, and further ensuring the stability of the external ring 56 when it is fixed.
[0035] Among them, one end of the locking rod 55 close to the protective sleeve 53 passes through the external ring 56 and extends to the outside of the external ring 56. The position of the external ring 56 close to the vibrating rod 57 passes through the protective sleeve 53. The bottom of the stabilizing frame 54 is slidably connected to the placement tube 52.
[0036] The stabilizing frame 54 includes a stabilizing ring 541, which is fixedly connected to the bottom of the placement plate 51. The stabilizing ring 541 moves with the placement plate 51, so that the stabilizing ring 541 limits the installation position of the protective sleeve 53 on the placement plate 51, so that the stabilizing ring 541 can protect the protective sleeve 53 and avoid the connection between the protective sleeve 53 and the vibration motor from being affected. The vertical plates 542 on the stabilizing ring 541 can increase the contact area. When the vibrating rod 57 vibrates the wall panel, the vertical plates 542 are evenly distributed on the stabilizing ring 541 to protect the protective sleeve 53, so that the activity space between the two vertical plates 542 is not easy to affect the staff from applying thrust to the external ring 56, so that the vertical plates 542 and the stabilizing ring 541 cooperate to protect the protective sleeve 53, and the bottom of the stabilizing ring 541 is fixedly connected with the vertical plates 542. The movable plate 543 is rotatably connected to the inner surface of the vertical plate 542. The movable plate 543 is located between the vertical plate 542 and the pressure plate 545, so that the movable plate 543 moves when it is subjected to pressure. The movable plate 543 rotates to adjust the distance between the vertical plate 542 and the suction ring 546. As the distance between the vertical plate 542 and the suction ring 546 changes, the placement plate 51 can be driven to move, so that the movable plate 543 plays a supporting role on the vertical plate 542, so that the friction between the movable plate 543 and the pressure plate 545 reinforces the fixed position of the suction ring 546. The bottom of the movable plate 543 is rotatably connected to the pressure plate 545, and the bottom of the pressure plate 545 is fixedly connected to the connecting plate 544. The pressure plate 545 is supported on the adsorption ring 546 through the connecting plate 544, so that the installation position of the connecting plate 544 maintains the movable space between the adsorption ring 546 and the pressure plate 545, which is convenient for applying pulling force when the adsorption ring 546 is separated later. The connecting plates 544 are evenly distributed on the adsorption ring 546, and the bottom of the connecting plate 544 is fixedly connected with the adsorption ring 546, which can be fixed to the wall panel through the adsorption ring 546, so that the installation position of the stabilizing ring 541 is fixed after the adsorption ring 546 is installed, so that the adsorption ring 546 and the vibration rod 57 cooperate with each other to limit the installation position, thereby ensuring the stability of the installation position of the adsorption ring 546 and preventing the vibration of the vibration rod 57 from affecting the fixation of the adsorption ring 546 on the wall panel.
[0037] The bottom of the movable plate 543 extends to the outside of the vertical plate 542 , and the top of the vertical plate 542 passes through the stabilizing ring 541 and extends to the inside of the stabilizing ring 541 .
[0038] Wherein, the purification component 6 includes a sealing box 61, which is fixedly connected to the top of the mobile base 1. The sealing box 61 is opened and closed on the mobile base 1, so that the opening and closing of the box door of the sealing box 61 stretches the folding plate 64, so that the elongation of the folding plate 64 limits the opening and closing range of the box door on the sealing box 61, so that the box door of the sealing box 61 is supported by the folding plate 64 after opening and closing, ensuring the supporting effect of the folding plate 64 inside the sealing box 61, and using the two folding plates 64 to play a partitioning effect in the sealing box 61, so that the folding plate 64 divides the inside of the sealing box 61 into different spaces, and the closing of the sealing box 61 when not in use can maintain its own sealing, preventing external dust from entering the sealing box 61 when not in use, and the inner surface of the sealing box 61 is fixedly connected with the folding plate 64; An activated carbon cartridge 65, which is fixedly connected to the bottom of the inner cavity of the sealed box 61, and is used to purify the air. The activated carbon cartridge 65 is located between the two folding plates 64 inside the sealed box 61, so that the activated carbon cartridge 65 performs purification work after the sealed box 61 is opened, thereby avoiding the generation of odor around the equipment when the equipment is working. The activated carbon cartridge 65 can be opened and closed, which is convenient for the staff to refill the activated carbon cartridge after it is consumed, thereby ensuring the working efficiency of the activated carbon inside the activated carbon cartridge 65; The movable plate 63 is slidably connected to the bottom of the inner cavity of the sealing box 61. The top of the movable plate 63 is fixedly connected with a dryer 62. When the dryer 62 moves with the movable plate 63, it can perform heating work at different positions, thereby increasing the circulation when the dryer 62 generates heat, thereby accelerating the drying rate inside the sealing box 61, and the heat generated by the dryer 62 can dry the activated carbon inside the activated carbon cylinder 65 to prevent the activated carbon inside the activated carbon cylinder 65 from being wet and affecting its use. The movable plate 63 is fixedly connected with a sensor 66 near the folding plate 64. The sensor 66 moves with the movable plate 63, so that the sensor 66 senses that the dryer 62 is working when the sealing box 61 is closed, and the heat generated by the dryer 62 is used to dry the sealed box 61. While the interior is being dried, it also plays the role of high-temperature disinfection. When the sensor 66 senses that the sealing box 61 is opened, the dryer 62 stops working, so that the opening of the sealing box 61 can discharge the internal heat, which is convenient for the sensor 66 to control the operation of the dryer 62. The bottom of the sensor 66 passes through the movable plate 63, and the movable plate 63 is shaken when it moves with the movable base 1, so that the movable plate 63 slides inside the sealing box 61, which is convenient for the movable plate 63 to automatically adjust its position when it moves, and the movable plate 63 has a spring on the side away from the folding plate 64, so that the spring can be extended and retracted between the movable plate 63 and the sealing box 61 as the movable plate 63 moves, so that the movable plate 63 is pulled to reset when the spring is extended and retracted, so that the position of the movable plate 63 is not easy to affect the extension and retraction of the folding plate 64.
[0039] Example 2, please refer to Figure 1-Figure 12 On the basis of Example 1, the present invention provides a technical solution: a method for using a grouting device for processing assembled prefabricated wall panels, step 1: inject slurry into the storage barrel 2, so that the driving motor drives the stirring frame 7 on the storage barrel 2 to rotate, the stirring frame 7 rotates to stir the slurry added inside the storage barrel 2, the support frame 3 supports the storage barrel 2 on the mobile base 1, the staff pushes the mobile base 1 to move on the ground to the wall panel to be grouting position, and the discharge end of the grouting pipe 42 is connected to the feed port of the wall panel; Step 2: Use the pressure pump 45 to start increasing the air pressure inside the conveying tube 46, so that the slurry stirred inside the storage tube 2 is conveyed to the conveying tube 46 through the transition sleeve 8. As the slurry inside the conveying tube 46 is pushed into the grouting pipe 42 by the air pressure, the grouting pipe 42 conveys the slurry to the wall panel position for grouting. The support plate 41 fixes the grouting pipe 42 on the support frame 3, so that the position where the grouting pipe 42 connects to the conveying tube 46 remains horizontal. When the pressure pump 45 is used to increase the air pressure inside the conveying tube 46, the circulation of the slurry inside the conveying tube 46 is accelerated. On the contrary, when the air pressure of the pressure pump 45 circulating inside the conveying tube 46 is weakened, the circulation of the slurry inside the conveying tube 46 is slowed down. Step 3: The side support sleeve 444 is installed on the conveying cylinder 46, so that the conveying cylinder 46 vibrates when conveying the slurry, so that the inner support plate 443 inside the side support sleeve 444 is displaced by the vibration, and the inner support plate 443 drives the buffer plate 446 to move when moving along the side support sleeve 444, so that the buffer plate 446 stretches the spring between the buffer plate 446 and the limiting sleeve 445 when moving along the installation cylinder 442, so that the spring is used to buffer the vibration force transmitted by the buffer plate 446, and the installation cylinder 442 is horizontally installed on the side support plate 441, so that the side support plate 441 fixes the installation cylinder 442 and the limiting sleeve 445 inside the protective shell 43; Step 4: After grouting is completed through the grouting pipe 42, the pressure pump 45 stops working, the grouting pipe 42 is separated from the wallboard, the placement plate 51 is pulled upward, the protective sleeve 53 leaves the placement tube 52, and the locking rod 55 is rotated counterclockwise. The locking rod 55 rotates on the external ring 56 and separates from the protective sleeve 53. At this time, the external ring 56 is pushed to move to a position away from the placement plate 51. When the external ring 56 slides on the protective sleeve 53, it drives the vibrating rod 57 to extend out of the protective sleeve 53. As the vibrating rod 57 extends to a suitable distance, the locking rod 55 is rotated clockwise so that the locking rod 55 contacts the protective sleeve 53 to fix the external ring 56, and the vibrating rod 57 is inserted into the grouting wallboard. The vibrating motor drives the protective sleeve 53 to vibrate on the placement plate 51, so that the vibrating rod 57 is vibrated to vibrate the grouted wallboard; Step 5: Use the stabilizing ring 541 to move with the placement plate 51. When the vibrating rod 57 is inserted into the wall panel, the adsorption ring 546 contacts and adsorbs the wall panel. As the vibrating rod 57 moves inside the wall panel, the stabilizing ring 541 drives the vertical plate 542 to rotate on the movable plate 543, thereby adjusting the position of the placement plate 51 and the vibrating rod 57. The movable plate 543 is driven by the vertical plate 542 to rotate on the pressure plate 545, so that the pressure plate 545 is connected to the wall panel. The connecting plates 544 are evenly distributed on the adsorption ring 546. After the wall panel is vibrated, the adsorption ring 546 is separated from the wall panel, and the placement plate 51 is moved to pull the vibrating rod 57 out of the wall panel. After cleaning the vibrating rod 57, the locking rod 55 is rotated counterclockwise again, and then the external connecting ring 56 is pushed to move toward the placement plate 51, so that the vibrating rod 57 gradually enters the interior of the protective sleeve 53, and the protective sleeve 53 is reinserted into the placement tube 52, so that the placement plate 51 seals the placement tube 52; Step six: The vibration force generated when the equipment is working drives the movable plate 63 to slide inside the sealed box 61, so that the movable plate 63 drives the sensor 66 and the dryer 62 to perform horizontal reciprocating motion. When the sealed box 61 is opened, the box door of the sealed box 61 stretches the folding plate 64 to tighten, and the activated carbon cylinder 65 is used to purify the air around the equipment between the two folding plates 64. After the equipment is set to work, the box door of the sealed box 61 is closed, so that the box door drives the folding plate 64 to retract in the sealed box 61, and when the sensor 66 senses the guide box door, the dryer 62 is heated inside the sealed sealed box 61, so that the dryer 62 generates heat to dry the inside of the sealed box 61.
[0040] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A grouting device for processing assembled prefabricated wall panels, comprising a movable base (1), the movable base (1) being used to move the entire device, the top of the movable base (1) being fixedly connected to a support frame (3), characterized in that: Also includes: A material storage barrel (2), the material storage barrel (2) being fixedly connected to the inner surface of the support frame (3), the material storage barrel (2) being used to store slurry to be grouting, the top of the inner cavity of the material storage barrel (2) being rotatably connected to a stirring frame (7), the bottom end of the material storage barrel (2) being connected to a transition sleeve (8), and the bottom end of the transition sleeve (8) being connected to a grouting assembly (4); A vibrating assembly (5), the vibrating assembly (5) being fixedly connected to a position of the mobile base (1) close to the grouting assembly (4), the vibrating assembly (5) being used to vibrate the wallboard after grouting; A purification component (6), the purification component (6) being fixedly connected to a position of the mobile base (1) away from the vibrating component (5), the purification component (6) being used to purify the air around the device; The grouting assembly (4) comprises a protective shell (43), the protective shell (43) being fixedly connected to the top of the mobile base (1), and an inner support frame (44) being fixedly connected to the bottom of the inner cavity of the protective shell (43); A conveying tube (46) is connected to the bottom end of the transition sleeve (8), and the conveying tube (46) is used to convey slurry. One end of the conveying tube (46) close to the inner support frame (44) is connected to a pressure pump (45), and one end of the conveying tube (46) away from the pressure pump (45) is connected to a grouting pipe (42). The outer surface of the grouting pipe (42) is fixedly connected to a support plate (41), and the outer surface of the conveying tube (46) is fixedly connected to the protective shell (43).
2. The grouting equipment for processing assembled prefabricated wall panels according to claim 1 is characterized in that: The top of the protective shell (43) is fixedly connected to the pressure pump (45), and the top of the pressure pump (45) is fixedly connected to the material storage barrel (2).
3. The grouting equipment for processing assembled prefabricated wall panels according to claim 1 is characterized in that: The inner surface of the support frame (3) is fixedly connected to the protective shell (43), and the outer surface of the transition sleeve (8) is fixedly connected to the protective shell (43).
4. The grouting equipment for processing assembled prefabricated wall panels according to claim 1 is characterized in that: A side of the support plate (41) close to the conveying tube (46) is fixedly connected to the support frame (3), and an end of the conveying tube (46) close to the grouting pipe (42) extends to the outside of the protective shell (43).
5. The grouting equipment for processing assembled prefabricated wall panels according to claim 1 is characterized in that: The inner support frame (44) comprises a side support plate (441), the side support plate (441) is fixedly connected to the bottom of the inner cavity of the protective shell (43), a side of the side support plate (441) close to the conveying cylinder (46) is fixedly connected to a mounting cylinder (442), and an inner surface of the mounting cylinder (442) is fixedly connected to a limiting sleeve (445); A buffer disk (446) is slidably connected to the inner surface of the mounting tube (442); a side of the buffer disk (446) away from the limiting sleeve (445) is fixedly connected to an inner support plate (443); a side of the inner support plate (443) away from the buffer disk (446) is slidably connected to a side support sleeve (444).
6. The grouting equipment for processing assembled prefabricated wall panels according to claim 5 is characterized in that: One end of the side support sleeve (444) away from the installation cylinder (442) is fixedly connected to the conveying cylinder (46), and the position of the side support plate (441) close to the installation cylinder (442) is fixedly connected to the limiting sleeve (445).
7. The grouting equipment for processing assembled prefabricated wall panels according to claim 1 is characterized by: The vibrating assembly (5) comprises a placement cylinder (52), the placement cylinder (52) being fixedly connected to the top of the mobile base (1), the top of the placement cylinder (52) being slidably connected to a placement plate (51), and the bottom of the placement plate (51) being fixedly connected to a stabilizing frame (54); A protective sleeve (53) is fixedly connected to the bottom of the placement plate (51); an outer ring (56) is slidably connected to the outer surface of the protective sleeve (53); a vibrating rod (57) is fixedly connected to the inner surface of the outer ring (56); and a locking rod (55) is rotatably connected to the outer surface of the outer ring (56).
8. The grouting equipment for processing assembled prefabricated wall panels according to claim 7 is characterized in that: One end of the locking rod (55) close to the protective sleeve (53) passes through the external ring (56) and extends to the outside of the external ring (56); the position of the external ring (56) close to the vibrating rod (57) passes through the protective sleeve (53); and the bottom of the stabilizing frame (54) is slidably connected to the placement tube (52).
9. The grouting equipment for processing assembled prefabricated wall panels according to claim 7, characterized in that: The stabilizing frame (54) comprises a stabilizing ring (541), the stabilizing ring (541) is fixedly connected to the bottom of the placement plate (51), and the bottom of the stabilizing ring (541) is fixedly connected to a vertical plate (542); A movable plate (543) is rotatably connected to the inner surface of the vertical plate (542); the bottom of the movable plate (543) is rotatably connected to a pressure-bearing plate (545); the bottom of the pressure-bearing plate (545) is fixedly connected to a connecting plate (544); the bottom of the connecting plate (544) is fixedly connected to an adsorption ring (546).
10. The grouting equipment for processing assembled prefabricated wall panels according to claim 9, characterized in that: The bottom of the movable plate (543) extends to the outside of the vertical plate (542), and the top of the vertical plate (542) penetrates the stabilizing ring (541) and extends to the inside of the stabilizing ring (541).