An intelligent power distribution cabinet with temperature warning feedback
By using a wrap-around guide mechanism and a servo motor-driven air guide module in the smart distribution cabinet, 360° temperature scanning and real-time heat dissipation of the wiring element group is achieved, solving the monitoring blind spot problem of traditional temperature monitoring systems, and significantly improving the thermal management efficiency and safety of the system.
Patent Information
- Application Number
- CN202510424853.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-04-07
AI Technical Summary
The temperature monitoring system of existing smart distribution cabinets has a blind spot problem. The traditional sensor layout space is limited and cannot cover the overall heat distribution in complex wiring environments, resulting in possible delays in early warning response.
An intelligent distribution cabinet with temperature warning feedback is adopted. The first multi-stage control mechanism drives the wrap-around guide mechanism to rotate 360° along the runway-shaped guide rail, which drives the first infrared temperature control unit to dynamically scan the wiring element group in the whole area, and dissipates heat through the servo motor to drive the air guide module to form a closed-loop control.
The whole-domain temperature perception is realized, the safety hazards caused by local overheating are avoided, the system response speed and thermal management efficiency are significantly improved under high-temperature operating conditions, and the missed detection of local hidden faults by traditional systems is solved.
Smart Images

Figure CN119994672B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent power distribution cabinets, and more specifically, to an intelligent power distribution cabinet with temperature warning and feedback. Background Art
[0002] As the core carrier of the end - equipment in the power system, the intelligent power distribution cabinet realizes the remote monitoring and automatic management of electrical components by integrating Internet of Things technology. In current technologies, power distribution cabinets usually adopt distributed temperature sensors or local infrared temperature measurement modules, combined with a control module to trigger a cooling device to achieve early warning of abnormal temperature. The technical logic is that when the local temperature is detected to exceed the threshold, an audible and visual alarm or a linked heat dissipation module is used to prevent component overheating and damage.
[0003] However, the current temperature monitoring system has the problem of monitoring blind spots in the actual working process. Due to the spatial limitations of the traditional sensor layout, generally only single - point sensors can be set on the side wall of the cabinet body. The configured sensors are limited by the fixed viewing angle and cannot cover the entire thermal distribution in a complex wiring environment. When there are multiple layers of electrical components or hidden heat sources inside the power distribution cabinet, the existing solutions are difficult to achieve full - domain temperature perception, which may delay the warning response. For this reason, some technologies try to introduce infrared thermal imaging technology to improve the monitoring accuracy, but due to the equipment deployment method and cost limitations, the problem of full - range coverage has not been solved yet.
[0004] Further analysis reveals that the core contradiction in the current infrared detection system's difficulty in constructing a 360 - degree dead - angle - free monitoring network inside the power distribution cabinet is that the space inside the cabinet is compact. Traditional thermal imagers require a large installation position, resulting in difficult redundant deployment of multiple devices. And the dynamic heat source distribution requires the detection system to have the ability of real - time multi - angle scanning. Currently, most existing solutions rely on statically installed single - point thermal imagers and cannot synchronously capture the temperature gradient changes in three - dimensional space. Summary of the Invention
[0005] Aiming at the problems existing in the above - mentioned technologies, the purpose of the present invention is to provide an intelligent power distribution cabinet with temperature warning and feedback, aiming to solve the above - mentioned technical problems.
[0006] To solve the above problems, the present invention adopts the following technical solutions.
[0007] An intelligent power distribution cabinet with temperature warning and feedback includes a power distribution cabinet body and a wiring component group fixedly installed inside the power distribution cabinet body. A first multi - level regulation mechanism is configured at the top of the power distribution cabinet body. The first multi - level regulation mechanism includes a racetrack - shaped housing. A racetrack - shaped guide rail is fixedly connected to the outer edge position of the racetrack - shaped housing. A surrounding guiding mechanism extending into the power distribution cabinet body is configured on the racetrack - shaped guide rail. A number of first infrared temperature control units facing the wiring component group are configured on the surrounding guiding mechanism.
[0008] First air guiding modules and second air guiding modules are respectively installed at both end positions of the runway-shaped housing, and a first servo motor for driving the first air guiding module and the second air guiding module to rotate and disperse wind is arranged at the position of the axis of the runway-shaped housing. Moreover, a self-starting and stopping module for connecting a circumferential guiding mechanism is also arranged on one side of the output end of the first servo motor;
[0009] Wherein, the connection state between the output end of the first servo motor and the circumferential guiding mechanism is controlled by the self-starting and stopping module. When the first air guiding module and the second air guiding module are in the heat dissipation working state, the circumferential guiding mechanism can be connected when the temperature exceeds the temperature warning, and the first infrared temperature control unit is driven to perform 360-degree temperature detection around the wiring component group.
[0010] As a further solution of the present invention: a first servo motor is fixedly installed at the position of the bottom axis of the runway-shaped housing. The output end of the first servo motor penetrates through the upper side of the runway-shaped housing and is fixedly installed with a first gear disc. Reserved openings penetrating into the interior of the power distribution cabinet body are respectively arranged at both end positions of the runway-shaped housing, and a first air guiding module and a second air guiding module are respectively fixedly installed through the reserved openings at both end positions. The second air guiding module includes a circular ring sleeve, a first circular ring groove track is arranged on the inner wall of the circular ring sleeve, and an embedded circular ring frame is movably installed through the first circular ring groove track. A gear outer ring is fixedly installed on the outer edge of the embedded circular ring frame.
[0011] As a further solution of the present invention: the structures composed of the circular ring sleeve, the first circular ring groove track, the embedded circular ring frame, and the gear outer ring in the first air guiding module and the second air guiding module are the same, and the gear outer rings on the first air guiding module and the second air guiding module are respectively meshed with both sides of the first gear disc. A fan blade group is fixedly installed on the inner wall of the gear outer ring in the second air guiding module, and a fan blade group with blades opposite to those of the fan blade group in the second air guiding module is fixedly installed on the inner wall of the gear outer ring in the first air guiding module.
[0012] As a further solution of the present invention: the self-starting and stopping module includes an electromagnet unit fixedly installed on the upper surface of the first gear disc. A circular magnetic attraction sleeve is sleeved on the outer adsorption end of the electromagnet unit. A telescopic sliding rod is fixedly connected to the outer side of the circular magnetic attraction sleeve. A round-mouth sleeve ring is fixedly connected to the extending end of the telescopic sliding rod. A hinged sleeve rod is movably sleeved at the sleeve port end of the round-mouth sleeve ring, and the whole hinged sleeve rod is movably sleeved in a runway-shaped guide rail. A first high-strength magnetic attraction head attached to the bottom surface of the runway-shaped guide rail is fixedly installed at the bottom of the hinged sleeve rod, and a limit card slot for the first high-strength magnetic attraction head to slide is arranged at the inner bottom of the runway-shaped guide rail.
[0013] As a further solution of the present invention: the surround-type guiding mechanism includes a second high-strength magnetic head adsorbed on the bottom of the first high-strength magnetic head via a runway-shaped guide rail, a second servo motor is fixedly installed on the bottom of the second high-strength magnetic head, a limit frame is fixedly installed on the bottom of the second servo motor, a ball sleeve is movably installed on the bottom of the limit frame, a groove for the ball sleeve to slide is provided at the inner bottom of the distribution cabinet body, the output end of the second servo motor is passed through the inner top of the limit frame, and a threaded rod which is integrally placed inside the limit frame is fixedly installed on the output end, and a plurality of first infrared temperature control units are fixedly installed on the side of the limit frame surface facing the wiring element group.
[0014] As a further solution of the present invention: the limit frame is also provided with a second multi-stage regulating mechanism, the second multi-stage regulating mechanism includes a nut sleeve block slidably installed inside the limit frame and meshing with the threaded rod, the nut sleeve block is fixedly installed with a U-shaped sleeve shaft on the side facing the wiring element group, a third servo motor is fixedly installed on the side of the U-shaped sleeve shaft, the output end of the third servo motor passes through the interior of the U-shaped sleeve shaft and is fixedly installed with an electric telescopic rod, the electric telescopic rod is movably hinged inside the U-shaped sleeve shaft as a whole, a fourth servo motor parallel to the third servo motor is fixedly installed on the output end of the electric telescopic rod, an extension rod is fixedly installed on the output end of the fourth servo motor, and the extension rod is L-shaped as a whole.
[0015] As a further solution of the present invention: the extended end of the extension rod is also provided with an electrically controlled external expansion module, and the electrically controlled external expansion module includes a bidirectional articulated electric telescopic rod fixedly mounted on the extended end of the extension rod, and L-shaped articulated sleeves are movably mounted on the articulated output ends on both sides of the bidirectional articulated electric telescopic rod, and the extended ends of the two groups of L-shaped articulated sleeves are fixedly connected with a combining hinge head, and the outer sides of the combining hinge heads are fixedly connected with L-shaped extension plates parallel to the L-shaped articulated sleeves on the same side, and the two groups of L-shaped articulated sleeves are hinged to the bottom of the bidirectional articulated electric telescopic rod through the combining hinge head.
[0016] As a further solution of the present invention: the outer side of the L-shaped extension plate is also configured with a variable circular guide rail mechanism, the variable circular guide rail mechanism includes a semi-circular guide rail fixedly installed on the outer sides of the two groups of L-shaped extension plates, the surface of the semi-circular guide rail is provided with a second circular groove rail, a tooth block is fixedly installed on one edge of the inner bottom of the second circular groove rail, and a magnetic coating is fixedly installed on the other edge, a limiting stop ring is fixedly installed on the upper side wall of the magnetic coating in the second circular groove rail, a magnetic positioning coating is fixedly installed on both side end faces of the semi-circular guide rail, and the semi-circular guide rails on the outer sides of the two groups of L-shaped extension plates can be adsorbed and tightly attached to form a complete circular structure through the magnetic positioning coating.
[0017] As a further solution of the present invention: The variable circular ring guide mechanism further includes a fifth servo motor sleeved in the second circular ring groove track on one side. A second gear disk is fixedly installed at the output end of the fifth servo motor. The second gear disk is integrally clamped at the bottom of the limit retaining ring and adsorbed on the magnetic adsorption coating. A plasticizable support rod is fixedly installed at one end of the outer surface of the fifth servo motor away from the fifth servo motor. A second infrared temperature control unit is fixedly installed on the outer side of the plasticizable support rod.
[0018] As a further solution of the present invention: A flow deflector is fixedly installed at the bottom of the runway-shaped housing at the position of the reserved opening side on one side. An air delivery hose is connected to the bottom of the flow deflector in a communicating manner. Air ducts are fixedly installed on the outer side edges of the L-shaped extension plates. A plurality of air outlet openings are formed on the surface of the air ducts. One side of the air delivery hose away from the flow deflector is connected to the two air ducts in a communicating manner through a Y-shaped pipe.
[0019] Compared with the prior art, the above technical solutions provided by the present invention have at least the following beneficial effects:
[0020] (1) In this solution, the first multi-level control mechanism drives the circumferential guiding mechanism to rotate 360° along the runway-shaped guide rail, driving the first infrared temperature control unit to perform a full-domain dynamic scan on the wiring component group. Compared with traditional fixed sensors, it breaks through the limitations of space and single-point static monitoring, enabling the detection end to perform non-blind-spot coverage monitoring, effectively detecting temperature anomalies in each area inside the cabinet, and avoiding potential safety hazards caused by local overheating.
[0021] (2) The first servo motor drives the air guiding module and the temperature control unit simultaneously to form a closed-loop control. When the temperature early warning is triggered, the air guiding module constructs a double-cycle air duct through the reverse vane group to accelerate heat dissipation, and at the same time, the self-starting and stopping module automatically activates the circumferential temperature control system to realize the synchronous operation of heat dissipation and precise temperature detection, significantly improving the system response speed and thermal management efficiency under high-temperature conditions.
[0022] (3) By adopting a two-stage temperature control architecture, after the first infrared unit completes the full-domain preliminary screening, the second multi-level control mechanism drives the variable circular ring guide rail to unfold, and the second infrared temperature control unit driven by the semi-circular guide rail combination and the servo motor performs targeted circumferential detection on the abnormal area. Cooperating with the directional heat dissipation of the air duct, it can penetrate the dense component area to accurately locate micro heat sources such as contacts and cable joints, solve the problem of missed detection of local hidden faults in the traditional system, and further improve the diagnostic accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0024] Figure 1 Schematic diagram of the overall structure of the present invention;
[0025] Figure 2 Front view of the present invention;
[0026] Figure 3 Schematic diagram of the split effect of the second air guiding module of the present invention;
[0027] Figure 4 Partial structural schematic diagram of the flow deflector of the present invention;
[0028] Figure 5 Partial structural schematic diagram of the circumferential guiding mechanism of the present invention;
[0029] Figure 6 Schematic diagram of the second multi - level regulation mechanism of the present invention;
[0030] Figure 7 Schematic diagram of the semi - circular guide rail in a semi - sectional view state of the present invention;
[0031] Figure 8 Schematic diagram of the electric control external expansion module of the present invention.
[0032] Reference numerals
[0033] 1, power distribution cabinet body; 2, wiring component group;
[0034] 3, first multi - level regulation mechanism; 31, racetrack - shaped housing; 32, first servo motor; 33, first gear disc; 34, racetrack - shaped guide rail; 35, reserved opening; 36, first air guiding module;
[0035] 37, second air guiding module; 371, circular ring sleeve; 372, first circular ring groove rail; 373, embedded circular ring frame; 374, gear outer ring; 375, fan blade group;
[0036] 38, self - start - stop module; 381, electromagnet unit; 382, circular ring magnetic suction sleeve; 383, telescopic sliding rod; 384, round - mouth sleeve ring; 385, articulated sleeve rod; 386, first high - strength magnetic suction head; 387, limit card slot; 388, flow deflector;
[0037] 4, circumferential guiding mechanism; 41, second high - strength magnetic suction head; 42, second servo motor; 43, limit frame; 44, threaded rod;
[0038] 5, first infrared temperature control unit; 6, ball sleeve;
[0039] 7, second multi - level regulation mechanism; 71, nut sleeve block; 72, U - shaped sleeve shaft; 73, third servo motor; 74, electric telescopic rod; 75, fourth servo motor; 76, extension rod;
[0040] 8. Electrically controlled external expansion module; 81. Bi-directionally articulated electric telescopic rod; 82. L-shaped articulated sleeve plate; 83. Coupling hinge head; 84. L-shaped extension plate; 85. Air duct; 86. Air outlet opening.
[0041] 9. Variable ring guide mechanism; 91. Semi-circular ring guide; 92. Second ring groove track; 93. Limit retaining ring; 94. Tooth block; 95. Magnetic adsorption coating; 96. Second gear disc; 97. Fifth servo motor; 98. Shapeable support rod; 99. Second infrared temperature control unit; 910. Magnetic adsorption positioning coating.
[0042] 10. Gas transmission hose.
[0043] As shown in the figure, in order to clearly show the structure of the embodiments of the present invention, specific structures and devices are marked in the figure, but this is only for schematic purposes and is not intended to limit the present invention to this specific structure, device and environment. Those of ordinary skill in the art can adjust or modify these devices and environments according to specific needs. Detailed implementation manners
[0044] The following describes in detail an intelligent power distribution cabinet with temperature warning feedback provided by the present invention in combination with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. Those skilled in the art in some well-known technical fields can also implement them in other alternative ways; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.
[0045] As Figures 1 to 8 shown, an embodiment of the present invention provides an intelligent power distribution cabinet with temperature warning feedback, including a power distribution cabinet body 1 and a wiring component group 2 fixedly installed inside the power distribution cabinet body 1. A first multi-stage regulation mechanism 3 is configured on the top of the power distribution cabinet body 1. The first multi-stage regulation mechanism 3 includes a racetrack-shaped housing 31. A racetrack-shaped guide rail 34 is fixedly connected to the outer edge position of the racetrack-shaped housing 31. A surrounding guide mechanism 4 extending into the power distribution cabinet body 1 is configured on the racetrack-shaped guide rail 34. A plurality of groups of first infrared temperature control units 5 facing the wiring component group 2 are configured on the surrounding guide mechanism 4.
[0046] A first air guide module 36 and a second air guide module 37 are respectively installed at both ends of the racetrack-shaped housing 31. A first servo motor 32 for driving the first air guide module 36 and the second air guide module 37 to rotate and ventilate is configured at the position of the axis of the racetrack-shaped housing 31. A self-start and stop module 38 for connecting the surrounding guide mechanism 4 is also configured on one side of the output end of the first servo motor 32.
[0047] Among them, the self-starting and stopping module 38 controls the connection state between the output end of the first servo motor 32 and the circumferential guiding mechanism 4. When the first air guiding module 36 and the second air guiding module 37 are in the heat dissipation working state, the circumferential guiding mechanism 4 can be connected when the temperature exceeds the warning, and the first infrared temperature control unit 5 is driven to perform 360-degree temperature detection around the wiring component group 2.
[0048] To solve the problem of monitoring blind spots in the existing temperature monitoring system of power distribution cabinets caused by the limited space for sensor layout and the insufficient deployment of static single-point thermal imaging devices, the above technical solution is adopted to solve the problem. The above technical solution mainly consists of a power distribution cabinet body 1, a wiring component group 2, a first multi-stage regulation mechanism 3, and a circumferential guiding mechanism 4. The power distribution cabinet body 1 and the wiring component group 2 are the inherent structures of intelligent power distribution cabinets in the prior art. The power distribution cabinet body 1 is the basic structure of the power distribution cabinet, mainly responsible for protection, support, and integration functions. It is made of cold-rolled steel plate, treated with electrostatic spraying on the surface, with anti-corrosion, dust-proof, waterproof and other properties, and meets the fire protection requirements. The cabinet body is divided into a front panel, side panels, a base, etc. The front panel is provided with switches and indicators for easy operation. High-voltage or low-voltage switchgear is installed on the side panels, and the base provides stable support. The configured wiring component group 2 is a set of electrical components for realizing power distribution, control, and protection in the power distribution cabinet, generally including circuit breakers, busbar systems, control components, measurement and monitoring equipment, etc., to real-time feedback power grid parameters. In the working state, the circuit integration between components is realized through connectors such as busbars and cable joints to form a complete power distribution network.
[0049] Among them, the configured first multi-stage regulation mechanism 3 and the circumferential guiding mechanism 4 are used to form a system for 360-degree temperature monitoring inside the power distribution cabinet body 1. The first multi-stage regulation mechanism 3, as the main regulation structure, can provide a runway-shaped guide rail 34 for the circumferential guiding mechanism 4 to surround the wiring component group 2, so that the circumferential guiding mechanism 4 can stably perform 360-degree temperature monitoring outside the wiring component group 2 along the runway-shaped guide rail 34 to real-time feedback the temperature change at any internal position. The first multi-stage regulation mechanism 3, which is also used as the driving end, on the one hand drives the first air guiding module 36 and the second air guiding module 37 on both sides to rotate, forming a flowing air duct that inhales air from the outside and synchronously discharges hot air outward to neutralize the internal heat and achieve the effect of real-time cooling. On the other hand, the hot air inside is taken away through this flowing air duct, which can also provide a relatively stable monitoring environment for the circumferential guiding mechanism 4, reduce the influence of the internal heat of the system on the heat of a single area, and improve the accuracy of monitoring.
[0050] In the working state, it is only necessary to control the connection state between the output end of the first servo motor 32 and the circumferential guiding mechanism 4 through the self-starting and stopping module 38, that is, by using the effect of magnetic attraction and sticking. When the first air guiding module 36 and the second air guiding module 37 are in the heat dissipation working state, when the temperature exceeds the warning value, the circumferential guiding mechanism 4 can be connected to drive the first infrared temperature control unit 5 to perform 360-degree temperature monitoring around the wiring component group 2, so as to solve the problem of monitoring blind spots in the existing temperature monitoring system of the power distribution cabinet caused by the limited space for sensor layout and the insufficient deployment of static single-point thermal imaging equipment.
[0051] As Figures 1 to 8 shown, a first servo motor 32 is fixedly installed at the bottom center position of the runway-shaped housing 31. The output end of the first servo motor 32 passes through the upper side of the runway-shaped housing 31 and is fixedly installed with a first gear disk 33. Reserved openings 35 penetrating into the interior of the power distribution cabinet body 1 are respectively formed at both side end positions of the runway-shaped housing 31, and a first air guiding module 36 and a second air guiding module 37 are respectively fixedly installed through the reserved openings 35 at both side end positions. The second air guiding module 37 includes a circular ring sleeve 371. A first circular ring groove track 372 is formed on the inner wall of the circular ring sleeve 371, and an embedded circular ring frame 373 is movably installed through the first circular ring groove track 372. A gear outer ring 374 is fixedly installed on the outer edge of the embedded circular ring frame 373.
[0052] Among them, the configured first servo motor 32 is a motor structure capable of servo drive in the prior art and is the core drive execution element in the device, mainly used for converting electrical signals into mechanical motion. It receives instructions from the controller and drives mechanical components to achieve precise displacement, speed or torque output, and there is no self-rotation phenomenon in the working state, which is the prior art. The first gear disk 33 is driven to rotate by the first servo motor 32. The reserved openings 35 formed on both sides of the top of the power distribution cabinet body 1 are for cooperating with the two first air guiding modules 36 and the second air guiding module 37 for heat dissipation.
[0053] As Figures 1 to 8 shown, the structures of the first air guiding module 36 and the second air guiding module 37 composed of the circular ring sleeve 371, the first circular ring groove track 372, the embedded circular ring frame 373, and the gear outer ring 374 are the same, and the gear outer rings 374 on the first air guiding module 36 and the second air guiding module 37 are respectively engaged with both sides of the first gear disk 33. A fan blade group 375 is fixedly installed on the inner wall of the gear outer ring 374 in the second air guiding module 37, and a fan blade group 375 with blades opposite to those of the fan blade group 375 in the second air guiding module 37 is fixedly installed on the inner wall of the gear outer ring 374 in the first air guiding module 36.
[0054] Among them, the overall structures of the configured first air guiding module 36 and the second air guiding module 37 are the same. The difference is that the fan blades of the fan blade group 375 in the first air guiding module 36 are opposite to those of the fan blade group 375 in the second air guiding module 37. The fan blades are set in the opposite structure to form the above-mentioned flow air duct that sucks air from the outside and synchronously discharges hot air outward. Moreover, the first air guiding module 36 and the second air guiding module 37 are not both configured with drive ends, but are driven by the first servo motor 32 at the axial center position of the racetrack-shaped housing 31. The first gear disk 33 at the drive output end of the first servo motor 32 rotates to synchronously drive the gear outer rings 374 engaged on both sides to rotate.
[0055] As Figures 1 to 8 shown, the self-start-stop module 38 includes an electromagnet unit 381 fixedly installed on the upper surface of the first gear disk 33. A circular magnetic attraction sleeve 382 is sleeved on the outer adsorption end of the electromagnet unit 381. A telescopic sliding rod 383 is fixedly connected to the outside of the circular magnetic attraction sleeve 382. A circular orifice sleeve 384 is fixedly connected to the extending end of the telescopic sliding rod 383. A hinged socket rod 385 is movably sleeved on the socket end of the circular orifice sleeve 384, and the hinged socket rod 385 is integrally movably sleeved in the racetrack-shaped guide rail 34. A first high-strength magnetic attraction head 386 that fits on the bottom surface of the racetrack-shaped guide rail 34 is fixedly installed at the bottom of the hinged socket rod 385, and a limit card slot 387 for the first high-strength magnetic attraction head 386 to slide is opened at the inner bottom of the racetrack-shaped guide rail 34.
[0056] Among them, the configured self-start-stop module 38 is to further borrow the driving force at the output end of the first servo motor 32. At the same time, it is also to ensure that in the working state, that is, when the first air guiding module 36 and the second air guiding module 37 are overall dissipating heat, when the temperature exceeds the warning, the surrounding guiding mechanism 4 can be timely connected to drive the first infrared temperature control unit 5 to perform 360-degree temperature detection around the wiring component group 2, improving the coordination of the driving force between the feedback ends. The specific process of borrowing the driving force of the first servo motor 32 by the self-start-stop module 38 is as follows: When it is detected through the air guiding that the hot air exceeds the temperature warning, the adsorption end can be opened through the electromagnet unit 381, so that the adsorption end of the electromagnet unit 381 adsorbs together with the circular magnetic attraction sleeve 382 to form a temporarily integrated structure. As the first gear disk 33 continues to rotate, it will drive the circular magnetic attraction sleeve 382 to rotate synchronously. Since the telescopic sliding rod 383 is connected to the hinged socket rod 385 on the outside of the circular magnetic attraction sleeve 382, the first gear disk 33 can also pull one end of the hinged socket rod 385 to move along the racetrack-shaped guide rail 34, so that it drives the surrounding guiding mechanism 4 at the bottom to perform a surrounding movement.
[0057] The so-called electromagnet unit 381 is an electrically controlled magnet structure in the prior art, an electromagnet device that controls the generation and disappearance of a magnetic field by electric current, and its core is composed of a coil, an iron core, and an armature, and its adsorption end, that is, the outer annular surface and the annular magnetic suction sleeve 382 are adsorbed together by electric current. It can rotate together, or close its adsorption end, that is, the outer annular surface and the annular magnetic suction sleeve 382 do not interfere with each other, and the annular magnetic suction sleeve 382 does not rotate when the electromagnet unit 381 is rotating. The telescopic slide rod 383 is a telescopic rod structure with two sliding sleeves, because the rotation range of the first gear disc 33 is a circle, and the runway-shaped guide rail 34 is a structure similar to a runway shape, so in the process of pulling the articulated sleeve rod 385 by rotating the first gear disc 33, it is necessary to change the length of the pulling end in real time to adapt to the rotation radius of the runway-shaped guide rail 34. The hinged sleeve rod 385 is integrally sleeved inside the runway-shaped guide rail 34 and is movably connected to the telescopic slide rod 383 via a round sleeve ring 384 .
[0058] like Figures 1 to 8 As shown, the surround guide mechanism 4 includes a second high-strength magnetic head 41 adsorbed on the bottom of the first high-strength magnetic head 386 via a runway-shaped guide rail 34, a second servo motor 42 is fixedly installed on the bottom of the second high-strength magnetic head 41, a limit frame 43 is fixedly installed on the bottom of the second servo motor 42, a ball sleeve 6 is movably installed on the bottom of the limit frame 43, a groove for the ball sleeve 6 to slide is provided at the inner bottom of the distribution cabinet body 1, the output end of the second servo motor 42 is passed through the inner top of the limit frame 43, and a threaded rod 44 is fixedly installed on the output end and is integrally placed inside the limit frame 43, and a plurality of first infrared temperature control units 5 are fixedly installed on the side of the surface of the limit frame 43 facing the wiring element group 2.
[0059] Among them, the second high-strength magnetic head 41 is configured with the same structure as the first high-strength magnetic head 386, and both are magnetic head structures in the prior art that can be adsorbed together by high-strength magnetic attraction. Because the runway-shaped guide rail 34 on the runway-shaped shell 31 needs to provide a complete runway-shaped moving path, and it cannot be completed by directly opening a runway-shaped groove, so two magnetic heads are used for adsorption connection, so that the second high-strength magnetic head 41 is adsorbed to the bottom of the first high-strength magnetic head 386 through the bottom surface of the runway-shaped guide rail 34. In order to ensure the stability of the adsorption end, on the one hand, a high-strength magnetic head needs to be used, and on the other hand, the thinness of the bottom surface of the runway-shaped guide rail 34 needs to be ensured.
[0060] The specific working state of the circumferential guiding mechanism 4 is as follows: First, the adsorption end face is opened through the electromagnet unit 381 to form an integral body with the circular magnetic adsorption sleeve 382. Utilizing the rotation of the first gear disk 33 and the adaptive length adjustment function of the telescopic slide rod 383, the articulated socket rod 385 on one side of the circular opening sleeve ring 384 is pulled to rotate inside the runway-shaped guide rail 34. Then, during the movement of the articulated socket rod 385, the first high-strength magnetic adsorption head 386 arranged at its bottom adsorbs the second high-strength magnetic adsorption head 41 at the bottom, causing the limit frame 43 to rotate around the wiring component group 2 inside the power distribution cabinet body 1. During the rotation process, the ball sleeve 6 configured at the bottom of the limit frame 43 can also provide auxiliary supporting force, and the first infrared temperature control unit 5 monitors the temperature of each side position of the wiring component group 2 by using a circumferential movement track.
[0061] Among them, the configured first infrared temperature control unit 5 is a non-contact temperature detection structure in the prior art. Through the infrared radiation energy monitoring function of the non-contact infrared temperature sensor, it monitors the temperature status of each side of the wiring component group 2 in real time, thereby realizing real-time monitoring and overheat warning of the temperature of the equipment inside the power distribution cabinet. It can detect the surface temperature of the wiring components periodically, identify abnormal temperature rises, avoid equipment damage or fire risks caused by line overload or poor contact, and utilize the movement track of the circumferential guiding mechanism 4 to cover multiple angular positions of the wiring component group 2 to achieve full-range temperature scanning. The temperature data can be transmitted to the control system through the communication module to provide a basis for subsequent temperature control strategies.
[0062] As Figures 1 to 8 shown, a second multi-stage regulation mechanism 7 is further configured on the limit frame 43. The second multi-stage regulation mechanism 7 includes a nut sleeve block 71 slidably installed inside the limit frame 43 and meshed with the threaded rod 44. A U-shaped sleeve shaft 72 is fixedly installed on one side of the nut sleeve block 71 facing the wiring component group 2. A third servo motor 73 is fixedly installed on the side surface of the U-shaped sleeve shaft 72. The output end of the third servo motor 73 passes through the inside of the U-shaped sleeve shaft 72 and is fixedly installed with an electric telescopic rod 74. The electric telescopic rod 74 is integrally movably hinged inside the U-shaped sleeve shaft 72. The output end of the electric telescopic rod 74 is fixedly installed with a fourth servo motor 75 parallel to the third servo motor 73. The output end of the fourth servo motor 75 is fixedly installed with an extension rod 76, and the extension rod 76 is integrally L-shaped.
[0063] Among them, the configured second multi-stage regulation mechanism 7 is mainly used to adjust the orientation of the electric control external expansion module 8.
[0064] As Figures 1 to 8As shown, an electrically controlled outer deployment module 8 is also arranged at the outer protruding end of the extension rod 76. The electrically controlled outer deployment module 8 includes a bidirectional articulated electric telescopic rod 81 fixedly installed at the protruding end of the extension rod 76. L-shaped articulated sleeve plates 82 are movably installed on both sides of the articulated output ends of the bidirectional articulated electric telescopic rod 81. Joint heads 83 are fixedly connected to the protruding ends of the two groups of L-shaped articulated sleeve plates 82. L-shaped extension plates 84 parallel to the L-shaped articulated sleeve plates 82 on the same side are fixedly connected to the outsides of the joint heads 83. The two groups of L-shaped articulated sleeve plates 82 are articulated to the exact bottom of the bidirectional articulated electric telescopic rod 81 through the joint heads 83.
[0065] As Figures 1 to 8 shown, a variable circular ring guide mechanism 9 is also arranged on the outside of the L-shaped extension plate 84. The variable circular ring guide mechanism 9 includes semi-circular ring guides 91 fixedly installed on the outsides of the two groups of L-shaped extension plates 84. Second circular groove tracks 92 are formed on the surfaces of the semi-circular ring guides 91. Tooth blocks 94 are fixedly installed on one side edges of the inner bottoms of the second circular groove tracks 92, and magnetic adsorption coatings 95 are fixedly installed on the other side edges. Limit retaining rings 93 are fixedly installed on the upper side walls of the second circular groove tracks 92 located above the magnetic adsorption coatings 95. Magnetic adsorption positioning coatings 910 are fixedly installed on both end faces of the semi-circular ring guides 91. The semi-circular ring guides 91 on the outsides of the two groups of L-shaped extension plates 84 can be adsorbed and adhered to form a complete circular ring structure through the magnetic adsorption positioning coatings 910.
[0066] As Figures 1 to 8 shown, the variable circular ring guide mechanism 9 also includes a fifth servo motor 97 sleeved in one of the second circular groove tracks 92. A second gear disk 96 is fixedly installed at the output end of the fifth servo motor 97. The second gear disk 96 is integrally clamped at the bottom of the limit retaining ring 93 and adsorbed on the magnetic adsorption coating 95. A plasticizable support rod 98 is fixedly installed at one end of the outer surface of the fifth servo motor 97 away from the fifth servo motor 97. A second infrared temperature control unit 99 is fixedly installed on the outside of the plasticizable support rod 98.
[0067] Among them, the configured second infrared temperature control unit 99 is a more specific detection module different from the first infrared temperature control unit 5. During the actual working process, in the process of monitoring temperature by the traditional fixed-point monitoring mechanism, it is impossible to change the monitoring direction with the first infrared temperature control unit 5 controlled by the circumferential guiding mechanism 4. Therefore, a dynamic detection system is established by the first multi-level regulation mechanism 3 in cooperation with the circumferential guiding mechanism 4. Further, there are many structures on the wiring component group 2, and the temperature of each structure is different in the working state and the fault state. Because of the dense component area, the poor air fluidity forms a heat island effect, while the heat dissipation is faster in the open area. The temperature rise of current-heating type equipment has a strong correlation, and the temperature difference between different parts of a single device is also large, resulting in uneven temperature point distribution. The uneven temperature distribution inside the power distribution cabinet is mainly caused by the material characteristics, contact resistance, operating conditions and heat dissipation conditions differences of different components, and the temperature has divergence, that is, there may still be different heating components in the same abnormal temperature area. Therefore, it is necessary to further detect the specific points.
[0068] In the above background, the cooperation of its second multi-level regulation mechanism 7 and the variable circular guide rail mechanism 9 constitutes a system that can enable the second infrared temperature control unit 99 to conduct further temperature monitoring around the interface wire. Specifically:
[0069] First, during the detection process of the circumferential guiding mechanism 4 driving the first infrared temperature control unit 5, when the temperature of a certain area is found to be abnormal, the second servo motor 42 outside the limit frame 43 can be used to drive the second multi-level regulation mechanism 7 to move in the up and down direction of the limit frame 43 by the rotation of the threaded rod 44 at the output end of the second servo motor 42, so as to approach the first infrared temperature control unit 5 where the temperature abnormality is detected, that is, the moving nut sleeve block 71 reaches the position of the first infrared temperature control unit 5 where the temperature abnormality is detected.
[0070] Then, through the servo driving action at the output end of the third servo motor 73 on the side of the U-shaped sleeve shaft 72, the electric telescopic rod 74 articulated inside is controlled to turn up and down, so that the outer end of the electric telescopic rod 74 can further approach the heat source point, and then with the driving force at the output end of the fourth servo motor 75 outside, the extension rod 76 is controlled to rotate, so that the electric control outer expansion module 8 approaches the heat source point on the premise of not interfering with the electronic component structure.
[0071] Then, through the two articulated electric telescopic ends configured on the bidirectional articulated electric telescopic rod 81, the electric telescopic ends are used to contract inward, tightening the two sets of L-shaped articulated sleeve plates 82 that are articulated. Just like scissors in the prior art, the outer side of the L-shaped extension plate 84 is unfolded outward, opening the two semi-circular guide rails 91. Then, the opened two semi-circular guide rails 91 are leaned against the position of the wire joint to be detected. And the bidirectional articulated electric telescopic rod 81 is used to expand outward again, making the L-shaped extension plate 84 approach inward, forming the two semi-circular guide rails 91 into a complete circular ring structure, enabling the second infrared temperature control unit 99 to rotate 360 degrees on this circular ring structure to conduct covering monitoring on the interface end.
[0072] Among them, when the second infrared temperature control unit 99 is working, one end of its circumferential guiding mechanism 4 is in a disconnected state, that is, the electromagnet unit 381 is in a closed state. And the so-called bidirectional articulated electric telescopic rod 81 is two electric telescopic ends that are both articulated through activities, used to control the expansion and retraction of the L-shaped articulated sleeve plate 82, simulating the expansion of scissors.
[0073] Because it is necessary to contact the specific situation of the interface end, it is necessary to construct a circular ring structure that can be sleeved outside the wire for the second infrared temperature control unit 99 to move. Therefore, two semi-circular guide rails 91 that can form a complete circular ring are provided. A magnetic adsorption positioning coating 910 is provided on the side end surface of each semi-circular guide rail 91, enabling the two semi-circular rings to fit more closely when they are joined. Inside the semi-circular guide rail 91, a structure that can clamp the second gear disk 96 is formed by a limit retaining ring 93 and a magnetic adsorption coating 95, so that the second gear disk 96 will not fall out of the second circular ring groove track 92 in any state. The fifth servo motor 97 configured on the outside of the second gear disk 96 is also clamped inside the second circular ring groove track 92 as a whole. Driven by the output end of the fifth servo motor 97, the second gear disk 96 bites the tooth block 94 at the bottom of the second circular ring groove track 92 to move.
[0074] As Figures 1 to 8 shown, a flow guide cover 388 is fixedly installed at the position where the bottom of the runway-shaped housing 31 is located on one side and reserved for the side end of the opening 35. The bottom of the flow guide cover 388 is connected to an air delivery hose 10 in a communicating manner. Air guide pipes 85 are fixedly installed on the outer side edges of the L-shaped extension plate 84. A number of air outlet openings 86 are provided on the surface of the air guide pipes 85. The side of the air delivery hose 10 away from the flow guide cover 388 is connected to the two air guide pipes 85 in a communicating manner through a Y-shaped pipe.
[0075] Among them, the configured fairing 388 is to further utilize the wind generated at the position of the first air guiding module 36. Because when the subsequent second infrared temperature control unit 99 detects the components in a single position area, the stability of the overall environment inside the cabinet will affect the monitoring of a certain point. Therefore, the fairing 388 is used to appropriately introduce a part of the air flow into the air delivery hose 10, and then through the air delivery hose 10 to the air guiding pipe 85 on the L-shaped extension plate 84, and finally discharged through the air outlet opening 86 on the air guiding pipe 85, so that the air flow can be further introduced outside the detection area of the second infrared temperature control unit 99, further reducing the interference of the outside temperature and improving the accuracy of the overall temperature feedback end.
[0076] The present invention covers any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present invention. In order to enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without these detailed descriptions. In addition, well-known methods, processes, procedures, components and circuits are not described in detail to avoid unnecessary confusion to the essence of the present invention.
[0077] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. An intelligent power distribution cabinet with temperature early warning feedback, comprising a power distribution cabinet body and a wiring component group fixedly installed inside the power distribution cabinet body, characterized in that: The top of the power distribution cabinet is provided with a first multi-stage regulating mechanism, the first multi-stage regulating mechanism comprises a racetrack-shaped casing, a racetrack-shaped guide rail is fixedly connected to the outer edge of the racetrack-shaped casing, a surrounding guide mechanism extending inside the power distribution cabinet is provided on the racetrack-shaped guide rail, and a plurality of groups of first infrared temperature control units facing the wiring element group are provided on the surrounding guide mechanism; The first air guide module and the second air guide module are respectively installed at the two side ends of the runway-shaped casing, and a first servo motor for driving the first air guide module and the second air guide module to rotate and ventilate is arranged at the position of the axis of the runway-shaped casing, and a self-starting and stopping module for connecting the surrounding guide mechanism is also arranged on one side of the output end of the first servo motor; Among them, the connection state between the output end of the first servo motor and the surrounding guide mechanism is controlled by the self-start and stop module. When the first air guide module and the second air guide module are in the heat dissipation working state, the surrounding guide mechanism can be turned on to drive the first infrared temperature control unit to perform 360-degree temperature detection around the wiring component group when the temperature exceeds the warning temperature; The surround-type guide mechanism comprises a second high-strength magnetic head adsorbed on the bottom of the first high-strength magnetic head via a runway-shaped guide rail, a second servo motor is fixedly installed on the bottom of the second high-strength magnetic head, a limit frame is fixedly installed on the bottom of the second servo motor, a ball sleeve is movably installed on the bottom of the limit frame, a groove for the ball sleeve to slide is provided at the inner bottom of the power distribution cabinet body, an output end of the second servo motor passes through the inner top of the limit frame, and a threaded rod which is integrally placed inside the limit frame is fixedly installed on the output end, and a plurality of first infrared temperature control units are fixedly installed on the side of the limit frame surface facing the wiring element group; The limit frame is also provided with a second multi-stage regulating mechanism, which includes a nut sleeve block slidably installed inside the limit frame and meshing with the threaded rod, a U-shaped sleeve shaft is fixedly installed on the side of the nut sleeve block facing the wiring element group, a third servo motor is fixedly installed on the side of the U-shaped sleeve shaft, the output end of the third servo motor passes through the interior of the U-shaped sleeve shaft and is fixedly installed with an electric telescopic rod, the electric telescopic rod is movably hinged inside the U-shaped sleeve shaft as a whole, a fourth servo motor parallel to the third servo motor is fixedly installed on the output end of the electric telescopic rod, an extension rod is fixedly installed on the output end of the fourth servo motor, and the extension rod is L-shaped as a whole.
2. The intelligent power distribution cabinet with temperature early warning feedback according to claim 1 is characterized in that: A first servo motor is fixedly installed at the bottom axial position of the racetrack-shaped casing, the output end of the first servo motor passes through the upper side of the racetrack-shaped casing, and a first gear plate is fixedly installed thereon, both side ends of the racetrack-shaped casing are provided with reserved openings that penetrate into the interior of the power distribution cabinet, and a first air guide module and a second air guide module are respectively fixedly installed through the reserved openings at the two side ends, the second air guide module comprises a circular ring sleeve, a first circular ring groove rail is provided on the inner wall of the circular ring sleeve, and an embedded circular ring frame is movably installed through the first circular ring groove rail, and a gear outer ring is fixedly installed on the outer edge of the embedded circular ring frame.
3. The intelligent power distribution cabinet with temperature early warning feedback according to claim 2 is characterized in that: The first air guide module and the second air guide module have the same structure consisting of a circular ring sleeve, a first circular ring groove rail, an embedded circular ring frame, and a gear outer ring, and the gear outer rings on the first air guide module and the second air guide module are respectively meshed with the two sides of the first gear plate, and a fan blade group is fixedly installed on the inner wall of the gear outer ring in the second air guide module, and a fan blade group opposite to the fan blade group in the second air guide module is fixedly installed on the inner wall of the gear outer ring in the first air guide module.
4. The intelligent power distribution cabinet with temperature early warning feedback according to claim 3 is characterized in that: The automatic start-stop module includes an electromagnet unit fixedly mounted on the upper surface of the first gear plate, an annular magnetic sleeve is sleeved on the outer adsorption end of the electromagnet unit, a telescopic slide rod is fixedly connected to the outer side of the annular magnetic sleeve, a round-mouthed ring is fixedly connected to the protruding end of the telescopic slide rod, an articulated sleeve head rod is movably sleeved on the sleeve end of the round-mouthed ring, and the articulated sleeve head rod is movably sleeved in a runway-shaped guide rail, a first high-strength magnetic head that fits the bottom surface of the runway-shaped guide rail is fixedly mounted on the bottom of the articulated sleeve head rod, and a limiting slot for the first high-strength magnetic head to slide is provided at the inner bottom of the runway-shaped guide rail.
5. The intelligent power distribution cabinet with temperature early warning feedback according to claim 4 is characterized in that: The extended end of the extension rod is also provided with an electrically controlled external expansion module, and the electrically controlled external expansion module comprises a bidirectional articulated electric telescopic rod fixedly mounted on the extended end of the extension rod, and L-shaped articulated sleeves are movably mounted on the articulated output ends on both sides of the bidirectional articulated electric telescopic rod, and two groups of L-shaped articulated sleeves are fixedly connected to the extended ends with a combined hinge head, and the outer sides of the combined hinge head are fixedly connected with an L-shaped extension plate parallel to the L-shaped articulated sleeve plate on the same side, and the two groups of L-shaped articulated sleeves are hinged to the bottom of the bidirectional articulated electric telescopic rod through the combined hinge head.
6. The intelligent power distribution cabinet with temperature early warning feedback according to claim 5, characterized in that: The outer side of the L-shaped extension plate is also provided with a variable circular guide rail mechanism, and the variable circular guide rail mechanism includes a semi-circular guide rail fixedly installed on the outer sides of the two groups of L-shaped extension plates, and the surface of the semi-circular guide rail is provided with a second circular groove rail, and a tooth block is fixedly installed on one edge of the inner bottom of the second circular groove rail, and a magnetic coating is fixedly installed on the other edge, and a limiting stop ring is fixedly installed on the upper side wall of the magnetic coating in the second circular groove rail, and a magnetic positioning coating is fixedly installed on both side end faces of the semi-circular guide rail, and the semi-circular guide rails on the outer sides of the two groups of L-shaped extension plates can be adsorbed and tightly attached to form a complete circular structure through the magnetic positioning coating.
7. The intelligent power distribution cabinet with temperature early warning feedback according to claim 6, characterized in that: The variable circular guide rail mechanism also includes a fifth servo motor sleeved in a second circular groove rail on one side, a second gear plate is fixedly mounted on the output end of the fifth servo motor, the second gear plate is clamped as a whole at the bottom of the limit stop ring and adsorbed on the magnetic coating, a plastic support rod is fixedly mounted on one end of the outer surface of the fifth servo motor away from the fifth servo motor, and a second infrared temperature control unit is fixedly mounted on the outer side of the plastic support rod.
8. The intelligent power distribution cabinet with temperature early warning feedback according to claim 7, characterized in that: An air deflector is fixedly installed on the bottom of the runway-shaped shell at a position of a reserved opening side end on one side, and an air hose is connected to the bottom of the air deflector. An air duct is fixedly installed on the outer side of the L-shaped extension plate, and a plurality of air outlet openings are opened on the surface of the air duct. The side of the air hose away from the air deflector is connected to the two groups of air ducts through a Y-shaped tube.
Citation Information
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