Mining explosion-proof frequency converter with self-adaptive adjustment function

Abstract

The invention discloses a mining explosion-proof frequency converter with a self-adaptive adjustment function, and the system comprises an electrical control unit which is used for receiving and processing environment data from a sensor module; the sensor module is used for monitoring the temperature, humidity, gas concentration and vibration environment parameters of the mine environment in real time and feeding data back to the electrical control unit; the power adjusting unit is used for adjusting the output power of the frequency converter according to an instruction of the electrical control unit; the explosion-proof shell is used for preventing explosive gas in a mine from being in contact with an electrical component in the frequency converter; the mining explosion-proof frequency converter with the self-adaptive adjustment function can monitor environmental parameters such as gas concentration, temperature, humidity and vibration in a mine in real time and automatically adjust output power and frequency according to data, and the function ensures that the frequency converter responds quickly when the environment changes, avoids performance reduction or low energy efficiency, optimizes energy consumption, and reduces energy consumption. The system efficiency is improved, and equipment faults and energy waste are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of frequency conversion control, in particular to a mining explosion-proof frequency converter with a self-adaptive adjustment function. Background Art

[0002] Mining explosion-proof inverters are widely used in electrical equipment control in mines, especially in ventilation, drainage, lifting and other systems, to adjust the speed and power of equipment. The mine environment is complex, with high temperature, high humidity, dust, flammable and explosive dangerous factors, so the safety, stability, adaptability and explosion-proof performance of the inverter are put forward. Most of the existing mining explosion-proof inverters can only operate under fixed working conditions and lack the ability to adapt to environmental changes. Once the mine environment changes drastically, the performance and working efficiency of the existing inverter may be affected, resulting in energy waste or equipment failure.

[0003] Existing explosion-proof inverters for mining generally control output power and frequency through traditional hardware circuits and preset parameters, lacking real-time feedback and adjustment functions, and cannot quickly respond and adjust when the mine environment changes. In addition, although the explosion-proof performance of existing explosion-proof inverters has been well guaranteed, the adaptive adjustment of the mine environment has not yet achieved intelligent management. Therefore, how to provide a mining explosion-proof inverter with adaptive adjustment function that can automatically adjust the output power, frequency and environmental adaptability under the complex and changeable mine environment has become an urgent problem in the current technical field.

[0004] In order to solve the above problems, developing a new type of explosion-proof inverter for mining, which can adjust its working state in real time according to environmental changes in the mine, improve the adaptability and efficiency of the inverter in complex environments, and ensure its safety and reliability, is an important direction of the current development of mining electrical equipment technology. The present invention provides a mining explosion-proof inverter with adaptive adjustment function, which can adjust the output power and frequency in real time according to the actual environmental conditions of the mine, thereby optimizing the operating efficiency and energy consumption of the equipment, and improving the safety and stability of the mine system. Summary of the invention

[0005] The main purpose of the present invention is to provide a mining explosion-proof inverter with an adaptive adjustment function, which can effectively solve the problems of unstable performance and low energy efficiency of the mining explosion-proof inverter caused by changes in the mine environment.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a mining explosion-proof inverter with adaptive adjustment function, the system comprising: an electrical control unit for receiving and processing environmental data from a sensor module;

[0007] Sensor module, used to monitor the temperature, humidity, gas concentration, and vibration environmental parameters of the mine environment in real time, and feed the data back to the electrical control unit;

[0008] A power regulating unit, used to adjust the output power of the inverter according to the instruction of the electrical control unit;

[0009] Explosion-proof housing to prevent explosive gases in the mine from coming into contact with the electrical components inside the drive;

[0010] The communication module is used to exchange data with the remote monitoring system to achieve remote control and monitoring.

[0011] Preferably, the electrical control unit further includes a main controller and an auxiliary controller, the main controller is responsible for processing environmental data, and the auxiliary controller is responsible for adjusting the output power and frequency according to instructions of the main controller.

[0012] Preferably, the adaptive regulation function further comprises automatically adjusting the rotation speed of the ventilation equipment according to the gas concentration in the mine.

[0013] Preferably, the power regulation unit includes a digital signal processor, which dynamically adjusts the output power and frequency through real-time monitoring and regulation of voltage and current to adapt to changes in electrical load.

[0014] Preferably, the explosion-proof housing is made of a high-strength alloy material, and heat dissipation holes are provided on the surface of the housing.

[0015] Preferably, the sensor module includes a temperature sensor, a humidity sensor, a gas sensor and a vibration sensor.

[0016] Preferably, the communication module supports both wireless communication and wired communication to achieve real-time data exchange and remote control with a remote monitoring center.

[0017] Preferably, the cooling system adopts a closed water cooling and air cooling system.

[0018] Preferably, the electrical control unit includes a power management module, which can maintain stable operation of the system by adjusting power output when the power supply condition in the mine is unstable.

[0019] Preferably, the frequency converter has a fault self-diagnosis function, which can automatically identify equipment failures and send warnings to operators through the communication module.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The mine explosion-proof inverter of the present invention has an adaptive adjustment function, which can monitor the environmental parameters in the mine, gas concentration, temperature, humidity and vibration in real time, and automatically adjust the output power and frequency according to these data. The adjustment function ensures that the inverter can respond quickly according to changes in the mine environment, thereby avoiding performance degradation or low energy efficiency in extreme environments. This innovative design enables the inverter to operate stably, optimize energy consumption, improve the overall efficiency of the system, and avoid equipment failure or unnecessary energy waste due to environmental changes.

[0022] 2. The present invention adopts an explosion-proof casing made of high-strength alloy material, and combines it with an advanced electrical control and power regulation system, which can effectively prevent the explosive gas in the mine from contacting the electrical components inside the inverter, ensuring the explosion-proof performance of the equipment. In addition, the built-in fault self-diagnosis function of the inverter can automatically detect the working status of the equipment, discover potential faults in time, and notify the operator through the remote communication module for processing. Through these measures, the safety and reliability of mine equipment are greatly improved, and the risk of mine accidents caused by equipment failures is reduced.

[0023] 3. The mining explosion-proof inverter of the present invention is equipped with a communication module, which supports both wireless and wired communication modes, and realizes real-time data exchange and remote control with the remote monitoring system. This allows the operator to understand the working status of the inverter and the environmental parameters of the mine in real time through the monitoring center, and can quickly adjust and handle when abnormalities are found. The remote monitoring function not only improves the management efficiency of mine equipment, but also reduces the need for manual inspections and saves labor costs. In addition, the remote control capability also provides mine management with higher flexibility and the ability to respond to emergencies. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a system block diagram of the present invention. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] See also Figure 1 As shown, a mining explosion-proof inverter with adaptive adjustment function, the system includes:

[0027] The electrical control unit is used to receive and process environmental data from the sensor module. It monitors multiple environmental parameters in the mine, such as temperature, humidity, gas concentration, vibration, etc., in real time to ensure that the mine explosion-proof inverter can make dynamic adjustments according to the actual working conditions of the mine.

[0028] The working principle is: the sensor module continuously collects environmental data in the mine and transmits this data to the electrical control unit. The control unit analyzes the data and determines whether the current environment exceeds the normal working range based on the preset algorithm and threshold. If the environment changes, the control unit will automatically adjust the output frequency and power of the inverter according to the analysis results to ensure that the equipment can operate stably and improve energy efficiency. At the same time, the control unit can also transmit the equipment status and environmental data to the monitoring center in real time through the remote communication module, which is convenient for the staff to conduct remote monitoring and adjustment, thereby further improving the safety and work efficiency of mine equipment.

[0029] The sensor module uses a variety of built-in sensors to monitor multiple key parameters in the mine environment, such as temperature, humidity, gas concentration and vibration in real time. Each sensor is responsible for collecting data on specific environmental indicators. The temperature sensor senses temperature changes in the mine, the humidity sensor detects air humidity, and the gas sensor monitors the concentration of possible harmful gases in real time. The vibration sensor is used to monitor the vibration of the mine structure. The data collected by the sensor will be converted into electrical signals in real time and preliminarily processed by the internal data processing module. The processed data will be transmitted to the electrical control unit via wired or wireless communication to ensure that the system can respond and adjust in time according to changes in the mine environment, thereby ensuring the stability and high-efficiency operation of the mining explosion-proof inverter.

[0030] The power regulation unit accurately adjusts the output power of the inverter according to the instructions of the electrical control unit to ensure that the equipment always maintains the best operating state under different mine environmental conditions. When the electrical control unit receives and analyzes the environmental data from the sensor module, if the environmental parameters exceed the normal range, the control unit will calculate the power value that needs to be adjusted and send instructions to the power regulation unit. After receiving the instructions, the power regulation unit adjusts the power output device inside the inverter to change the output frequency and voltage of the inverter to adapt to the new working environment.

[0031] This process ensures that the inverter maintains high-efficiency operation when the load or environment changes, while avoiding power waste or equipment overload, improving system stability and energy efficiency.

[0032] Explosion-proof housing to prevent explosive gases in the mine from coming into contact with the electrical components inside the drive;

[0033] The explosion-proof housing is made of high-strength, corrosion-resistant alloy materials to effectively prevent explosive gases from contacting the electrical components inside the inverter in a mine environment.

[0034] Its working principle is: the explosion-proof casing completely isolates the internal electrical components of the inverter from the external environment, preventing flammable and explosive gases that may exist in the mine from entering the inverter. When the external gas concentration reaches a certain level, the explosion-proof casing can withstand the electrical sparks or high temperatures that may be generated inside without explosion or fire, thus forming a solid safety barrier.

[0035] The communication module is responsible for bidirectionally exchanging the real-time data of the inverter with the remote monitoring system through wireless or wired communication to achieve remote control and monitoring. Its working principle is: the communication module regularly transmits various environmental data obtained by the electrical control unit and the sensor module to the remote monitoring system, so that the operator can understand the operating status and environmental conditions of the mine equipment in real time.

[0036] The electrical control unit achieves efficient management and precise control of the system through the coordinated work of the main controller and the auxiliary controller. The main controller is responsible for real-time processing of environmental data provided by the sensor module, data analysis and decision-making, and ensuring that the equipment makes corresponding adjustments according to changes in the mine environment;

[0037] The auxiliary controller accurately adjusts the output power and frequency of the inverter according to the instructions of the main controller to ensure that the equipment always maintains the best performance under different load and environmental conditions;

[0038] This structure effectively shares the respective functions, improves the system's response speed and processing capabilities, thereby enhancing the stability, efficiency and safety of the inverter, ensuring that the equipment in the mine environment can operate continuously, stably and safely.

[0039] The adaptive regulation function automatically adjusts the speed of ventilation equipment according to the changes in gas concentration in the mine, effectively improving the ventilation efficiency and safety of the mine. When the gas concentration reaches the set dangerous level, the system can respond quickly by adjusting the speed of ventilation equipment to enhance air circulation, reduce the concentration of harmful gases, and ensure the safety of the mine environment.

[0040] This function not only optimizes the operation of the ventilation system and avoids energy waste caused by excessive ventilation, but also responds to fluctuations in gas concentration in the mine in real time, ensures the safety of workers in the mine, reduces potential safety hazards, and improves the overall system's intelligence level and emergency handling capabilities.

[0041] The power regulation unit can dynamically adjust the output power and frequency through real-time monitoring and regulation of voltage and current through a digital signal processor (DSP), ensuring that the system can flexibly adapt to changes in electrical load.

[0042] The regulation function effectively improves the response speed and stability of the inverter, avoids power instability caused by load fluctuations, optimizes energy efficiency and reduces energy consumption. Through the efficient processing capability of DSP, the system can accurately adjust power output according to actual needs and maintain the best working state of the equipment, thereby improving the performance, reliability and economy of the overall equipment.

[0043] The explosion-proof casing is made of high-strength alloy material, and heat dissipation holes are set on the surface of the casing to ensure the safety and stability of the equipment in harsh environments. The high-strength alloy material effectively resists external impact and corrosion, enhances the explosion-proof performance of the equipment, and ensures the safe operation of the equipment in high-risk areas. The design of the heat dissipation holes helps to improve the heat dissipation efficiency of the equipment, prevent overheating, extend the service life of the equipment and maintain its optimal working condition, ensuring efficient operation in complex environments.

[0044] The sensor module integrates temperature sensors, humidity sensors, gas sensors and vibration sensors, which can comprehensively monitor various key parameters of equipment and environment. Temperature and humidity sensors ensure that environmental conditions are suitable to avoid equipment failure due to environmental changes; gas sensors detect the concentration of harmful gases in real time to improve safety; vibration sensors can detect equipment abnormalities in time to prevent potential mechanical failures;

[0045] Through the joint work of multiple sensors, the system can obtain real-time information on the status of the environment and equipment, provide early warnings and make adjustments, thereby improving the stability, safety and operating efficiency of the equipment.

[0046] The communication module supports both wireless and wired communication to achieve real-time data exchange and remote control with the remote monitoring center. Wireless communication provides flexibility and wide coverage, and is suitable for places where wiring is not possible, while wired communication ensures the stability and reliability of data transmission.

[0047] The dual communication method ensures that the system can operate stably in different environments, so that the equipment status and working data can be transmitted to the remote monitoring center in real time, facilitating remote monitoring, fault diagnosis and equipment control, and improving the intelligent management and maintenance efficiency of the system.

[0048] The cooling system adopts a combination of closed water cooling and air cooling to ensure the temperature control effect of the equipment during long-term operation. The closed water cooling system can efficiently take away the heat inside the equipment, avoid water evaporation, improve cooling efficiency and reduce water waste; the air cooling system quickly dissipates heat through air circulation, which is suitable for places with small loads and large changes in ambient temperature;

[0049] The complementary design of the two cooling methods not only improves the heat dissipation capacity of the equipment, but also ensures stability and reliability in various working environments, prolongs the service life of the equipment and improves the overall performance of the system.

[0050] The electrical control unit includes a power management module, which can maintain the stable operation of the system by adjusting the power output when the mine power supply conditions are unstable. This module effectively responds to problems such as voltage fluctuations and power shortages, ensures that the equipment continues to work normally, avoids failures or downtime caused by unstable power, and improves the reliability and safety of the system;

[0051] By intelligently adjusting power output, the power management module not only ensures the efficient operation of the equipment, but also effectively extends the service life of the equipment and reduces maintenance and operating costs.

[0052] The inverter has a fault self-diagnosis function, which can automatically identify equipment faults and send warnings to operators through the communication module. This function improves the automation and intelligence level of the system, allowing faults to be discovered and handled in a timely manner, avoiding downtime and damage caused by equipment problems:

[0053] Through real-time monitoring and alarms, operators can take prompt countermeasures to reduce maintenance time and downtime losses, thereby improving system reliability and operating efficiency.

[0054] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A mining explosion-proof inverter with adaptive adjustment function, characterized in that: include: an electrical control unit for receiving and processing environmental data from the sensor module; Sensor module, used to monitor the temperature, humidity, gas concentration, and vibration environmental parameters of the mine environment in real time, and feed the data back to the electrical control unit; A power regulating unit, used to adjust the output power of the inverter according to the instruction of the electrical control unit; Explosion-proof housing to prevent explosive gases in the mine from coming into contact with the electrical components inside the drive; The communication module is used to exchange data with the remote monitoring system to achieve remote control and monitoring.

2. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1 is characterized in that: The electrical control unit further includes a main controller and an auxiliary controller, wherein the main controller is responsible for processing environmental data, and the auxiliary controller is responsible for adjusting output power and frequency according to instructions of the main controller.

3. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 2 is characterized in that: The adaptive regulation function further includes automatically adjusting the rotation speed of the ventilation equipment according to the gas concentration in the mine.

4. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1 is characterized in that: The power regulation unit includes a digital signal processor (DSP), which dynamically adjusts the output power and frequency through real-time monitoring and regulation of voltage and current to adapt to changes in electrical load.

5. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1 is characterized in that: The explosion-proof housing is made of high-strength alloy material, and heat dissipation holes are arranged on the surface of the housing.

6. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1 is characterized in that: The sensor module includes a temperature sensor, a humidity sensor, a gas sensor and a vibration sensor.

7. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1 is characterized in that: The communication module supports both wireless communication and wired communication to achieve real-time data exchange and remote control with a remote monitoring center.

8. The explosion-proof frequency converter for mining with adaptive adjustment function according to claim 1, characterized in that: The cooling system adopts a closed water cooling and air cooling system.

9. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1, characterized in that: The electrical control unit includes a power management module, which can maintain stable operation of the system by adjusting power output when the power supply condition in the mine is unstable.

10. The mining explosion-proof frequency converter with adaptive adjustment function according to claim 1, characterized in that: The frequency converter has a fault self-diagnosis function, which can automatically identify equipment failures and send warnings to operators through the communication module.

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