A measuring device

By setting up a wave plate and a spectrometer in the SFEI interferometer, the crosstalk problem caused by the protection glass reflected light entering the opposite interference light path is solved, and high-precision and stable measurement effects are achieved.

CN119984030BActive Publication Date: 2025-08-05SKYVERSE TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510450947.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-08-05
Estimated Expiration
2045-04-11

AI Technical Summary

Technical Problem

In a Double Fifty Interferometer, the light reflected by the protective glass enters the opposite interference light path and causes crosstalk, affecting the measurement accuracy.

Method used

A third quarter wave plate is provided between the first PBS spectroscopic prism and the first protective glass, and a fourth quarter wave plate is provided between the second PBS spectroscopic prism and the second protective glass. The polarized light characteristics of the wave plate are used to prevent the light reflected by the protective glass from entering the opposite interferometer, and it is reflected out of the light path through the spectroscopic mirror.

Benefits of technology

Effectively filtering out crosstalk improves measurement accuracy, and adjusts the measurement process in real time by monitoring and protecting glass reflected light imaging information, ensuring the stability and reliability of interference measurement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119984030B_ABST
    Figure CN119984030B_ABST
Patent Text Reader

Abstract

The measuring equipment provided in the present application is based on the optical path design of the double Fizeau interferometer. A third quarter-wave plate is arranged between the first PBS beam splitter prism and the first protective glass, and a fourth quarter-wave plate is arranged between the second PBS beam splitter prism and the second protective glass. The first protective glass reflects part of the incident light beam to the third quarter-wave plate, and then reflects it out of the light path after passing through the first PBS beam splitter prism. The second protective glass reflects part of the incident light beam to the fourth quarter-wave plate, and then reflects it out of the light path after passing through the second PBS beam splitter prism, so as to prevent the light reflected by the protective glass on the opposite side from entering the interferometer on this side, filter out crosstalk, and ensure measurement accuracy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of semiconductor detection technology, and in particular to a measuring device. Background Art

[0002] As a precision measuring instrument, the double-Fizeau interferometer, with its unique optical path design and strict sample preparation requirements, excels in a wide range of applications. It is commonly used to measure the surface shape of optical components, evaluate the wavefront aberration of optical lenses, and test the uniformity of optical materials. These applications are based on the high-precision measurement capabilities of the Fizeau interferometer, making it an indispensable measurement tool in the field of optics.

[0003] In the current double-Fizeau interferometer, for the purpose of cleanliness and protection, a layer of protective glass is provided on the surface of the detectors located in both paths. Part of the light incident on the detector in any path will be reflected by the protective glass on the same side, and when it enters the interference light path of the opposite path, it will be imaged in the detector on the opposite side, generating interference-derived fringes and forming crosstalk, which will affect the measurement accuracy. Summary of the Invention

[0004] In view of this, the present invention provides a measuring device that can prevent part of the light reflected by the protective glass from entering the opposite interference light path to improve measurement accuracy.

[0005] To solve the above problems, this application adopts the following technical solutions:

[0006] One of the purposes of this application is to provide a measuring device, comprising:

[0007] an illumination module, the illumination module being configured to output a first polarized light and a second polarized light;

[0008] a first interferometer, the first interferometer comprising a first PBS beam splitter prism, a first quarter-wave plate, a first interference module, a third quarter-wave plate, and a first detector, wherein the surface of the first detector is covered with a first protective glass, the first polarized light sequentially passes through the first PBS beam splitter prism and the first interference module to be incident on the upper surface of the device under test, the light beam reflected by the upper surface of the device under test forms a first interference beam through the first interference module, and then sequentially passes through the first quarter-wave plate, the first PBS beam splitter prism, and the third quarter-wave plate to enter the first protective glass, the first protective glass images a portion of the incident first interference beam onto the first detector, and the other portion of the beam is reflected to the first relay lens, and then sequentially passes through the third quarter-wave plate and the first PBS beam splitter prism and reflects out of the optical path;

[0009] The second interferometer includes a second PBS beam splitter prism, a second quarter-wave plate, a second interference module, a fourth quarter-wave plate and a second detector. The surface of the second detector is covered with a second protective glass. The second polarized light is incident on the lower surface of the device under test through the second PBS beam splitter prism and the second interference module in sequence. The light beam reflected by the lower surface of the device under test forms a second interference beam through the second interference module, and then passes through the second quarter-wave plate, the second PBS beam splitter prism and the fourth quarter-wave plate in sequence to enter the second protective glass. The second protective glass images part of the incident second interference beam onto the second detector, and the other part of the beam is reflected to the second relay lens, and then passes through the fourth quarter-wave plate and the second PBS beam splitter prism in sequence and reflects out of the light path.

[0010] In some embodiments, the first interferometer and the second interferometer are both Fizeau interferometers, the first interferometer module includes a first collimator and a first reference mirror, the first interferometer also includes a first relay lens, the first polarized light passes through the first PBS beam splitter prism and then passes through the first collimator to be incident on the first reference mirror, the first reference mirror reflects part of the incident light beam, transmits another part of the light beam and then is incident on the upper surface of the device under test, the light beam reflected by the first reference mirror and the light beam reflected by the upper surface of the device under test are combined by the first collimator to form the first interference light beam, which is then imaged onto the first detector through the first quarter-wave plate, the first PBS beam splitter prism, the third quarter-wave plate, the first relay lens and the first protective glass in sequence;

[0011] The second interference module includes a second collimator and a second reference mirror, and the second interferometer also includes a second relay lens. The second polarized light passes through the second PBS beam splitter prism and then passes through the second collimator to be incident on the second reference mirror. The second reference mirror reflects part of the incident light beam, and transmits the other part of the light beam and then is incident on the lower surface of the device to be tested. The light beam reflected by the second reference mirror and the light beam reflected by the lower surface of the device to be tested are combined by the second collimator to form the second interference light beam, which is then imaged onto the second detector through the second quarter-wave plate, the second PBS beam splitter prism, the fourth quarter-wave plate, the second relay lens and the second protective glass.

[0012] In some embodiments, a first beam splitter is further provided between the first PBS beam splitter prism and the first detector, and a portion of the first interference light beam reflected by the first protective glass is imaged onto the third detector after passing through the first beam splitter, and the imaging information of the third detector is monitored and the surface measurement process of the workpiece to be tested is adjusted; and / or, a second beam splitter is further provided between the second PBS beam splitter prism and the second detector, and a portion of the second interference light beam reflected by the second protective glass is imaged onto the fourth detector after passing through the second beam splitter, and the imaging information of the fourth detector is monitored and the surface measurement process of the workpiece to be tested is adjusted.

[0013] In some embodiments, the fast axis direction of the third quarter wave plate is the same as that of the first quarter wave plate, and the fast axis direction of the fourth quarter wave plate is the same as that of the second quarter wave plate.

[0014] In some embodiments, the fast axes of the first quarter wave plate and the second quarter wave plate are arranged at 90 degrees, and the fast axis of the first quarter wave plate is 45° or -45° to the optical axis.

[0015] In some embodiments, the first detector, the second detector, the third detector, and the fourth detector include image sensors, and the image sensors include CCD or CMOS.

[0016] In some embodiments, the imaging information includes image position, interference surface type, and image contrast, and the measuring device records standard image position, interference surface type, and image contrast.

[0017] In some embodiments, when the image position acquired by the third detector changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold compared with the standard image position, and if so, the position of the first reference mirror or the piece to be tested is adjusted; and / or; when the image position acquired by the fourth detector changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold compared with the standard image position, and if so, the position of the second reference mirror or the piece to be tested is adjusted.

[0018] In some embodiments, when the interference surface type obtained by the third detector changes, it is determined whether the difference between the interference surface type and the standard interference surface type exceeds a set threshold value. If it exceeds the set threshold value, the first reference mirror is replaced or maintained to ensure that the difference is within the threshold range; and / or; when the interference surface type obtained by the fourth detector changes, it is determined whether the difference between the interference surface type and the standard interference surface type exceeds a set threshold value. If it exceeds the set threshold value, the second reference mirror is replaced or maintained to ensure that the difference is within the threshold range.

[0019] In some embodiments, when the contrast of the image acquired by the third detector changes, whether the lighting is attenuated or unstable is determined based on the image contrast and the standard image contrast, and if attenuation or instability occurs, the lighting light power of the lighting module is adjusted to ensure that the lighting is not attenuated or stable; and / or; when the contrast of the image acquired by the fourth detector changes, whether the lighting is attenuated or unstable is determined based on the image contrast and the standard image contrast, and if attenuation or instability occurs, the lighting light power of the lighting module is adjusted to ensure that the lighting is not attenuated or stable.

[0020] In some embodiments, the lighting module includes a single lighting source, and the light beam emitted by the lighting source is split into a first polarized light and a second polarized light, or the lighting module includes two lighting sources, and the two lighting sources respectively emit the first polarized light and the second polarized light.

[0021] This application adopts the above technical solution, and its beneficial effects are as follows:

[0022] The measuring equipment provided by the present application is provided with a third quarter-wave plate between the first PBS beam splitter prism and the first protective glass, and a fourth quarter-wave plate is provided between the second PBS beam splitter prism and the second protective glass. The first protective glass reflects part of the incident light beam to the third quarter-wave plate, and then reflects it out of the light path after passing through the first PBS beam splitter prism. The second protective glass reflects part of the incident light beam to the fourth quarter-wave plate, and then reflects it out of the light path after passing through the second PBS beam splitter prism, so as to prevent the light reflected by the protective glass on the opposite side from entering the interferometer on this side, filter out crosstalk, and ensure measurement accuracy.

[0023] In addition, the measuring equipment provided in the present application utilizes a first protective glass covering the surface of the first detector. Part of the first interference light beam reflected by the first protective glass is imaged onto the third detector after passing through the first spectrometer, and the imaging information of the third detector is monitored and the surface measurement process of the workpiece to be measured is adjusted. The part of the light reflected by the first protective glass is effectively utilized. By imaging this part of the light and adjusting the entire surface measurement process according to the imaging situation, the stability and reliability of the interference measurement are guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments of the present application or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0025] Figure 1 Schematic diagram of the optical path structure of the measuring device provided in an embodiment of the present application.

[0026] Figure 2 Schematic diagram of the optical path structure of the first Fizeau interferometer of the measuring device provided in an embodiment of the present application.

[0027] Figure 3a This is a schematic diagram of a reflection surface detected by the third detector provided in an embodiment of the present application.

[0028] Figure 3b This is an image detected by the third detector after the lighting conditions change provided in the embodiment of the present application.

[0029] Figure 4 This is another schematic diagram of the optical path structure of the measuring device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0030] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0031] In the description of this application, it should be understood that the terms "upper", "lower", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0033] In order to make the purpose, technical solutions and advantages of this application more clear, this application is further described in detail below with reference to the accompanying drawings and embodiments.

[0034] See also Figure 1 , which is a schematic diagram of the structure of the measurement device provided in Example 1 of the present application, includes an illumination module 10, a first interferometer 20, and a second interferometer 30. The device under test provided in this application may include a wafer, or other films, sheets, or substrates with similar characteristics. For ease of description, the following detailed description of the technical solution provided in this application uses a wafer as the device under test.

[0035] The lighting module 10 is configured to output a first polarized light 110 and a second polarized light 111 .

[0036] In some embodiments, the lighting module 10 includes a single lighting source, and a light beam emitted by the lighting source is split into a first polarized light 110 and a second polarized light 111 .

[0037] In other embodiments, the lighting module 10 may further include two lighting light sources, which respectively emit a first polarized light 110 and a second polarized light 111 .

[0038] The first interferometer 20 includes a first PBS beam splitter prism 210, a first quarter-wave plate 211, a first interference module, a third quarter-wave plate 40, and a first detector 215. The surface of the first detector 215 is covered with a first protective glass 216. The first polarized light 110 is incident on the upper surface of the DUT through the first PBS beam splitter prism 210 and the first interference module. The light beam reflected from the upper surface of the DUT is formed into a first interference beam by the first interference module. The light beam then passes through the first quarter-wave plate 211, the first PBS beam splitter prism 210, and the third quarter-wave plate 40 and enters the first protective glass 216. The first protective glass 216 images a portion of the incident first interference beam onto the first detector 215, thereby obtaining the surface features of the upper surface of the DUT. The remaining portion of the light beam is reflected by the third quarter-wave plate 40 and then reflects out of the optical path after passing through the first PBS beam splitter prism 210.

[0039] The second interferometer 30 includes a second PBS beam splitter prism 310, a second quarter-wave plate 311, a second interference module, a fourth quarter-wave plate 50, and a second detector 315. The surface of the second detector 315 is covered with a second protective glass 316. The second polarized light 111 is incident on the lower surface of the DUT through the second PBS beam splitter prism 310 and the second interference module in sequence. The light beam reflected by the lower surface of the DUT is formed into a second interference beam by the second interference module, and then passes through the second quarter-wave plate 311, the second PBS beam splitter prism 310, and the fourth quarter-wave plate 50 in sequence to enter the second protective glass 316. The second protective glass 316 images a portion of the incident second interference beam onto the second detector 315, thereby obtaining the surface features of the upper surface of the DUT. The other portion of the beam is reflected to the fourth quarter-wave plate 50 and then reflected out of the optical path after passing through the second PBS beam splitter prism 310.

[0040] It can be understood that the measurement equipment provided in this embodiment is based on the optical path design of the dual interferometer. A third quarter-wave plate 40 is arranged between the first PBS beam splitter prism 210 and the first protective glass 216, and a fourth quarter-wave plate 50 is arranged between the second PBS beam splitter prism 310 and the second protective glass 316. The first protective glass 216 reflects part of the incident light beam to the third quarter-wave plate 40, and then reflects it out of the optical path after passing through the first PBS beam splitter prism 210. The second protective glass 316 reflects part of the incident light beam to the fourth quarter-wave plate 50, and then reflects it out of the optical path after passing through the second PBS beam splitter prism 310, so as to prevent the light reflected by the protective glass on the opposite side from entering the interferometer on this side, filter out crosstalk, and ensure measurement accuracy.

[0041] The first interferometer and the second interferometer are both Fizeau interferometers, forming a first Fizeau interferometer and a second Fizeau interferometer. In other embodiments, the first interferometer and the second interferometer can also be other interferometers, such as a Mach-Zehnder interferometer, a Michelson interferometer, etc.

[0042] In some embodiments, the first interference module includes a first collimator 212 and a first reference mirror 213, and the first interferometer also includes a first relay lens 214. The first polarized light 110 passes through the first PBS beam splitter prism 210 and then through the first collimator 212 to be incident on the first reference mirror 213. The first reference mirror 213 reflects part of the incident light beam, and transmits another part of the light beam and then is incident on the upper surface of the device under test. The light beam reflected by the first reference mirror 213 and the light beam reflected by the upper surface of the device under test are combined by the first collimator 212 to form a first interference light beam, which then passes through the first quarter-wave plate 211, the first PBS beam splitter prism 210, and the third quarter-wave plate 40 in sequence and enters the first protective glass 216. The first protective glass 216 images part of the incident first interference light beam onto the first detector 215, and the other part of the light beam is reflected to the first relay lens 214, and then passes through the third quarter-wave plate 40 and the first PBS beam splitter prism 210 in sequence before reflecting out of the optical path.

[0043] Specifically, the optical axis direction is the propagation direction of the first polarized light 110 toward the device under test. After the first polarized light 110 passes through the first PBS beam splitter prism 210, the s light is reflected into the interference optical path, and becomes left-handed circularly polarized light after passing through the first quarter-wave plate 211 placed at a 45° angle between the fast axis and the optical axis. After passing through the first collimator 212, it becomes collimated light and enters the first reference mirror 213. The first reference mirror 213 reflects part of the incident light beam, and the other part of the light beam is transmitted and then vertically incident on the upper surface of the wafer 100 to be tested. The light beam reflected by the first reference mirror 213 and the light beam reflected by the upper surface of the wafer 100 to be tested are combined by the first collimator 212 to form a first interference light beam, which is converted into p light after passing through the first quarter-wave plate 211 again, and then passes through the first PBS beam splitter prism 210 and then passes through the first relay lens 214 and the first protective glass 216 to be imaged onto the first detector 215, thereby obtaining the surface features of the upper surface of the test piece; at the same time, the first protective glass 216 reflects part of the incident first interference light beam to the first relay lens 214, and then passes through the third quarter-wave plate 40 and the first PBS beam splitter prism 210 in sequence and reflects out of the light path.

[0044] In some embodiments, the second interference module includes a second collimator 312 and a second reference mirror 313, and the second interferometer further includes a second relay lens 314. The second polarized light 111 passes through the second PBS beam splitter prism 310 and then through the second collimator 312 to be incident on the second reference mirror 313. The second reference mirror 313 reflects part of the incident light beam, and transmits another part of the light beam and then is incident on the lower surface of the device under test. The light beam reflected by the second reference mirror 313 and the light beam reflected by the lower surface of the device under test are combined by the second collimator 312 to form a second interference light beam, which then passes through the second quarter-wave plate 311, the second PBS beam splitter prism 310, and the fourth quarter-wave plate 50 in sequence and enters the second protective glass 316. The second protective glass 316 images part of the incident second interference light beam onto the second detector 315, and the other part of the light beam is reflected to the second relay lens 314, and then passes through the fourth quarter-wave plate 50 and the second PBS beam splitter prism 310 in sequence before being reflected out of the optical path.

[0045] Specifically, the optical path of the second polarized light 111 is similar to that of the first polarized light 110. After passing through the second PBS beam splitter prism 310, the s-light of the second polarized light 111 is reflected into the interference optical path. After passing through the second quarter-wave plate 311, whose fast axis is positioned at -45 degrees to the optical axis, the light is converted into right-handed circularly polarized light. After passing through the second collimator 312, the light is converted into collimated light and is incident on the second reference mirror 313. The second reference mirror 313 reflects part of the incident light beam, and transmits another part of the light beam and then vertically incident on the lower surface of the wafer 100 to be tested. The light beam reflected by the second reference mirror 313 and the light beam reflected by the lower surface of the wafer 100 to be tested are combined by the second collimator 312 to form a second interference light beam, which is converted into p light after passing through the second quarter-wave plate 311 again, and then passes through the second PBS beam splitter prism 310 and then passes through the second relay lens 314 and the second protective glass 316 to be imaged onto the second detector 315, thereby obtaining the surface features of the lower surface of the device to be tested; at the same time, the second protective glass 316 reflects part of the incident second interference light beam to the second relay lens 314, and then passes through the fourth quarter-wave plate 50 and the second PBS beam splitter prism 310 in sequence and then reflects out of the light path.

[0046] In this embodiment, the fast axis direction of the third quarter wave plate 40 is the same as that of the first quarter wave plate 211 , and the fast axis direction of the fourth quarter wave plate 50 is the same as that of the second quarter wave plate 311 .

[0047] It can be understood that a third quarter-wave plate 40 is disposed between the first PBS beam splitter prism 210 and the first relay lens 214. After the interference light returned by the wafer 100 to be measured and the first reference mirror 213 passes through the first PBS beam splitter prism 210, the p-light is incident on the third quarter-wave plate 40, forming right-handed circularly polarized light, which then passes through the first protective glass 216 and is imaged onto the first detector 215. The polarized light returned by the first protective glass 216, after passing through the third quarter-wave plate 40, becomes s-light, which passes through the first PBS beam splitter prism 210 and is reflected out of the interference system. This prevents crosstalk caused by the light reflected from the protective glass entering the interference system on the opposite path, filters out crosstalk noise, and ensures measurement accuracy.

[0048] It is understood that a fourth quarter-wave plate 50 is further disposed between the second PBS beam splitter prism 310 and the second relay lens 314. The fast axis direction of the fourth quarter-wave plate 50 is the same as the fast axis direction of the second quarter-wave plate 311. After the interference light returned by the wafer 100 to be measured and the second reference mirror 313 passes through the second PBS beam splitter prism 310, the p-light is incident on the fourth quarter-wave plate 50, forming left-handed circularly polarized light, which then passes through the second protective glass 316 and is imaged onto the second detector 315. The polarized light returned by the second protective glass 316, after passing through the fourth quarter-wave plate 50, becomes s-light, which passes through the second PBS beam splitter prism 310 and is reflected out of the interference system. This prevents crosstalk caused by the light reflected from the protective glass entering the interference system, filters out crosstalk noise, and ensures measurement accuracy.

[0049] In this embodiment, the fast axis direction of the first quarter wave plate 211 is 45° to the optical axis, and the fast axis direction of the second quarter wave plate 311 is -45° to the optical axis, that is, the fast axis directions of the first quarter wave plate 211 and the second quarter wave plate 311 are 90° to each other.

[0050] In other embodiments, the fast axis direction of the first quarter wave plate 211 may be -45° to the optical axis, and the fast axis direction of the second quarter wave plate 311 may be 45° to the optical axis, that is, the fast axis directions of the first quarter wave plate 211 and the second quarter wave plate 311 may be 90° to each other.

[0051] It can be understood that when the fast axis direction of the first quarter wave plate 211 is 45° to the optical axis and the fast axis direction of the second quarter wave plate 311 is -45° to the optical axis, the right-handed polarized light from the epitaxial and cavity states of the wafer 100 to be tested will pass through the first reference mirror 213 and the first collimating mirror 212, and will be completely intercepted when passing through the first quarter wave plate 211, thereby preventing crosstalk and avoiding inaccurate cavity and cavity ring tests; similarly, the left-handed polarized light from the epitaxial and cavity states of the wafer 100 to be tested will pass through the second reference mirror 313 and the second collimating mirror 312, and will be completely intercepted when passing through the second quarter wave plate 311, thereby preventing crosstalk and avoiding inaccurate cavity and cavity ring tests.

[0052] See also Figure 2 A first beam splitter 217 is further provided between the first PBS beam splitter prism 210 and the first detector 215. Part of the first interference light beam reflected by the first protective glass 216 is imaged onto the third detector 219 after passing through the first beam splitter 217 and the first imaging lens 218. The imaging information of the third detector 219 is monitored and the surface measurement process of the workpiece to be tested is adjusted.

[0053] It can be understood that in practice, for the purpose of cleanliness and protection, the surface of the first detector 215 is covered with a first protective glass 216. The first protective glass 216 can reflect part of the incident first interference light beam. When a first beam splitter 217 is provided between the first PBS beam splitter prism 210 and the first detector 215, the part of the light beam reflected by the first protective glass 216 can be effectively utilized. The part of the first interference light beam reflected by the first protective glass 216 is imaged onto the third detector 219 after passing through the first beam splitter 217. The imaging information of the third detector 219 can be monitored in real time to determine the state of the optical path, and the surface measurement process of the upper surface of the workpiece to be measured can be adjusted in time according to the state of the optical path to ensure the stability and reliability of the interference measurement.

[0054] Furthermore, the first detector 215 and the third detector 219 include image sensors, and the image sensors include CCD or CMOS.

[0055] It should be noted that the wafer surface measurement equipment provided in this embodiment images the protective glass reflection pattern under the cavity working condition before leaving the factory (no wafer is placed) and / or the calibration wafer (standard wafer) working condition onto the corresponding detector, and records the image position, image contrast and interference surface pattern under different working conditions and saves them in the configuration file. At this time, the recorded image position, image contrast and interference surface pattern serve as the standard reference object.

[0056] For example, the protective glass reflection image obtained by the third detector under the cavity working condition before leaving the factory is recorded, and the image position, image contrast, and interference surface pattern are saved in the configuration file; after leaving the factory and being used for a period of time, the protective glass reflection image obtained by the third detector under the cavity working condition is recorded; the protective glass reflection image after being used for a period of time is compared with the protective glass reflection image before leaving the factory to determine the monitoring information, and adjust the surface measurement process of the part to be tested. For another example, under the standard wafer working condition, the image position, image contrast, and interference surface pattern corresponding to the standard piece of known surface shape are saved in the configuration file as a standard reference object; after leaving the factory and being used for a period of time, the protective glass reflection image obtained by the third detector 219 under the standard wafer is recorded; the protective glass reflection image after being used for a period of time is compared with the standard reference object saved in the configuration file to determine the monitoring information, and adjust the surface measurement process of the part to be tested.

[0057] Specifically, when the position of the image acquired by the third detector 219 changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold. If it exceeds the set threshold, the position of the first reference mirror 213 or the wafer to be measured 100 is adjusted.

[0058] Please refer to Figure 2 When the relative position of the first reference mirror 213 or the wafer 100 under test changes (for example, when it tilts), the position of the image reflected by the first protective glass 216 will also change. Based on this offset d, the system deviation is determined and compared with the standard image. When the surface deviation between the two exceeds a set threshold (i.e., an acceptable deviation, which varies depending on actual needs), an alarm is triggered and a reference value for adjustment is provided. At this time, when the wafer is tilted at an angle θ, the image eccentricity d of the third detector is related to the optical path length L: d = θ × L. For example, the set threshold can be 0.9 to 1.1 of the standard image. The standard image can be a pre-stored image or an image of a standard film with a known surface shape.

[0059] Specifically, when the interference surface pattern obtained by the third detector changes, it is determined whether the difference between the interference surface pattern and the standard interference surface pattern exceeds a set threshold. If it exceeds the set threshold, the first reference mirror 213 is replaced or maintained to ensure that the difference is within the threshold range.

[0060] For example, when the surface profile of the first reference mirror 213 degrades, the interferometer profile captured by the third detector 219 changes. The interferometer profile is then determined to determine whether the difference between the interferometer profile and the standard interferometer profile exceeds a set threshold (i.e., exceeds an acceptable deviation; the acceptable deviation varies depending on actual needs). If the threshold is exceeded, the first reference mirror 213 is replaced or maintained to ensure that the difference is within the threshold. For example, the set threshold can be 0.8 to 1.2 of the standard image. The standard interferometer profile can be the interferometer profile stored before the device leaves the factory, or the interferometer profile corresponding to a standard film with a known surface profile can be used as the standard interferometer profile.

[0061] Specifically, when the image contrast obtained by the third detector 219 changes, the lighting is judged to be attenuated or unstable based on the image contrast and the standard image contrast. If attenuation or instability occurs, the lighting light power of the lighting module 10 is adjusted to ensure that the lighting is not attenuated or stable.

[0062] For example, when the illumination light power changes, the image contrast captured by the third detector 219 changes. Based on this image contrast and the standard image contrast, it is determined whether the illumination is attenuated or unstable. If attenuation or instability occurs, the illumination light power of the illumination module 10 is adjusted to ensure that the illumination is stable and stable, and to determine whether it can be improved. The standard image contrast can be stored before the device leaves the factory or the image contrast corresponding to a standard film of a known surface type can be used as the standard image contrast.

[0063] See also Figure 3a and Figure 3b As shown, when the contrast of the pattern acquired by the third detector 219 changes, it is determined whether the lighting is attenuated or unstable based on the image contrast and the standard image contrast, and when attenuation or instability occurs, the lighting light power of the lighting module 10 is adjusted to ensure that the lighting is not attenuated or stable.

[0064] See also Figure 4 Similarly, a second beam splitter 317 is provided between the second relay lens 314 and the second detector 315. Part of the second interference light beam reflected by the second protective glass 316 is imaged onto the fourth detector 319 through the second beam splitter 317 and then through the second imaging lens 318. The imaging information of the fourth detector 319 is monitored and the surface measurement process of the wafer 100 to be measured is adjusted.

[0065] Similarly, in practice, for the purpose of cleanliness and protection, the surface of the second detector 315 is covered with a second protective glass 316. The second protective glass 316 can reflect part of the incident second interference light beam. When a second spectrometer is provided between the second PBS spectrometer 310 and the second detector 315, the part of the light beam reflected by the second protective glass 316 can be effectively utilized. The part of the second interference light beam reflected by the second protective glass is imaged onto the fourth detector 319 after passing through the second spectrometer. The imaging information of the fourth detector can be monitored in real time and the state of the optical path can be judged. Then, the surface measurement process of the lower surface of the workpiece to be measured can be adjusted in time according to the state of the optical path to ensure the stability and reliability of the interference measurement.

[0066] Furthermore, the second detector 315 and the fourth detector 319 include image sensors, and the image sensors include CCD or CMOS.

[0067] Specifically, when the position of the image acquired by the fourth detector 319 changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold. If it exceeds the set threshold, the position of the second reference mirror 313 or the wafer to be measured 100 is adjusted.

[0068] For example, if the relative position of the second reference mirror 313 or the wafer under test 100 changes (e.g., tilts), the position of the pattern reflected by the second protective glass 316 will also change. Based on this offset d, the system deviation is determined and compared with the standard image. If it exceeds a set threshold (i.e., exceeds the acceptable deviation, which varies depending on actual needs), an alarm can be issued and a reference value for adjustment can be provided. For example, the set threshold can be 0.9 to 1.1 of the standard image. The standard image can be an image stored before the device leaves the factory, or an image corresponding to a standard film with a known surface shape can be used as the standard image.

[0069] Specifically, when the interference surface pattern obtained by the fourth detector changes, it is determined whether the difference between the interference surface pattern and the standard interference surface pattern exceeds a set threshold. If it exceeds the set threshold, the second reference mirror 313 is replaced or maintained to ensure that the difference is within the threshold range.

[0070] For example, when the surface profile of the second reference mirror 313 degrades, the interferometer profile captured by the fourth detector changes. The interferometer profile is then determined to determine whether the difference between the interferometer profile and the standard interferometer profile exceeds a set threshold (i.e., exceeds an acceptable deviation; the acceptable deviation varies depending on actual needs). If the threshold is exceeded, the second reference mirror 313 is replaced or maintained to ensure that the difference is within the threshold. For example, the set threshold can be 0.8 to 1.2 of the standard image. The standard interferometer profile can be the interferometer profile stored before the device leaves the factory, or the interferometer profile corresponding to a standard film with a known surface profile can be used as the standard interferometer profile.

[0071] Specifically, when the image contrast obtained by the fourth detector 319 changes, it is determined whether the lighting is attenuated or unstable based on the image contrast and the standard image contrast. If attenuation or instability occurs, the lighting light power of the lighting module 10 is adjusted to ensure that the lighting is not attenuated or stable.

[0072] For example, when the illumination light power changes, the image contrast obtained by the fourth detector changes. Based on this image contrast and the standard image contrast, it is determined whether the illumination is attenuated or unstable. If attenuation or instability occurs, the illumination light power of the illumination module 10 is adjusted to ensure that the illumination is stable and stable, and to determine whether it can be improved. The standard image contrast can be stored before the device leaves the factory or the image contrast corresponding to a standard film of a known surface type can be used as the standard image contrast.

[0073] It can be understood that the measuring equipment provided in this embodiment uses the first interferometer 20 to perform surface measurement on one surface of the workpiece to be measured, and uses the second interferometer 30 to perform surface measurement on the other surface of the workpiece to be measured. At the same time, a first beam splitter 217 and a second beam splitter 317 are respectively provided to reflect the partial light beam reflected by the first protective glass 216 and the second protective glass 316, and then image them through the third detector and the fourth detector respectively, thereby effectively utilizing the partial light beam reflected by the protective glass, and obtaining the optical path state of the corresponding surface of the workpiece to be measured by monitoring the imaging information of the third detector 219 and the fourth detector 319, and making real-time adjustments based on the optical path state, thereby ensuring the stability and reliability of the interferometric measurement of both sides of the workpiece to be measured.

[0074] It should be noted that: when the illumination light power of the above-mentioned measuring device fluctuates, it is only necessary to set up the third detector 219 for monitoring without setting up the fourth detector 319, so as to realize the monitoring of the illumination light power; however, if the position of the reference mirror moves or deteriorates, it is necessary to set up detectors on both sides to realize the monitoring function.

[0075] It can be understood that the measurement equipment provided in this embodiment adopts a double Fizeau interferometer. During the actual wafer surface measurement process, there is a layer of protective glass on the surface of the first detector 215 and the second detector 315. The protective glass will reflect a small part of the p-light that passes through the corresponding PBS prism, pass through the PBS prism again, enter the interference light path, and then form derivative fringes on the opposite detector, resulting in crosstalk, which affects the measurement accuracy. For example, the p-light returned by the second protective glass 316 becomes left-handed polarized light after passing through the second quarter-wave plate 311 in the fast axis direction of -45°. When it enters the opposite interference light path, it passes through the first quarter-wave plate 211 in the fast axis direction of 45° that originally intercepts it, and then enters the opposite system, becoming p-light that passes through the first PBS spectrometer 210 and is imaged onto the first detector 215, thereby forming derivative fringes, interfering with the interference fringes of the wafer to be measured and the first reference mirror 213, affecting the measurement accuracy; and the p-light returned by the first protective glass 216 passes through the PBS prism again and also enters the interference light path, thereby interfering with the interference fringes and affecting the test accuracy; the present application sets a spectrometer in one or both of the paths. For example, a second beam splitter 317 is set between the second relay lens 314 and the second detector 315. The light reflected by the second protective glass 316 passes through the second beam splitter 317 and then passes through the second imaging lens 318 to be imaged onto the fourth detector 319, thereby avoiding the protective glass reflecting a small part of the p light that passes through the corresponding PBS prism and enters the interference light path again through the PBS prism, thereby reducing interference with the interference fringes; and effectively utilizes the light returned by the protective glass and performs imaging, and adjusts the surface measurement process of the wafer 100 to be measured by monitoring the imaging information of the third detector 219 and / or the fourth detector 319, judges the state of the optical path, and ensures the stability and reliability of the interference measurement.

[0076] The measuring equipment provided by the present application is provided with a third quarter-wave plate between the first PBS beam splitter prism and the first protective glass, and a fourth quarter-wave plate is provided between the second PBS beam splitter prism and the second protective glass. The first protective glass reflects part of the incident light beam to the third quarter-wave plate, and then reflects it out of the light path after passing through the first PBS beam splitter prism. The second protective glass reflects part of the incident light beam to the fourth quarter-wave plate, and then reflects it out of the light path after passing through the second PBS beam splitter prism, so as to prevent the light reflected by the protective glass on the opposite side from entering the interferometer on this side, filter out crosstalk, and ensure measurement accuracy.

[0077] The above are merely preferred embodiments of the present application and only specifically describe the technical principles of the present application. These descriptions are intended only to explain the principles of the present application and should not be construed in any way as limiting the scope of protection of the present application. Based on the explanations herein, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present application, as well as other specific implementations of the present application that can be conceived by those skilled in the art without inventive effort, shall be included within the scope of protection of the present application.

Claims

1. A measuring device, characterized in that include: an illumination module, the illumination module being configured to output a first polarized light and a second polarized light; a first interferometer, the first interferometer comprising a first PBS beam splitter prism, a first quarter-wave plate, a first interference module, a third quarter-wave plate, and a first detector, wherein the surface of the first detector is covered with a first protective glass, the first polarized light sequentially passes through the first PBS beam splitter prism and the first interference module to be incident on the upper surface of the device under test, the light beam reflected by the upper surface of the device under test forms a first interference beam through the first interference module, and then sequentially passes through the first quarter-wave plate, the first PBS beam splitter prism, and the third quarter-wave plate to enter the first protective glass, the first protective glass images a portion of the incident first interference beam onto the first detector, and the other portion of the light beam is reflected to the third quarter-wave plate, and then reflected out of the light path after passing through the first PBS beam splitter prism; The second interferometer includes a second PBS beam splitter prism, a second quarter-wave plate, a second interference module, a fourth quarter-wave plate and a second detector. The surface of the second detector is covered with a second protective glass. The second polarized light is incident on the lower surface of the device under test through the second PBS beam splitter prism and the second interference module in sequence. The light beam reflected by the lower surface of the device under test forms a second interference beam through the second interference module, and then enters the second protective glass through the second quarter-wave plate, the second PBS beam splitter prism and the fourth quarter-wave plate in sequence. The second protective glass images part of the incident second interference beam onto the second detector, and the other part of the beam is reflected to the fourth quarter-wave plate, and then reflected out of the light path after passing through the second PBS beam splitter prism.

2. The measuring device according to claim 1, wherein The first interferometer and the second interferometer are both Fizeau interferometers. The first interference module includes a first collimator and a first reference mirror. The first interferometer also includes a first relay lens. The first polarized light passes through the first PBS beam splitter prism and then through the first collimator to be incident on the first reference mirror. The first reference mirror reflects part of the incident light beam, and the other part of the light beam is transmitted and then incident on the upper surface of the device to be tested. The light beam reflected by the first reference mirror and the light beam reflected by the upper surface of the device to be tested are combined by the first collimator to form the first interference light beam, which then passes through the first quarter wave plate, the first PBS beam splitter prism, the third quarter wave plate, the first relay lens and the first protective glass in sequence. The first protective glass images part of the incident first interference light beam onto the first detector, and the other part of the light beam is reflected to the first relay lens, and then passes through the third quarter wave plate and the first PBS beam splitter prism in sequence and reflects out of the light path; The second interference module includes a second collimator and a second reference mirror, and the second interferometer also includes a second relay lens. The second polarized light passes through the second PBS beam splitter prism and then through the second collimator to be incident on the second reference mirror. The second reference mirror reflects part of the incident light beam, and transmits the other part of the light beam and then is incident on the lower surface of the device to be tested. The light beam reflected by the second reference mirror and the light beam reflected by the lower surface of the device to be tested are combined by the second collimator to form a second interference light beam, which then passes through the second quarter-wave plate, the second PBS beam splitter prism, the fourth quarter-wave plate, the second relay lens and the second protective glass in sequence. The second protective glass images part of the incident second interference light beam onto the second detector, and the other part of the light beam is reflected to the second relay lens, and then passes through the fourth quarter-wave plate and the second PBS beam splitter prism in sequence and reflects out of the light path.

3. The measuring device according to claim 2, wherein A first beam splitter is further provided between the first PBS beam splitter prism and the first detector, and a portion of the first interference light beam reflected by the first protective glass is imaged onto a third detector after passing through the first beam splitter, and the imaging information of the third detector is monitored and the surface measurement process of the workpiece to be tested is adjusted; and / or a second beam splitter is further provided between the second PBS beam splitter prism and the second detector, and a portion of the second interference light beam reflected by the second protective glass is imaged onto a fourth detector after passing through the second beam splitter, and the imaging information of the fourth detector is monitored and the surface measurement process of the workpiece to be tested is adjusted.

4. The measuring device according to claim 1 or 2, characterized in that The fast axis direction of the third quarter wave plate is the same as that of the first quarter wave plate, and the fast axis direction of the fourth quarter wave plate is the same as that of the second quarter wave plate.

5. The measuring device according to claim 1 or 2, characterized in that The fast axis directions of the first quarter wave plate and the second quarter wave plate are arranged at 90 degrees, and the fast axis direction of the first quarter wave plate is 45 degrees or -45 degrees to the optical axis.

6. The measuring device according to claim 3, wherein The first detector, the second detector, the third detector, and the fourth detector include image sensors, and the image sensors include CCD or CMOS.

7. The measuring device according to claim 6, characterized in that The imaging information includes image position, interference surface type and image contrast, and the measuring device records the standard image position, interference surface type and image contrast.

8. The measuring device according to claim 7, characterized in that When the position of the image acquired by the third detector changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold compared with the standard image position; if so, the position of the first reference mirror or the piece to be tested is adjusted; and / or; when the position of the image acquired by the fourth detector changes, it is determined whether the deviation trajectory of the image position exceeds a set threshold compared with the standard image position; if so, the position of the second reference mirror or the piece to be tested is adjusted.

9. The measuring device according to claim 7, wherein When the interference surface type obtained by the third detector changes, it is determined whether the difference between the interference surface type and the standard interference surface type exceeds a set threshold value. If it exceeds the set threshold value, the first reference mirror is replaced or maintained to ensure that the difference is within the threshold range; and / or; when the interference surface type obtained by the fourth detector changes, it is determined whether the difference between the interference surface type and the standard interference surface type exceeds a set threshold value. If it exceeds the set threshold value, the second reference mirror is replaced or maintained to ensure that the difference is within the threshold range.

10. The measuring device according to claim 7, characterized in that When the contrast of the image acquired by the third detector changes, whether the lighting is attenuated or unstable is determined based on the image contrast and the standard image contrast. If attenuation or instability occurs, the lighting light power of the lighting module is adjusted to ensure that the lighting is not attenuated or is stable; and / or; when the contrast of the image acquired by the fourth detector changes, whether the lighting is attenuated or unstable is determined based on the image contrast and the standard image contrast. If attenuation or instability occurs, the lighting light power of the lighting module is adjusted to ensure that the lighting is not attenuated or is stable.

11. The measuring device according to claim 1, wherein The lighting module includes a single lighting source, the light beam emitted by the lighting source is split into a first polarized light and a second polarized light, or the lighting module includes two lighting sources, the two lighting sources emit the first polarized light and the second polarized light respectively.

Citation Information

Patent Citations

  • Double-light-source / double-channel plate glass thickness inconsistency detection device

    CN117190883A

  • Method and device for measuring interfaces of an optical element

    US20220136822A1