Multilayer rotary measurement and control unit of electric cabinet of coal mining machine
By designing a multi-layer rotary measurement and control unit of the coal mining machine and electrical control box, the debugging and maintenance difficulties caused by dispersed installation of electrical parts in the prior art are solved, and the convenient installation and debugging of the main controller and electrical components are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202411977439.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-05-13
AI Technical Summary
The electrical parts of the control center in the existing coal mining machine electrical control box are installed and dispersed, resulting in frequent disassembly and assembly during debugging and maintenance, which consumes time and effort, and affects the service life of the electrical parts.
A multi-layer rotary measurement and control unit of coal mining machine and electrical control box is designed, including a main controller mounting frame, main controller fixing components, intrinsic bottom plate, power supply bottom plate and electrical component mounting frame. Through the design of these components, convenient installation, debugging and maintenance of main controller and electrical components can be achieved.
This design simplifies the overall structure, facilitates independent installation, commissioning and maintenance of the main controller and electrical components, reduces the downtime of the coal mining machine, and improves production efficiency.
Smart Images

Figure CN119997401A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coal mining machines, and in particular relates to a multi-layer rotary measurement and control unit of an electric control box of a coal mining machine. Background Art
[0002] As the demand for intelligent coal mining machines continues to increase, the optimization design of the mechanical structure of related electrical devices is imminent. As the "brain" of the coal mining machine, the reliability, flexibility and convenience of the coal mining machine's electrical control box control center device are crucial to the commissioning, operation and maintenance of the coal mining machine.
[0003] In the prior art, the electrical components of the control center in the electric control box are installed in a relatively scattered manner. Debugging, maintenance and other work require frequent disassembly and assembly of electrical components and their supporting basic parts, which not only wastes manpower and time costs, but also causes unnecessary wear and tear of electrical components, affecting their service life. Summary of the invention
[0004] In order to at least partially solve the technical problems existing in the above-mentioned prior art, the present invention provides a multi-layer rotary measurement and control unit for an electrical control box of a coal mining machine.
[0005] The multi-layer rotary measurement and control unit of the coal mining machine electric control box of the present invention comprises:
[0006] A main controller mounting frame, wherein the main controller mounting frame is used to mount the main controller;
[0007] A main controller fixing component, the main controller fixing component is rotatably arranged on the main controller mounting frame, and the main controller fixing component is used to limit and fix the main controller;
[0008] An intrinsically safe bottom plate, the intrinsically safe bottom plate is slidably disposed on the main controller mounting frame and is used to protect the main controller;
[0009] A power base plate, which is arranged at the upper end of the intrinsically safe base plate and is used for installing a power supply;
[0010] An electrical component mounting frame is rotatably arranged between the intrinsically safe bottom plate and the power supply bottom plate and is used for mounting electrical components.
[0011] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the main controller mounting frame includes a mounting base plate, support columns and a slide rail plate, the support columns are fixed on the mounting base plate in a rectangular distribution, and the slide rail plate is fixed to the top of the support by bolts.
[0012] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the upper end surface of the slide rail plate is symmetrically provided with slide grooves, and the bottom of the intrinsically safe bottom plate is symmetrically provided with slide platforms, and the intrinsically safe bottom plate is slidably arranged in the slide grooves on the slide rail plate through the slide platforms.
[0013] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the main controller fixing assembly includes a mounting platform, a pressure plate and a limit bolt. The mounting platform is fixed to the mounting base plate by bolts, and one end of the pressure plate is rotatably and symmetrically installed at both ends of the mounting platform, and the other end of the pressure plate is threadedly engaged with the mounting base plate through the limit bolt.
[0014] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the electrical control box of the coal mining machine, the length of the mounting platform matches the width of the main controller, and the length of the pressure plate is longer than the length of the main controller.
[0015] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the electrical control box of the coal mining machine, the electrical component mounting frame includes an electrical component mounting plate, a first rotating column, a second rotating column and a limit stud, the first rotating column is arranged in a rectangular distribution on the intrinsically safe bottom plate, the second rotating column is arranged on the first rotating column and is fixed to the power supply bottom plate by bolts, the electrical component mounting plate can be rotatably arranged on the first rotating column, the limit stud is arranged on the intrinsically safe bottom plate close to the side of the electrical component mounting plate, and the electrical component mounting plate is fixed to the limit stud by bolts.
[0016] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the size of the electrical component mounting plate matches the size of the installed electrical components.
[0017] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, a first stud is arranged at the bottom of the first rotating column, the first stud is threadedly engaged with the intrinsically safe bottom plate, a rotating groove is arranged at the upper end of the first rotating column, the electrical component mounting plate is socketed with the rotating groove, and a threaded groove is arranged in the middle of the upper end of the first rotating column.
[0018] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the electrical control box of the coal mining machine, a second stud is arranged at the bottom of the second rotating column, and the second stud is threadedly engaged with the thread groove.
[0019] The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine of the present invention has the following advantages and beneficial effects:
[0020] The overall structure of the present invention is simple. The main controller is fixed by a main controller fixing assembly. The main controller can be taken out without removing the electrical components installed on the upper end of the main controller, thereby facilitating the installation, debugging and maintenance of the main controller. The electrical components are installed by an electrical component mounting frame, thereby facilitating the independent installation, debugging and maintenance of each electrical component, effectively reducing the downtime of the coal mining machine and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings in the following descriptions are only used to further understand the embodiments of the present invention and constitute a part of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0022] Figure 1 It is a schematic diagram of the overall structure of the multi-layer rotary measurement and control unit of the electric control box of the coal mining machine of the present invention;
[0023] Figure 2 It is a schematic structural diagram of the main controller fixing assembly of the multi-layer rotary measurement and control unit of the coal mining machine electric control box of the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the electrical component mounting frame of the multi-layer rotary measurement and control unit of the coal mining machine electrical control box of the present invention.
[0025] Description of reference numerals:
[0026] 1: main controller mounting frame, 11: mounting base plate, 12: support column, 13: slide rail plate, 131: slide slot;
[0027] 2: Main controller fixing assembly, 21: Mounting table, 22: Pressing plate, 23: Limiting bolt;
[0028] 3: intrinsically safe base plate, 31: slide table;
[0029] 4: Power base plate;
[0030] 5: electrical component mounting frame, 51: electrical component mounting plate, 52: first rotating column, 521: first stud, 522: rotating groove, 523: threaded groove, 53: second rotating column, 531: second stud;
[0031] 6: Limit stud. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0033] like Figures 1 to 3 As shown, the multi-layer rotary measurement and control unit of the coal mining machine electric control box of the present invention comprises:
[0034] A main controller mounting frame 1, the main controller mounting frame 1 is used to install the main controller;
[0035] A main controller fixing component 2, the main controller fixing component 2 is rotatably arranged on the main controller mounting frame 1, and the main controller fixing component 2 is used to limit and fix the main controller;
[0036] An intrinsically safe base plate 3, which is slidably disposed on the main controller mounting frame 1 and is used to protect the main controller;
[0037] The power supply base plate 4 is arranged on the upper end of the intrinsically safe base plate 3 and is used for installing a power supply;
[0038] The electrical component mounting frame 5 is rotatably arranged between the intrinsic safety base plate 3 and the power base plate 4 and is used for mounting electrical components.
[0039] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the main controller mounting frame 1 includes a mounting base plate 11, support columns 12 and a slide rail plate 13. The support columns 12 are fixed on the mounting base plate 11 in a rectangular distribution, and the slide rail plate 13 is fixed to the top of the support by bolts, thereby forming an independent space for the main controller installation position.
[0040] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, a slide groove 131 is symmetrically arranged on the upper end surface of the slide rail plate 13, and a slide table 31 is symmetrically arranged on the bottom of the intrinsically safe bottom plate 3. The intrinsically safe bottom plate 3 is slidably arranged in the slide groove 131 on the slide rail plate 13 through the slide table 31, so that the intrinsically safe bottom plate 3 slides out along the slide groove 131 through the slide table 31, which is convenient for the installation of electrical components installed on the intrinsically safe plate.
[0041] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the main controller fixing assembly 2 includes a mounting platform 21, a pressure plate 22 and a limiting bolt 23. The mounting platform 21 is fixed to the mounting base plate 11 by bolts, and one end of the pressure plate 22 is rotatably and symmetrically installed at both ends of the mounting platform 21. The other end of the pressure plate 22 is threadedly engaged with the mounting base plate 11 through the limiting bolt 23, so that the pressure plate 22 rotates around the two ends of the mounting platform 21. The limiting bolt 23 is used to limit the pressure plate 22 to fix the main controller, and at the same time, the pressure plate 22 is used to limit the left and right movement of the main controller.
[0042] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the length of the mounting platform 21 matches the width of the main controller, and the length of the pressure plate 22 is longer than the length of the main controller, thereby effectively ensuring that the main controller is completely fixed by the main controller fixing assembly 2.
[0043] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the electrical component mounting frame 5 includes an electrical component mounting plate 51, a first rotating column 52, a second rotating column 53 and a limiting stud 6. The first rotating column 52 is arranged in a rectangular distribution on the intrinsically safe base plate 3, the second rotating column 53 is arranged on the first rotating column 52 and fixed to the power supply base plate 4 by bolts, the electrical component mounting plate 51 can be rotatably arranged on the first rotating column 52, the limiting stud 6 is arranged on the side of the intrinsically safe base plate 3 close to the electrical component mounting plate 51, and the electrical component mounting plate 51 is fixed to the limiting stud 6 by bolts, thereby effectively ensuring that the electrical component mounting plate 51 can be rotated when the bolts on the limiting stud 6 are removed to facilitate the removal of the electrical components.
[0044] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, the size of the electrical component mounting plate 51 matches the size of the installed electrical components, so that it is suitable for electrical components of various sizes.
[0045] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, a first stud 521 is arranged at the bottom of the first rotating column 52, the first stud 521 is threadedly engaged with the intrinsically safe bottom plate 3, a rotating groove 522 is arranged at the upper end of the first rotating column 52, the electrical component mounting plate 51 is sleeved with the rotating groove 522, and a threaded groove 523 is arranged in the middle of the upper end of the first rotating column 52, so that the electrical component mounting plate 51 can rotate while avoiding excessive rotation to cause the first stud 521 to loosen.
[0046] Furthermore, in the above-mentioned multi-layer rotary measurement and control unit of the coal mining machine electrical control box, a second stud 531 is provided at the bottom of the second rotating column 53 , and the second stud 531 is threadedly engaged with the thread groove 523 .
[0047] Specifically, when the main controller is to be repaired, the limit bolts 23 are first taken out, the pressure plate 22 is lifted, and the pressure plate 22 rotates around the two ends of the mounting platform 21. At this time, the pressure plate 22 releases the limit on the main controller, and the main controller is pulled out of the main controller mounting frame 1 for repair. After the repair is completed, the main controller is pushed back into the main controller mounting frame 1, and the pressure plate 22 is pressed down to press the two sides of the main controller. At the same time, the pressure plate 22 is limited and fixed by the limit bolts 23. When the electrical component is to be repaired or replaced, the intrinsically safe bottom plate 3 is now pulled out along the slide groove 131 through the slide table 31. After pulling it out, the bolts on the limit studs 6 on one side of the electrical component mounting plate 51 where the electrical component to be repaired or replaced is located are removed. At this time, the electrical component mounting plate 51 is rotated outward along the rotating groove 522. At this time, the electrical component is removed for repair or replacement.
[0048] In summary, compared with the prior art, the multi-layer rotary measurement and control unit of the coal mining machine electrical control box of the present invention has the following advantages and beneficial effects: the overall structure of the present invention is simple, and the main controller is fixed by a main controller fixing assembly. The main controller can be taken out without removing the electrical components installed on the upper end of the main controller, thereby facilitating the installation, debugging and maintenance of the main controller. The electrical components are installed through the electrical component mounting frame, thereby facilitating the independent installation, debugging and maintenance of each electrical component, effectively reducing the downtime of the coal mining machine and improving production efficiency.
[0049] It should be noted that, in this article, unless otherwise clearly specified and limited, the term "connection" or its synonyms should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. Moreover, expressions such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. At the same time, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such a process, method, article or device. In addition, "front", "back", "left", "right", "upper" and "lower" in this article are all referenced to the placement state shown in the accompanying drawings.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A multi-layer rotary measurement and control unit for a coal mining machine electrical control box, characterized in that: The multi-layer rotary measurement and control unit of the coal mining machine electric control box includes: A main controller mounting frame, wherein the main controller mounting frame is used to mount the main controller; A main controller fixing component, the main controller fixing component is rotatably arranged on the main controller mounting frame, and the main controller fixing component is used to limit and fix the main controller; An intrinsically safe bottom plate, the intrinsically safe bottom plate is slidably disposed on the main controller mounting frame and is used to protect the main controller; A power base plate, which is arranged at the upper end of the intrinsically safe base plate and is used for installing a power supply; An electrical component mounting frame is rotatably arranged between the intrinsically safe bottom plate and the power supply bottom plate and is used for mounting electrical components.
2. The multi-layer rotary measurement and control unit of the coal mining machine electric control box according to claim 1 is characterized in that: The main controller mounting frame includes a mounting base plate, support columns and a slide rail plate. The support columns are distributed in a rectangular shape and fixed on the mounting base plate. The slide rail plate is fixed on the top of the support by bolts.
3. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 2 is characterized in that: The upper end surface of the slide rail plate is symmetrically provided with a slide groove, the bottom of the intrinsically safe bottom plate is symmetrically provided with a slide platform, and the intrinsically safe bottom plate is slidably arranged in the slide groove on the slide rail plate through the slide platform.
4. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 2 is characterized in that: The main controller fixing assembly includes a mounting platform, a pressure plate and a limiting bolt. The mounting platform is fixed to the mounting base by bolts. One end of the pressure plate is rotatably and symmetrically mounted on both ends of the mounting platform. The other end of the pressure plate is threadedly engaged with the mounting base through the limiting bolt.
5. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 4 is characterized in that: The length of the mounting platform matches the width of the main controller, and the length of the pressing plate is longer than the length of the main controller.
6. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 1 is characterized in that: The electrical component mounting frame includes an electrical component mounting plate, a first rotating column, a second rotating column and a limiting stud. The first rotating column is arranged in a rectangular distribution on the intrinsically safe base plate. The second rotating column is arranged on the first rotating column and is fixed to the power base plate by bolts. The electrical component mounting plate can be rotatably arranged on the first rotating column. The limiting stud is arranged on the intrinsically safe base plate close to the side of the electrical component mounting plate. The electrical component mounting plate is fixed to the limiting stud by bolts.
7. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 6 is characterized in that: The size of the electrical component mounting plate matches the size of the mounted electrical components.
8. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 6 is characterized in that: A first stud is provided at the bottom of the first rotating column, the first stud is threadedly engaged with the intrinsically safe bottom plate, a rotating groove is provided at the upper end of the first rotating column, the electrical component mounting plate is sleeved with the rotating groove, and a threaded groove is provided in the middle of the upper end of the first rotating column.
9. The multi-layer rotary measurement and control unit of the electric control box of the coal mining machine according to claim 8 is characterized in that: A second stud is disposed at the bottom of the second rotating column, and the second stud is threadedly engaged with the thread groove.