Adjustable support for diesel engine unit piping system and operation method

By designing an adjustable diesel engine unit pipe system bracket, the combination of limit, connection and fixing devices is used to solve the problems of vibration and unstable support of diesel engine unit pipes, achieving more efficient and stable equipment operation.

CN119983011APending Publication Date: 2025-05-13HUDONG HEAVY MACHINERY
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Patent Information

Application Number
CN202311487950.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-09
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The diesel engine unit pipeline will vibrate during test drive, and traditional brackets cannot effectively support the pipeline, resulting in deviations and misalignment, affecting the working quality.

Method used

An adjustable bracket for diesel engine unit pipe system is provided, including a platform, connecting rod, support plate and pipe, limiting device, connecting device and fixing device. Through the combination and installation of these components, it can be adjusted and positioned according to the specifications and sizes of the pipes to ensure the stability and accuracy of the support.

Benefits of technology

It realizes stable support and positioning of the diesel engine unit pipeline, reduces vibration, and improves the working quality and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The adjustable support comprises a platform, a connecting rod, a supporting plate and a pipeline, the connecting rod is fixedly installed on the surface of the platform, the supporting plate is fixedly installed at the top end of the connecting rod, the pipeline is arranged on the surface of the supporting plate, and a limiting device is fixedly installed at the top end of the supporting plate. The limiting device comprises a containing groove, a top plate, an extrusion groove, a first screw groove and a first screw rod, compared with a traditional diesel engine pipe system support, when the diesel engine pipe system support is used, an original support can be disassembled and split, parts with corresponding sizes, lengths and the like can be selected conveniently according to actual data of a pipeline, and the diesel engine pipe system support is more convenient to adjust; according to the device, the working efficiency of the device is improved, the outer wall of the pipeline can be fully extruded and limited during use, the stability of the pipeline during use is guaranteed, the vibration condition of parts is reduced, the device is more stable and efficient during use, and the working quality of the device is improved.
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Description

Technical Field

[0001] The invention relates to the field of diesel engine unit pipelines, and in particular to an adjustable bracket for a diesel engine unit pipeline system and an operating method thereof. Background Art

[0002] During the test run, the diesel engine will produce different degrees of vibration. In order to reduce the vibration of the pipeline, it is necessary to add brackets at appropriate locations to meet the following requirements: bear the weight of the pipeline and the weight of the medium flowing through; increase the rigidity of the pipe to avoid excessive deflection and vibration; control the size and direction of the thermal displacement of the pipe system to ensure the safe operation of the pipeline and the equipment connected to it. Considering the errors in the processing and installation of the pipe and the large vibration at the external interface of the diesel engine unit, and the external interface of the unit is mostly large-diameter, the traditional universal standard double-nut pipe clamps and brackets often cannot meet the actual requirements, resulting in deviations and misalignments when supporting the existing brackets, affecting the overall work quality.

[0003] Therefore, it is necessary to provide a new adjustable bracket for diesel engine unit piping and an operating method to solve the above technical problems. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides an adjustable bracket for diesel engine unit piping system which is stable in use and convenient in positioning and an operating method thereof.

[0005] The adjustable bracket for the diesel engine unit piping system provided by the present invention comprises: a platform, a connecting rod, a support plate and a pipeline, wherein the connecting rod is fixedly installed on the surface of the platform, the support plate is fixedly installed on the top of the connecting rod, the pipeline is arranged on the surface of the support plate, a limiting device is fixedly installed on the top of the support plate, the limiting device comprises a placement groove, a top plate, an extrusion groove, a first screw groove and a first screw, a placement groove is provided inside the support plate, a top plate is provided on the top of the support plate, an extrusion groove is provided inside the top plate, a first screw groove is jointly provided between the top plate and the support plate, a first screw rod is threadedly installed inside the first screw groove for quickly limiting and supporting the pipeline, and the components can be replaced according to the specifications and radius of the pipeline itself, a connecting device is fixedly installed inside the support plate for quickly installing the support plate to the surface of the connecting rod to ensure the stability of the connection between the components, and a fixing device is fixedly installed inside the connecting rod for installing the connecting rod to the surface of the platform to ensure the stability of the connection.

[0006] Preferably, the extrusion groove and the placement groove are both semicircular, and the radius of the pipeline is consistent with the radius of the placement groove and the extrusion groove. During use, the top plate and the support plate have a more perfect extrusion and limiting effect on the pipeline at the middle end.

[0007] Preferably, matching notches are symmetrically provided inside the platform to facilitate installation and positioning of the connecting rod in multiple positions during use.

[0008] Preferably, the connecting rod comprises a ground block, a support rod, a top block and reinforcing ribs. The ground block is arranged on the platform surface, the support rod is fixedly mounted on the top of the ground block, the top block is fixedly mounted on the top of the support rod, and reinforcing ribs are fixedly mounted on both the top block and the end of the ground block.

[0009] Preferably, the material of both the ground block and the top block is Q235A, and the thickness is selected to be about 10 mm, which ensures the strength of the connecting rod itself during use, ensures the stability during support and limiting, and can also reduce the weight of the entire component and reduce the cost of component manufacturing.

[0010] Preferably, the connecting device includes a second screw groove, a second screw rod and a first nut, the support plate and the connecting rod are symmetrically provided with a second screw groove, the second screw rod is threadedly installed inside the second screw groove, and the first nut is threadedly installed at the bottom end of the second screw rod.

[0011] Preferably, a rotating block is fixedly mounted on the top end of the second screw rod, which makes it more convenient and labor-saving to rotate the second screw rod during use.

[0012] Preferably, the fixing device includes a third screw groove, a third screw rod and a second nut, the platform and the connecting rod are jointly provided with a third screw groove, the third screw rod is threadedly installed inside the third screw groove, and the second nut is threadedly installed at the bottom end of the third screw rod.

[0013] An operating method of an adjustable bracket for a diesel engine unit piping system, the steps are as follows:

[0014] 1. Material selection: select the corresponding material according to the specifications, radius and other data of the pipeline itself, including the corresponding size of the limit device and the corresponding height of the connecting rod;

[0015] 2. Assemble, by placing the connecting rod on the platform surface, and then installing the connecting rod on the platform surface by using the third screw and the second nut;

[0016] 3. Connection: by installing the support plate to the top of the connecting rod, and then using the second screw and the first nut, the installation and positioning of the support plate are completed, which is convenient for the subsequent use of the limit device;

[0017] 4. Positioning: by placing the pipe inside the placement groove and then fitting the top plate to the top of the support plate, the extrusion groove is fully fitted with the outer wall of the top part of the pipe to ensure the stability of the pipe. The top plate is fixed by using the first screw and the first screw groove, thereby achieving perfect fitting and positioning of the pipe.

[0018] 5. Use can make the pipeline use stably, and it is convenient to adjust and replace the equipment itself according to the specifications, dimensions and other data of the components.

[0019] Compared with the related art, the adjustable bracket for diesel engine unit piping and the operation method provided by the present invention have the following beneficial effects:

[0020] The present invention provides an adjustable bracket for a diesel engine unit pipe system. When in use, the original bracket can be decomposed and split by using a limiting device, a connecting device and a fixing device, so that components of corresponding size, length and the like can be selected according to actual data of the pipeline, so that the adjustment of the equipment itself is more convenient, and the working efficiency of the equipment itself is accelerated. When in use, the outer wall of the pipeline can be fully squeezed and limited, so as to ensure the stability of the pipeline when in use, reduce the vibration of components, make the equipment more stable and efficient when in use, and improve the working quality of the equipment itself. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is one of the overall structural schematic diagrams of the present invention;

[0022] Figure 2 This is the second schematic diagram of the overall structure of the present invention;

[0023] Figure 3 This is the third schematic diagram of the overall structure of the present invention;

[0024] Figure 4 It is a schematic diagram of the overall structure of the connecting rod of the present invention;

[0025] Figure 5 It is a schematic diagram of the structure of the limiting device of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the connection device of the present invention;

[0027] Figure 7 It is a schematic structural diagram of the fixing device of the present invention.

[0028] Numbers in the figure: 1. platform; 2. connecting rod; 21. ground block; 22. support rod; 23. top block; 24. reinforcing rib; 3. support plate; 4. pipeline; 5. limiting device; 51. placement groove; 52. top plate; 53. extrusion groove; 54. first screw groove; 55. first screw rod; 6. connecting device; 61. second screw groove; 62. second screw rod; 63. first nut; 7. fixing device; 71. third screw groove; 72. third screw rod; 73. second nut. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0031] Embodiment 1:

[0032] See also Figure 1 , Figure 2 and Figure 3 An adjustable bracket for a diesel engine unit pipe system provided by an embodiment of the present invention comprises: a platform 1, a connecting rod 2, a support plate 3 and a pipe 4. The connecting rod 2 is fixedly mounted on the surface of the platform 1, the support plate 3 is fixedly mounted on the top of the connecting rod 2, the pipe 4 is arranged on the surface of the support plate 3, a limiting device 5 is fixedly mounted on the top of the support plate 3, the limiting device 5 comprises a placement groove 51, a top plate 52, an extrusion groove 53, a first screw groove 54 and a first screw 55, a placement groove 51 is opened inside the support plate 3, a top plate 52 is arranged on the top of the support plate 3, and a pipe 4 is arranged inside the top plate 52. There is an extrusion groove 53, and a first screw groove 54 is jointly opened inside the top plate 52 and the support plate 3. A first screw rod 55 is threadedly installed inside the first screw groove 54, which is used to quickly limit and support the pipeline 4, and the components can be replaced according to the specifications and radius of the pipeline 4 itself. The connecting device 6 is fixedly installed inside the support plate 3, and is used to quickly install the support plate 3 to the surface of the connecting rod 2 to ensure the stability of the connection between the components. The fixing device 7 is fixedly installed inside the connecting rod 2, and is used to install the connecting rod 2 to the surface of the platform 1 to ensure the stability of the connection.

[0033] During use, the device is placed at the target position, and then the support plate 3 and the limit device 5 of corresponding size are selected according to the specifications of the pipeline 4 itself, and the height and length of the connecting rod 2 must also be determined, and then the connecting rod 2 is placed on the surface of the platform 1 and installed by using the fixing device 7, and then the support plate 3 is installed to the top of the connecting rod 2 by using the connecting device 6, and finally the pipeline 4 is limited by using the limit device 5. The pipeline 4 can be placed in the placement groove 51, and the top plate 52 is placed on the top of the support plate 3. The top of the pipeline 4 is squeezed and limited by using the extrusion groove 53, and finally the first screw 55 and the first screw groove 54 are used to lock the overall position, thereby completing the installation and reinforcement of the components and making the bracket itself more stable.

[0034] See also Figure 5 The extrusion groove 53 and the placement groove 51 are both semicircular, and the radius of the pipe 4 is consistent with the radius of the placement groove 51 and the extrusion groove 53. During use, the top plate 52 and the support plate 3 have a more perfect extrusion and limiting effect on the pipe 4 at the middle end.

[0035] See also Figure 1 The platform 1 is symmetrically provided with matching notches inside, which facilitates the installation and positioning of the connecting rod 2 in multiple positions during use.

[0036] See also Figure 4 The connecting rod 2 includes a ground block 21, a support rod 22, a top block 23 and a reinforcing rib 24. The ground block 21 is arranged on the surface of the platform 1. The support rod 22 is fixedly installed on the top of the ground block 21. The top block 23 is fixedly installed on the top of the support rod 22. The top block 23 and the ends of the ground block 21 are fixedly installed with reinforcing ribs 24.

[0037] See also Figure 4 The material of both the ground block 21 and the top block 23 is Q235A, and the thickness is selected to be about 10 mm, which ensures the strength of the connecting rod 2 itself during use, ensures the stability during support and limiting, and can also reduce the weight of the entire component and reduce the cost of component manufacturing.

[0038] See also Figure 6 The connecting device 6 includes a second screw groove 61, a second screw rod 62 and a first nut 63. The second screw groove 61 is symmetrically opened inside the support plate 3 and the connecting rod 2. The second screw groove 61 is threadedly installed with the second screw rod 62, and the bottom end of the second screw 62 is threadedly installed with the first nut 63.

[0039] During use, the support plate 3 is placed on the surface of the connecting rod 2, the second screw rod 62 is rotated into the second screw groove 61, and the end of the second screw rod 62 is matched with the first nut 63 to complete the installation of the support plate 3 itself.

[0040] See also Figure 6 A rotating block is fixedly installed on the top of the second screw rod 62, which makes it more convenient and labor-saving to rotate the second screw rod 62 during use.

[0041] See also Figure 7 The fixing device 7 includes a third screw groove 71, a third screw rod 72 and a second nut 73. The platform 1 and the connecting rod 2 are provided with a third screw groove 71. The third screw rod 72 is threadedly installed inside the third screw groove 71. The second nut 73 is threadedly installed at the bottom end of the third screw rod 72.

[0042] During use, the bottom end of the connecting rod 2 is placed on the surface of the platform 1, and then the third screw 72 is rotated into the third screw groove 71 to complete the initial positioning of the connecting rod 2. After that, the second nut 73 is used to strengthen the connection between the two to ensure the stability of the components during use.

[0043] See also Figures 1 to 7 , an operating method of an adjustable bracket for a diesel engine unit piping system, the steps are as follows:

[0044] 1. Material selection: select the corresponding material according to the specifications, radius and other data of the pipeline 4, including the corresponding size of the limit device 5 and the corresponding height of the connecting rod 2;

[0045] 2. Assembling, by placing the connecting rod 2 on the surface of the platform 1, and then installing the connecting rod 2 on the surface of the platform 1 by using the third screw 72 and the second nut 73;

[0046] 3. Connection: by installing the support plate 3 to the top of the connecting rod 2, and then using the second screw 62 and the first nut 63, the installation and positioning of the support plate 3 are completed, which is convenient for the subsequent use of the limiting device 5;

[0047] 4. Positioning, by placing the pipe 4 inside the placement groove 51, and then fitting the top plate 52 to the top of the support plate 3, so that the extrusion groove 53 is fully fitted with the outer wall of the top part of the pipe 4, the stability of the pipe 4 is ensured, and the top plate 52 is fixed by using the first screw 55 and the first screw groove 54, so as to achieve perfect fitting and positioning of the pipe 4;

[0048] 5. Use can make the pipeline 4 be used stably, and it is convenient to adjust and replace the equipment itself according to the specifications, dimensions and other data of the components themselves.

[0049] The working principle of the adjustable bracket for the diesel engine unit piping system provided by the present invention is as follows: when the device is used, the device is placed at the target position, and then the support plate 3 and the limit device 5 of the corresponding size are selected according to the specifications of the pipeline 4 itself, and the height and length of the connecting rod 2 are also determined, and then the connecting rod 2 is placed on the surface of the platform 1 and installed by using the fixing device 7, and the bottom end of the connecting rod 2 is placed on the surface of the platform 1, and then the third screw 72 is turned into the third screw groove 71 to complete the preliminary positioning of the connecting rod 2, and then the second nut 73 is used to strengthen the connection between the two to ensure the stability of the components when in use, and then the connecting device 6 is used. The support plate 3 is installed to the top of the connecting rod 2, and the support plate 3 is placed on the surface of the connecting rod 2, and the second screw 62 is turned into the second screw groove 61, and the end of the second screw 62 is matched with the first nut 63 to complete the installation of the support plate 3 itself. Finally, the pipe 4 is limited by using the limiting device 5. The pipe 4 can be placed in the placement groove 51, and the top plate 52 is placed on the top of the support plate 3. The top of the pipe 4 is squeezed and limited by using the extrusion groove 53. Finally, the first screw 55 and the first screw groove 54 are used to lock the overall position, thereby completing the installation and reinforcement of the components and making the bracket itself more stable.

[0050] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0051] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An adjustable bracket for diesel engine piping, characterized in that: include: A platform (1), a connecting rod (2) is fixedly mounted on the surface of the platform (1), a supporting plate (3) is fixedly mounted on the top of the connecting rod (2), and a pipe (4) is arranged on the surface of the supporting plate (3); A limiting device (5), the limiting device (5) is fixedly mounted on the top of the support plate (3), the limiting device (5) comprises a placement groove (51), a top plate (52), an extrusion groove (53), a first screw groove (54) and a first screw rod (55), the support plate (3) is provided with a placement groove (51), the top plate (52) is provided at the top of the support plate (3), the top plate (52) is provided with an extrusion groove (53), the top plate (52) and the support plate (3) are provided with a first screw groove (54), the first screw groove (54) is threadedly mounted with a first screw rod (55), the limiting device (5) is used for quickly limiting and supporting the pipeline (4), and the components can be replaced according to the specifications and radius of the pipeline (4) itself; A connecting device (6), the connecting device (6) is fixedly mounted inside the supporting plate (3) and is used to quickly mount the supporting plate (3) to the surface of the connecting rod (2) to ensure the stability of the connection between the components; A fixing device (7) is fixedly installed inside the connecting rod (2) and is used to install the connecting rod (2) on the surface of the platform (1) to ensure the stability of the connection.

2. The adjustable bracket for diesel engine piping according to claim 1 is characterized in that: The extrusion groove (53) and the placement groove (51) are both semicircular in shape, and the radius of the pipeline (4) is consistent with the radius of the placement groove (51) and the extrusion groove (53).

3. The adjustable bracket for diesel engine piping according to claim 1, characterized in that: The platform (1) is symmetrically provided with matching notches inside.

4. The adjustable bracket for diesel engine piping according to claim 1, characterized in that: The connecting rod (2) comprises a ground block (21), a support rod (22), a top block (23) and a reinforcing rib (24); the ground block (21) is arranged on the surface of the platform (1); the support rod (22) is fixedly mounted on the top of the ground block (21); the top block (23) is fixedly mounted on the top of the support rod (22); and reinforcing ribs (24) are fixedly mounted on the ends of the top block (23) and the ground block (21).

5. The adjustable bracket for diesel engine piping according to claim 4, characterized in that: The material of both the ground block (21) and the top block (23) is Q235A, and the thickness is selected to be about 10 mm.

6. The adjustable bracket for diesel engine piping according to claim 1, characterized in that: The connecting device (6) comprises a second screw groove (61), a second screw rod (62) and a first nut (63); the second screw groove (61) is symmetrically provided inside the support plate (3) and the connecting rod (2); the second screw rod (62) is threadedly installed inside the second screw groove (61); and the first nut (63) is threadedly installed at the bottom end of the second screw rod (62).

7. The adjustable bracket for diesel engine piping according to claim 6, characterized in that: A rotating block is fixedly mounted on the top end of the second screw rod (62).

8. The adjustable bracket for diesel engine piping according to claim 1, characterized in that: The fixing device (7) comprises a third screw groove (71), a third screw rod (72) and a second nut (73); the platform (1) and the connecting rod (2) are provided with a third screw groove (71) inside, a third screw rod (72) is threadedly installed inside the third screw groove (71), and a second nut (73) is threadedly installed at the bottom end of the third screw rod (72).

9. The method for operating the adjustable bracket for diesel engine piping according to any one of claims 1 to 8, characterized in that: Here are the steps: 1) Material selection: Select the corresponding material according to the specifications, radius and other data of the pipeline (4), including the corresponding size of the limit device (5) and the corresponding height of the connecting rod (2); 2) Assembling, by placing the connecting rod (2) on the surface of the platform (1), and then installing the connecting rod (2) on the surface of the platform (1) by using the third screw (72) and the second nut (73); 3) Connection: by installing the support plate (3) to the top of the connecting rod (2), and then using the second screw rod (62) and the first nut (63), the installation and positioning of the support plate (3) are completed, which is convenient for the subsequent use of the limiting device (5); 4) Positioning, by placing the pipe (4) inside the placement groove (51), and then fitting the top plate (52) to the top of the support plate (3), so that the extrusion groove (53) is fully fitted with the outer wall of the top part of the pipe (4), ensuring the stability of the pipe (4), and then using the first screw rod (55) and the first screw groove (54) to fix the position of the top plate (52), thereby achieving perfect fitting and positioning of the pipe (4); 5) Use can make the pipeline (4) be used stably, and it is convenient to adjust and replace the equipment itself according to the specifications, dimensions and other data of the components themselves.