Outdoor transformer liquid cooling device with automatic cleaning function

By designing an automatic cleaning device and a convenient disassembly structure in the transformer liquid cooling device, the problem of frequent manual maintenance in the prior art is solved, automatic cleaning and rapid maintenance are achieved, and thermal dissipation efficiency and grid safety and stability are improved.

CN119993704AInactive Publication Date: 2025-05-13STATE GRID XINJIANG ELECTRIC POWER CO LTD HOTAN POWER SUPPLY CO
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Patent Information

Application Number
CN202510370457.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing transformer liquid cooling device requires frequent manual maintenance, especially during hot weather or peak electricity consumption periods, dirt attached to the inner wall of the heat dissipation pipe affects the heat dissipation efficiency, resulting in abnormal operation of the transformer and endangering the safety and stability of the power grid.

Method used

An automatic cleaning liquid cooling device for outdoor transformer is designed. By setting an automatic cleaning device on the first rectangular plate, the transformer can automatically clean impurities on the heat dissipation pipe, and through the easy disassembly design of the second rectangular plate, it can perform manual maintenance quickly.

Benefits of technology

It realizes automatic cleaning of impurities on the heat dissipation pipe, reduces the frequency and cost of manual maintenance, improves the heat dissipation efficiency, and ensures the normal operation of the transformer and the safety and stability of the power grid.

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Abstract

The invention discloses an automatic-cleaning outdoor transformer liquid cooling device, and relates to the technical field of transformers, the automatic-cleaning outdoor transformer liquid cooling device comprises a transformer body, one side of the transformer body is provided with two first rectangular plates and a plurality of cooling fins, and the two sides of each first rectangular plate are slidably connected with threaded rods; the second rectangular plate is located on one side of the transformer body, gear rails are arranged on the inner walls of the two sides of the second rectangular plate, a heat dissipation pipe is fixedly connected to the interior of the second rectangular plate, a cleaning pipe is arranged on the heat dissipation pipe, and the cleaning pipe is fixedly connected with a movable block. The threaded rod rotates in and out of the interior of the fixing block under the action of a worker, the fixing block is fixed or unfixed through one end of the threaded rod, the heat dissipation pipe is more convenient and faster to disassemble and assemble, and the effect of automatically cleaning impurities attached to the heat dissipation pipe can be achieved by driving the cleaning pipe through the moving block.
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Description

Technical Field

[0001] The invention belongs to the field of transformers, and in particular relates to an automatic cleaning liquid cooling device for outdoor transformers. Background Art

[0002] Transformers generally operate at low frequencies and with conductors wound around the core to form windings. When the transformer is in operation, the transformer will heat up due to operating losses. In order to reduce the operating temperature of the transformer, the transformer is often cooled by a liquid cooling device. However, in the hot summer and during peak hours of electricity consumption, the transformer needs to be in full load operation. Due to untimely maintenance such as foreign matter attached to the cooling device, the transformer often operates abnormally, endangering the safe and stable operation of the power grid. For example, the patent with announcement number CN105609262A discloses a water-cooled transformer, including a transformer, the upper end of the transformer is connected to a water collecting tank through a support frame, a self-priming pump is fixedly installed on the inner middle part of the water collecting tank, a circulating water tank is provided inside the transformer, the outer surface of the circulating water tank is a heat dissipation copper plate, an electric motor is fixedly installed inside the circulating water tank, and a paddle is set on the surface of the rotating shaft of the electric motor. The water-cooled radiator can circulate water to cool the inside of the transformer, but its cooling device is exposed to the outside and is affected by the environment and requires frequent manual maintenance; or the patent with patent number CN112331460A discloses a high-efficiency cooling transformer, including a base box, a heat dissipation wall and a temperature control top, wherein the three are mutually clamped and connected, a cooling cavity and a connecting cavity are provided in the heat dissipation wall, a liquid extraction pipe and a reflux pipe are installed on the upper surface of the base box, and the base box, the heat dissipation wall and the control top are connected by connecting the base box, the heat dissipation wall and the control top. The temperature tops are hinged to each other, and the traditional integral structure transformer is changed into an assembly structure with mutual clamping connection, which is convenient for the transportation, installation and disassembly of the transformer, and is beneficial to the maintenance and other operations of the transformer by the staff; or as the patent application with announcement number CN205789398U, discloses an outdoor transformer circulation cooling device, and its specification paragraph 0014 discloses: when the outdoor transformer circulation cooling device is used, the heat on the transformer is transported to the heat dissipation plate for heat dissipation by the heat conduction device at the bottom of the transformer, and cold water is heated in the first connecting pipe and the second connecting pipe, and the cold water in the first connecting pipe and the second connecting pipe is formed into circulating water by a water pump, and the circulating water is cooled by the cooling device, and the heat dissipation pipe is used to cool the transformer, so that the temperature around the transformer is not too high. The two heat dissipation methods can improve its heat dissipation efficiency and ensure the normal operation of the transformer.

[0003] However, in actual use, the temperature on one side of the heat sink needs to be dissipated through a heat pipe. Since the dirt attached to the inner wall of the heat pipe needs to be cleaned regularly, the heat pipe needs to be fixed to one side of the transformer body by screws. This fixing method will affect the efficiency of disassembly of the heat pipe and reduce the efficiency of cleaning the dirt attached to the inner wall of the heat pipe.

[0004] Therefore, an automatic cleaning outdoor transformer liquid cooling device is proposed to solve the above-mentioned drawbacks. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art. By designing an automatic cleaning device on the first rectangular plate, the transformer can automatically clean impurities attached to the heat dissipation pipe to reduce the frequency of manual maintenance. The second rectangular plate is designed to easily disassemble the first rectangular plate, making manual maintenance convenient and fast, greatly reducing the cost of manual maintenance.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0007] An automatic cleaning outdoor transformer liquid cooling device comprises a transformer body, one side of the transformer body is provided with two first rectangular plates and a plurality of heat sinks, and both sides of the first rectangular plates are rotatably matched with threaded rods;

[0008] A second rectangular plate is located at one side of the transformer body, a heat dissipation pipe is fixedly fitted inside the second rectangular plate, two fixing blocks are fixedly fitted on both sides of the second rectangular plate, and one end of the threaded rod is threadedly fitted with one side of the fixing block.

[0009] Preferably, through holes are provided on both sides of the first rectangular plate, the threaded rod is located inside the through holes, and one end of the threaded rod is fixedly matched with a rotating column.

[0010] Preferably, one end of the rotating column is fixedly matched with a T-shaped rod, one end of the T-shaped rod is rotatably matched with a fixed disk, and a spring is fixedly matched between the two fixed disks.

[0011] Preferably, a T-shaped slot is provided on one side of the fixing plate, and the T-shaped rod is rotatably fitted inside the T-shaped slot.

[0012] Preferably, a threaded hole is provided on one side of the fixing block, and one end of the threaded rod is threadably matched with the threaded hole.

[0013] Preferably, a water pump and a cooling box located on one side of the water pump are fixedly fitted at the bottom of the second rectangular plate, and a connecting pipe is fixedly fitted between one side of the cooling box and the input end of the water pump.

[0014] Preferably, one end of the heat dissipation pipe is connected to and communicated with one side of the cooling box, and the other end of the heat dissipation pipe is fixedly fitted on the output end of the water pump.

[0015] Preferably, the cleaning tube is provided with a plurality of circular through holes, and the inner walls of the circular through holes are provided with brushes.

[0016] Preferably, a gear track is provided on the inner side wall of the second rectangular plate.

[0017] Preferably, a gear is provided inside the moving block, and the gear is connected to a motor. The motor is controlled by a control chip and can control the moving block to move on the gear track in a timely manner.

[0018] Preferably, two terminal posts are fixedly fitted on the upper side of the transformer body, and a plurality of supporting feet are fixedly fitted on the bottom of the transformer body.

[0019] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all the advantages described below at the same time:

[0020] (1) By setting a fixing block, the threaded rod can be rotated in and out of the fixing block by the staff, and the fixing block can be fixed and released by one end of the threaded rod, making the process of disassembling and assembling the heat dissipating pipe more convenient, facilitating the cleaning of the dirt that is difficult to clean when the heat dissipating pipe is automatically cleaned during manual maintenance, and reducing the problem of dirt adhering to the inner wall of the heat dissipating pipe affecting the heat dissipation efficiency;

[0021] (2) By setting the moving block, gear track and cleaning pipe, the device can clean the impurities attached to the heat dissipation pipe by itself, thereby increasing the heat dissipation efficiency during the operation of the device, reducing the frequency of manual maintenance and reducing the cost of the device during operation;

[0022] (3) By setting the T-shaped groove, the T-shaped rod can rotate inside the T-shaped groove under the action of the rotating column, and the rotation direction of the T-shaped rod can be rotated through the T-shaped groove, thereby reducing the problem of the T-shaped rod rotating out of the T-shaped groove and improving the stability of the T-shaped rod during rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the first rectangular plate structure according to an embodiment of the present invention;

[0026] Figure 3 Schematic diagram of the second rectangular plate structure according to an embodiment of the present invention.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 100, transformer body; 101, terminal; 102, support foot; 103, heat sink; 104, first rectangular plate; 105, through hole; 106, threaded rod; 107, rotating column; 108, T-shaped rod; 109, fixing plate; 110, T-shaped slot; 111, spring;

[0029] 200, second rectangular plate; 201, water pump; 202, cooling box; 203, heat pipe; 204, heat pipe; 205, fixing block; 206, threaded hole;

[0030] 301, moving block; 302, gear track; 303, cleaning tube; 304, circular through hole. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "longitudinal" and the like should be understood in a broad sense, for example: it can be fixedly connected; it can also be detachably connected; or integrated; it can be mechanically connected; it can also be electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.

[0034] See also Figure 1-3As shown, in this embodiment, an automatic cleaning outdoor transformer liquid cooling device is provided, including two terminals 101 on the top of a transformer body 100, four corners of the bottom of the transformer body 100 are respectively installed with supporting feet 102, and the supporting feet 102 are fixedly connected to the transformer body 100 with screws, and a plurality of heat sinks 103 are provided on the front of the transformer body 100, and a heat sink 103 is provided on the surface of the heat sink 103, and the heat sink is connected to a first rectangular plate for heat dissipation, and the two first rectangular plates 104 are provided with threaded rods 106, and a second rectangular plate 200 is provided on the outside of the heat sink 103, and a water pump 201 is fixedly connected to one side of the bottom of the second rectangular plate 200, and the water pump 201 is fixed on the other side. A cooling box 202 is fixedly connected, a connecting pipe 204 is provided between the water pump 201 and the cooling box 202, a plurality of heat dissipation pipes 203 are provided inside the second rectangular plate 200, two fixing blocks 205 are fixedly connected to the outer walls on both sides of the second rectangular plate 200, gear tracks 302 are provided on the inner walls on both sides of the second rectangular plate 200, the fixing blocks are provided with threaded holes 206, the threaded holes and the threaded rods 106 are threadedly connected, one end of the threaded rods 106 located inside the first rectangular plate 104 is fixedly connected with a rotating column 107, the rotating column 107 is slidably connected to a T-shaped rod 108, the T-shaped rod 108 is slidably connected to a fixing disk 109, and a spring 111 is fixedly connected between the two fixing disks 109;

[0035] A cleaning tube 303 is provided on the heat dissipation tube 203, and a plurality of circular through holes 304 are opened in the cleaning tube 303. Moving blocks 301 are provided on both sides of the cleaning tube 303. The moving blocks 301 are provided with gears slidingly connected to gear tracks 302. The gears are connected to motors, and the motors are provided with control chips. Gears adapted to the gear tracks 302 are installed inside the moving blocks 301.

[0036] Working principle:

[0037] First, place the second rectangular plate 200 on one side of the transformer body 100, and the second rectangular plate 200 drives the heat dissipation pipe 203 to be placed on one side of the heat sink 103. The second rectangular plate 200 drives the fixing block 205 to be placed on one side of the first rectangular plate 104. Then rotate the threaded rod 106, and one end of the threaded rod 106 is threadedly engaged with the inside of the fixing block 205. The second rectangular plate 200 is positioned on one side of the transformer body 100 through the fixing block 205, and then the inside of the second rectangular plate 200 is completed, and the heat sink 103 is cooled by the heat dissipation pipe 203.

[0038] After the device has been working for a period of time, the control chip controls the motor to drive the moving block 301 to reciprocate along the gear track 302, driving the cleaning tube 303 to move up and down, and the brush inside the cleaning tube 303 cleans the impurities attached to the heat dissipation tube 203. When the moving block 301 fails to move, manual maintenance is notified. During manual maintenance, the fixed block 205 is set so that the threaded rod 106 can be rotated in and out of the fixed block 205 under the action of the staff, and the fixed block 205 is fixed and released by one end of the threaded rod 106, so that maintenance work can be carried out conveniently and quickly, greatly reducing the workload of the staff.

[0039] In order to make the rotation process of the T-shaped rod 108 on the side of the fixed plate 109 more stable, the following structure is used for improvement: Figure 1-3 As shown, both sides of the first rectangular plate 104 of this embodiment are provided with through holes 105, the threaded rod 106 is located inside the through hole 105, one end of the threaded rod 106 is fixedly matched with a rotating column 107, one end of the rotating column 107 is fixedly matched with a T-shaped rod 108, one end of the T-shaped rod 108 is rotatably matched with a fixed disk 109, a spring 111 is fixedly matched between the two fixed disks 109, one side of the fixed disk 109 is provided with a T-shaped slot 110, the T-shaped rod 108 is rotatably matched inside the T-shaped slot 110, and one side of the fixed block 205 is provided with a threaded hole 206, the threaded One end of the rod 106 is threadedly matched with the threaded hole 206, and the bottom of the second rectangular plate 200 is fixedly matched with a water pump 201 and a cooling box 202 located on one side of the water pump 201. A connecting pipe 204 is fixedly matched between one side of the cooling box 202 and the input end of the water pump 201. One end of the heat dissipation pipe 203 is connected and communicated with one side of the cooling box 202, and the other end of the heat dissipation pipe 203 is fixedly matched on the output end of the water pump 201. Two terminal posts 101 are fixedly matched on the upper side of the transformer body 100, and a plurality of supporting feet 102 are fixedly matched on the bottom of the transformer body 100.

[0040] When the present embodiment is in use, the second rectangular plate 200 is first placed on one side of the transformer body 100, and the second rectangular plate 200 drives the fixing block 205 to be placed on one side of the first rectangular plate 104, and then the rotating column 107 is rotated, and the rotating column 107 drives the threaded rod 106 to rotate, and the threaded rod 106 is threadedly engaged with the inside of the fixing block 205 through the threaded hole 206, and the second rectangular plate 200 is fixed to one side of the transformer body 100 through the fixing block 205, and the rotating column 107 drives the T-shaped rod 108 to rotate inside the T-shaped slot 110, thereby completing the fixing of the second rectangular plate 200, and heat dissipation treatment of the heat sink 103 is performed through the heat pipe 203.

[0041] The T-slot 110 is provided so that the T-bar 108 can rotate inside the T-slot 110 under the action of the rotating column 107, and the rotation direction of the T-bar 108 can be rotated through the T-slot 110, thereby reducing the problem of the T-bar 108 rotating out of the T-slot 110 and improving the stability of the T-bar 108 during rotation.

[0042] The present invention is not limited to the above-mentioned embodiments. Anyone should be aware that any structural changes made under the enlightenment of the present invention, and any technical solutions that are the same or similar to the present invention, fall within the protection scope of the present invention. The technology, shape, and structural parts not described in detail in the present invention are all well-known technologies.

Claims

1. An automatic cleaning outdoor transformer liquid cooling device, comprising a transformer body (100), characterized in that: The top of the transformer body (100) is provided with two terminal posts (101), the bottom of the transformer body (100) is provided with a plurality of supporting feet (102), one side of the transformer body (100) is provided with a plurality of heat sinks (103), both sides of the heat sinks (103) are provided with first rectangular plates (104), the upper and lower ends of the first rectangular plate (104) are provided with through holes (105), and the two through holes (105) are provided with threaded rods (106); A second rectangular plate (200) is provided outside the heat sink (103); a water pump (201) is fixedly connected to one side of the bottom of the second rectangular plate (200); a cooling box (202) is fixedly connected to the other side of the water pump (201); a connecting pipe (204) is provided between the water pump (201) and the cooling box (202); a plurality of heat dissipation pipes (203) are provided inside the second rectangular plate (200); two fixing blocks (205) are fixedly connected to the upper and lower sides of the first rectangular plate (104); and an automatic cleaning device is provided on the second rectangular plate (200).

2. The automatic cleaning outdoor transformer liquid cooling device according to claim 1 is characterized in that: One end of the threaded rod (106) located inside the first rectangular plate (104) is fixedly connected to a rotating column (107), the rotating column (107) is slidably connected to a T-shaped rod (108), the T-shaped rod (108) is slidably connected to a fixed disk (109), and a spring (111) is fixedly connected between the two fixed disks (109).

3. The automatic cleaning outdoor transformer liquid cooling device according to claim 2 is characterized in that: The fixing block (205) is provided with a threaded hole (206), the threaded rod (106) and the threaded hole (206) are threadedly connected, and the fixing block (205) is slidably connected to the first rectangular plate (104) via the threaded rod (106) in the threaded hole (206).

4. The automatic cleaning outdoor transformer liquid cooling device according to claim 3 is characterized in that: A T-shaped slot (110) is provided on one side of the fixing plate (109), and the T-shaped rod (108) is slidably connected to the inside of the T-shaped slot (110).

5. The automatic cleaning outdoor transformer liquid cooling device according to claim 4 is characterized in that: One end of the heat dissipation pipe (203) is connected to and communicates with one side of the cooling box (202), and the other end of the heat dissipation pipe (203) is fixedly connected to the output end of the water pump (201).

6. The automatic cleaning outdoor transformer liquid cooling device according to claim 5 is characterized in that: The cooling box (202) is provided with a filter screen to prevent excessive impurities in the coolant from causing poor circulation of the coolant.

7. The automatic cleaning outdoor transformer liquid cooling device according to claim 6 is characterized in that: The automatic cleaning device comprises a moving block (301), a gear track (302), a cleaning tube (303) and a circular through hole (304); the cleaning tube (303) is provided on the heat dissipation tube (203); both sides of the cleaning tube (303) are fixedly connected to the moving block (301); and the inner walls of both sides of the second rectangular plate (200) are provided with gear tracks (302).

8. The automatic cleaning outdoor transformer liquid cooling device according to claim 7 is characterized in that: The moving block (301) is provided with a gear slidably connected to a gear track (302), the gear is connected to a motor, and the motor is provided with a control chip.

9. The automatic cleaning outdoor transformer liquid cooling device according to claim 8, characterized in that: The cleaning tube (303) is provided with a plurality of circular through holes (304), and a brush is provided in the circular through hole (304) to clean impurities attached to the heat dissipation tube (203).

Citation Information

Patent Citations

  • Water-cooled transformer

    CN105609262A

  • Efficient cooling type transformer

    CN112331460A

  • Outdoor transformer circulation heat sink

    CN205789398U