A transformer full inspection apparatus and method

By designing full transformer inspection equipment, comprehensive inspection of transformer voltage and leakage is achieved, solving the problem of only inspecting appearance and structure in existing technology, and improving the safety and reliability of transformer use.

CN119986454BActive Publication Date: 2025-10-17STATE GRID BEIJING ELECTRIC POWER CO +2
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Patent Information

Application Number
CN202411385862.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-10-17
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

Existing transformer testing devices only inspect the appearance and structure, failing to effectively detect voltage and leakage current, thus posing a safety hazard.

Method used

A transformer full inspection equipment was designed, including a loading mechanism, a lifting mechanism, a voltage detection mechanism and an insulation testing mechanism. Through the steps of clamping, lifting, voltage detection and leakage detection, the voltage and leakage conditions of the transformer were comprehensively detected.

Benefits of technology

A comprehensive test of the transformer is achieved, ensuring the accuracy of voltage detection and the reliability of leakage detection, avoiding safety hazards during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of transformer full inspection, and especially relates to a transformer full inspection device, which comprises a first fixed frame, one side of the first fixed frame is fixedly connected with a second fixed frame, one side of the second fixed frame is fixedly connected with a third fixed frame, the bottom of the first fixed frame is fixedly connected with a feeding mechanism, one side of the top of the second fixed frame is fixedly connected with a lifting mechanism, the top of the second fixed frame is provided with a voltage detection mechanism, and one side of the third fixed frame is fixedly connected with an insulation test mechanism; one side of the third fixed frame is provided with a lifting mechanism, the first electric telescopic cylinder is telescoped to facilitate the adjustment of the horizontal height of the mounting plate seat, so that the transformer can be subjected to leakage detection by the leakage detector, and the transformer can be prevented from leaking during use, and the transformer is clamped and fixed during the detection process through the electric hydraulic cylinder.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transformer full inspection, in particular to a transformer full inspection device and method. BACKGROUND

[0002] A transformer is a device that uses the principle of electromagnetic induction to change the alternating voltage. The main components are the primary coil, secondary coil and core (magnetic core). The main functions include: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer), etc. Transformers are basic equipment for power transmission and distribution, widely used in industry, agriculture, transportation, urban communities and other fields. There are about 17 million transformers in operation in China, with a total capacity of about 11 billion kilovolt-amperes. Transformer losses account for about 40% of power transmission and distribution power losses, and have great energy-saving potential. In January 2021, the Ministry of Industry and Information Technology, the General Administration of Market Supervision and the National Energy Bureau jointly formulated the "Transformer Energy Efficiency Improvement Plan (2021-2023)".

[0003] The patent with publication number "CN116184104B" discloses a "fault detection method, device and equipment for oil-immersed transformer and storage medium", which is a mature technology. The method includes: obtaining the ratio relationship between the time lengths of the multiple temperature detection pieces located in different planes reaching the second preset threshold value, and generating a virtual sphere based on the virtual length value of the same temperature detection piece at each coordinate point satisfying the ratio relationship. Adjust the size of all virtual length values so that all virtual spheres intersect at a point of intersection, which is the fault point of the coil group. This application utilizes the uniform medium characteristics of transformer oil and the proportional value formed by the temperature conduction time to define the radius proportional value of the virtual sphere. Based on the proportional value, the radius of all virtual spheres is changed to obtain the distance between each temperature detection piece and the fault point, and the heat flux of the radiation plane of each temperature detection piece does not need to be calculated, thereby simplifying the calculation process.

[0004] However, the above-mentioned fault detection method and device for oil-immersed transformer have the following disadvantages: the existing transformer detection device only detects the appearance and structure of the transformer to determine whether the transformer is qualified, and does not detect the voltage and leakage of the transformer, which may cause safety hazards during use of the transformer.

[0005] Therefore, it is necessary to provide a transformer full inspection device and method to solve the above problems. SUMMARY

[0006] In view of the deficiencies of the prior art, the present application provides a transformer full inspection device and method to solve the problems raised in the background art.

[0007] To achieve the above object, the present application provides the following technical scheme: a transformer full inspection equipment, comprising a first fixed frame, one side of the first fixed frame is fixedly connected with a second fixed frame, one side of the second fixed frame is fixedly connected with a third fixed frame;

[0008] The bottom of the first fixed frame is fixedly connected with a feeding mechanism, one side of the top of the second fixed frame is fixedly connected with a lifting mechanism, and the top of the second fixed frame is provided with a voltage detection mechanism.

[0009] One side of the third fixed frame is fixedly connected with an insulation test mechanism, and one side of the third fixed frame is provided with a lifting mechanism.

[0010] Preferably, the feeding mechanism comprises a first mounting frame fixedly connected with the top of the first fixed frame, a detection shell fixedly connected with the top of the first mounting frame, a first electric telescopic rod fixedly connected with the bottom of the detection shell, a top piece fixedly connected with the telescopic end of the first electric telescopic rod, an L-shaped mounting frame fixedly connected with one side of the top of the first mounting frame, a second electric telescopic rod fixedly connected with one side of the L-shaped mounting frame, and a first electric clamp fixedly connected with the telescopic end of the second electric telescopic rod.

[0011] Preferably, the feeding mechanism comprises a first mounting frame fixedly connected with the top of the first fixed frame, a detection shell fixedly connected with the top of the first mounting frame, a first electric telescopic rod fixedly connected with the bottom of the detection shell, a top piece fixedly connected with the telescopic end of the first electric telescopic rod, an L-shaped mounting frame fixedly connected with one side of the top of the first mounting frame, a second electric telescopic rod fixedly connected with one side of the L-shaped mounting frame, and a first electric clamp fixedly connected with the telescopic end of the second electric telescopic rod.

[0012] Preferably, the lifting mechanism comprises a first movable seat provided on one side of the top of the second fixed frame, a first movable arm movably connected with the top of the first movable seat, a first electric hydraulic cylinder movably connected with one side of the first movable arm and the first movable seat, a second movable arm movably connected with the top of the first movable seat, the bottom end of the second movable arm is movably connected with one of the first electric hydraulic cylinders, a third movable arm movably connected with one end of the second movable arm, a fourth electric hydraulic cylinder provided on the top of the third movable arm, an electric clamp movably connected with one end of the fourth electric hydraulic cylinder, and a motor provided on the bottom end of the first movable seat.

[0013] Preferably, the voltage detection mechanism comprises a device frame fixedly connected to the top of the second fixed frame, the top of the device frame is fixedly connected with a first small electric telescopic rod, the bottom end of the first small electric telescopic rod is fixedly connected with a sliding frame, the two ends of the bottom of the sliding frame are movably connected with hydraulic telescopic rods, the top of one end of the sliding frame is fixedly connected with a second small electric telescopic rod, the telescopic end of the second small electric telescopic rod is fixedly connected with an H-shaped frame, the bottom end of the H-shaped frame is insertedly connected with an insertion column, the bottom end of the outer side of the insertion column is sleeved with an extension spring, the bottom end of the insertion column is fixedly connected with a voltage detector, the bottom end of the device frame is provided with a receiving groove shell in the middle, the bottom end of the device frame is fixedly connected with an outlet frame, the top of one end of the outlet frame is fixedly connected with two small electric telescopic rods, the top of the small electric telescopic rod is provided with a second electric sliding rail, the top of the second electric sliding rail is fixedly connected with a clamping sliding seat, the top of the two sides of the second fixed frame is fixedly connected with a third small electric telescopic rod, one end of the third small electric telescopic rod is fixedly connected with a pressing plate.

[0014] Preferably, the insulation test mechanism comprises a first electric telescopic electric cylinder fixedly connected to the top of the third fixed frame, the bottom end of the first electric telescopic electric cylinder is fixedly connected with a mounting plate seat, the bottom end of the mounting plate seat is fixedly connected with a leakage detector, the two sides of the third fixed frame are fixedly connected with an electric hydraulic cylinder.

[0015] Preferably, the transformer full detection method comprises the following steps:

[0016] Step one: first, place the transformer in the detection shell, detect the size of the detection shell according to the standard transformer outer casting, detect the structure of the transformer, and after the detection is completed;

[0017] Secondly, the first electric clamp is driven by the second electric telescopic rod on the top of the L-shaped fixed frame to clamp and move out the transformer in the detection shell;

[0018] Then, the transformer is moved to one end of the first fixed frame through the setting of the feeding mechanism, and then the transformer is hoisted to the voltage detection mechanism through the setting of the hoisting mechanism.

[0019] Step two: when detecting the voltage of the transformer, the pressing plate at one end of the two third small electric telescopic rods clamps the transformer, the H-shaped frame is pushed close to the transformer through the second small electric telescopic rod, so that the cooperation of the insertion column and the extension spring facilitates the voltage detector to detect the voltage of the transformer;

[0020] Step three: the leakage detector and the first electric telescopic electric cylinder cooperate to detect the leakage of the transformer, so as to avoid the risk of leakage of the transformer.

[0021] The leakage detector is an integrated leakage detection probe of model "ARCM300".

[0022] The voltage detector is a residual voltage tester of model "LSK-CY8".

[0023] Compared with the prior art, the present application has the following beneficial effects:

[0024] The present application provides a transformer full inspection equipment and method:

[0025] 1. When detecting the voltage of the transformer, the transformer needs to be clamped and fixed first. The sliding frame on the extension and retraction pushing device frame of the first small electric telescopic rod is adjusted up and down to make the extension and retraction of the second small electric telescopic rod facilitate pushing the H-shaped frame close to the transformer. Meanwhile, the cooperation of the penetrating column on the H-shaped frame and the extension spring facilitates the voltage detector to press and adhere to the transformer, so as to avoid damaging the voltage detector due to excessive force and facilitate voltage detection.

[0026] 2. The extension and retraction of the first electric telescopic cylinder facilitate adjusting the horizontal height of the mounting plate seat, so as to facilitate the leakage detector to detect the leakage of the transformer, so as to ensure that the transformer can prevent leakage when in use. The electric hydraulic cylinder is set to clamp and fix the transformer during detection. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structural schematic view of the present application;

[0028] Figure 2 It is one of the structural schematic views of the present application;

[0029] Figure 3 It is a structural schematic view of the hoisting mechanism of the present application;

[0030] Figure 4 It is a structural schematic view of the electric sliding rail of the present application;

[0031] Figure 5 It is a structural schematic view of the voltage detection mechanism of the present application;

[0032] Figure 6 It is a structural schematic view of the first electric clamp of the present application;

[0033] Figure 7 It is a structural schematic view of the insulation test mechanism of the present application.

[0034] In the figure: 1, the first fixed frame; 101, the second fixed frame; 102, the third fixed frame; 2, the feeding mechanism; 201, the first mounting frame; 202, the detection shell; 203, the first electric telescopic rod; 204, the ejection piece; 205, the L-shaped fixed frame; 206, the second electric telescopic rod; 207, the first electric clamp;

[0035] 208, the backrest frame; 209, the electric slide rail; 2010, the moving slide; 2011, the second electric rod; 2012, the second electric clamp;

[0036] 3, the lifting mechanism; 301, the first movable seat; 302, the first movable arm; 303, the first electric hydraulic cylinder; 304, the second movable arm; 305, the third movable arm; 306, the fourth electric hydraulic cylinder; 307, the electric clamp;

[0037] 4, the voltage detection mechanism; 401, the device frame; 402, the first small electric telescopic rod; 403, the sliding frame; 404, the hydraulic telescopic rod; 405, the second small electric telescopic rod; 406, the H-shaped frame; 407, the insertion column; 408, the telescopic spring; 409, the voltage detector; 4010, the receiving groove shell; 4011, the discharging frame; 4012, the small electric telescopic rod; 4013, the second electric slide rail; 4014, the clamping slide; 4015, the third small electric telescopic rod;

[0038] 5, the insulation test mechanism; 501, the first electric telescopic electric cylinder; 502, the mounting plate seat; 503, the leakage detector; 504, the electric hydraulic cylinder. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0040] The terms "first", "second", and the like in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of a kind and do not limit the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in an "or" relationship.

[0041] In the description of the present application, it needs to be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0042] In the description of the present application, it needs to be understood that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0043] As shown in Figures 1-7 The transformer full inspection equipment provided by the present application comprises a first fixed frame 1, a second fixed frame 101 fixedly connected to one side of the first fixed frame 1, and a third fixed frame 102 fixedly connected to one side of the second fixed frame 101.

[0044] The bottom of the first fixed frame 1 is fixedly connected with a feeding mechanism 2, one side of the top of the second fixed frame 101 is fixedly connected with a hoisting mechanism 3, and the top of the second fixed frame 101 is provided with a voltage detection mechanism 4.

[0045] One side of the third fixed frame 102 is fixedly connected with an insulation test mechanism 5, and one side of the third fixed frame 102 is provided with a lifting mechanism 6.

[0046] The feeding mechanism 2 comprises a first mounting frame 201 fixedly connected to the top of the first fixed frame 1, a detection shell 202 fixedly connected to the top of the first mounting frame 201, a first electric telescopic rod 203 fixedly connected to the bottom of the detection shell 202, a top piece 204 fixedly connected to the telescopic end of the first electric telescopic rod 203, an L-shaped mounting frame 205 fixedly connected to one side of the top of the first mounting frame 201, a second electric telescopic rod 206 fixedly connected to one side of the L-shaped mounting frame 205, and a first electric clamp 207 fixedly connected to the telescopic end of the second electric telescopic rod 206.

[0047] The top of the first fixed frame 1 is fixedly connected with a backrest frame 208, the backrest frame 208 is fixedly connected with an electric sliding rail 209 on one side, the electric sliding rail 209 is slidingly connected with two movable sliding seats 2010 on one side, each movable sliding seat 2010 is fixedly connected with a second electric rod 2011 on one side, and the telescopic end of the second electric rod 2011 is fixedly connected with a second electric clamp 2012.

[0048] In particular use, the first electric telescopic rod 203 at the bottom of the first mounting frame 201 is telescoped to facilitate the ejection after the detection of the transformer, and the detection shell 202 is used for the sliding size detection of the transformer. The size of the detection shell 202 is cast according to the standard transformer outside, and is used for the structure detection of the transformer. After the detection is completed, the second electric telescopic rod 206 at the top of the L-shaped fixing frame 205 is telescoped to drive the first electric clamp 207 to clamp and carry out the transformer inside the detection shell 202, so as to facilitate the hoisting out of the detection shell 202.

[0049] When the transformer is hoisted and transported in sequence, the electric sliding of the electric sliding rail 209 on the first fixed frame 1 drives the moving slide 2010 to move left and right on the electric sliding rail 209, so as to facilitate the adjustment of the position of the first electric telescopic rod 203, and then the telescoping of the first electric telescopic rod 203 drives the second electric clamp 2012 to adjust the horizontal height, and the clamping of the second electric clamp 2012 enables the transformer to be hoisted and moved.

[0050] The hoisting mechanism 3 comprises a first movable seat 301 arranged on one side of the top of the second fixed frame 101, a first movable arm 302 movably connected to the top of the first movable seat 301, a first electric hydraulic cylinder 303 movably connected to one side of the first movable arm 302 and the first movable seat 301, a second movable arm 304 movably connected to the top of the first movable seat 301, the bottom end of one side of the second movable arm 304 movably connected to one of the first electric hydraulic cylinders 303, a third movable arm 305 movably connected to one end of the second movable arm 304, a fourth electric hydraulic cylinder 306 arranged on the top of the third movable arm 305, an electric clamp 307 movably connected to one end of the fourth electric hydraulic cylinder 306, and a motor arranged at the bottom end of the first movable seat 301.

[0051] In particular use, when the voltage is detected, the transformer on the feeding mechanism 2 is hoisted to the voltage detection mechanism 4, the two first electric hydraulic cylinders 303 on the first movable seat 301 are rotated, so that the first electric hydraulic cylinders 303 are rotated in the process, so as to adjust the second movable arm 304 to adjust the movement, the fourth electric hydraulic cylinder 306 at one end of the second movable arm 304 is telescoped to facilitate the clamping and hoisting of the transformer by the electric clamp 307, and the rotation of the motor drives the first movable seat 301 to rotate and adjust the angle.

[0052] The voltage detection mechanism 4 comprises a device frame 401 fixedly connected with the top of the second fixed frame 101, the top of the device frame 401 is fixedly connected with a first small electric telescopic rod 402, the bottom end of the first small electric telescopic rod 402 is fixedly connected with a sliding frame 403, the two ends of the bottom of the sliding frame 403 are movably connected with hydraulic telescopic rods 404, the top of one end of the sliding frame 403 is fixedly connected with a second small electric telescopic rod 405, the telescopic end of the second small electric telescopic rod 405 is fixedly connected with an H-shaped frame 406, the bottom end of the H-shaped frame 406 is connected with a penetrating column 407, the bottom end of the penetrating column 407 is externally sleeved with a telescopic spring 408, the bottom end of the penetrating column 407 is fixedly connected with a voltage detector 409, the bottom end of the device frame 401 is provided with a material receiving groove shell 4010, the bottom end of the device frame 401 is fixedly connected with a discharging frame 4011, one end of the top of the discharging frame 4011 is fixedly connected with two small electric telescopic rods 4012, the top of the small electric telescopic rod 4012 is provided with a second electric sliding rail 4013, the top of the second electric sliding rail 4013 is fixedly connected with a clamping sliding seat 4014, the top of the second fixed frame 101 is fixedly connected with third small electric telescopic rods 4015, one end of the third small electric telescopic rod 4015 is fixedly connected with a pressing plate.

[0053] In specific use, when the voltage of the transformer is detected, the transformer needs to be clamped and fixed first, the two third small electric telescopic rods 4015 are set to push and press the pressing plate to press and clamp the transformer, so that shaking during voltage detection is avoided, the first small electric telescopic rod 402 is set to push and drive the sliding frame 403 on the device frame 401 to slide up and down for adjustment, the second small electric telescopic rod 405 is set to facilitate pushing the H-shaped frame 406 to approach the transformer, the penetrating column 407 and the telescopic spring 408 on the H-shaped frame 406 cooperate to facilitate the voltage detector 409 to press and adhere to the closest device, so that the voltage detector 409 is prevented from being damaged due to excessive force, after detection is completed, the voltage detector 409 falls through the material receiving groove shell 4010 to the clamping sliding seat 4014 on the second electric sliding rail 4013, and then the third small electric telescopic rod 4015 is set to pull and drive the transformer to slide out.

[0054] The insulation test mechanism 5 comprises a first electric telescopic electric cylinder 501 fixedly connected with the top of the third fixed frame 102, the bottom end of the first electric telescopic electric cylinder 501 is fixedly connected with a mounting plate seat 502, the bottom end of the mounting plate seat 502 is fixedly connected with a leakage detector 503, and the two sides of the third fixed frame 102 are fixedly connected with electric hydraulic cylinders 504.

[0055] Specific use, through the first electric telescopic electric cylinder 501 set by the extension of the installation plate seat 502 is convenient to push horizontal height adjustment, so as to facilitate the leakage detector 503 for transformer leakage detection, so as to ensure that the transformer can prevent leakage occurs when using, through the setting of the electric hydraulic cylinder 504 of the transformer in the detection process is clamped and fixed.

[0056] A transformer detection method, comprising the following steps:

[0057] Step one: first, the transformer is placed in the detection shell 202, the size of the detection shell 202 is cast according to the standard transformer outside, the structure of the transformer is detected, and after the detection is completed;

[0058] Secondly, the first electric clamp 207 is driven by the second electric telescopic rod 206 on the top of the L-shaped fixing frame 205 to clamp and move out the transformer in the detection shell 202;

[0059] Then, the transformer is moved to one end of the first fixed frame 1 by the setting of the feeding mechanism 2, and then the transformer is lifted to the voltage detection mechanism 4 by the setting of the lifting mechanism 3.

[0060] Step two: when the voltage of the transformer is detected, the press plate at one end of the two third small electric telescopic rods 4015 clamps the transformer, the H-shaped frame 406 is pushed to the transformer by the second small electric telescopic rod 405, so that the cooperation of the penetrating column 407 and the telescopic spring 408 facilitates the voltage detector 409 to detect the voltage of the transformer;

[0061] Step three: the leakage detector 503 and the first electric telescopic electric cylinder 501 cooperate to detect the leakage of the transformer, so as to avoid the risk of leakage of the transformer.

[0062] The leakage detector 503 is a type "ARCM300" integrated leakage detection probe.

[0063] The voltage detector 409 is a type "LSK-CY8" residual voltage tester.

[0064] It should be noted that, in the present document, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element. Furthermore, it is to be understood that the method and apparatus of the present application can be carried out by someone other than the person named in the independent claims, and that the scope of the independent claims is not limited to the person named in the independent claims. In addition, it should be noted that the scope of the method and apparatus of the present application is not limited to performing the functions in the order discussed or illustrated, but can also include performing the functions in a substantially simultaneous manner or in a reverse order, for example, the described method can be performed in an order different from that described, and various steps can be added, omitted, or combined, in addition, features described with reference to certain examples can be combined in other examples.

[0065] The embodiments of the present application are described above with reference to the accompanying drawings, but the present application is not limited to the specific embodiments described above, which are merely illustrative and not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims.

Claims

1. A transformer full inspection device, comprising a first fixed frame (1), characterized in that: One side of the first fixed frame (1) is fixedly connected to a second fixed frame (101), and one side of the second fixed frame (101) is fixedly connected to a third fixed frame (102); A loading mechanism (2) is fixedly connected to the top of the first fixed frame (1), a lifting mechanism (3) is fixedly connected to one side of the top of the second fixed frame (101), and a voltage detection mechanism (4) is provided on the top of the second fixed frame (101); An insulation testing mechanism (5) is fixedly connected to one side of the third fixed frame (102); a lifting mechanism (6) is provided on one side of the third fixed frame (102); The feeding mechanism (2) comprises a first mounting frame (201) fixedly connected to the top of the first fixed frame (1); the top of the first mounting frame (201) is fixedly connected to a detection shell (202); the bottom of the detection shell (202) is fixedly connected to a first electric telescopic rod (203); the telescopic end of the first electric telescopic rod (203) is fixedly connected to an ejector (204); one side of the top of the first mounting frame (201) is fixedly connected to an L-shaped fixing frame (205); one side of the L-shaped fixing frame (205) is fixedly connected to a second electric telescopic rod (206); and the telescopic end of the second electric telescopic rod (206) is fixedly connected to a first electric clamp (207); The lifting mechanism (3) includes a first movable seat (301) provided on one side of the top of the second fixed frame (101), a first movable arm (302) movably connected to the top of the first movable seat (301), a first electric hydraulic cylinder (303) movably connected to the first movable arm (302) and one side of the first movable seat (301), a second movable arm (304) movably connected to the top of the first movable seat (301), a bottom side of the second movable arm (304) movably connected to one of the first electric hydraulic cylinders (303), one end of the second movable arm (304) movably connected to a third movable arm (305), a fourth electric hydraulic cylinder (306) provided on the top of the third movable arm (305), one end of the fourth electric hydraulic cylinder (306) movably connected to an electric clamp (307), and a motor provided at the bottom of the first movable seat (301); The voltage detection mechanism (4) comprises a device frame (401) fixedly connected to the top of the second fixed frame (101), a first small electric telescopic rod (402) fixedly connected to the top of the device frame (401), a sliding frame (403) fixedly connected to the bottom of the first small electric telescopic rod (402), a hydraulic telescopic rod (404) movably connected to the bottom of both ends of the sliding frame (403), a second small electric telescopic rod (405) fixedly connected to the top of one end of the sliding frame (403), and a telescopic end of the second small electric telescopic rod (405) An H-shaped frame (406) is fixedly connected, and an interpenetrating column (407) is interpenetratingly connected at the bottom end of the H-shaped frame (406), and a telescopic spring (408) is sleeved on the outer side of the bottom end of the interpenetrating column (407), and a voltage detector (409) is fixedly connected at the bottom end of the device frame (401), and a material receiving trough shell (4010) is provided at the middle part of the bottom end of the device frame (401), and a discharging frame (4011) is fixedly connected at the bottom end of the device frame (401), and two small electric telescopic rods (4012) are fixedly connected to one end of the top of the discharging frame (4011); The insulation testing mechanism (5) comprises a first electric telescopic electric cylinder (501) fixedly connected to the top of the third fixed frame (102), a mounting plate seat (502) fixedly connected to the bottom end of the first electric telescopic electric cylinder (501), a leakage detector (503) fixedly connected to the bottom end of the mounting plate seat (502), and electric hydraulic cylinders (504) fixedly connected to both sides of the third fixed frame (102).

2. The transformer full inspection equipment according to claim 1, characterized in that: A support frame (208) is fixedly connected to one side of the top of the first fixed frame (1), an electric slide rail (209) is fixedly connected to one side of the support frame (208), two movable slides (2010) are slidably connected to one side of the electric slide rail (209), a second electric rod (211) is fixedly connected to one side of each movable slide (2010), and a second electric clamp (212) is fixedly connected to the telescopic end of the second electric rod (2011).

3. The transformer full inspection equipment according to claim 1, characterized in that: A second electric slide rail (4013) is provided on the top of the small electric telescopic rod (4012); a fixed connector on the top of the second electric slide rail (4013) is slidably connected to a clamping slide seat (4014); third small electric telescopic rods (4015) are fixedly connected to both sides of the top of the second fixed frame (101); and a pressing plate is fixedly connected to one end of the third small electric telescopic rod (4015).

4. A transformer full inspection method, characterized by: A transformer full inspection device according to any one of claims 1 to 3, characterized in that it comprises the following steps: Step 1: First, place the transformer in a detection shell (202) to detect the transformer structure; the size of the detection shell (202) is cast according to the standard transformer outer surface; Secondly, the second electric telescopic rod (206) on the top of the L-shaped fixing frame (205) is extended and retracted to drive the first electric clamp (207) to clamp and remove the transformer inside the detection shell (202); Then, the transformer is moved to one end of the first fixed frame (1) by the provided loading mechanism (2), and then the transformer is hoisted onto the voltage detection mechanism (4) by the provided hoisting mechanism (3); Step 2: When performing voltage detection on the transformer, the pressing plates at one end of the two third small electric telescopic rods (4015) clamp the transformer, and the H-shaped frame (406) is pushed close to the transformer by the second small electric telescopic rod (405), so that the cooperation between the interlaced column (407) and the telescopic spring (408) facilitates the voltage detector (409) to detect the voltage of the transformer; Step 3: The leakage detector (503) cooperates with the first electric telescopic cylinder (501) to perform leakage detection on the transformer.

5. A transformer full inspection method according to claim 4, characterized in that: The leakage detector (503) is an integrated leakage detection detector.

6. A transformer full inspection method according to claim 4, characterized in that: The voltage detector (409) is a residual voltage tester.

Citation Information

Patent Citations

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