Charger aging and pouring sealant curing integrated production line
By combining the charger aging test and curing, and using the heat curing method, the troubles and high cost problems in the prior art are solved in the steps of aging and curing, and the rapid and simple aging and curing processing are achieved.
Patent Information
- Application Number
- CN202510202793.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing charger aging and potting glue curing devices are divided into two steps for processing. They are troublesome to use, high cost, and cannot be quickly aged and cured.
A integrated production line for aging and potting glue curing was designed, combining aging test and curing, and it can be completed in one step. The heat generated by the aging test is used to cure, and the assembly line is circulated to reduce the floor area.
Aging and curing are achieved simultaneously, reducing equipment use, simplifying operation, reducing costs, and completing integrated aging and curing processing within 45 minutes.
Smart Images

Figure CN119986230A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of charger aging and curing processing, and in particular to an integrated production line for charger aging and potting glue curing. Background Art
[0002] The integrated production line for charger aging and potting glue curing is a supporting equipment for charger aging and curing processing. When the charger is being manufactured, it is necessary to dispense glue on the circuit board on the charger. However, the colloid is semi-liquid. After dispensing, it needs to be cured and positioned, and an aging test is required. The test is performed after plugging in the power supply for a period of time. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of charger aging and potting glue curing devices.
[0003] The existing charger aging and potting glue curing device has certain disadvantages when in use. First of all, the existing charger aging and potting glue curing device is divided into two steps for processing, which requires the use of two sets of equipment. The processing is more troublesome and the cost is high, which is not conducive to people's use. In addition, the existing charger aging and potting glue curing device cannot perform aging and curing processing very conveniently and quickly, which brings certain adverse effects to people's use process. For this reason, we propose a charger aging and potting glue curing integrated production line. Summary of the invention
[0004] Technical problems solved: In view of the shortcomings of the prior art, the present invention provides an integrated production line for charger aging and potting glue curing, which combines charger aging test and curing into one, which can be completed in one step, reducing the use of equipment. Heat is generated during the aging test, and curing is carried out by the generated heat. The assembly line circulates, reducing the area occupied by the assembly line. The aging and curing process can be completed in about 45 minutes, which can effectively solve the problems in the background technology.
[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a charger aging, potting glue curing integrated production line, including a first aging test assembly line and a second aging test assembly line, one end of the first aging test assembly line and the second aging test assembly line is provided with a second switching assembly line, the other end of the first aging test assembly line and the second aging test assembly line is provided with a first switching assembly line, the upper ends of the first aging test assembly line, the second aging test assembly line and the second switching assembly line are installed with an insulation box, the interior of the first aging test assembly line is provided with a first conveyor belt and a first conductive track, the second A second conveyor belt and a second conductive track are arranged inside the aging test assembly line, the second conveyor belt is located on the outside of the second conductive track, the first conveyor belt is located on the outside of the first conductive track, the first switching assembly line is provided with a first switching track, the second switching assembly line is provided with a second switching track, a baffle is positioned on the outer side of the upper end of the first switching assembly line, an aging test bench is arranged on the first aging test assembly line, the second aging test assembly line, the second switching assembly line and the first switching assembly line, and the first aging test assembly line, the second aging test assembly line, the first switching assembly line and the second switching assembly line are all provided with upper and lower layers.
[0006] As a preferred technical solution of the present application, one end of the first aging test assembly line is located on the inner side of the first conveyor belt and is provided with a driven shaft and a first rotating shaft bracket, and the driven shaft is located on the inner side of the first rotating shaft bracket. The other end of the first aging test assembly line is located on the inner side of the first conveyor belt and is provided with a driving shaft and a second rotating shaft bracket, a driving machine is installed on the inner side of the second rotating shaft bracket, and a driving belt is connected between the driving machine and the driving shaft.
[0007] As a preferred technical solution of the present application, the aging test bench includes a charger to be tested, an upper aging platform, an insert plate, a support column, a conductive copper plate and a lower aging platform, the conductive copper plate is located at the bottom of the lower aging platform, the support column is located between the four corners of the upper aging platform and the lower aging platform, the charger to be tested is located inside between the upper aging platform and the lower aging platform, the second conductive rail and the first conductive rail are both provided with roller brackets and conductive rollers, and the conductive copper plate contacts the surface of the conductive roller.
[0008] As a preferred technical solution of the present application, a waste heat output port is provided on the top of the heat preservation box, a waste heat output branch pipe is connected to the position of the waste heat output port, the waste heat output branch pipe is connected to a heat circulation pipe, and the heat circulation pipe is connected to a heat output pipe.
[0009] As a preferred technical solution of the present application, the aging test bench circulates on the first aging test line, the first switching line, the second aging test line and the second switching line in sequence through the first conveyor belt, the first switching track, the second conveyor belt and the second switching track.
[0010] As a preferred technical solution of the present application, the first aging test assembly line, the second aging test assembly line and the second switching assembly line are installed with the insulation box through snap fasteners, and the aging test bench contacts the surfaces of the first conductive rail and the second conductive rail when moving on the first conveyor belt and the second conveyor belt.
[0011] As a preferred technical solution of the present application, the driven shaft rotates inside the first rotating shaft bracket, the driving shaft rotates inside the second rotating shaft bracket, and the driving motor drives the driving belt and drives the driving shaft to rotate.
[0012] As a preferred technical solution of the present application, the upper aging platen and the lower aging platen are supported and positioned by support columns, the charger to be tested is positioned between the upper aging platen and the lower aging platen for plugging, and the bottom is conductively conductive through a conductive copper plate, and the conductive copper plate is in contact with a conductive roller for conductivity.
[0013] As a preferred technical solution of the present application, the aging test bench circulates on multiple sets of conductive rollers and keeps in contact with the conductive rollers at all times, and continuously powers on the charger to be tested to perform an aging test. The uninterrupted power-on of the charger to be tested will generate heat, and the heat will be used to cure the PCB board on the charger to be tested.
[0014] As a preferred technical solution of the present application, the insulation box and the waste heat output branch pipe are sealed at the waste heat output port, the waste heat output branch pipe and the heat circulation pipe are sealed and fixed, and the heat circulation pipe and the heat output pipe are sealed and connected.
[0015] Beneficial effects: Compared with the prior art, the present invention provides an integrated production line for charger aging and potting glue curing, which has the following beneficial effects: the integrated production line for charger aging and potting glue curing integrates charger aging test and curing, which can be completed in one step, reducing the use of equipment. Heat is generated during the aging test, and curing is performed by the generated heat. The assembly line circulates, reducing the area occupied by the assembly line. The aging and curing integrated processing can be completed in about 45 minutes. The aging test bench is sequentially connected to the first aging test assembly line, the first switching assembly line, the second conveyor belt and the second switching assembly line through the first conveyor belt, the first switching assembly line, the second conveyor belt and the second switching assembly line. The first aging test line is used for circulation, the second aging test line is used for circulation, the second aging test line is used for circulation, the second switching line is used for circulation, the charger to be tested is positioned between the upper aging platform and the lower aging platform for plugging, and the bottom is conductively connected through a conductive copper plate, the conductive copper plate is in contact with a conductive roller for conductivity, the aging test bench circulates on multiple sets of conductive rollers, and is in continuous contact with the conductive rollers at all times, the charger to be tested is continuously powered on, so as to perform an aging test. The uninterrupted power-on of the charger to be tested will generate heat, and the heat will be used to cure the PCB board on the charger to be tested. The entire charger aging and potting glue curing integrated production line has a simple structure, is easy to operate, and has a better effect than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of an integrated production line for charger aging and potting glue curing according to the present invention.
[0017] Figure 2 It is a structural schematic diagram of an aging test line in an integrated production line for charger aging and potting glue curing of the present invention.
[0018] Figure 3 The present invention is a schematic diagram of the structure of a conveyor belt in an integrated production line for charger aging and potting glue curing.
[0019] Figure 4 It is a structural schematic diagram of an insulation box in an integrated production line for charger aging and potting glue curing of the present invention.
[0020] Figure 5 This is a structural schematic diagram of the enlarged view of point A in an integrated production line for charger aging and potting glue curing of the present invention.
[0021] Figure 6 It is a structural schematic diagram of an aging test bench in a charger aging and potting glue curing integrated production line of the present invention.
[0022] Figure 7 It is a structural schematic diagram of a top view of an aging test assembly line in an integrated production line for charger aging and potting glue curing of the present invention.
[0023] In the figure: 1. first aging test line; 2. second aging test line; 3. second switching line; 4. first switching line; 5. first conveyor belt; 6. baffle; 7. aging test bench; 8. incubator; 9. second switching track; 10. waste heat output port; 11. waste heat output branch pipe; 12. heat circulation pipe; 13. second conveyor belt; 14. first switching track; 15. second conductive track; 16. first conductive track; 17. driven shaft; 18. first rotating shaft bracket; 19. second rotating shaft bracket; 20. driving belt; 21. driving machine; 22. driving shaft; 23. heat output pipe; 24. roller bracket; 25. conductive roller; 26. charger to be tested; 27. upper aging plate; 28. plug board; 29. support column; 30. conductive copper plate; 31. lower aging plate. DETAILED DESCRIPTION
[0024] The technical scheme of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but it will be understood by those skilled in the art that the following described embodiments are part of embodiments of the present invention, rather than all embodiments, and are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work are within the scope of protection of the present invention. If specific conditions are not specified in the embodiments, they are carried out according to normal conditions or conditions recommended by the manufacturer. If the manufacturer is not specified in the reagents or instruments used, they are all conventional products that can be purchased commercially.
[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] like Figure 1-7 As shown, a charger aging, potting glue curing integrated production line includes a first aging test assembly line 1 and a second aging test assembly line 2, a second switching assembly line 3 is arranged at one end of the first aging test assembly line 1 and the second aging test assembly line 2, a first switching assembly line 4 is arranged at the other end of the first aging test assembly line 1 and the second aging test assembly line 2, an insulation box 8 is installed at the upper end of the first aging test assembly line 1, the second aging test assembly line 2 and the second switching assembly line 3, a first conveyor belt 5 and a first conductive track 16 are arranged inside the first aging test assembly line 1, a second conveyor belt 13 and a second conductive track 15 are arranged inside the second aging test assembly line 2, the second conveyor belt 13 is located outside the second conductive track 15, and the first conveyor belt 5 is located outside the first conductive track 1 6, a first switching track 14 is arranged on the first switching assembly line 4, a second switching track 9 is arranged on the second switching assembly line 3, a baffle 6 is positioned on the outer side of the upper end of the first switching assembly line 4, an aging test bench 7 is movably arranged on the first aging test assembly line 1, the second aging test assembly line 2, the second switching assembly line 3 and the first switching assembly line 4, the first aging test assembly line 1, the second aging test assembly line 2, the first switching assembly line 4 and the second switching assembly line 3 are all provided with an upper and lower layer, the charger aging test and curing are integrated into one, which can be completed in one step, reducing the use of equipment, heat is generated during the aging test, and curing is carried out by the generated heat, the assembly line circulates, reducing the area occupied by the assembly line, and the aging and curing integrated processing can be completed in about forty-five minutes.
[0028] Furthermore, one end of the first aging test assembly line 1 is located on the inner side of the first conveyor belt 5 and is provided with a driven shaft 17 and a first rotating shaft bracket 18. The driven shaft 17 is located on the inner side of the first rotating shaft bracket 18. The other end of the first aging test assembly line 1 is located on the inner side of the first conveyor belt 5 and is provided with a driving shaft 22 and a second rotating shaft bracket 19. A driving machine 21 is installed on the inner side of the second rotating shaft bracket 19, and a driving belt 20 is connected between the driving machine 21 and the driving shaft 22.
[0029] Furthermore, the aging test bench 7 includes a charger to be tested 26, an upper aging platform 27, an insert plate 28, a support column 29, a conductive copper plate 30 and a lower aging platform 31, the conductive copper plate 30 is located at the bottom of the lower aging platform 31, the support column 29 is located between the four corners of the upper aging platform 27 and the lower aging platform 31, the charger to be tested 26 is located inside between the upper aging platform 27 and the lower aging platform 31, the second conductive rail 15 and the first conductive rail 16 are both provided with a roller bracket 24 and a conductive roller 25, and the conductive copper plate 30 contacts the surface of the conductive roller 25.
[0030] Furthermore, a waste heat output port 10 is provided on the top of the heat preservation box 8 , a waste heat output branch pipe 11 is connected to the waste heat output port 10 , a heat circulation pipe 12 is connected to the heat output pipe 23 is connected to the heat circulation pipe 12 .
[0031] Furthermore, the aging test bench 7 circulates on the first aging test line 1, the first switching line 4, the second aging test line 2 and the second switching line 3 in sequence through the first conveyor belt 5, the first switching track 14, the second conveyor belt 13 and the second switching track 9.
[0032] Furthermore, the first aging test line 1, the second aging test line 2 and the second switching line 3 are snap-fitted and installed with the insulation box 8, and the aging test bench 7 contacts the surfaces of the first conductive rail 16 and the second conductive rail 15 when moving on the first conveyor belt 5 and the second conveyor belt 13.
[0033] Furthermore, the driven shaft 17 rotates inside the first rotating shaft bracket 18 , the driving shaft 22 rotates inside the second rotating shaft bracket 19 , and the driving motor 21 drives the driving belt 20 and drives the driving shaft 22 to rotate.
[0034] Furthermore, the upper aging platen 27 and the lower aging platen 31 are supported and positioned by support columns 29, the charger 26 to be tested is positioned between the upper aging platen 27 and the lower aging platen 31 for plugging, and the bottom is conductively conductive through a conductive copper plate 30, and the conductive copper plate 30 is in contact with the conductive roller 25 for conductivity.
[0035] Furthermore, the aging test bench 7 circulates on multiple sets of conductive rollers 25 and keeps in contact with the conductive rollers 25 at all times, and continuously powers on the charger 26 to be tested, thereby performing an aging test. The continuous power supply of the charger 26 to be tested will generate heat, and the heat will be used to cure the PCB board on the charger 26 to be tested.
[0036] Furthermore, the heat preservation box 8 and the waste heat output branch pipe 11 are sealed at the waste heat output port 10 , the waste heat output branch pipe 11 and the heat circulation pipe 12 are sealed and fixed, and the heat circulation pipe 12 and the heat output pipe 23 are sealed and connected.
[0037] Working principle: The present invention comprises a first aging test line 1, a second aging test line 2, a second switching line 3, a first switching line 4, a first conveyor belt 5, a baffle 6, an aging test bench 7, an insulated box 8, a second switching track 9, a waste heat output port 10, a waste heat output branch pipe 11, a heat circulation pipe 12, a second conveyor belt 13, a first switching track 14, a second conductive track 15, a first conductive track 16, a driven shaft 17, a first rotating shaft bracket 18, a second rotating shaft bracket 19, a driving belt 20, a driving machine 21, a driving shaft 22, a heat output pipe 23, a roller bracket 24, a conductive roller 25, a charger to be tested 26, an upper aging platform 27, a plug board 28, a support column 29, a conductive copper plate 30, and a lower aging platform 31. The aging test bench 7 is sequentially connected to the first aging test line 1, the first switching line 4, and the second aging test line 5 through the first conveyor belt 5, the first switching track 14, the second conveyor belt 13, and the second switching track 9. , the second aging test assembly line 2 and the second switching assembly line 3 are circulated, the charger 26 to be tested is positioned between the upper aging platform 27 and the lower aging platform 31 for plugging, and the bottom is conductively conductive through the conductive copper plate 30, the conductive copper plate 30 is in contact with the conductive roller 25 for conductivity, the aging test table 7 circulates on multiple sets of conductive rollers 25, and is in contact with the conductive rollers 25 at all times, and the charger 26 to be tested is uninterruptedly powered on, so as to perform an aging test. The uninterrupted power supply of the charger 26 to be tested will generate heat, and the heat is used to cure the PCB board on the charger 26 to be tested, and the charger aging test and curing are combined into one, which can be completed in one step, reducing the use of equipment. Heat is generated during the aging test, and curing is performed by the generated heat. The assembly line circulates to reduce the area occupied by the assembly line, and the aging and curing integrated processing can be completed in about forty-five minutes.
[0038] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0039] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A charger aging and potting glue curing integrated production line, comprising a first aging test line (1) and a second aging test line (2), characterized in that: A second switching assembly line (3) is arranged at one end of the first aging test assembly line (1) and the second aging test assembly line (2); a first switching assembly line (4) is arranged at the other end of the first aging test assembly line (1) and the second aging test assembly line (2); an insulation box (8) is installed at the upper end of the first aging test assembly line (1), the second aging test assembly line (2) and the second switching assembly line (3); a first conveyor belt (5) and a first conductive track (16) are arranged inside the first aging test assembly line (1); a second conveyor belt (13) and a second conductive track (15) are arranged inside the second aging test assembly line (2); the second conveyor belt (13) is located at The first conveyor belt (5) is located outside the first conductive track (16); the first switching assembly line (4) is provided with a first switching track (14); the second switching assembly line (3) is provided with a second switching track (9); a baffle (6) is positioned outside the upper end of the first switching assembly line (4); an aging test bench (7) is movably provided on the first aging test assembly line (1), the second aging test assembly line (2), the second switching assembly line (3) and the first switching assembly line (4); the first aging test assembly line (1), the second aging test assembly line (2), the first switching assembly line (4) and the second switching assembly line (3) are all provided with upper and lower layers.
2. The integrated production line for charger aging and potting glue curing according to claim 1 is characterized by: One end of the first aging test assembly line (1) is located inside the first conveyor belt (5) and is provided with a driven shaft (17) and a first rotating shaft bracket (18); the driven shaft (17) is located inside the first rotating shaft bracket (18); the other end of the first aging test assembly line (1) is located inside the first conveyor belt (5) and is provided with a driving shaft (22) and a second rotating shaft bracket (19); a driving machine (21) is installed inside the second rotating shaft bracket (19); a driving belt (20) is connected between the driving machine (21) and the driving shaft (22).
3. The integrated production line for charger aging and potting glue curing according to claim 1 is characterized by: The aging test bench (7) comprises a charger to be tested (26), an upper aging platform (27), an insert plate (28), a support column (29), a conductive copper plate (30) and a lower aging platform (31), wherein the conductive copper plate (30) is located at the bottom of the lower aging platform (31), the support column (29) is located between the four corners of the upper aging platform (27) and the lower aging platform (31), the charger to be tested (26) is located inside between the upper aging platform (27) and the lower aging platform (31), the second conductive track (15) and the first conductive track (16) are both provided with a roller bracket (24) and a conductive roller (25), and the conductive copper plate (30) contacts the surface of the conductive roller (25).
4. The charger aging and potting glue curing integrated production line according to claim 1 is characterized by: The top of the heat preservation box (8) is provided with a waste heat output port (10), the waste heat output port (10) is connected to a waste heat output branch pipe (11), the waste heat output branch pipe (11) is connected to a heat circulation pipe (12), and the heat circulation pipe (12) is connected to a heat output pipe (23).
5. The integrated production line for charger aging and potting glue curing according to claim 1 is characterized by: The aging test bench (7) is circulated in sequence on the first aging test line (1), the first switching line (4), the second aging test line (2) and the second switching line (3) via a first conveyor belt (5), a first switching track (14), a second conveyor belt (13) and a second switching track (9).
6. The integrated production line for charger aging and potting glue curing according to claim 1, characterized in that: The first aging test assembly line (1), the second aging test assembly line (2) and the second switching assembly line (3) are mounted on the heat preservation box (8) by means of snap fasteners, and the aging test bench (7) contacts the surfaces of the first conductive track (16) and the second conductive track (15) when moving on the first conveyor belt (5) and the second conveyor belt (13).
7. The charger aging and potting glue curing integrated production line according to claim 2 is characterized by: The driven shaft (17) rotates inside the first rotating shaft bracket (18), the driving shaft (22) rotates inside the second rotating shaft bracket (19), and the driving machine (21) drives the driving belt (20) and drives the driving shaft (22) to rotate.
8. The charger aging and potting glue curing integrated production line according to claim 3 is characterized by: The upper aging platen (27) and the lower aging platen (31) are supported and positioned by a support column (29), the charger to be tested (26) is positioned between the upper aging platen (27) and the lower aging platen (31) for plugging, and the bottom is electrically conductive through a conductive copper plate (30), and the conductive copper plate (30) is in contact with a conductive roller (25) for electrical conduction.
9. The charger aging and potting glue curing integrated production line according to claim 3 is characterized by: The aging test bench (7) circulates on the multiple sets of conductive rollers (25) and is in constant contact with the conductive rollers (25) at all times, and performs an uninterrupted power-on operation on the charger (26) to be tested, thereby performing an aging test. The uninterrupted power-on of the charger (26) to be tested generates heat, and the heat is used to perform a curing operation on the PCB board on the charger (26) to be tested.
10. The charger aging and potting glue curing integrated production line according to claim 4, characterized in that: The insulation box (8) and the waste heat output branch pipe (11) are sealed at the location of the waste heat output port (10), the waste heat output branch pipe (11) and the heat circulation pipe (12) are sealed and fixed, and the heat circulation pipe (12) and the heat output pipe (23) are sealed and connected.