High-precision cutting sample preparation tool for cable insulation skin
By designing a high-precision sample cutting tool for cable insulating skins including a coating mechanism, the problem of poor sample making accuracy and uneven application of harder skin cables in the prior art is solved, and an efficient and uniform sample cutting process is achieved.
Patent Information
- Application Number
- CN202510479880.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, when cutting cables with hard skin such as armored cables, the sample preparation accuracy is poor, and the application of cutting oil takes a long time and is uneven.
A high-precision sample cutting and cutting tool for cable insulating leather is designed, including a casing, sample making tool and application mechanism. The application mechanism allows the application to automatically apply cutting oil along the cable axial direction through the matching of the ring gear and rack.
High-precision cutting and preparation of harder skin cables is achieved, shortening sample preparation time, ensuring uniformity of application, and significantly improving cutting accuracy.
Smart Images

Figure CN119985004A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable sample preparation equipment, in particular to a cable insulation sheath high-precision cutting sample preparation tool. Background Art
[0002] Power cables are usually composed of multiple parts such as conductors, insulation layers, shielding layers, and sheaths. After cutting and sampling, the conductors are subjected to material analysis and mechanical property tests to determine whether indicators such as conductivity and tensile strength meet the standards; the insulating materials are subjected to electrical property tests, such as insulation resistance and dielectric strength, to evaluate whether their insulation properties are good; the sheath materials are subjected to performance tests such as aging resistance and wear resistance to ensure that they can provide reliable protection for the cables.
[0003] The patent with announcement number CN109632430B discloses a cable insulation layer dumbbell sample preparation device, which includes a workbench, a frame, a first linear drive device, a clamping mechanism, a chipping mechanism, a second linear drive device, a punching mechanism and a controller. The frame can be slidably mounted on the workbench, the clamping mechanism is fixedly mounted above the workbench, the output direction of the first linear drive device is horizontally arranged toward the clamping mechanism, the second linear drive device is fixedly mounted on the side of the frame facing the clamping mechanism, the chipping mechanism is fixedly mounted on the working end of the second linear drive device and the chipping mechanism is arranged toward the clamping mechanism, the punching mechanism is fixedly mounted on the top of the frame, the first linear drive device, the second linear drive device and the punching mechanism are all electrically connected to the controller. The device has high sample preparation efficiency, reduces the labor intensity of testers, and improves the quality level of samples.
[0004] In the prior art such as the above patent, although the cutting and sampling of cables can be realized by the chipping mechanism, it is difficult to cut and sample some cables with hard surface, such as armored cables, and the sampling accuracy is poor. Therefore, for cables with harder materials, operators will apply some cutting oil to the part to be cut on the cable to make it easier for the cutter to perform cutting operations, which can significantly improve the cutting accuracy. However, it is time-consuming for operators to apply cutting oil to the surface of the cable, and there is also the phenomenon of uneven application. Summary of the invention
[0005] The purpose of the present invention is to provide a high-precision cutting and sampling tool for cable insulation to solve the deficiencies in the above-mentioned prior art.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision cutting and sampling tool for cable insulation, comprising a housing, a sampling tool arranged in the housing and a coating mechanism, the coating mechanism comprising: a bearing plate, which is slidably connected in the housing along the axial direction of the cable, a first clamp is fixedly connected thereto and a second clamp is slidably connected thereto, the first clamp and the second clamp are used to clamp the cable; a gear ring, which is rotatably connected to the first clamp, a coating member carrying cutting oil is movably connected thereto, and the coating member has a coating station that fits the surface of the cable during the movement of the gear ring; a sliding frame, which is slidably connected to the inclined groove of the housing, and is vertically slidably connected to the first clamp; a first rack is arranged on the sliding frame; during the movement of the bearing plate on the housing, the sliding frame is driven by the first clamp to slide along the inclined groove so that the sliding frame slides downward, the movement includes a first stroke and a second stroke, in the first stroke, the coating member is driven to move to the coating station by the transmission component, and in the second stroke, the rack is meshed with the gear ring so that the coating member coats the cable for one cycle.
[0007] Furthermore, the transmission assembly includes a rotating rod, a gear, a second rack and a third rack, the rotating rod is rotatably connected to the gear ring, and the application piece is fixedly connected to the rotating rod; the gear is coaxially fixedly connected to the rotating rod; the second rack is fixedly connected to the bottom of the first straight tooth; and the third rack is fixedly connected to the top of the first straight tooth.
[0008] Furthermore, it also includes a first locking assembly, which includes a fixed plate, a connecting rod, a first elastic member and two U-shaped abutment rods. The fixed plate is fixedly connected to the gear ring, and a triangular prism-shaped abutment block is slidably connected to the fixed plate; the connecting rod is fixedly connected to the abutment block, and the connecting rod passes through the fixed plate and can be plugged into and matched with any one of the two sockets provided on the rotating rod; the first elastic member drives the abutment block to slide during the process of restoring its deformation; the two abutment rods are respectively fixedly connected to the second rack and the third rack.
[0009] Furthermore, the first rack is fixedly connected to the sliding frame.
[0010] Furthermore, the first rack is horizontally slidably connected to the sliding frame and also includes a second locking assembly, the second locking assembly includes a first wedge block, a push rod, a second elastic member, a second wedge block, a third elastic member and an oblique rod, the first wedge block is fixedly connected to the first straight tooth; the push rod is fixedly connected to the casing, and the push rod abuts and cooperates with the first wedge block; the second elastic member drives the first rack to slide horizontally during the process of restoring deformation; the second wedge block is slidably connected to the sliding frame, and the second wedge block has a locking position that can be engaged with a slot opened on the first rack during the sliding stroke relative to the sliding frame, and a connecting rod is fixedly connected to the second wedge block; the third elastic member drives the second wedge block to slide to the locking position during the process of restoring deformation; the oblique rod is fixedly connected to the casing, and the oblique rod abuts and cooperates with the connecting rod.
[0011] Furthermore, it also includes a driving assembly, which includes a first screw rod, a second screw rod, a guide rod, a first motor and a second motor, the first screw rod and the guide rod are both rotatably connected to the casing, the first screw rod is threadedly connected to the supporting plate, the second screw rod is threadedly connected to the second clamp, the second screw rod is rotatably connected to the supporting plate, the second screw rod is slidably connected to the guide rod, the output shaft of the first motor is coaxially fixedly connected to the first screw rod, and the output shaft of the second motor is coaxially fixedly connected to the second screw rod.
[0012] Furthermore, the first fixture and the fixture are both three-jaw chucks.
[0013] Furthermore, the first elastic member includes a first spring, one end of which is fixedly connected to the fixing plate, and the other end of which is fixedly connected to the connecting rod.
[0014] Furthermore, the second elastic member includes a second spring, one end of the second spring is fixedly connected to the sliding frame, and the other end of the second spring is fixedly connected to the first rack.
[0015] Furthermore, the third elastic member includes a third spring, one end of the third spring is fixedly connected to the sliding frame, and the other end of the third spring is fixedly connected to the second wedge block.
[0016] Compared with the prior art, the present invention provides a high-precision cable insulation cutting and sampling tool, which clamps the cable by a first clamp and a second clamp. When the bearing plate slides relative to the casing, the first clamp and the second clamp also pull the cable while clamping the cable. In this process, the cooperation of the rack and the gear ring enables the application member to apply cutting oil to the cut part of the cable, and then the first clamp contacts and clamps, and the second clamp slides relative to the bearing plate to drive the cable to move so that the application part moves to the sampling tool in the casing for cutting and sampling. In this way, when the first clamp and the second clamp clamp the cable and pull the cable to move, the application member can apply cutting oil to the cut part of the cable, so that the application can be even and will not prolong the sampling work time. In addition, applying cutting oil can significantly improve cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 A schematic diagram of the overall structure of the device provided by an embodiment of the present invention; Figure 2 A schematic diagram of a structure of a first clamp and a second clamp clamping a cable according to an embodiment of the present invention; Figure 3 The embodiment of the present invention provides Figure 2 The enlarged structural diagram at A in the middle; Figure 4 A schematic diagram of the structure of a transmission assembly provided in an embodiment of the present invention; Figure 5 The embodiment of the present invention provides Figure 4 The enlarged structural diagram at B in the middle; Figure 6 A schematic diagram of the structure of the coating member provided by an embodiment of the present invention during the coating process of a cable; Figure 7 A schematic diagram of the structure of the smearing member provided by an embodiment of the present invention after being smeared for at least one week; Figure 8 A schematic diagram of a structure for resetting a carrier plate after sample preparation is completed according to an embodiment of the present invention; Fig. 9 A schematic diagram of the structure of the second wedge block provided by an embodiment of the present invention in a state where the second wedge block is not engaged with the engagement slot; Fig.10 A schematic diagram of the structures of the first reciprocating screw and the second reciprocating screw provided in an embodiment of the present invention.
[0019] Description of reference numerals: 1. housing; 101. sample preparation tool; 11. inclined groove; 12. stop rod; 13. inclined rod; 14. first lead screw; 15. second lead screw; 16. guide rod; 2. bearing plate; 201. smearing member; 21. first clamp; 22. second clamp; 23. gear ring; 3. sliding frame; 31. first rack; 311. first wedge block; 312. slot; 32. second elastic member; 33. second wedge block; 331 , connecting rod; 34, third elastic member; 4, transmission assembly; 41, rotating rod; 42, gear; 43, second rack; 44, third rack; 5, first locking assembly; 51, fixing plate; 52, connecting rod; 53, first elastic member; 54, abutting rod; 6, driving motor; 61, first reciprocating screw; 62, guide rod; 63, first ratchet and pawl mechanism; 64, second ratchet and pawl mechanism; 65, full gear. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0021] See also Figure 1-10The embodiment of the present invention provides a high-precision cable insulation sheath cutting and sampling tool, comprising a housing 1, a sampling cutter 101 arranged in the housing 1, and a smearing mechanism, wherein the smearing mechanism comprises a bearing plate 2, a gear ring 23, and a sliding frame 3: the bearing plate 2 is slidably connected to the housing 1 along the axial direction of the cable, a first clamp 21 is fixedly connected to the bearing plate 2 and a second clamp 22 is slidably connected to the first clamp 21 and a second clamp 22 is slidably connected to the first clamp 21 and a second clamp 22 is used to clamp the cable; the gear ring 23 is rotatably connected to the first clamp 21, and a movable connection is formed on the gear ring 23. A smearing member 201 carrying cutting oil is connected, and the smearing member 201 has a smearing station that fits the cable surface during the movement of the gear ring 23; the sliding frame 3 is slidably connected to the inclined groove 11 of the housing 1, and the sliding frame 3 is vertically slidably connected to the first clamp 21; the sliding frame 3 is fixedly connected to the first rack 31; the carrying plate 2 drives the sliding frame 3 to slide along the inclined groove 11 through the first clamp 21 during the movement of the housing 1, so that the sliding frame 3 slides downward, and the movement includes a first stroke and a second stroke. In one stroke, the smearing member 201 is driven to move to the smearing station by the transmission assembly 4, and in the second stroke, the rack and the gear ring 23 are meshed and matched to enable the smearing member 201 to smear the cable for one circle; it also includes a driving assembly, the driving assembly includes a first screw rod, a second screw rod, a guide rod 16, a first motor and a second motor (the first motor and the second motor are not shown in the prior art figure), the first screw rod and the guide rod 16 are both rotatably connected to the housing 1, the first screw rod is threadedly connected to the bearing plate 2, the second screw rod is threadedly connected to the second clamp 22, the second screw rod is rotatably connected to the bearing plate 2, the second screw rod is slidably connected to the guide rod 16, the output shaft of the first motor is coaxially fixedly connected to the first screw rod, and the output shaft of the second motor is coaxially fixedly connected to the second screw rod; it is worth mentioning that the number of circles of the smearing member 201 to smear the cable is determined by the number of teeth on the gear ring 23 and the number of teeth on the first rack 31, but here at least the smearing member 201 rotates one circle to smear the cable, and the smearing part on the smearing member 201 can be a sponge with cutting oil or a cloth with cutting oil.
[0022] The transmission assembly 4 includes a rotating rod 41, a gear 42, a second rack 43 and a third rack 44. The rotating rod 41 is rotatably connected to the gear ring 23, and the smear member 201 is fixedly connected to the rotating rod 41; the gear 42 is coaxially fixedly connected to the rotating rod 41; the second rack 43 is fixedly connected to the bottom of the first straight tooth; the third rack 44 is fixedly connected to the top of the first straight tooth, and also includes a first locking assembly 5, the first locking assembly 5 includes a fixed plate 51, a connecting rod 52, a first elastic member 53 and two U-shaped abutment rods 54, the fixed plate 51 is fixedly connected to the gear ring 23, the fixed plate A triangular prism-shaped abutment block is slidably connected to 51, and the abutment block has a first abutment surface and a second abutment surface; a connecting rod 52 is fixedly connected to the abutment block, and the connecting rod 52 passes through the fixed plate 51 and can be plugged into and matched with any one of the two sockets opened on the rotating rod 41; the first elastic member 53 drives the abutment block to slide during the process of restoring the deformation; the two abutment rods 54 are respectively fixedly connected to the second rack 43 and the third rack 44. Specifically, the first elastic member 53 includes a first spring, one end of the first spring is fixedly connected to the fixed plate 51, and the other end is fixedly connected to the connecting rod 52.
[0023] Working principle: In order to improve the accuracy of cable cutting and sampling, the operator will choose to apply some cutting oil on the cable sampling part for some cables with harder cable surface. In this way, the operator first clamps the cable by using the first clamp 21 and the second clamp 22 to make the cable cutting and sampling part be aligned with the smearing piece 201, and then starts the first motor. The output shaft of the first motor is coaxially fixedly connected with the first screw 14 so that the first screw 14 rotates. The rotation of the first screw 14 drives the supporting plate 2 to slide relative to the casing 1 along the length direction of the cable. The first clamp 21 and the second clamp 22 on the supporting plate 2 clamp and pull the cable to move synchronously. In this process, the first clamp 21 will drive the sliding frame 3 to move. The sliding frame 3 slides vertically relative to the first clamp 21, and the sliding frame 3 slides relative to the shell along the inclined groove 11 of the shell.
[0024] First, the abutment rod 54 on the second rack 43 will abut against the first abutment surface of the abutment block, so that the abutment block can drive the connecting rod 52 to move, and the movement of the connecting rod 52 is separated from the insertion hole of the rotating rod 41, and then the second rack 43 and the gear 42 are meshed to make the rotating rod 41 rotate, and then the rotation of the rotating rod 41 drives the smearing member 201 to rotate to the smearing station. Here, the second rack 43 and the gear 42 cooperate to drive the rotating rod 41 to rotate half a circle. During the meshing process of the second rack 43 and the gear 42, When the abutment rod 54 ends its abutment with the abutment block, the first spring drives the connecting rod 52 to move, but the end of the connecting rod 52 inserted into the socket is not aligned with the other socket, so that the rotating rod 41 continues to rotate and the connecting rod 52 has a tendency to be inserted into the socket, until the other socket of the rotating rod 41 is aligned with the insertion end of the connecting rod 52, the first spring drives the connecting rod 52 to be inserted into the socket, thereby completing the fixed locking of the rotating rod 41 relative to the ring gear 23, and at the same time the second rack 43 also ends its meshing cooperation with the gear 42.
[0025] Then, as the bearing plate 2 continues to slide, the sliding frame 3 further slides downward relative to the first clamp 21, and the first rack 31 meshes with the gear ring 23. During this process, the first rack 31 drives the gear ring 23 to rotate relative to the first clamp 21 (the rotation direction of the gear ring 23 is coaxial with the cable), and then the smearing member 201 on the gear ring 23 smears the cutting sample of the cable with the rotation of the gear ring 23. Since the rotating rod 41 is plugged into the connecting rod 52 and the socket, the smearing member 201 will not be affected by the friction between the cable and the gear ring 23 and will not change its angle relative to the gear ring 23. After the gear ring 23 rotates one circle, the smearing member 201 will not change its angle relative to the gear ring 23. 201 also completes one week of cutting oil application to the cable. As the first rack 31 ends its meshing cooperation with the gear ring 23, the abutment rod 54 on the third rack 44 abuts against the first abutment surface of the abutment block, causing the connecting rod 52 to slide out of the engagement with the socket on the rotating rod 41. The meshing cooperation of the third rack 44 and the gear 42 drives the smearing member 201 to disengage from the smearing station. During the meshing cooperation of the third rack 44 and the gear 42, the abutment rod 54 ends its abutment cooperation with the abutment block, but until the socket on the rotating rod 41 is aligned with the insertion end of the connecting rod 52, the connecting rod 52 is inserted into the socket of the rotating rod 41 under the elastic force of the first spring to fix the smearing member 201.
[0026] Finally, the first clamp 21 releases the clamping of the cable, and the second clamp 22 continues to clamp the cable. The first motor is stopped and then the second motor is started. The output shaft of the second motor rotates to drive the guide rod 16 to rotate, and then the guide rod 16 drives the second lead screw 15 to rotate. The rotation of the second lead screw 15 allows the second clamp 22 to slide relative to the supporting plate 2. The movement of the second clamp 22 can drive the cable to move further, so that the cable portion coated with cutting oil is aligned with the sample preparation tool 101 in the casing 1. The clamp at the end of the casing 1 clamps the cable. In addition, the first clamp 21 continues to clamp the cable, and the cable is cut and sampled by the sample preparation tool 101. Since the cutting oil is coated on the cable, the sample preparation tool 101 makes it easier to cut the cable and the cutting accuracy is higher. After the sample preparation tool 101 finishes cutting and sampling the cable, the clamp at the end of the casing 1 is released from the first clamp 21. To clamp the cable, the output shaft of the second motor is reversed to make the second clamp 22 slide relative to the supporting plate 2, so that the second clamp 22 clamps the cable and retracts, and then the second motor is turned off and the first motor is started. The output shaft of the first motor is reversed to make the first screw 14 rotate and the supporting plate 2 slide relative to the casing 1. During the resetting and sliding process of the supporting plate 2, the abutment rod 54 of the third rack 44 abuts against the second abutment surface of the abutment block, so that the third rack 44 can mesh with the gear 42 and move upward relative to the first clamp 21. After the third rack 44 finishes mating with the gear 42, the first rack 31 meshes with the gear ring 23. Finally, the abutment rod 54 on the second rack 43 cooperates with the second abutment surface of the abutment block, so that the second rack 43 can also cooperate with the gear 42 and move upward relative to the first clamp 21. In this way, the first rack 31, the second rack 43 and the third rack 44 have all completed the resetting. When the first clamp 21 and the second clamp 22 pull the cable to move, the smearing member 201 can stably apply cutting oil to the cable under the clamping action of the first clamp 21 and the second clamp 22 .
[0027] Compared with the prior art, the present invention provides a high-precision cable insulation cutting and sampling tool, which clamps the cable by the first clamp 21 and the second clamp 22. The first clamp 21 and the second clamp 22 also pull the cable during the sliding process of the supporting plate 2 relative to the casing 1. In this process, the cooperation between the rack and the gear ring 23 enables the application member 201 to apply cutting oil to the cut part of the cable, and then the first clamp 21 contacts and clamps, and the second clamp 22 slides relative to the supporting plate 2 to drive the cable to move so that the application part moves to the sampling tool 101 in the casing 1 for cutting and sampling. In this way, when the first clamp 21 and the second clamp 22 clamp the cable and pull the cable to move, the application member 201 can apply cutting oil to the cut part of the cable, so that the application can be uniform and will not prolong the sampling work time. In addition, applying cutting oil can significantly improve the cutting accuracy.
[0028] Among them, the first clamp 21 and the clamp are both three-jaw chucks, which can clamp and fix cables of different sizes, and the driving of each jaw of the three-jaw chuck to clamp the cable can be manually driven or driven by a motor.
[0029] In another technical solution of the present invention, the first rack 31 is horizontally slidably connected to the sliding frame 3, and also includes a second locking assembly, which includes a first wedge block 311, a push rod 12, a second elastic member 32, a second wedge block 33, a third elastic member 34 and an inclined rod 13. The first wedge block 311 is fixedly connected to the first straight tooth; the push rod 12 is fixedly connected to the housing 1, and the push rod 12 is in abutment with the first wedge block 311; the second elastic member 32 drives the first rack 31 to slide horizontally during the process of restoring the deformation; the second wedge block 33 is slidably connected to the sliding frame 3, and the second wedge block 33 is relative to the sliding stroke of the sliding frame 3. It has a locking position that can be engaged with the slot 312 opened on the first rack 31, and the second wedge block 33 is fixedly connected to the connecting rod 331; the third elastic member 34 drives the second wedge block 33 to slide to the locking position during the process of restoring the deformation; the inclined rod 13 is fixedly connected to the casing 1, and the inclined rod 13 is abutted against the connecting rod 52. Specifically, the second elastic member 32 includes a second spring, one end of the second spring is fixedly connected to the sliding frame 3, and the other end is fixedly connected to the first rack 31; the third elastic member 34 includes a third spring, one end of the third spring is fixedly connected to the sliding frame 3, and the other end is fixedly connected to the second wedge block 33.
[0030] The first rack 31 is pressed against the locking plate 312 to secure the locking cam 33. The second rack 31 is pressed against the locking plate 312 to secure the locking cam 33. The locking cam 33 is pressed against the locking plate 312 to secure the locking cam 33. 1 drives the sliding frame 3 to move, but the first rack 31 does not need to be meshed with the gear ring 23, and the second rack 43 and the third rack 44 do not need to be meshed with the gear 42. When the supporting plate 2 is about to be reset, the connecting rod 331 on the second wedge block 33 abuts against the inclined rod 13, so that the connecting rod 331 drives the second wedge block 33 to move, and then the second wedge block 33 is separated from the slot 312, and the first rack 31 is reset by the elastic force of the first spring. In this way, during the reset and sliding process of the supporting plate 2, the first rack 31 does not need to be meshed with the gear ring 23, and the second rack 43 and the third rack 44 do not need to be meshed with the gear 42, which can effectively reduce wear and tear, and also prevent the smearing member 201 from smearing the cable during the return process of the supporting plate 2.
[0031] Another technical solution provided by the present invention also includes a driving component, which includes a first reciprocating screw 61, a second reciprocating screw, a guide rod 62, a first ratchet pawl mechanism 63, a second ratchet pawl mechanism 64, a full gear 65 and a driving motor 6. The first reciprocating screw 61 and the guide rod 62 are both rotatably connected in the housing 1. The first ratchet pawl mechanism 63 is arranged on the first reciprocating screw 61, and the second ratchet pawl mechanism 64 is arranged on the guide rod 62. The full gear 65 is rotatably connected in the housing 1. The full gear 65 is respectively meshed with the ratchet of the first ratchet pawl mechanism 63 and the ratchet of the second ratchet pawl mechanism 64. The output shaft of the driving motor 6 is coaxially fixedly connected with the full gear 65. The second reciprocating screw is slidably connected to the guide rod 62. The first reciprocating screw 61 is threadedly connected to the bearing plate 2, and the second reciprocating screw is threadedly connected to the second clamping member. The driving motor The output shaft of 6 rotates clockwise or counterclockwise to drive the full gear 65 to rotate clockwise or counterclockwise. The rotation of the full gear 65 can drive the first ratchet of the first ratchet and pawl mechanism 63 and the second ratchet of the second ratchet pawl to rotate, but the first ratchet is affected by the first pawl and the second pawl is affected by the second pawl (for example, when the first ratchet is in contact with the first pawl, the rotation of the first ratchet can drive the first pawl and the first reciprocating screw 61 to rotate). The full gear 65 can drive the first reciprocating screw 61 to rotate clockwise, and the counterclockwise rotation of the full gear 65 can drive the guide rod 62 to rotate, and then the guide rod 62 can drive the second reciprocating screw to rotate. The rotation of the first reciprocating screw 61 can drive the supporting plate 2 to slide back and forth relative to the housing 1, and the rotation of the second reciprocating screw can drive the second clamp 22 to slide back and forth relative to the supporting plate 2, which can effectively reduce the equipment cost.
[0032] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high-precision cutting and sampling tool for cable insulation, comprising a housing, a sampling cutter arranged in the housing, and a coating mechanism, characterized in that: The application mechanism includes: A bearing plate is slidably connected in the housing along the axial direction of the cable, a first clamp is fixedly connected thereto and a second clamp is slidably connected thereto, and the first clamp and the second clamp are used to clamp the cable; A gear ring is rotatably connected to the first fixture, and a coating member carrying cutting oil is movably connected thereto, and the coating member has a coating station that fits the surface of the cable during its movement on the gear ring; A sliding frame is slidably connected to the inclined groove of the housing and is vertically slidably connected to the first fixture; a first rack is provided on the sliding frame; During the movement stroke of the supporting plate on the casing, the sliding frame is driven to slide along the inclined groove through the first clamp so that the sliding frame slides downward. The movement stroke includes a first stroke and a second stroke. In the first stroke, the application member is driven to the application station through the transmission component. In the second stroke, the rack and the gear ring are engaged to enable the application member to apply the cable for one circle.
2. A cable insulation high-precision cutting and sampling tool according to claim 1, characterized in that: The transmission assembly includes a rotating rod, a gear, a second rack and a third rack. The rotating rod is rotatably connected to the gear ring, and the smearing member is fixedly connected to the rotating rod; the gear is coaxially fixedly connected to the rotating rod; the second rack is fixedly connected to the bottom of the first straight tooth; and the third rack is fixedly connected to the top of the first straight tooth.
3. A cable insulation high-precision cutting and sampling tool according to claim 2, characterized in that: It also includes a first locking assembly, which includes a fixed plate, a connecting rod, a first elastic member and two U-shaped abutment rods. The fixed plate is fixedly connected to the gear ring, and a triangular prism-shaped abutment block is slidably connected to the fixed plate; the connecting rod is fixedly connected to the abutment block, and the connecting rod passes through the fixed plate and can be plugged into and matched with any one of the two sockets provided on the rotating rod; the first elastic member drives the abutment block to slide during the process of restoring its deformation; the two abutment rods are respectively fixedly connected to the second rack and the third rack.
4. A cable insulation high-precision cutting and sampling tool according to claim 2, characterized in that: The first rack is fixedly connected to the sliding frame.
5. A cable insulation sheath high-precision cutting and sampling tool according to claim 1, characterized in that: The first rack is horizontally slidably connected to the sliding frame, and also includes a second locking assembly, the second locking assembly includes a first wedge block, a push rod, a second elastic member, a second wedge block, a third elastic member and an inclined rod, the first wedge block is fixedly connected to the first straight tooth; the push rod is fixedly connected to the casing, and the push rod abuts and cooperates with the first wedge block; the second elastic member drives the first rack to slide horizontally during the process of restoring deformation; the second wedge block is slidably connected to the sliding frame, and the second wedge block has a locking position that can be engaged with a slot opened on the first rack during the sliding stroke relative to the sliding frame, and a connecting rod is fixedly connected to the second wedge block; the third elastic member drives the second wedge block to slide to the locking position during the process of restoring deformation; the inclined rod is fixedly connected to the casing, and the inclined rod abuts and cooperates with the connecting rod.
6. A cable insulation high-precision cutting and sampling tool according to claim 1, characterized in that: It also includes a driving assembly, which includes a first screw rod, a second screw rod, a guide rod, a first motor and a second motor. The first screw rod and the guide rod are both rotatably connected to the casing, the first screw rod is threadedly connected to the supporting plate, the second screw rod is threadedly connected to the second clamp, the second screw rod is rotatably connected to the supporting plate, the second screw rod is slidably connected to the guide rod, the output shaft of the first motor is coaxially fixedly connected to the first screw rod, and the output shaft of the second motor is coaxially fixedly connected to the second screw rod.
7. A cable insulation sheath high-precision cutting and sampling tool according to claim 1, characterized in that: The first fixture and the clamp are both three-jaw chucks.
8. A cable insulation high-precision cutting and sampling tool according to claim 3, characterized in that: The first elastic member includes a first spring, one end of which is fixedly connected to the fixing plate, and the other end of which is fixedly connected to the connecting rod.
9. A cable insulation high-precision cutting and sampling tool according to claim 5, characterized in that: The second elastic member includes a second spring, one end of the second spring is fixedly connected to the sliding frame, and the other end of the second spring is fixedly connected to the first rack.
10. A cable insulation high-precision cutting and sampling tool according to claim 5, characterized in that: The third elastic member comprises a third spring, one end of the third spring is fixedly connected to the sliding frame, and the other end of the third spring is fixedly connected to the second wedge block.
Citation Information
Patent Citations
A cable insulation layer dumbbell sample preparation device
CN109632430B
Cable insulation sheath ring cutting device for preventing copper core wire from being cut and snapped
CN113346414A
Outer surface spraying device for pipes
CN220836293U
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