Steel wire rope surface treatment equipment and treatment process for crawler crane

By designing a wire rope surface treatment equipment for crawler cranes including water absorption components, drive alternating components, linkage drainage components and central water removal components, the problem of moisture residue after wire rope cleaning is solved, uniform force distribution and effective lubrication are achieved, and the service life of wire rope is improved.

CN119983713AActive Publication Date: 2025-05-13JIANGSU SHENWANG GRP STEEL CABLE CO LTD
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Patent Information

Application Number
CN202510457638.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2025-05-13
Estimated Expiration
2045-04-14

AI Technical Summary

Technical Problem

After cleaning the existing wire rope maintenance device, a large amount of moisture remains on the wire rope, resulting in uneven force distribution during the straightening process, and may dilute the lubricant, reducing the lubricant effect, which is not conducive to improving the service life of the wire rope.

Method used

A wire rope surface treatment device for crawler cranes is designed, including a water absorption assembly, a drive alternating assembly, a linkage drainage assembly and a central water removal assembly. By combining the drive alternating components and the linked drainage components, the alternating operation and automatic drainage of the water-absorbing sponge are achieved; the central water removal component is assisted by the jet head.

Benefits of technology

Effectively remove moisture from the surface of the wire rope, ensuring uniform force distribution during the straightening process, avoiding dilution of lubricant, and improving the service life of the wire rope.

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Abstract

The invention relates to the technical field of steel wire rope treatment, in particular to steel wire rope surface treatment equipment for a crawler crane and a treatment process, the steel wire rope surface treatment equipment comprises a fixed shell and a steel wire rope, and further comprises a water absorption assembly comprising four water absorption sponges which are divided into two groups, and each group comprises two water absorption sponges; the driving alternating assembly is arranged in the fixed shell, can drive the two water absorption sponges of any group to be attached to each other and is used for absorbing water for the steel wire rope, and meanwhile drives the two water absorption sponges of the other group to be separated from each other; by arranging a linkage drainage assembly, when two water absorption sponges in one group are separated from each other, a U-shaped sliding frame drives a matched sliding plate to move, the matched sliding plate drives a matched rolling column to move on an inclined face of a matched inclined face block, and under the limiting effect of the inclined face of the matched inclined face block, the matched sliding plate slides downwards in the moving process and drives a connecting push plate to move downwards; and the water absorption sponge is automatically extruded, and water drainage operation on the water absorption sponge is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of wire rope processing, and in particular to a surface processing device and a processing process for a wire rope used in a crawler crane. Background Art

[0002] As the key load-bearing component of large-tonnage crawler cranes, the performance of wire ropes is directly related to the safety and stability of the entire equipment. Wire ropes with specifications of k35xk7-28mm and 2160MPa have become a common choice for large-tonnage crawler cranes due to their unique structural design and high-strength characteristics. After a period of production or use, wire ropes often have small bending deformations, which affects their performance and life. In order to restore the straightness of the wire rope and extend its service life, it is usually necessary to straighten and lubricate it. During the straightening process, it is crucial to effectively clean the oil, dust, rust and other impurities on the surface of the wire rope to avoid these impurities from being embedded in the wire rope during the straightening process, thereby accelerating the wear and corrosion of the wire rope and reducing its strength and service life.

[0003] For example, the patent with the authorization announcement number CN222403196U discloses a wire rope maintenance device, which includes a rope-releasing mechanism connected to one end of the wire rope, a rope-collecting mechanism connected to the other end of the wire rope, and an automatic cleaning mechanism, an automatic straightening mechanism, and an automatic lubrication mechanism arranged in sequence between the rope-releasing mechanism and the rope-collecting mechanism. The wire rope passes through these mechanisms in sequence, wherein the brush in the automatic cleaning mechanism and the cleaning liquid sprayed by the spray head perform external cleaning on the wire rope. However, although the above-mentioned device can clean the wire rope, a large amount of moisture will remain on the wire rope after cleaning, and the residual moisture may cause uneven force distribution during the straightening process, and may dilute the lubricant applied subsequently, reducing its lubrication effect, which is not conducive to the subsequent straightening and lubrication treatment, and is not conducive to improving the service life of the wire rope. Summary of the invention

[0004] The object of the present invention is to provide a surface treatment device and a treatment process for a steel wire rope for a crawler crane, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a surface treatment device for a steel wire rope for a crawler crane, comprising a fixed housing and a steel wire rope, and further comprising: A water absorbing component comprises four water absorbing sponges, which are divided into two groups, with two water absorbing sponges in each group; The driving alternating component is arranged inside the fixed housing, and can drive two water-absorbing sponges of any group to fit together to absorb water from the wire rope, and at the same time drive two water-absorbing sponges of another group to separate from each other; A linkage drainage component is arranged on the water-absorbing sponge. When the driving alternating component drives any group of two water-absorbing sponges to separate, the water-absorbing sponge is automatically squeezed and drained with the cooperation of the linkage drainage component. The middle water removal component is arranged between the two groups of water-absorbing sponges, and is used for jetting water to the steel wire rope to assist in water removal when the two groups of water-absorbing sponges are alternating.

[0006] Preferably, a sliding plate is installed inside the fixed shell, and a U-shaped sliding frame is slidably connected to the sliding plate, and the U-shaped sliding frame is used for installing and supporting the water-absorbing sponge; The driving alternating component includes a driving part arranged on the top of the fixed shell and an alternating part installed on the U-shaped slide. The linkage drainage component includes a limiting slide fixedly installed on the top of the fixed shell and a downward pressure squeezing part cooperating with the limiting slide.

[0007] Preferably, the driving component includes a driving motor and a limiting slide rod fixedly mounted on the top of a fixed shell, the output end of the driving motor is fixedly connected to a driving screw, a movable push block is slidably connected to the limiting slide rod, and the movable push block is threadedly connected to the driving screw; pushing connecting rods are hinged at both ends of the movable push block, a sliding tooth plate is hinged at one end of the pushing connecting rod away from the movable push block, a supporting slide plate is slidably connected to the sliding tooth plate, and the supporting slide plate is fixedly mounted in the fixed shell.

[0008] Preferably, the alternating part includes a first gear meshed with a sliding tooth plate, a connecting column is fixedly installed at the lower end of the first gear, a supporting connecting plate is rotatably connected to the connecting column, and the supporting connecting plate is fixedly installed inside a fixed shell, a second gear is fixedly connected to the lower end of the connecting column, driving tooth plates are respectively meshed on both sides of the second gear, the second gear is used to drive the two driving tooth plates to move in opposite directions, and the two driving tooth plates are respectively fixedly connected to two U-shaped slides.

[0009] Preferably, the limiting slide comprises a matching bevel block fixedly mounted on the top of the fixed shell, and the matching bevel block is provided with a bevel.

[0010] Preferably, the downward pressure water squeezing part includes a connecting push plate arranged at the upper end of the water-absorbing sponge, the upper end of the connecting push plate is fixedly connected to a matching slide plate, the matching slide plate is slidingly connected to the U-shaped slide frame, the upper end of the matching slide plate is rotatably connected to a matching roller, and the matching roller can roll along the inclined surface on the matching inclined surface block.

[0011] Preferably, a cleaning mechanism is provided on one side of the fixed shell, a straightening mechanism and a lubrication mechanism are provided on the other side of the fixed shell, a water collecting tank is fixedly connected to the lower end of the fixed shell, and a mounting plate is installed on the water collecting tank.

[0012] Preferably, the central water removal assembly includes a fixed support plate and a fixed cavity installed on the mounting plate, and a sliding folding plate fixedly installed at the lower end of the U-shaped slide. A piston plate is slidably connected to the inside of the fixed cavity, and one end of the sliding folding plate slides into the fixed cavity and is fixedly connected to the piston plate.

[0013] Preferably, the fixed cavity is connected with an air outlet connecting pipe and an air inlet connecting pipe, the air outlet connecting pipe connects the air collecting annular pipe and the air inlet connecting pipe, a one-way air outlet valve is provided on the air outlet connecting pipe, a one-way air inlet valve is provided on the air inlet connecting pipe, an air collecting annular pipe is fixedly installed on the upper end of the fixed support plate, and a nozzle is provided on the air collecting annular pipe.

[0014] A treatment process for a surface treatment device for a steel wire rope for a crawler crane comprises the following steps: Step 1: By starting the driving motor to rotate, the second gear drives the driving tooth plates on both sides to move in opposite directions, so that the two driving tooth plates can drive the two U-shaped slides on one side of the wire rope to move in opposite directions, thereby driving any group of two water-absorbing sponges to fit together to absorb water from the wire rope, and at the same time driving the other group of two water-absorbing sponges to separate from each other; Step 2: When two water-absorbing sponges in a group are separated from each other, the U-shaped slide frame drives the matching slide plate to move, and the matching slide plate drives the matching roller to move on the inclined surface of the matching inclined surface block. Under the limiting effect of the inclined surface of the matching inclined surface block, the matching slide plate slides downward during the movement, driving the connecting push plate to move downward, thereby squeezing the water-absorbing sponge and draining the water-absorbing sponge; Step three: When the two U-shaped slides are close to each other, the two U-shaped slides respectively drive the two sliding folding plates to move, and the two sliding folding plates drive the piston plates close to each other, squeezing the gas in the fixed cavity through the air outlet connecting pipe. The gas enters the gas collecting annular pipe through the air outlet connecting pipe, and then is sprayed out through the nozzle to achieve the purpose of blowing air to remove water from the surface of the wire rope. It is used for when the two groups of water-absorbing sponges are alternating and when the two groups of water-absorbing sponges are separated from the wire rope for a short period of time, the wire rope is sprayed with air to assist in removing water.

[0015] Compared with the prior art, the present invention has the following beneficial effects: By providing a drive alternating component and starting the drive motor to rotate, the second gear drives the drive tooth plates on both sides to move in opposite directions, so that the two drive tooth plates can drive the two U-shaped slides on one side of the wire rope to move in opposite directions, thereby driving any group of two water-absorbing sponges to fit together to absorb water from the wire rope, and at the same time driving the other group of two water-absorbing sponges to separate from each other, thereby realizing the alternation of the two groups of water-absorbing sponges to remove water from the wire rope.

[0016] By providing a linkage drainage component, when two water-absorbing sponges in a group are separated from each other, the U-shaped slide drives the matching slide to move, and the matching slide drives the matching roller to move on the inclined surface of the matching inclined surface block. Under the limiting action of the inclined surface of the matching inclined surface block, the matching slide slides downward during the movement, driving the connecting push plate to move downward, thereby automatically squeezing the water-absorbing sponge and realizing the drainage operation of the water-absorbing sponge.

[0017] By providing a middle water removal component, when the two U-shaped slides approach each other, the two U-shaped slides respectively drive the two sliding folding plates to move, and the two sliding folding plates drive the piston plates approach each other, so that the gas in the fixed cavity is squeezed out through the air outlet connecting pipe, and the gas enters the gas collecting annular pipe through the air outlet connecting pipe, and then is sprayed out through the nozzle, so as to realize the water removal from the surface of the wire rope by blowing air. It is used for when the two groups of water-absorbing sponges are alternately separated from the wire rope within a short period of time, the wire rope is sprayed with air to assist in water removal. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the fixed shell structure of the present invention.

[0019] Figure 3 It is a schematic diagram of the internal structure of the fixed shell of the present invention.

[0020] Figure 4 It is a schematic structural diagram of the interior of the fixed housing of the present invention from another viewing angle.

[0021] Figure 5 It is a schematic diagram of the fixed housing position structure of the present invention.

[0022] Figure 6 It is a schematic diagram of the structure of the drive alternating component of the present invention.

[0023] Figure 7 It is a schematic diagram of the overall structure of the drive alternating assembly of the present invention.

[0024] Figure 8 It is a schematic diagram of the local structure of the present invention.

[0025] Fig. 9 It is a partial top view of the structure of the present invention.

[0026] Fig.10 It is a structural schematic diagram from another viewing angle of the present invention.

[0027] Fig.11 It is a schematic diagram of the water collecting tank structure of the present invention.

[0028] Fig.12 It is a schematic structural diagram of the middle water removal component of the present invention.

[0029] Fig.13 This is a schematic structural diagram of the middle water removal component from another perspective of the present invention.

[0030] Fig.14 It is a schematic diagram of the local planar structure of the present invention.

[0031] In the figure: 1, fixed shell; 2, U-shaped slide; 3, water-absorbing sponge; 4, sliding plate; 5, wire rope; 6, driving alternating assembly; 7, linkage drainage assembly; 8, water collecting tank; 9, middle water removal assembly; 10, mounting plate; 11, cleaning mechanism; 12, straightening mechanism; 13, lubricating mechanism; 71, matching inclined block; 72, matching slide plate; 73, matching roller; 74, connecting push plate; 61, driving motor; 62, driving screw Rod; 63, limit slide; 64, mobile push block; 65, push connecting rod; 66, sliding tooth plate; 67, support slide plate; 68, first gear; 69, support connecting plate; 610, connecting column; 611, second gear; 612, driving tooth plate; 91, fixed cavity; 92, sliding folding plate; 93, piston plate; 94, air outlet connecting pipe; 95, air inlet connecting pipe; 96, air collecting annular pipe; 97, nozzle; 98, fixed support plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figures 1 to 14The present invention provides a technical solution: a wire rope surface treatment device for a crawler crane, comprising a fixed shell 1 and a wire rope 5, and also comprising: a water absorption component, comprising four water absorption sponges 3, which are divided into two groups, each group having two water absorption sponges 3; a driving alternating component 6, which is arranged inside the fixed shell 1 and can drive the two water absorption sponges 3 of any group to fit together, so as to absorb water from the wire rope 5, and drive the two water absorption sponges 3 of the other group to separate; a linkage drainage component 7, which is arranged on the water absorption sponge 3, and when the driving alternating component 6 drives the two water absorption sponges 3 of any group to separate, the linkage drainage component 7 is driven by the alternating component 6. With the cooperation of the drainage component 7, the water-absorbing sponge 3 is automatically squeezed and drained; the middle water-removing component 9 is arranged between the two groups of water-absorbing sponges 3, and is used to spray jets to assist in dewatering the steel wire rope 5 when the two groups of water-absorbing sponges 3 are alternating. By providing a driving alternating component 6, by starting the driving motor 61 to rotate, the second gear 611 drives the driving tooth plates 612 on both sides to move in opposite directions, so that the two driving tooth plates 612 can drive the two U-shaped slides 2 on one side of the steel wire rope 5 to move in opposite directions, and then drive any group of two water-absorbing sponges 3 to fit each other to absorb water from the steel wire rope 5. At the same time, the two water-absorbing sponges 3 of the other group are driven to separate from each other, so that the two groups of water-absorbing sponges 3 can remove water from the wire rope 5 alternately. By setting a linkage drainage component 7, when the two water-absorbing sponges 3 of one group are separated from each other, the U-shaped slide 2 drives the matching slide plate 72 to move, and the matching slide plate 72 drives the matching roller 73 to move on the inclined surface of the matching inclined surface block 71. Under the limiting effect of the inclined surface of the matching inclined surface block 71, the matching slide plate 72 slides downward during the movement, driving the connecting push plate 74 to move downward, automatically squeezing the water-absorbing sponges 3, and realizing the water-absorbing sponges 3. To perform the water removal operation, a middle water removal component 9 is provided. When the two U-shaped slides 2 approach each other, the two U-shaped slides 2 respectively drive the two sliding folding plates 92 to move, and the two sliding folding plates 92 drive the piston plates 93 to approach each other, so that the gas in the fixed cavity 91 is squeezed out through the air outlet pipe 94. The gas enters the gas collecting annular pipe 96 through the air outlet pipe 94, and is then sprayed out through the nozzle 97 to achieve air blowing and water removal on the surface of the wire rope 5. It is used for when the two groups of water-absorbing sponges 3 are alternating, and when the two groups of water-absorbing sponges 3 are separated from the wire rope for a short period of time, the wire rope is sprayed with air to assist in water removal.

[0034] refer to Figure 3 as well as Figure 7 It is understood that a sliding plate 4 is installed inside the fixed shell 1, and a U-shaped slide 2 is slidably connected to the sliding plate 4, and the U-shaped slide 2 is used for installing and supporting the water-absorbing sponge 3; the driving alternating component 6 includes a driving part arranged on the top of the fixed shell 1 and an alternating part installed on the U-shaped slide 2, and the linkage drainage component 7 includes a limiting slide fixedly installed on the top of the fixed shell 1 and a downward pressure water squeezing part cooperating with the limiting slide.

[0035] refer to Figure 7It is understood that the driving member includes a driving motor 61 and a limiting slide rod 63 fixedly installed on the top of the fixed housing 1. The output end of the driving motor 61 is fixedly connected to a driving screw 62, and a moving push block 64 is slidably connected to the limiting slide rod 63. The moving push block 64 is threadedly connected to the driving screw 62; both ends of the moving push block 64 are hinged with a pushing connecting rod 65, and the end of the pushing connecting rod 65 away from the moving push block 64 is hinged with a sliding tooth plate 66, and the sliding tooth plate 66 is slidably connected to a supporting slide plate 67, which is fixedly installed in the fixed housing 1. The replacement part includes a first gear 68 meshing with the sliding tooth plate 66, a connecting column 610 is fixedly installed at the lower end of the first gear 68, a supporting connecting plate 69 is rotatably connected to the connecting column 610, and the supporting connecting plate 69 is fixedly installed inside the fixed shell 1, a second gear 611 is fixedly connected to the lower end of the connecting column 610, and driving tooth plates 612 are respectively meshed on both sides of the second gear 611, and the second gear 611 is used to drive the two driving tooth plates 612 to move in opposite directions, and the two driving tooth plates 612 are respectively fixedly connected to the two U-shaped slides 2.

[0036] refer to Figure 3 as well as Figure 6 It is understood that the limiting slide includes a matching bevel block 71 fixedly installed on the top of the fixed shell 1, and the matching bevel block 71 is provided with a bevel. The downward pressure water squeezing part includes a connecting push plate 74 arranged on the upper end of the water-absorbing sponge 3, and the upper end of the connecting push plate 74 is fixedly connected to a matching slide plate 72, and the matching slide plate 72 is slidingly connected to the U-shaped slide 2. The upper end of the matching slide plate 72 is rotatably connected to a matching roller 73, and the matching roller 73 can roll along the bevel on the matching bevel block 71.

[0037] refer to Figure 1 as well as Fig.11 It is understood that a cleaning mechanism 11 is provided on one side of the fixed shell 1, a straightening mechanism 12 and a lubricating mechanism 13 are provided on the other side of the fixed shell 1, and a water collecting tank 8 is fixedly connected to the lower end of the fixed shell 1, and a mounting plate 10 is installed on the water collecting tank 8, wherein the wire rope 5 is transmitted, and the cleaning mechanism 11, the straightening mechanism 12 and the lubricating mechanism 13 are all technologies that have been disclosed in a wire rope maintenance device with the announcement number CN222403196U, and will not be repeated here.

[0038] refer to Figures 10 to 14It is understood that the middle water removal component 9 includes a fixed support plate 98 and a fixed cavity 91 installed on the mounting plate 10, and a sliding folding plate 92 fixedly installed at the lower end of the U-shaped slide 2. A piston plate 93 is slidably connected inside the fixed cavity 91. One end of the sliding folding plate 92 slides into the fixed cavity 91 and is fixedly connected to the piston plate 93. An air outlet connecting pipe 94 and an air inlet connecting pipe 95 are connected to the fixed cavity 91. The air outlet connecting pipe 94 connects the air collecting annular pipe 96 and the air inlet connecting pipe 95. A one-way air outlet valve is provided on the air outlet connecting pipe 94, and a one-way air inlet valve is provided on the air inlet connecting pipe 95. A gas collecting annular pipe 96 is fixedly installed on the upper end of the fixed support plate 98, and a nozzle 97 is provided on the gas collecting annular pipe 96. The wire rope 5 passes through the gas collecting annular pipe 96.

[0039] A treatment process for a surface treatment device for a steel wire rope for a crawler crane comprises the following steps: Step 1: By starting the driving motor 61 to rotate, the second gear 611 drives the driving tooth plates 612 on both sides to move in opposite directions, so that the two driving tooth plates 612 can drive the two U-shaped slides 2 on one side of the wire rope 5 to move in opposite directions, thereby driving any group of two water-absorbing sponges 3 to fit together to absorb water from the wire rope 5, and at the same time driving the other group of two water-absorbing sponges 3 to separate from each other; Step 2: When two water-absorbing sponges 3 of a group are separated from each other, the U-shaped slide 2 drives the matching slide 72 to move, and the matching slide 72 drives the matching roller 73 to move on the inclined surface of the matching inclined surface block 71. Under the limiting effect of the inclined surface of the matching inclined surface block 71, the matching slide 72 slides downward during the movement, driving the connecting push plate 74 to move downward, thereby squeezing the water-absorbing sponge 3 and removing water from the water-absorbing sponge 3. Step three: When the two U-shaped slides 2 are close to each other, the two U-shaped slides 2 respectively drive the two sliding folding plates 92 to move, and the two sliding folding plates 92 drive the piston plates 93 to be close to each other, and the gas in the fixed cavity 91 is squeezed out through the air outlet pipe 94. The gas enters the gas collecting annular pipe 96 through the air outlet pipe 94, and then is sprayed out through the nozzle 97 to achieve the purpose of blowing air to remove water from the surface of the wire rope 5. It is used for when the two groups of water-absorbing sponges 3 are alternating, when the two groups of water-absorbing sponges 3 are separated from the wire rope 5 in a short period of time, the wire rope 5 is sprayed with air to assist in removing water.

[0040] In actual use, after the steel wire rope 5 is cleaned by the cleaning mechanism 11, there is residual moisture on the surface. The steel wire rope 5 is then dehydrated by the water-absorbing sponge 3 in the fixed shell 1. The two groups of water-absorbing sponges 3 work alternately, and the driving motor 61 is started to rotate. The driving motor 61 drives the driving screw 62 to rotate. The driving screw 62 is threadedly connected with the moving push block 64. The driving screw 62 drives the moving push block 64 to slide on the limiting slide bar 63. The moving push block 64 drives the sliding tooth plate 66 to slide on the supporting slide plate 67 by pushing the connecting rod 65. , the sliding tooth plate 66 drives the first gear 68 to rotate, and the first gear 68 drives the second gear 611 to rotate through the connecting rotating column 610, and the second gear 611 drives the driving tooth plates 612 on both sides to move in opposite directions, so as to drive the two U-shaped slides 2 on one side of the wire rope 5 to move in opposite directions, thereby driving the two water-absorbing sponges 3 of any group to fit together, absorb water from the wire rope 5, and at the same time drive the two water-absorbing sponges 3 of the other group to separate from each other, and when the two water-absorbing sponges 3 are separated from each other, the water-absorbing sponges 3 are dehydrated. When the two water-absorbing sponges 3 of one group are separated from each other, the U-shaped slide 2 drives the matching slide plate 72 to move, and the matching slide plate 72 drives the matching roller 73 to move on the inclined surface of the matching inclined surface block 71. Under the limiting effect of the inclined surface of the matching inclined surface block 71, the matching slide plate 72 slides downward during the movement, driving the connecting push plate 74 to move downward, thereby squeezing the water-absorbing sponge 3 and dehydrating the water-absorbing sponge 3; when the two water-absorbing sponges 3 of one group are separated from each other, the two water-absorbing sponges 3 of the other group are close to each other. When the two U-shaped slides 2 approach each other, the two U-shaped slides 2 respectively drive the two sliding folding plates 92 to move, and the two sliding folding plates 92 drive the piston plates 93 to approach each other, so that the gas in the fixed cavity 91 is squeezed out through the air outlet pipe 94, and the gas enters the gas collecting annular pipe 96 through the air outlet pipe 94, and then is sprayed out through the nozzle 97, so as to achieve the purpose of blowing air to remove water from the surface of the wire rope 5. It is used for when the two groups of water-absorbing sponges 3 are alternating and the two groups of water-absorbing sponges 3 are separated from the wire rope 5 in a short period of time, the wire rope 5 is sprayed with air to assist in removing water.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire rope surface treatment device for a crawler crane, comprising a fixed housing and a wire rope, characterized in that: Also includes: A water absorbing component comprises four water absorbing sponges, which are divided into two groups, with two water absorbing sponges in each group; The driving alternating component is arranged inside the fixed housing, and can drive two water-absorbing sponges of any group to fit together to absorb water from the wire rope, and at the same time drive two water-absorbing sponges of another group to separate from each other; A linkage drainage component is arranged on the water-absorbing sponge. When the driving alternating component drives any group of two water-absorbing sponges to separate, the water-absorbing sponge is automatically squeezed and drained with the cooperation of the linkage drainage component. The middle water removal component is arranged between the two groups of water-absorbing sponges, and is used for jetting water to the steel wire rope to assist in water removal when the two groups of water-absorbing sponges are alternating.

2. The surface treatment equipment for a crawler crane wire rope according to claim 1, characterized in that: A sliding plate is installed inside the fixed housing, and a U-shaped sliding frame is slidably connected to the sliding plate, and the U-shaped sliding frame is used for installing and supporting the water-absorbing sponge; The driving alternating component includes a driving part arranged on the top of the fixed shell and an alternating part installed on the U-shaped slide. The linkage drainage component includes a limiting slide fixedly installed on the top of the fixed shell and a downward pressure squeezing part cooperating with the limiting slide.

3. The surface treatment equipment for a crawler crane wire rope according to claim 2, characterized in that: The driving member comprises a driving motor and a limiting slide rod fixedly mounted on the top of the fixed housing, the output end of the driving motor is fixedly connected to a driving screw, the limiting slide rod is slidably connected to a moving push block, and the moving push block is threadedly connected to the driving screw; The two ends of the movable push block are hinged with push connecting rods, one end of the push connecting rod away from the movable push block is hinged with a sliding tooth plate, the sliding tooth plate is slidably connected with a supporting slide plate, and the supporting slide plate is fixedly installed in a fixed shell.

4. The surface treatment equipment for a crawler crane wire rope according to claim 3, characterized in that: The alternating member comprises a first gear meshing with the sliding tooth plate, a connecting column is fixedly mounted on the lower end of the first gear, a supporting connecting plate is rotatably connected to the connecting column, and the supporting connecting plate is fixedly mounted inside the fixed housing; A second gear is fixedly connected to the lower end of the connecting rotating column, and driving tooth plates are respectively meshed on both sides of the second gear. The second gear is used to drive the two driving tooth plates to move in opposite directions, and the two driving tooth plates are respectively fixedly connected to the two U-shaped slides.

5. The surface treatment equipment for a crawler crane wire rope according to claim 4, characterized in that: The position-limiting slide comprises a matching inclined plane block fixedly mounted on the top of the fixed shell, and the matching inclined plane block is provided with an inclined plane.

6. The surface treatment equipment for a crawler crane wire rope according to claim 5, characterized in that: The downward pressure water squeezing part includes a connecting push plate arranged at the upper end of the water-absorbing sponge, the upper end of the connecting push plate is fixedly connected to a matching slide plate, the matching slide plate is slidably connected to the U-shaped slide frame, the upper end of the matching slide plate is rotatably connected to a matching roller, and the matching roller can roll along the inclined surface on the matching inclined surface block.

7. The surface treatment equipment for a crawler crane wire rope according to claim 6, characterized in that: A cleaning mechanism is arranged on one side of the fixed shell, a straightening mechanism and a lubricating mechanism are arranged on the other side of the fixed shell, a water collecting tank is fixedly connected to the lower end of the fixed shell, and a mounting plate is installed on the water collecting tank.

8. The surface treatment equipment for a crawler crane wire rope according to claim 1, characterized in that: The central water removal assembly includes a fixed support plate and a fixed cavity installed on the mounting plate, and a sliding folding plate fixedly installed at the lower end of the U-shaped slide. A piston plate is slidably connected inside the fixed cavity, and one end of the sliding folding plate slides into the fixed cavity and is fixedly connected to the piston plate.

9. The surface treatment equipment for a crawler crane wire rope according to claim 8, characterized in that: The fixed cavity is connected with an air outlet connecting pipe and an air inlet connecting pipe, the air outlet connecting pipe connects the air collecting annular pipe and the air inlet connecting pipe, a one-way air outlet valve is arranged on the air outlet connecting pipe, a one-way air inlet valve is arranged on the air inlet connecting pipe, an air collecting annular pipe is fixedly installed on the upper end of the fixed support plate, and a nozzle is arranged on the air collecting annular pipe.

10. A treatment process of a surface treatment device for a steel wire rope for a crawler crane, applicable to a surface treatment device for a steel wire rope for a crawler crane as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: By starting the driving motor to rotate, the second gear drives the driving tooth plates on both sides to move in opposite directions, so that the two driving tooth plates can drive the two U-shaped slides on one side of the wire rope to move in opposite directions, thereby driving any group of two water-absorbing sponges to fit together to absorb water from the wire rope, and at the same time driving the other group of two water-absorbing sponges to separate from each other; Step 2: When two water-absorbing sponges in a group are separated from each other, the U-shaped slide frame drives the matching slide plate to move, and the matching slide plate drives the matching roller to move on the inclined surface of the matching inclined surface block. Under the limiting effect of the inclined surface of the matching inclined surface block, the matching slide plate slides downward during the movement, driving the connecting push plate to move downward, thereby squeezing the water-absorbing sponge and draining the water-absorbing sponge; Step three: When the two U-shaped slides are close to each other, the two U-shaped slides respectively drive the two sliding folding plates to move, and the two sliding folding plates drive the piston plates close to each other, squeezing the gas in the fixed cavity through the air outlet connecting pipe. The gas enters the gas collecting annular pipe through the air outlet connecting pipe, and then is sprayed out through the nozzle to achieve the purpose of blowing air to remove water from the surface of the wire rope. It is used for when the two groups of water-absorbing sponges are alternating and when the two groups of water-absorbing sponges are separated from the wire rope for a short period of time, the wire rope is sprayed with air to assist in removing water.

Citation Information

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