Withstand voltage detection equipment and detection process
By designing a voltage-resistant detection equipment including a detection table, a feeding mechanism, a flip mechanism and a detection mechanism, the problem of safety hazards detected by circuit breakers in the prior art is solved, and efficient and safe voltage-resistant detection is achieved.
Patent Information
- Application Number
- CN202510478165.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-16
AI Technical Summary
The voltage resistance detection of vacuum circuit breakers under the prior art usually requires staff to manually bundle high-voltage lines, which has problems such as unsolid binding and safety hazards.
A pressure-resistant detection device is designed, including a testing table, a testing base, a feeding mechanism, a supporting frame, a flip mechanism, a control mechanism, a testing mechanism and a grounding mechanism. The equipment uses insulators to perform multi-point, multi-layer pressure resistance detection through automated feed and flip circuit breakers to ensure the safety and accuracy of the detection.
The comprehensive voltage resistance detection of the circuit breaker is achieved, the detection efficiency and safety are improved, the need for manual intervention is reduced, and the accuracy and consistency of the detection results are ensured.
Smart Images

Figure CN119986287A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of withstand voltage detection, and in particular to a withstand voltage detection device. Background Art
[0002] "Vacuum circuit breaker" is named because its arc extinguishing medium and the insulating medium of the contact gap after arc extinguishing are both high vacuum; it has the advantages of small size, light weight, suitable for frequent operation, and arc extinguishing without maintenance, and is widely used in distribution networks. Vacuum circuit breaker is an indoor power distribution device in 3~10kV, 50Hz three-phase AC system. It can be used for protection and control of electrical equipment in industrial and mining enterprises, power plants, and substations. It is particularly suitable for use in places that require oil-free, less maintenance and frequent operation. The circuit breaker can be configured in the central cabinet, double-layer cabinet and fixed cabinet to control and protect high-voltage electrical equipment.
[0003] Under the existing technology, the inspection of this type of circuit breaker is usually carried out by workers bundling high-voltage wires on the outgoing end of the circuit breaker and connecting the ground wire at the lower outgoing end for testing. It is easy for the binding to be loose and the workers to repeatedly enter and exit, which may cause safety hazards. Summary of the invention
[0004] In order to solve the problem that the detection of this type of circuit breaker in the prior art is usually performed by workers bundling high-voltage lines on the outlet end of the circuit breaker and connecting the ground wire at the lower outlet end for testing, which is prone to loose bundling and safety hazards caused by workers repeatedly entering and exiting, the present application provides a withstand voltage detection device.
[0005] A withstand voltage testing device comprises a testing platform, a testing base and a feeding mechanism, wherein a support frame and a flipping mechanism are arranged on the testing base, wherein the support frame is used to install a circuit breaker, and the flipping mechanism can be connected to the circuit breaker by transmission and flip the circuit breaker, and the feeding mechanism comprises a feeding platform, wherein a plurality of feeding rollers are arranged on the feeding platform and the testing platform, and the feeding rollers are used to transport the testing base to move; A control mechanism is also provided next to the detection platform, and the control mechanism can be electrically connected to the flip mechanism and the circuit breaker, and the control mechanism is used to supply power to the flip mechanism, and the control mechanism can also detect and switch the opening and closing of the circuit breaker; A detection mechanism is also provided next to the detection frame, and the detection mechanism includes a detection frame, and the detection frame is provided on both sides of the detection platform, and insulators are provided on the detection frames on both sides, and the insulators are rotatably connected to the detection frame and can be electrically connected to the circuit breaker, and the insulator on one side is used to connect to high voltage, and the insulator on the other side is used to connect to low voltage; A grounding mechanism is also provided beside the detection frame, and the grounding mechanism is used to connect with the circuit breaker and ground the circuit breaker.
[0006] By adopting the above technical solutions, the function of comprehensive withstand voltage testing of circuit breakers is realized. The test table cooperates with the feeding mechanism to realize automatic feeding, improve work efficiency, and ensure that the testing needs at different angles are met; the control mechanism can not only power the flip mechanism, but also accurately detect and switch the opening and closing status of the circuit breaker to ensure the accuracy of the test conditions. The testing mechanism uses the insulators on both sides to connect to high and low voltages respectively to complete the multi-point and multi-level withstand voltage performance testing of the circuit breaker. The grounding mechanism effectively guarantees the accuracy and safety of the entire testing process and prevents the harm caused by accidental leakage. Since the connection is achieved by rotating the insulator during the test, no mechanical energy operation is required by the staff, which further improves safety.
[0007] Optionally, the detection frame is also provided with a mounting frame, the mounting frame is slidably connected to the detection frame, a plurality of waist-shaped grooves are opened on the mounting frame, the mounting frame can slide toward or away from the detection platform, a plurality of adjustment columns are also provided on the mounting frame, the adjustment frame is slidably provided on the adjustment columns, the adjustment frame slides along the adjustment columns and can lock the position, the insulators are all rotatably connected to the adjustment frame, and a rotating cylinder is also provided on the adjusting frame, the end of the rotating cylinder is hinged to the adjusting frame, and the piston rod of the adjusting cylinder is hinged to the insulator.
[0008] By adopting the above technical solutions, the sliding connection design between the mounting frame and the detection frame makes the overall position of the insulator adjustable, which can meet the detection requirements of circuit breakers of different sizes. The waist-shaped groove design facilitates the adjustment and fixing of the position of the mounting frame, improving operational flexibility. The combined structure of the adjustment column and the adjustment frame further realizes the fine adjustment of the insulator in the vertical direction, ensuring accurate positioning during detection. The addition of the rotating cylinder allows the angle of the insulator to be dynamically adjusted, and the posture of the insulator can be changed as needed during the detection process, thereby improving detection efficiency and accuracy. These structural adjustments work together to enhance the versatility and automation of the equipment and reduce the need for manual intervention.
[0009] Optionally, the flipping mechanism includes a motor and a reducer, the rotating shaft of the motor is drivingly connected to the input shaft of the reducer, and the output shaft of the reducer is drivingly connected to the circuit breaker. The flipping mechanism also includes a sensor, and the sensor is used to detect the rotation angle of the reducer.
[0010] By adopting the above technical solution, the flipping mechanism is composed of a motor and a reducer, the rotating shaft of the motor is connected to the input shaft of the reducer, the output shaft of the reducer is connected to the circuit breaker, and the sensor can make the flipping more precise, thereby realizing a stable and reliable flipping operation of the circuit breaker.
[0011] Optionally, the control mechanism includes a control console, on which two control frames are provided, both of which are slidably connected to the control console and controlled by a cylinder, both of which are provided with control joints, and the detection base is provided with matching sockets corresponding to the two control joints, one of the matching sockets is electrically connected to the motor and energizes the motor after being electrically connected to the control joint, and the other matching socket is electrically connected to the circuit breaker and detects and controls the opening and closing of the circuit breaker after being electrically connected to the control joint.
[0012] By adopting the above technical solution, the two control frames on the console can be flexibly adjusted through sliding connection and cylinder drive respectively, ensuring that the control connector can accurately dock with the matching socket on the detection base. During the transportation process, one of the matching sockets is responsible for energizing the motor, thereby starting the flip mechanism to complete the posture adjustment of the circuit breaker; the other matching socket is used to detect and control the opening and closing status of the circuit breaker, ensuring the safety and accuracy of the withstand voltage detection process, and improving the equipment automation level and operating efficiency.
[0013] Optionally, a conducting piece and a conducting rod are provided on the mating socket, the conducting piece is hinged to the mating socket and a torsion spring is provided at the hinge, the conducting piece has a tendency to rotate away from the conducting rod, and when the control joint moves toward the mating socket, it can push the conducting piece to move toward the conducting rod, and after the conducting piece abuts against the conducting rod, the internal circuit of the mating socket is connected.
[0014] By adopting the above technical solution, the conducting piece is hinged to the mating socket and has a tendency to move away from the conducting rod under the action of the torsion spring. This design can keep the internal circuit disconnected when there is no contact, effectively avoiding false triggering. When the control connector is close to the mating socket, it can accurately push the conducting piece toward the conducting rod to ensure that a stable electrical connection is formed after the two are abutted, thereby achieving fast and accurate circuit connection. This structure improves the safety and reliability of equipment operation and simplifies the circuit control process.
[0015] Optionally, the grounding mechanism includes a grounding rod, which is slidably connected to the detection platform and driven by a cylinder, and a connecting block is provided on the detection base corresponding to the grounding rod, one side of the connecting block is electrically connected to the output shaft of the reducer, and the other side of the connecting block can abut against the grounding rod.
[0016] By adopting the above technical solution, the grounding rod is installed on the test bench by means of a sliding connection and is driven by a cylinder for precise positioning and contact operations. The grounding rod can be adjusted more quickly according to the detection requirements and the grounding state can be switched more frequently.
[0017] Optionally, a grounding plate is provided on the detection base corresponding to the reducer, and a grounding block is provided on the grounding plate. The grounding block is set in a shape corresponding to the output shaft of the reducer. The output shaft of the reducer can be embedded in the grounding block. A spring is provided between the grounding block and the grounding plate, and the spring has a tendency to push the grounding block to move toward the output shaft of the reducer. The grounding block is electrically connected to the connecting block.
[0018] By adopting the above technical solution, the grounding block on the grounding plate can accurately match the shape of the reducer output shaft and maintain stable docking under the action of the spring, ensuring good electrical connection performance. This design effectively improves the reliability and safety of the grounding operation, while simplifying the grounding process and reducing the need for manual intervention.
[0019] Optionally, the feeding mechanism also includes an adjustment seat, which is slidably connected to the detection platform and driven by a cylinder. The adjustment seat is provided with an adjustment member and a driving member, and the driving member is used to drive the adjustment member to rotate, and the adjustment member can abut the detection base when rotating.
[0020] By adopting the above technical solution, the deflection adjusting seat can slide on the detection table and be driven by the cylinder, so as to adjust the position according to actual needs. The deflection adjusting member can rotate under the drive of the driving member, and abut the detection base during the rotation process to achieve position correction of the detection base, ensure the accurate positioning of the detection base during the conveying process, and improve the accuracy and reliability of subsequent detection.
[0021] Optionally, a pushing member is further provided on the deviation adjusting seat, and the pushing member is used to push the deviation adjusting member to move toward the detection base.
[0022] By adopting the above technical solution, when the deviation adjusting member cannot abut against the detection base, the position can be adjusted by the pushing member so that the deviation adjusting member can achieve normal deviation adjustment.
[0023] The present application also provides a withstand voltage testing process, including the withstand voltage testing device described above, using the following method: a. Install the circuit breaker in advance and send the detection base into the detection table through the feeding mechanism; b. The control mechanism controls the motor to flip the circuit breaker, and at the same time detects the opening and closing of the circuit breaker and puts the circuit breaker in the open state; c. After the control mechanism is disconnected, the circuit breaker is tested for withstand voltage on the incoming and outgoing lines, between the three phases, and on the three phases and the casing through the testing mechanism; d. The control mechanism controls the circuit breaker to the closed state again; e. After the control mechanism is disconnected, the circuit breaker is subjected to withstand voltage tests on the incoming and outgoing lines, between the three phases, and on the three phases and the casing through the detection mechanism.
[0024] By adopting the above technical solution, multiple withstand voltage tests are performed in both the open and closed states of the circuit breaker, which can effectively verify the stability of the circuit breaker's electrical performance. At the same time, the entire process is completed by using the automatic control mechanism to coordinate the feeding mechanism, the flipping mechanism and the testing mechanism, which not only improves the testing efficiency, but also reduces the errors caused by human intervention, thereby improving the accuracy and consistency of the test results.
[0025] In summary, this application has at least the following beneficial effects: The present application solves the problem that under the prior art, the inspection of such circuit breakers is usually performed by workers bundling high-voltage wires on the outlet end of the circuit breaker and conducting experiments on the ground wires at the lower outlet end, which is prone to loose bundling and safety hazards caused by workers repeatedly entering and exiting. The present application inserts a test base into the test table and performs multiple withstand voltage tests on the insulators added for testing. There is no need for workers to bundle the wires, thereby improving the inspection efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional diagram of the first embodiment.
[0027] Figure 2 It is a stereogram of the first embodiment, mainly used to show the feeding mechanism.
[0028] Figure 3 It is a three-dimensional diagram of the first embodiment.
[0029] Figure 4 It is a three-dimensional diagram of the first embodiment, mainly used to show the flip mechanism.
[0030] Figure 5 It is a stereogram of the first embodiment, mainly used to show the control mechanism.
[0031] Figure 6 It is a three-dimensional diagram of the first embodiment, mainly used to show the interior of the mating socket.
[0032] Figure 7 It is a stereogram of the first embodiment, mainly used to show the detection mechanism.
[0033] Figure 8 It is a three-dimensional diagram of the first embodiment.
[0034] Fig. 9 It is a three-dimensional diagram of the first embodiment, mainly used to show the grounding mechanism.
[0035] Fig.10 It is a cross-sectional view of the second embodiment, mainly used to show the interior of the grounding protection cover.
[0036] Description of reference numerals: 1. Testing table; 11. Feed roller; 2. Detection base; 21. Support frame; 22. Matching seat; 221. Conductive sheet; 222. Conductive rod; 3. Feeding mechanism; 31. Feeding platform; 32. Adjusting seat; 321. Adjusting member; 322. Driving member; 33. Pushing member; 4. Flipping mechanism; 41. Motor; 42. Speed reducer; 43. Sensor; 5. Control mechanism; 51. Control console; 52. Control frame; 521. Control joint; 6. Detection mechanism; 61. Detection frame; 611. Insulator; 62. Mounting frame; 621. Adjustment column; 622. Adjustment frame; 623. Adjustment cylinder; 7. Grounding mechanism; 71. Grounding rod; 72. Connecting block; 73. Grounding plate; 74. Grounding block; 8. Grounding protection cover; 81. Positioning rod. DETAILED DESCRIPTION
[0037] The present application is further described in detail below through specific embodiments in conjunction with the accompanying drawings. Embodiment 1
[0038] A withstand voltage testing device, such as Figure 1 and Figure 2 As shown, it includes a test bench 1, a test base 2, and a feeding mechanism 3. The test base 2 is provided with a support frame 21 and a flipping mechanism 4. The support frame 21 is used to install the circuit breaker. The flipping mechanism 4 can be connected to the circuit breaker in a transmission manner and flip the circuit breaker. The feeding mechanism 3 includes a feeding table 31. The feeding table 31 and the test bench 1 are both provided with a plurality of feeding rollers 11. The feeding rollers 11 are used to transport the test base 2 to move. In specific implementation, before conducting the experiment, the circuit breaker needs to be installed on the support frame 21, the circuit breaker is connected to the support frame 21 by rotation, and then the test base 2 is placed on the feeding table 31. The motor drives each feeding roller 11 to rotate and transport the test base 2 toward the test bench 1, thereby completing the feeding of the circuit breaker. The test bench 1 is composed of a combination of insulating material and non-insulating material, so it should be kept away from the test bench 1 during the experiment.
[0039] like Figure 1 and Figure 2As shown, the feeding mechanism 3 further includes an offset adjusting seat 32. The offset adjusting seat 32 is slidably connected to the detection table 1 and driven by a cylinder. An offset adjusting member 321 and a driving member 322 are provided on the offset adjusting seat 32. The driving member 322 is used to drive the offset adjusting member 321 to rotate, and the offset adjusting member 321 can abut against the detection base 2 when rotating. A pushing member 33 is also provided on the offset adjusting seat 32, and the pushing member 33 is used to push the offset adjusting member 321 to move towards the detection base 2. In specific implementation, the offset adjusting seat 32 moves along the length direction of the detection table 1 and is driven by a cylinder. The driving member 322 uses two cylinders. The two cylinders push the driving member 322 from two directions so that the offset adjusting member 321 can rotate along a square trajectory. During adjustment, the detection base 2 can be accurately aligned by the extrusion of the offset adjusting member 321. The pushing member 33 also uses a cylinder, and the offset adjusting member 321 is integrally installed on the pushing member 33, so it can be entirely pushed out by the pushing member 33.
[0040] As Figure 3 and Figure 4 shown, the flipping mechanism 4 includes a motor 41 and a speed reducer 42. The rotating shaft of the motor 41 is传动连接 with the input shaft of the speed reducer 42, and the output shaft of the speed reducer 42 is传动连接 with the circuit breaker. The flipping mechanism 4 further includes a sensor 43, and the sensor 43 is used to detect the rotation angle of the speed reducer 42. In specific implementation, both the motor 41 and the speed reducer 42 are installed on the support frame 21. The output shaft of the speed reducer 42 can be传动连接 with the circuit breaker to drive the mechanical energy of the circuit breaker to flip. The sensor 43 uses a proximity switch, and a convex block is provided on the output shaft of the speed reducer 42. When the convex block approaches the sensor 43, the circuit breaker can just flip 180 degrees for subsequent detection.
[0041] As Figure 3 and Figure 5 shown, a control mechanism 5 is also provided beside the detection table 1. The control mechanism 5 can be electrically connected to the flipping mechanism 4 and the circuit breaker. The control mechanism 5 is used to supply power to the flipping mechanism 4, and the control mechanism 5 can also detect and switch the opening and closing of the circuit breaker. The control mechanism 5 includes a control console 51. Two control frames 52 are provided on the control console 51. The control frames 52 are both slidably connected to the control console 51 and controlled by a cylinder. Control connectors 521 are provided on both control frames 52. Corresponding to the two control connectors 521 on the detection base 2, there are mating sockets 22. One mating socket 22 is electrically connected to the motor 41 and is powered on after being electrically connected to the control connector 521. The other mating socket 22 is electrically connected to the circuit breaker and detects and controls the opening and closing of the circuit breaker after being electrically connected to the control connector 521. In specific implementation, both control connectors 521 are connected to the power supply and can supply power to the corresponding mating sockets 22. When connected, the motor 41 can be controlled to flip the circuit breaker, and at the same time, the opening and closing of the circuit breaker can be detected and switched.
[0042] As It should be noted that the "传动连接" in the original text is not a standard English expression. It can be translated as "drivably connected" or other appropriate expressions according to the specific context. Here, a more general translation method is used to maintain the integrity of the text. If there are more specific requirements for this part, it can be adjusted accordingly. Figure 6 As shown, the mating socket 22 is provided with a conducting piece 221 and a conducting rod 222, the conducting piece 221 is hinged to the mating socket 22 and a torsion spring is provided at the hinge, the conducting piece 221 has a tendency to rotate away from the conducting rod 222, and the control joint 521 can push the conducting piece 221 to move toward the conducting rod 222 when it moves toward the mating socket 22, and the internal circuit of the mating socket 22 is connected after the conducting piece 221 abuts against the conducting rod 222. In specific implementation, this design can keep the internal circuit disconnected when there is no contact, effectively avoiding false triggering, so that the power supply can be turned on and work only when it is fully connected.
[0043] like Figure 1 and Figure 7 As shown, a detection mechanism 6 is also provided next to the detection frame 61, and the detection mechanism 6 includes a detection frame 61, and the detection frame 61 is provided on both sides of the detection platform 1. Insulators 611 are provided on the detection frames 61 on both sides, and the insulators 611 are rotatably connected to the detection frame 61 and can be electrically connected to the circuit breaker. The insulator 611 on one side is used to connect to high voltage, and the insulator 611 on the other side is used to connect to low voltage. In specific implementation, the detection mechanism 6 needs to perform multiple withstand voltage tests on the incoming and outgoing lines, between the three phases, and between the three-phase shells as required. When high and low voltage electricity needs to be connected, it is connected through the insulators 611 on both sides. When connected, the insulator 611 is aligned with the copper sheet connector on the circuit breaker to complete the power connection.
[0044] like Figure 1 and Figure 7 As shown, the detection frame 61 is also provided with a mounting frame 62, which is slidably connected to the detection frame 61, and a plurality of waist-shaped grooves are provided on the mounting frame 62, so that the mounting frame 62 can slide toward or away from the detection platform 1, and a plurality of adjustment columns 621 are also provided on the mounting frame 62, and an adjustment frame 622 is slidably provided on the adjustment column 621, and the adjustment frame 622 slides along the adjustment column 621 and can lock the position, and the insulator 611 is rotatably connected to the adjustment frame 622, and a rotating cylinder is also provided on the adjustment frame 622, and the end of the rotating cylinder is hinged to the adjustment frame 622, and the piston rod of the adjustment cylinder 623 is hinged to the insulator 611. In specific implementation, the mounting frame 62 can adjust the position in the horizontal direction, and after adjustment, it can be fixed in the waist-shaped groove by bolts, and the adjustment frame 622 can adjust the position in the vertical direction, and after adjustment, the adjustment plate can be fixed by bolts, and after adjustment, the insulator 611 can be more accurately aligned and connected to electricity.
[0045] like Figure 8 and Fig. 9As shown, a grounding mechanism 7 is also provided beside the detection frame 61, and the grounding mechanism 7 is used to connect with the circuit breaker and ground the circuit breaker. The grounding mechanism 7 includes a grounding rod 71, which is slidably connected to the detection platform 1 and driven by a cylinder, and a connecting block 72 is provided on the detection base 2 corresponding to the grounding rod 71, one side of the connecting block 72 is electrically connected to the output shaft of the reducer 42, and the other side of the connecting block 72 can abut against the grounding rod 71. A grounding plate 73 is also provided on the detection base 2 corresponding to the reducer 42, and a grounding block 74 is provided on the grounding plate 73, and the grounding block 74 is provided in the shape of the output shaft of the reducer 42, and the output shaft of the reducer 42 can be embedded in the grounding block 74, and a spring is provided between the grounding block 74 and the grounding plate 73, and the spring has a tendency to push the grounding block 74 toward the output shaft of the reducer 42, and the grounding block 74 is electrically connected to the connecting block 72. During specific implementation, the grounding rod 71 is connected to the ground with grounding material or grounding wire, and can be adjusted in time according to the working conditions required for detection. The connecting block 72 and the grounding block 74 need to be connected by copper wire, and the spring can keep the grounding stable and reduce the safety hazards caused by unstable grounding.
[0046] This embodiment also provides a withstand voltage testing process, including the withstand voltage testing device described above, using the following method: a. Install the circuit breaker in advance and feed the detection base 2 into the detection table 1 through the feeding mechanism 3; b. The control mechanism 5 controls the motor 41 to flip the circuit breaker, and at the same time detects the opening and closing of the circuit breaker and sets the circuit breaker to the open state; c. After the control mechanism 5 is disconnected, the detection mechanism 6 performs withstand voltage tests on the incoming and outgoing lines, between the three phases, and between the three phases and the casing of the circuit breaker; d. The control mechanism 5 controls the circuit breaker to the closed state again; e. After the control mechanism 5 is disconnected, the detection mechanism 6 performs withstand voltage tests on the incoming and outgoing lines, between the three phases, and on the three phases and the casing of the circuit breaker.
[0047] Working principle: Embodiment 2
[0048] The main difference between the second embodiment and the first embodiment is that the bottom of the detection platform 1 of the second embodiment is further provided with a grounding protection cover 8, which completely wraps the bottom of the detection platform 1. The grounding protection cover 8 is integrally arranged with the connecting piece in the first embodiment. When grounding is required, the overall grounding can be achieved by contacting the grounding rod 71. A plurality of positioning rods 81 are arranged in the grounding protection cover 8, and the positioning rods 81 are all rotatably connected to the grounding protection cover 8, and the positioning rods 81 are all transmission connected to the feed roller 11. In specific implementation, the positioning rods 81 are made of conductive material. There is no need for copper wire connection between the connecting piece and the reducer 42 in the first embodiment, which reduces the inconvenience of wire distribution. The feed roller 11 and the positioning rods 81 are transmission connected by gear meshing. When the feed roller 11 feeds, the top of the positioning rod 81 can pass through the detection platform 1 and abut the bottom of the detection base 2 after rotation, and the bottom can abut the grounding protection cover 8, and at the same time can abut with the detection base 2 to achieve a positioning effect, and it is reset when discharging, reducing interference with subsequent detection and feeding.
[0049] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A withstand voltage testing device, characterized in that: The invention comprises a testing platform (1), a testing base (2), and a feeding mechanism (3); the testing base (2) is provided with a support frame (21) and a flipping mechanism (4); the support frame (21) is used to install a circuit breaker; the flipping mechanism (4) can be connected to the circuit breaker in a transmission manner and flip the circuit breaker; the feeding mechanism (3) comprises a feeding platform (31); the feeding platform (31) and the testing platform (1) are both provided with a plurality of feeding rollers (11); the feeding rollers (11) are used to transport the testing base (2) to move; A control mechanism (5) is also arranged next to the detection platform (1); the control mechanism (5) can be electrically connected to the flip mechanism (4) and the circuit breaker; the control mechanism (5) is used to supply power to the flip mechanism (4); and the control mechanism (5) can also detect and switch the opening and closing of the circuit breaker; A detection mechanism (6) is also arranged next to the detection platform (1), and the detection mechanism (6) comprises a detection frame (61), the detection frame (61) is arranged on both sides of the detection platform (1), and insulators (611) are arranged on the detection frames (61) on both sides, and the insulators (611) are rotatably connected to the detection frames (61) and can be electrically connected to the circuit breaker, and the insulator (611) on one side is used to connect to high voltage, and the insulator (611) on the other side is used to connect to low voltage; A grounding mechanism (7) is also provided next to the detection frame (61), and the grounding mechanism (7) is used to connect to the circuit breaker and ground the circuit breaker.
2. A withstand voltage testing device according to claim 1, characterized in that: The detection frame (61) is also provided with a mounting frame (62), the mounting frame (62) is slidably connected to the detection frame (61), a plurality of waist-shaped grooves are provided on the mounting frame (62), the mounting frame (62) can slide toward the detection platform (1) or away from the detection platform (1), a plurality of adjustment columns (621) are also provided on the mounting frame (62), an adjustment frame (622) is slidably provided on the adjustment columns (621), the adjustment frame (622) slides along the adjustment columns (621) and can lock the position, the insulators (611) are all rotatably connected to the adjustment frame (622), the adjustment frame (622) is also provided with an adjustment cylinder (623), the end of the adjustment cylinder (623) is hinged to the adjustment frame (622), and the piston rod of the adjustment cylinder (623) is hinged to the insulator (611).
3. A withstand voltage testing device according to claim 1, characterized in that: The flipping mechanism (4) comprises a motor (41) and a reducer (42); the rotating shaft of the motor (41) is drivingly connected to the input shaft of the reducer (42); the output shaft of the reducer (42) is drivingly connected to the circuit breaker; the flipping mechanism (4) further comprises a sensor (43); the sensor (43) is used to detect the rotation angle of the reducer (42).
4. A withstand voltage testing device according to claim 3, characterized in that: The control mechanism (5) comprises a control console (51), on which two control frames (52) are arranged, the control frames (52) are both slidably connected to the control console (51) and controlled by a cylinder, the two control frames (52) are both provided with a control connector (521), the detection base (2) is provided with a matching socket (22) corresponding to the two control connectors (521), one matching socket (22) is electrically connected to the motor (41) and, after being electrically connected to the control connector (521), energizes the motor (41), and the other matching socket (22) is electrically connected to the circuit breaker and, after being electrically connected to the control connector (521), detects the opening and closing of the circuit breaker and controls it.
5. A withstand voltage testing device according to claim 4, characterized in that: A conducting piece (221) and a conducting rod (222) are arranged on the mating socket (22); the conducting piece (221) and the mating socket (22) are hinged and a torsion spring is arranged at the hinge; the conducting piece (221) has a tendency to rotate away from the conducting rod (222); when the control joint (521) moves toward the mating socket (22), it can push the conducting piece (221) to move toward the conducting rod (222); after the conducting piece (221) abuts against the conducting rod (222), the internal circuit of the mating socket (22) is connected.
6. A withstand voltage testing device according to claim 3, characterized in that: The grounding mechanism (7) comprises a grounding rod (71), the grounding rod (71) is slidably connected to the detection platform (1) and driven by a cylinder, and a connecting block (72) is provided on the detection base (2) corresponding to the grounding rod (71), one side of the connecting block (72) is electrically connected to the output shaft of the reducer (42), and the other side of the connecting block (72) can abut against the grounding rod (71).
7. A withstand voltage testing device according to claim 5, characterized in that: The detection base (2) is also provided with a grounding plate (73) corresponding to the reducer (42), and a grounding block (74) is provided on the grounding plate (73). The grounding block (74) is provided in a shape corresponding to the output shaft of the reducer (42). The output shaft of the reducer (42) can be embedded in the grounding block (74). A spring is provided between the grounding block (74) and the grounding plate (73). The spring has a tendency to push the grounding block (74) toward the output shaft of the reducer (42). The grounding block (74) is electrically connected to the connecting block (72).
8. The withstand voltage testing device according to claim 1, characterized in that: The feeding mechanism (3) further comprises an adjustment seat (32), wherein the adjustment seat (32) is slidably connected to the detection platform (1) and driven by a cylinder, and an adjustment member (321) and a driving member (322) are arranged on the adjustment seat (32), wherein the driving member (322) is used to drive the adjustment member (321) to rotate, and the adjustment member (321) can abut against the detection base (2) when rotating.
9. A withstand voltage testing device according to claim 8, characterized in that: The deflection adjusting seat (32) is also provided with a pushing member (33), and the pushing member (33) is used to push the deflection adjusting member (321) to move towards the detection base (2).
10. A withstand voltage testing process, comprising the withstand voltage testing device according to any one of claims 1 to 9, using the following method: a. Install the circuit breaker in advance and feed the detection base (2) into the detection table (1) through the feeding mechanism (3); b. The control mechanism (5) controls the motor (41) to flip the circuit breaker, and at the same time detects the opening and closing of the circuit breaker and sets the circuit breaker to the open state; c. After the control mechanism (5) disconnects, the detection mechanism (6) successively performs withstand voltage tests on the incoming and outgoing lines, between the three phases, and between the three phases and the casing of the circuit breaker; d. The control mechanism (5) controls the circuit breaker to be in the closed state again; e. After the control mechanism (5) is disconnected, the detection mechanism (6) successively performs withstand voltage tests on the incoming and outgoing lines, between the three phases, and on the three phases and the casing of the circuit breaker.
Citation Information
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