A multifunctional steel strip toughness testing equipment

By designing a multifunctional steel belt toughness test equipment, using the combination of push blocks and limit rods, the problems of uneven force and offset of steel belts during testing are solved, and the accuracy and integration of steel belt cutting and tensile testing are achieved.

CN119985301BActive Publication Date: 2025-08-12JIANGXI XIRUI BLADE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202510459183.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2025-08-12
Estimated Expiration
2045-04-14

AI Technical Summary

Technical Problem

Existing steel belt toughness testing machines cannot correct the offset steel belt, resulting in uneven stress on the steel belt, affecting the accuracy of the cutting toughness test value, and during tensile testing, the steel belt is prone to break at the clamping position, affecting the test results.

Method used

A multifunctional steel belt toughness testing equipment is designed, including cutting components, movable detection components, fixing blocks, first drive parts, clamps and correction components. By pushing the two ends of the steel belt to move forward synchronously, it is used to correct it. Combined with the limit rod to disperse stress, prevent the steel belt from being offset and unevenly subjected to stress, and realize automatic correction and multifunctional testing.

Benefits of technology

It ensures that the steel belt is subjected to uniform stress during cutting and tensile testing, improves the accuracy of the test values, prevents the steel belt from breaking in the clamping position, and realizes the multifunctional integration of the steel belt test project.

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Abstract

The present invention relates to the field of steel strip detection technology, and in particular to a multifunctional steel strip toughness testing device, comprising a testing machine, a movable detection component, a fixed block, a first driving member, a clamping block, a correction component and a connecting block, etc.; the testing machine is provided with a movable detection component; the movable detection component is connected to a plurality of fixed blocks for fixing the steel strip; each fixed block is provided with a first driving member; a clamping block for squeezing and fixing the steel strip is fixedly connected to the telescopic end of each first driving member; a correction component for correcting the steel strip is connected to the fixed block; and each clamping block is provided with a connecting block. The present invention can not only realize automatic correction of the steel strip and prevent the steel strip from deviating and affecting the test results through the cooperation of the fixed block, the first driving member and the clamping block, but also perform tensile toughness test on the steel strip on the basis of the steel strip cutting toughness test, thereby realizing the multifunctional integration of steel strip test items.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel strip detection, and in particular to a multifunctional steel strip toughness testing device. Background Art

[0002] The steel strips used to produce razor blades need to be tested for toughness during the production process to determine whether the strength of the steel strips after heat treatment meets the standards.

[0003] When using the existing steel belt toughness testing machine to test the toughness of the steel belt, the steel belt is manually fixed. Since the steel belt used to produce razor blades is thin and soft, the steel belt is prone to offset during the manual fixing process, resulting in inconsistent tightness on the two long sides of the steel belt after it is clamped. The existing steel belt toughness testing machine is unable to correct the offset steel belt, resulting in uneven force when the steel belt is subjected to pulling force. When the steel belt is subsequently subjected to a cutting toughness test, the cutter will first apply pressure to the side that is clamped more tightly, making it easy for the steel belt to be cut from the side that is clamped more tightly, thereby reducing the accuracy of the steel belt's cutting toughness test value. Summary of the Invention

[0004] In order to overcome the shortcomings of existing steel strip toughness testing machines that are unable to correct the offset steel strip, resulting in uneven force when the steel strip is subjected to pulling force, and further resulting in reduced accuracy of the steel strip cutting toughness test value, the present invention provides a multifunctional steel strip toughness testing device.

[0005] Technical solution: A multifunctional steel strip toughness testing equipment, including a testing machine; also including a cutting assembly, a movable detection assembly, a fixed block, a first driving member, a clamping block, a correction assembly and a connecting block; the testing machine is provided with a cutting assembly for steel strip cutting toughness testing; the testing machine is provided with a movable detection assembly for steel strip tensile toughness testing; the movable detection assembly is connected to a number of fixed blocks for fixing the steel strip; each fixed block is provided with a number of fixing parts; each fixed part is provided with a movable groove; each fixed part is provided with a number of fitting parts; each fixed block is provided with a first driving member; a clamping block for squeezing and fixing the steel strip is fixedly connected to the telescopic end of each first driving member; each clamping block is located between the two fixing parts of the same fixed block; a correction assembly for correcting the steel strip is connected to the fixed block; each clamping block is provided with a connecting block; each fixed part located on the lower side is provided with another connecting block; each connecting block is provided with a number of limit rods for limiting the steel strip.

[0006] Optionally, the cutting assembly includes a slide rail, an electric slider, a pressure sensor, a fixing clamp and a blade; the slide rail is fixedly connected to the testing machine; an electric slider is slidably connected to the slide rail; a pressure sensor for detecting the cutting pressure on the steel strip is fixedly connected to the electric slider; a fixing clamp is fixedly connected to the lower side of the pressure sensor; a blade for cutting the steel strip is detachably provided on the lower side of the fixing clamp.

[0007] Optionally, it also includes an electric slider 2 and a supporting plate; the electric slider 2 is slidably connected to the slide rail 1; the electric slider 2 is fixedly connected to a supporting plate for carrying the steel strip for cutting; an avoidance groove is opened on the supporting plate, and the avoidance groove is opposite to the blade.

[0008] Optionally, the movable detection component includes a slide rail 2, an electric slider 3 and a tension sensor; the slide rail 2 is fixedly connected to the testing machine; two electric sliders 3 are slidably connected to the slide rail 2; each electric slider 3 is fixedly connected to a tension sensor for detecting the tension applied to the steel belt; each fixed block is fixedly connected to the corresponding tension sensor.

[0009] Optionally, the front side of each movable slot is configured to be flared.

[0010] Optionally, each fitting portion is configured to be in a convex arc shape.

[0011] Optionally, the correction assembly includes a second driving member and a push block; a second driving member is fixed to each fixed part; a push block for pushing the correction steel belt is fixed to the telescopic end of each second driving member; each push block slides in the corresponding movable groove.

[0012] Optionally, a frosted layer is provided on each clamping block.

[0013] Optionally, a limiting block is further included; all the limiting rods on each connecting block are commonly connected to a limiting block for limiting and correcting the steel strip.

[0014] Optionally, the limiting block and the limiting rod are specifically connected by a damping sliding connection.

[0015] The present invention has the following advantages: the present invention realizes that the two ends of the steel strip are pushed forward synchronously by the push block, and then the steel strip is corrected and aligned based on the two ends of the steel strip, so as to prevent the steel strip from being clamped and fixed in an inclined state. When the steel strip is subsequently cut and stretched, uneven force is avoided on the steel strip, thereby ensuring the accuracy of the toughness test value of the steel strip;

[0016] The present invention, through the cooperation of the fixed block, the first driving member and the clamping block, can not only realize the automatic correction of the steel strip to prevent the steel strip from deflecting and affecting the test results, but also can perform the tensile toughness test on the steel strip on the basis of the cutting toughness test of the steel strip, thus realizing the multifunctional integration of the steel strip test items;

[0017] The limit rod disperses the stress on the steel strip clamping position, preventing the steel strip from breaking at the clamping position between the clamping block and the fixing part due to the stress, avoiding deviation in the tensile toughness test value of the steel strip and ensuring the accuracy of the tensile toughness test value of the steel strip;

[0018] The front side of the steel belt is blocked and limited by the limit block, and the front side of the steel belt is corrected, thereby enhancing the correction effect of the steel belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the multifunctional steel strip toughness testing equipment of the present invention;

[0020] Figure 2 This is a schematic diagram of the combined three-dimensional structure of the cutting assembly, the movable detection assembly, the fixed block, the first driving member, the clamping block and the connecting block of the present invention;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the combined activity detection component, the fixed block, the first driving member, the clamping block, the connecting block and the correction component of the present invention;

[0022] Figure 4 This is a schematic diagram of the combined three-dimensional structure of the fixing block, the first driving member, the clamping block, the connecting block and the correction assembly of the present invention;

[0023] Figure 5 This is a schematic diagram of the combined three-dimensional structure of the fixing block, the first driving member, the clamping block, the connecting block and the limiting block of the present invention;

[0024] Figure 6 It is a side view of the combination of the fixing block, the first driving member, the clamping block, the connecting block and the correction assembly of the present invention.

[0025] The meanings of the reference numerals in the figure are: 1-testing machine, 2-fixed block, 2001-fixed part, 2002-movable groove, 2003-fitting part, 3-first driving member, 4-clamping block, 5-connecting block, 5001-limiting rod, 101-slide rail one, 102-electric slider one, 103-pressure sensor, 104-fixing clamp, 105-blade, 106-electric slider two, 107-carrying plate, 201-slide rail two, 202-electric slider three, 203-tension sensor, 301-second driving member, 302-push block, 303-limiting block. DETAILED DESCRIPTION

[0026] Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present invention. The appearance of such a phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0027] Example 1: Figures 1-6 As shown, a multifunctional steel strip toughness testing device includes a testing machine 1;

[0028] The test machine 1 is provided with a cutting assembly, a movable detection assembly, a fixed block 2, a first driving member 3, a clamping block 4, a correction assembly and a connecting block 5; the test machine 1 is provided with a cutting assembly; the test machine 1 is provided with a movable detection assembly; the movable detection assembly is connected to two fixed blocks 2 that are symmetrical in left and right; each fixed block 2 is provided with two fixed parts 2001 that are symmetrical in upper and lower directions; each fixed part 2001 is provided with a movable groove 2002; each fixed part 2001 is provided with two fixed parts 2001 that are symmetrical in upper and lower directions The fixing block 2 is connected to a first drive member 3, which is an electric push rod. A clamping block 4 is bolted to the telescopic end of each first drive member 3. Each clamping block 4 is located between two fixing portions 2001 of the same fixing block 2. The fixing block 2 is connected to a correction assembly. Each clamping block 4 is provided with a connecting block 5. Each fixing portion 2001 located on the lower side is provided with another connecting block 5. Each connecting block 5 is provided with a plurality of limiting rods 5001. The cutting assembly includes a slide rail 101, an electric slider 102, a pressure sensor 103, a fixing clamp 104, and a blade 105. The testing machine 1 is fixed with a slide rail 101. An electric slider 102 is slidably connected to the slide rail 101. A pressure sensor 103 is fixed to the electric slider 102. A fixing clamp 104 is fixed to the lower side of the pressure sensor 103. The blade 105 is bolted to the lower side of the fixing clamp 104.

[0029] It also includes an electric slider 2 106 and a carrying plate 107; the electric slider 2 106 is slidably connected to the slide rail 101; the carrying plate 107 is fixed to the electric slider 2 106; an avoidance groove is opened on the carrying plate 107, and the avoidance groove is opposite to the blade 105.

[0030] The activity detection component includes a slide rail 201, an electric slider 3 202 and a tension sensor 203; the slide rail 201 is fixedly connected to the testing machine 1; two electric sliders 3 202 are slidably connected to the slide rail 201; each electric slider 3 202 is fixedly connected to a tension sensor 203; each fixed block 2 is fixedly connected to the corresponding tension sensor 203.

[0031] The front side of each movable groove 2002 is configured to be flared to facilitate the insertion of the steel belt into the movable groove 2002 .

[0032] Each fitting portion 2003 is configured to be in a convex arc shape, which is beneficial for reducing the friction force when the steel belt slides on the fixing portion 2001.

[0033] The correction assembly includes a second driving member 301 and a push block 302; each fixed part 2001 is fixed with a second driving member 301, and the second driving member 301 is an electric push rod; a push block 302 is fixed to the telescopic end of each second driving member 301; each push block 302 slides in the corresponding movable groove 2002.

[0034] Each clamping block 4 is provided with a frosted layer, which is beneficial to enhancing the clamping and fixing effect of the clamping block 4 on the steel strip.

[0035] When testing the toughness of the steel strip, the telescopic end of the first driving member 3 is controlled to drive the clamping block 4 to move to the middle of the fixed block 2, such as Figure 3 As shown, the staff then inserts the two sides of the steel strip that needs to be cut for toughness testing into the movable grooves 2002 on the upper sides of the two fixed blocks 2 from the front to the back. When the steel strip is inserted into the movable groove 2002, the front side of the movable groove 2002 is set to be flared to facilitate the insertion of the steel strip into the movable groove 2002. When the steel strip is inserted into the movable groove 2002, since the steel strip used to make the razor blade has a certain elastic force, the steel strip can be stuck on the upper fixing part 2001 through its own elastic force, and the steel strip is aligned with the fitting part 2001 on the corresponding fixed block 2. 003 is tightly attached, and the fitting part 2003 limits the upper and lower sides of the steel strip. Then the staff will respectively insert the two sides of the steel strip that needs to be tensile tested into the movable grooves 2002 on the lower sides of the two fixed blocks 2, so that the steel strip is stuck on the fixed part 2001 on the lower side through its own elastic force, and make the steel strip contact with the corresponding fitting part 2003 on the lower side, completing the loading operation before the steel strip is tested. It should be noted that the supporting plate 107 is located between the two steel strips, and the lower sides of the two steel strips are overlapped on the corresponding limit rods 5001 away from the fixed block 2.

[0036] After the two steel belts are placed, the telescopic end of the second driving member 301 is controlled to drive the pushing block 302 to move forward in the movable groove 2002. Since the steel belt is tightly fitted with the fitting portion 2003 on the corresponding fixed block 2 through its own elastic force, the steel belt is stuck in the movable groove 2002 for fixation. The pushing block 302 pushes the rear side of the steel belt stuck position, and pushes the two ends of the steel belt forward in the movable groove 2002, so that the two ends of the steel belt move forward synchronously, and then the steel belt is corrected and aligned based on the two ends of the steel belt to prevent the steel belt from being clamped and fixed in an inclined state, and to avoid the steel belt from being tilted during subsequent cutting and stretching tests. The uneven force ensures the accuracy of the steel strip toughness test value. In summary, the present invention only requires manual placement of the steel strip in the movable groove 2002, and the equipment can automatically correct the steel strip to prevent the steel strip from being offset due to manual placement, thereby avoiding affecting the accuracy of the detected steel strip toughness value, and no manual correction is required. Manual correction is limited by the thin and soft nature of the steel strip, and there is also a situation of offset after correction. For example, during manual correction, one end needs to be corrected first, but when the corrected end is clamped and fixed, the other end is in an active state, which is easy to pull the corrected end to cause offset, and manual correction increases the workload.

[0037] When both steel strips are corrected, the telescopic end of the first driving member 3 is controlled to drive the clamping block 4 to move upward, so that the clamping block 4 squeezes the steel strip to fit it to the bottom of the fixing portion 2001 on the upper side, thereby clamping and fixing the steel strip that needs to be cut toughness tested. Then, the electric slider 2 106 is controlled to drive the supporting plate 107 to slide upward on the slide rail 1 101, so that the supporting plate 107 fits the lower side of the steel strip to be cut to support the steel strip. Then, the electric slider 102 is controlled to slide downward on the slide rail 101, so that the electric slider 102 drives the fixing clamp 104 and the blade 105 to move downward. Approaching the steel strip, the electric slider 102 drives the blade 105 to fit the middle of the upper side of the steel strip, so that the blade 105 cuts the steel strip and presses the blade 105 down into the avoidance groove on the supporting plate 107 to cut and break the steel strip. In this process, the steel strip is supported by the supporting plate 107 to prevent excessive deformation of the steel strip during the cutting process, so as to avoid affecting the accuracy of the steel strip cutting toughness test value. In the process of cutting the steel strip, the maximum pressure during the cutting process is recorded by the pressure sensor 103 and transmitted to the testing machine 1 for recording, thereby completing the cutting toughness test of the steel strip.

[0038] It is also taken into consideration that the two ends of the existing steel strip are only clamped and fixed by a clamp. When the steel strip is subjected to a tensile toughness test, in order to ensure the clamping and fixing effect of the steel strip, the clamp will apply a large clamping force to the steel strip, which increases the friction between the clamp and the steel strip. However, during the stretching process of the steel strip, the clamped position of the steel strip will not only be subjected to tension, but also to the friction force of the clamp's stable clamping of the steel strip, which in turn causes the clamped position of the steel strip to be subjected to large stress, causing the steel strip to break at the clamped position due to the influence of the clamping stress, affecting the accuracy of the tensile toughness test value of the steel strip. The specific solution process is as follows:

[0039] After the cutting toughness test of the steel strip is completed, the telescopic end of the first driving member 3 is controlled to drive the clamping block 4 to move downward, loosening the clamping of the cut steel strip. Then the staff removes the cut steel strip from the fixing part 2001. At this time, the first driving member 3 is controlled to drive the clamping block 4 to move downward, so that the clamping block 4 presses the other steel strip down to the upper part of the fixing part 2001 on the lower side. During this process, the clamping block 4 drives the connecting block 5 to move downward and approach the connecting block 5 on the lower fixing part 2001, so that the two limit rods 5001 on the upper side move downward and approach the limit rods 5001 on the lower side. The two limit rods 5001 squeeze the steel strip through the limit rods 5001, so that the two ends of the steel strip to be stretched are bent in the up and down directions. As the clamping block 4 continues to move downward and approaches the fixed part 2001, the clamping block 4 clamps and fixes the steel strip that needs to be tested for tensile toughness. After the two ends of the steel strip are fixed, the two electric sliders 3 202 are controlled to move apart on the slide rail 2 201, thereby driving the two fixed blocks 2 to move apart and stretch the steel strip. In this process, the steel strip is squeezed by the limit rods 5001, so that the steel strip is clamped by the clamping block 4 and the fixed The stress on the clamping position of the part 2001 is dispersed to the limit rod 5001. The two limit rods 5001 that squeeze and deform the steel strip, as well as the clamping position of the clamping block 4 and the fixed part 2001 on the steel strip, jointly bear the friction force when stably clamping the steel strip, which is beneficial to reducing the stress on the steel strip at the clamping position between the clamping block 4 and the fixed part 2001 alone, preventing the steel strip from being broken at the clamping position between the clamping block 4 and the fixed part 2001 due to the influence of stress, avoiding deviation in the tensile toughness test value of the steel strip, and ensuring the accuracy of the tensile toughness test value of the steel strip. When the steel strip is stretched and broken, the maximum pressure during the stretching process of the steel strip is recorded by the tension sensor 203 and transmitted to the testing machine 1 for recording. Then the staff controls the first driving member 3 to loosen the clamping block 4 to fix the steel strip, and removes the tested steel strip from the fixing part 2001, thereby completing the tensile toughness test of the steel strip. The present invention can not only realize automatic correction of the steel strip to prevent the steel strip from deflecting and affecting the test results, but also perform tensile toughness test on the steel strip on the basis of the steel strip cutting toughness test, thereby realizing the multifunctional integration of steel strip testing items.

[0040] Example 2: Based on Example 1, Figure 2-Figure 6 As shown, a limiting block 303 is also included; all the limiting rods 5001 on each connecting block 5 are commonly connected to a limiting block 303.

[0041] Taking into account the different widths of the steel strips to be tested, in order to enhance the adaptability of the equipment, a damping sliding connection is specifically adopted between the limit block 303 and the limit rod 5001, so that the limit block 303 can slide and adjust on the limit rod 5001 to adapt to steel strips of different widths, while ensuring the fixing effect of the limit block 303 on the limit rod 5001.

[0042] When the staff places the steel belt in the movable groove 2002, the staff lifts the contact position between the steel belt and the limit rod 5001 upwards, so that the steel belt passes the limit block 303 and is stuck in the movable groove 2002. When the steel belt is subsequently pushed by the push block 302 for correction, the lower side of the steel belt overlaps the upper side of the limit rod 5001 away from the fixed block 2 and moves forward. At this time, the push block 302 continues to push the steel belt forward, so that the front side of the steel belt contacts the limit block 303. When the push block 302 pushes the back side of the steel belt to correct the back side of the steel belt, the limit block 303 is used to block and limit the front side of the steel belt to correct the front side of the steel belt, thereby enhancing the correction effect of the steel belt and improving the accuracy of the steel belt toughness test value.

[0043] The above description is merely an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention are intended to be included within the scope of protection of the present invention. Any content not elaborated in detail herein is already known to those skilled in the art.

Claims

1. A multifunctional steel strip toughness testing device, comprising a testing machine (1); characterized in that: The invention also includes a cutting assembly, a movable detection assembly, a fixed block (2), a first driving member (3), a clamping block (4), a correction assembly and a connecting block (5); the testing machine (1) is provided with a cutting assembly for testing the cutting toughness of the steel strip; the testing machine (1) is provided with a movable detection assembly for testing the tensile toughness of the steel strip; the movable detection assembly is connected to two fixed blocks (2) for fixing the steel strip in a left-right symmetrical manner; each fixed block (2) is provided with two fixed parts (2001) in a top-bottom symmetrical manner; each fixed part (2001) is provided with a movable slot (2002); each fixed part (2001) is provided with a plurality of a plurality of laminating parts (2003); a first driving member (3) is provided on each fixed block (2); a clamping block (4) for squeezing and fixing the steel strip is fixedly connected to the telescopic end of each first driving member (3); each clamping block (4) is located between two fixed parts (2001) of the same fixed block (2); a correction component for correcting the steel strip is connected to the fixed block (2); each clamping block (4) is provided with a connecting block (5); each fixed part (2001) located on the lower side is provided with another connecting block (5); each connecting block (5) is provided with a plurality of limiting rods (5001) for limiting the steel strip; The cutting assembly includes a slide rail (101), an electric slider (102), a pressure sensor (103), a fixing clamp (104) and a blade (105); the slide rail (101) is fixedly connected to the testing machine (1); an electric slider (102) is slidably connected to the slide rail (101); a pressure sensor (103) for detecting the cutting pressure of the steel strip is fixedly connected to the electric slider (102); a fixing clamp (104) is fixedly connected to the lower side of the pressure sensor (103); and a blade (105) for cutting the steel strip is detachably connected to the lower side of the fixing clamp (104); It also includes an electric slider 2 (106) and a carrying plate (107); the electric slider 2 (106) is slidably connected to the slide rail 1 (101); the carrying plate (107) for carrying the steel strip for cutting is fixedly connected to the electric slider 2 (106); an avoidance groove is provided on the carrying plate (107), and the avoidance groove is directly opposite to the blade (105); It also includes a limiting block (303); all the limiting rods (5001) on each connecting block (5) are connected to a limiting block (303) for limiting and correcting the steel strip; The correction assembly comprises a second driving member (301) and a push block (302); each fixed portion (2001) is fixedly connected to a second driving member (301); a push block (302) for pushing the correction steel belt is fixedly connected to the telescopic end of each second driving member (301); each push block (302) slides in a corresponding movable groove (2002).

2. A multifunctional steel strip toughness testing device according to claim 1, characterized in that: The front side of each movable groove (2002) is configured to be flared.

3. The multifunctional steel strip toughness testing device according to claim 1, characterized in that: The movable detection component includes a second slide rail (201), a third electric slider (202) and a tension sensor (203); the second slide rail (201) is fixedly connected to the testing machine (1); two third electric sliders (202) are slidably connected to the second slide rail (201); each third electric slider (202) is fixedly connected to a tension sensor (203) for detecting tension on the steel strip; and each fixed block (2) is fixedly connected to the corresponding tension sensor (203).

4. The multifunctional steel strip toughness testing device according to claim 1, characterized in that: Each fitting portion (2003) is configured in a convex arc shape.

5. The multifunctional steel strip toughness testing device according to claim 1, characterized in that: Each clamping block (4) is provided with a frosted layer.

6. The multifunctional steel strip toughness testing device according to claim 1, characterized in that: The limiting block (303) and the limiting rod (5001) are specifically connected by a damping sliding connection.

Citation Information

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